JP4480242B2 - Pipe connection structure - Google Patents

Pipe connection structure Download PDF

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Publication number
JP4480242B2
JP4480242B2 JP2000236069A JP2000236069A JP4480242B2 JP 4480242 B2 JP4480242 B2 JP 4480242B2 JP 2000236069 A JP2000236069 A JP 2000236069A JP 2000236069 A JP2000236069 A JP 2000236069A JP 4480242 B2 JP4480242 B2 JP 4480242B2
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JP
Japan
Prior art keywords
pipe
mold
connection structure
tube
hot melt
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2000236069A
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Japanese (ja)
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JP2002048287A (en
Inventor
慈朗 本田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Aron Kasei Co Ltd
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Aron Kasei Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to JP2000236069A priority Critical patent/JP4480242B2/en
Publication of JP2002048287A publication Critical patent/JP2002048287A/en
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Publication of JP4480242B2 publication Critical patent/JP4480242B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は例えば縦管とインバート部のような管部相互の接続構造に関するものである。
【0002】
【従来の技術】
例えば図1に示すドロップます(1) は立上り管(2) と下方に管受口部(4) を差出したインバート(3) とからなる。このようなます(1) を一体的に射出成形すると金型が大型になり高価になる。したがって単純形状の立上り管(2) は押出成形で長尺管を製造し、これを所定寸法に切断し、インバート部(3) は射出成形によって製造して該立上り管(2) に接着剤で接着する方法、該立上り管(2) の下部を金型にインサートしてインバート部(3) を射出成形して該立上り管(2) に一体的に融着する方法等が考えられている。
上記方法によれば金型ではインサート部のみを製造するので大型にならず、型費を節減出来る。
【0003】
【発明が解決しようとする課題】
このようなますは主として塩化ビニール樹脂を材料とするが、塩化ビニール樹脂相互は融着性が悪いので、金型にインサートした立上り管(2) の端部にインバート部(3) を射出成形して融着させる方法では立上り管(2) とインバート部(3) との接着強度が充分でない。立上り管(2) とインバート部(3) とを接着剤で接着する方法は接着剤を塗布する手間がかゝりしかも接着強度も充分でない。
【0004】
【課題を解決するための手段】
本発明は上記従来の課題を解決するための手段として、一方の管部(2,12)の端部にホットメルト接着剤Hを塗布して射出成形金型(5) にインサートし、他方の管部(3,13)を射出成形した管接続構造において、上記一方の管部(2,12)の接続端部内周にホットメルト接着剤Hが塗布され、上記他方の管部(3,13)の接続端部外周には段部(9,19B)が形成され、上記他方の管部(3,13)の接続端部外周の段部(9,19B) が上記一方の管部(2,12)の接続端部の内側にされているか管接続構造、および、一方の管部(2,12)の端部にホットメルト接着剤Hを塗布して射出成形金型(5) にインサートし、他方の管部(3,13)を射出成形した管接続構造において上記一方の管部(2,12)の接続端部外周にホットメルト接着剤Hが塗布され、上記他方の管部(3,13)の接続端部内周には段部(9')が形成され、上記他方の管部(3,13)の接続端部内周の段部(9')が上記一方の管部(2,12)の接続端部の外側にされている管接続構造を提供するものである。
例えば該一方の管部(2,12) はます(1,11) の継管であり、該他方の管部(3,13)はます(1,11)のインバート部(3,13) であることが望ましい。
そして本発明は該双方の管部(2,3,12,13) が塩化ビニール樹脂を材料とする場合に特に有用である。
【0005】
【発明の実施の形態】
本発明の第一実施例を図1〜図5に示す。本実施例はドロップます(1) に関するものであって、図1に示すように塩化ビニール樹脂の立上り管(2) は押出成形によって製造された長尺管を所定寸法に切断することによって得られ、下端部内周にはホットメルト接着剤Hが塗布されている。該ホットメルト接着剤は塩化ビニール樹脂に良好な接着性を有するものが選択され、このようなホットメルト接着剤としては例えばポリエステル系接着剤、ポリ塩化ビニリデン系接着剤、酢酸ビニル−エチレン共重合体等がある。
【0006】
該立上り管(2) は図2に示すように下端部を金型(5) 内にインサートされる。該金型(5) は外型(6) と、上内型(7) と、下内型(8) とからなる。該金型(5) 内には立上り管(2) と同様の塩化ビニール樹脂が射出されて図3に示すようにインバート部(3) が成形される。該インバート部(3) の上端部外周には段部(9) が形成され、図5に示すように該段部(9) において該インバート部(3) は立上り管(2) の下端部にホットメルト接着剤Hを介して融着される。
【0007】
本実施例において立上り管(2) とインバート部(3) の接着部分の接着強度(引張り試験)は2.5k Nであり、ホットメルト接着剤を塗布しない場合は1.5k N、立上り管(2) とインバート部(3) とを接着剤によって接着した場合は1.9k Nであり、本発明では接着強度が格段に向上した。なお、本実施例ではインバート部(3) の段部(9) は立上り管(2) の内側にされ(内巻き)、この場合インバート部(3) を成形して脱型後、インバート部(3) は若干冷却収縮し、図4矢印に示すように段部(9) が立上り管(2) 下端部内周から離れるような応力が働くが、ホットメルト接着剤Hはこのような収縮に拮抗して段部(9) が離れないように保する。
【0008】
なお本発明では図6に示すようにインバート部(3) の段部(9’) を立上り管(2) の外側にしてもよい(外巻き)。
【0009】
図7〜図10は本発明の第二実施例に関するものであり、本実施例は段差調節ます(11)に関するものである。図7および図8に示す段差調節ます(11)は立上り管(12)と、側面から管挿口部(14)を差出したインバート部(13)とからなり、図9に示すように立上り管(12)の下端部内周には段部(19A) が形成され、該段部(19A) の内周にはホットメルト接着剤Hが塗布され、該立上り管(12)の下端部は金型(15)内にインサートされる。該金型(15)は外型(16)と、上内型(17)と、管挿口部成形用内型(18)とからなり、該上内型(17)は立上り管(12)の上端開口部から挿入される。
【0010】
上記金型(15)内に樹脂を射出してインバート部(13)を成形すると、該インバート部(13)の上端部外周には段部(19B) が形成され、図10に示すように該段部(19A,19B) において該インバート部(13)は立上り管(12)の下端部にホットメルト接着剤Hを介して融着される。
【0011】
本実施例の段差解消ます(11)の立上り管(12)の所定箇所には、図7に示すように接続部取付孔(20)が窄孔され、該取付孔(20)にはサドル(22)を付した管接続部(挿口部)(21)が取付けられる。
【0012】
本実施例の場合でも立上り管(12)とインバート部(13)の接続部の構造を図5に示す内巻き、あるいは図6に示す外巻きにしてもよい。しかし本実施例の場合接続部の位置に管接続部(21)が取付けられることもあり、この場合は外巻きにすると該管接続部(21)のサドル(22)が干渉して管接続部(21)が取付け困難となる。
【0013】
【発明の効果】
本発明では管接続部相互の接続をホットメルト接着剤を介して行なうので、例えば塩化ビニール樹脂のような融着性に劣る樹脂の場合でも高い接着強度が得られる。
【図面の簡単な説明】
図1〜図5は本発明の第一実施例を示すものである。
【図1】 ドロップます斜視図
【図2】 立上り管インサート状態金型側断面図
【図3】 インバート部射出成形状態金型側断面図
【図4】 ドロップます側断面図
【図5】 接続部分拡大断面図
【図6】 他の構造の接続部分拡大断面図
図7〜図10は本発明の第二実施例を示すものである。
【図7】 段差解消ます斜視図
【図8】 段差解消ます分解斜視図
【図9】 インバート部成形説明側断面図
【図10】 接続部分拡大断面図
【符号の説明】
1,11 ます
2,12 立上り管(管部)
3,13 インバート部(管部)
5,15 金型
9,19A,19B 段部
H ホットメルト接着剤
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a connection structure between pipe parts such as a vertical pipe and an invert part.
[0002]
[Prior art]
For example, the drop (1) shown in FIG. 1 comprises a riser pipe (2) and an invert (3) with a pipe receiving part (4) provided downward. If such a mold (1) is integrally injection-molded, the mold becomes large and expensive. Therefore, the riser pipe (2) having a simple shape is manufactured by extrusion molding to produce a long pipe, which is cut to a predetermined size, and the invert part (3) is produced by injection molding, and the riser pipe (2) is bonded to the riser pipe (2) with an adhesive. A method of bonding, a method of inserting the lower part of the riser pipe (2) into a mold, injection molding the invert part (3), and fusing it integrally to the riser pipe (2), etc. are considered.
According to the above method, since only the insert part is manufactured in the mold, the mold is not enlarged and the mold cost can be reduced.
[0003]
[Problems to be solved by the invention]
Such masculine is mainly made of vinyl chloride resin, but since vinyl chloride resins are poorly fused, the inverted part (3) is injection-molded at the end of the riser pipe (2) inserted in the mold. In this method, the bonding strength between the riser pipe (2) and the invert part (3) is not sufficient. The method of bonding the riser (2) and the invert part (3) with an adhesive takes time and effort to apply the adhesive, and the adhesive strength is not sufficient.
[0004]
[Means for Solving the Problems]
The present invention as means for solving the conventional problems described above, and inserted into an injection molding die (5) by applying a hot melt adhesive H to the end of the tube portion of the hand (2, 12), the other In the pipe connection structure in which the other pipe part ( 3, 13) is injection-molded , hot melt adhesive H is applied to the inner periphery of the connection end of the one pipe part (2, 12), and the other pipe part (3 , 13) is formed with a step (9, 19B) on the outer periphery of the connection end, and the step (9, 19B) on the outer periphery of the connection end of the other pipe (3, 13) is the one pipe (2) The pipe connection structure that is inside the connection end of (2,12), and an injection mold (5) by applying hot melt adhesive H to the end of one pipe (2,12) In the pipe connection structure in which the other pipe part (3, 13) is injection-molded, hot melt adhesive H is applied to the outer periphery of the connection end of the one pipe part (2, 12), and the other pipe part A step (9 ') is formed on the inner periphery of the connection end of the portion (3, 13). Provided is a pipe connection structure in which the step (9 ′) on the inner periphery of the connection end of the other pipe (3, 13) is outside the connection end of the one pipe (2, 12). Is.
For example, a relay pipe of the one pipe section (2, 12) Hamas (1, 11), a tube section of said other (3, 13) Hamas (1, 11) invert portion (3, 13) It is desirable to be.
The present invention is particularly useful when both the pipe portions (2 , 3 , 12, 13 ) are made of vinyl chloride resin.
[0005]
DETAILED DESCRIPTION OF THE INVENTION
A first embodiment of the present invention is shown in FIGS. This example relates to the drop (1). As shown in FIG. 1, the riser pipe (2) of the vinyl chloride resin is obtained by cutting a long pipe produced by extrusion molding into a predetermined dimension. The hot melt adhesive H is applied to the inner periphery of the lower end. The hot melt adhesive is selected to have good adhesion to a vinyl chloride resin. Examples of such hot melt adhesives include polyester adhesives, polyvinylidene chloride adhesives, and vinyl acetate-ethylene copolymers. Etc.
[0006]
The riser pipe (2) is inserted at its lower end into the mold (5) as shown in FIG. The mold (5) includes an outer mold (6), an upper inner mold (7), and a lower inner mold (8). The vinyl chloride resin similar to that of the riser pipe (2) is injected into the mold (5) to form the invert part (3) as shown in FIG. A step portion (9) is formed on the outer periphery of the upper end portion of the invert portion (3), and the invert portion (3) is formed at the lower end portion of the riser pipe (2) in the step portion (9) as shown in FIG. It is fused via a hot melt adhesive H.
[0007]
In this embodiment, the adhesive strength (tensile test) of the bonding portion between the riser (2) and the inverted portion (3) is 2.5 kN, and 1.5 kN when the hot melt adhesive is not applied, When 2) and the inverted part (3) were bonded together with an adhesive, it was 1.9 kN, and the adhesive strength was greatly improved in the present invention. In this embodiment, the step portion (9) of the invert portion (3) is placed inside the riser pipe (2) (inner winding). In this case, after the invert portion (3) is molded and removed, the invert portion ( 3) is slightly cooled and shrunk, and as shown by the arrow in FIG. 4, the step (9) moves away from the inner periphery of the riser pipe (2), but the hot melt adhesive H antagonizes this shrinkage. It stepped portions (9) are retained so as not away with.
[0008]
In the present invention, as shown in FIG. 6, the step portion (9 ′) of the invert portion (3) may be provided outside the riser pipe (2) (external winding).
[0009]
7 to 10 relate to the second embodiment of the present invention, and this embodiment relates to the step adjustment (11). The step adjustment (11) shown in FIG. 7 and FIG. 8 is composed of a riser pipe (12) and an invert part (13) from which a pipe insertion part (14) is inserted from the side, and as shown in FIG. A step (19A) is formed on the inner periphery of the lower end of (12), hot melt adhesive H is applied to the inner periphery of the step (19A), and the lower end of the riser pipe (12) is a mold. Inserted in (15). The mold (15) consists of an outer mold (16), an upper inner mold (17), and an inner mold (18) for forming a tube insertion portion, and the upper inner mold (17) is a riser pipe (12). It is inserted from the upper end opening part.
[0010]
When the invert portion (13) is molded by injecting resin into the mold (15), a step portion (19B) is formed on the outer periphery of the upper end portion of the invert portion (13), as shown in FIG. In the stepped portions (19A, 19B), the inverted portion (13) is fused to the lower end portion of the riser pipe (12) via a hot melt adhesive H.
[0011]
As shown in FIG. 7, a connecting portion mounting hole (20) is constricted in a predetermined portion of the riser pipe (12) of the step (11) which eliminates the step of the present embodiment, and a saddle (20) is formed in the mounting hole (20). A pipe connecting part (insertion part) (21) marked with 22) is attached.
[0012]
Even in the case of the present embodiment, the structure of the connecting portion of the riser pipe (12) and the invert section (13) may be the inner winding shown in FIG. 5 or the outer winding shown in FIG. However, in the case of the present embodiment, the pipe connection part (21) may be attached at the position of the connection part, and in this case, if it is externally wound, the saddle (22) of the pipe connection part (21) interferes and the pipe connection part (21) becomes difficult to install.
[0013]
【The invention's effect】
In the present invention, since the pipe connection portions are connected to each other via a hot melt adhesive, a high adhesive strength can be obtained even in the case of a resin having poor fusion properties such as a vinyl chloride resin.
[Brief description of the drawings]
1 to 5 show a first embodiment of the present invention.
[Figure 1] Drop perspective view [Figure 2] Rise pipe insert state mold side cross section [Figure 3] Invert part injection molding state mold side cross section [Figure 4] Drop drop side cross section [Figure 5] Connection part Enlarged sectional view FIG. 6 is an enlarged sectional view of a connecting portion of another structure. FIGS. 7 to 10 show a second embodiment of the present invention.
[Fig. 7] Perspective view that eliminates the step [Fig. 8] Disassembled perspective view that eliminates the step [Fig. 9] Cross-sectional side view explaining the forming of the invert part [Fig.
1,11 will
2,12 Rise pipe (pipe part)
3,13 Invert section (pipe section)
5,15 Mold
9,19A, 19B Step H Hot melt adhesive

Claims (4)

方の管部の端部にホットメルト接着剤を塗布して射出成形金型にインサートし、他方の管部を射出成形した管接続構造において、上記一方の管部の接続端部内周にホットメルト接着剤が塗布され、上記他方の管部の接続端部外周には段部が形成され、上記他方の管部の接続端部外周の段部が上記一方の管部の接続端部の内側にされていることを特徴とする管接続構造。 Was inserted into an injection molding mold by applying hot melt adhesive to the end of the tube portion of the hand, in the tube connection structure were injection molded pipe part of the other hand, the connection end portion periphery of the one pipe section the A hot melt adhesive is applied to the outer periphery of the connection end of the other tube, and a step is formed on the outer periphery of the connection end of the other tube. A pipe connection structure characterized by being inside. 一方の管部の端部にホットメルト接着剤を塗布して射出成形金型にインサートし、他方の管部を射出成形した管接続構造において、上記一方の管部の接続端部外周にホットメルト接着剤が塗布され、上記他方の管部の接続端部内周には段部が形成され、上記他方の管部の接続端部内周の段部が上記一方の管部の接続端部の外側にされていることを特徴とする管接続構造。In a pipe connection structure in which a hot-melt adhesive is applied to the end of one pipe part and inserted into an injection mold, and the other pipe part is injection-molded, the hot melt is applied to the outer periphery of the connection end of the one pipe part. Adhesive is applied, a step is formed on the inner periphery of the connection end of the other tube, and the step on the inner periphery of the connection end of the other tube is outside the connection end of the one tube. A pipe connection structure characterized by being made. 該一方の管部はますの継管であり、該他方の管部はますのインバート部である請求項1または2に記載の管接続構造 The pipe connection structure according to claim 1 or 2 , wherein the one pipe part is a further connecting pipe, and the other pipe part is an inverted part . 該双方の管部は塩化ビニール樹脂である請求項1〜3のいずれか1項に記載の管接続構造 The pipe connection structure according to any one of claims 1 to 3, wherein both the pipe parts are made of vinyl chloride resin .
JP2000236069A 2000-08-03 2000-08-03 Pipe connection structure Expired - Fee Related JP4480242B2 (en)

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Application Number Priority Date Filing Date Title
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JP4480242B2 true JP4480242B2 (en) 2010-06-16

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20210030915A (en) * 2019-02-15 2021-03-18 김정훈 Improved reducer fitting structure for pipe line and process for preparing the same

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6993938B2 (en) * 2018-06-25 2022-01-14 アロン化成株式会社 Stormwater

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20210030915A (en) * 2019-02-15 2021-03-18 김정훈 Improved reducer fitting structure for pipe line and process for preparing the same
KR102304751B1 (en) * 2019-02-15 2021-09-23 김정훈 Improved reducer fitting structure for pipe line and process for preparing the same

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