JP4479007B2 - Semi-dried rice cracker and method for producing the same - Google Patents
Semi-dried rice cracker and method for producing the same Download PDFInfo
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- JP4479007B2 JP4479007B2 JP2005220449A JP2005220449A JP4479007B2 JP 4479007 B2 JP4479007 B2 JP 4479007B2 JP 2005220449 A JP2005220449 A JP 2005220449A JP 2005220449 A JP2005220449 A JP 2005220449A JP 4479007 B2 JP4479007 B2 JP 4479007B2
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Description
本発明は、湿感と乾感の異なる食感を有し、かつ風味のよい半干し米菓およびその製造方法に関する。 TECHNICAL FIELD The present invention relates to a semi-dried rice confectionery having a texture that is different from a wet feeling and a dry feeling and a method for producing the same.
従来、焼成後の素焼米菓生地を調味液に含浸させることにより、米菓全体に調味液をしみ込ませ、湿感を与え柔らかい食感となるようにした、濡れせんべいや濡れおかきが市販されている。これらの濡れ米菓は、独特の食感と温めても食べられるなどの多様性も受け、市場を拡大させている。 Conventionally, wet rice crackers and wet rice crackers that have been made to impregnate the whole rice cracker by impregnating the baked uncooked rice cake dough into the seasoning liquid to give it a moist and soft texture have been marketed. Yes. These wet rice crackers are expanding the market due to their unique texture and variety, such as being able to be eaten even when heated.
従来の濡れ米菓の食感を改良したものとして、例えば特許文献1には、乾燥成型の米菓生地を油揚処理し、調味液に浸漬し、乾燥することにより、前記米菓生地の内部組織に形成される気泡空洞を0.5mm径以上から5mm径以下にし、前記油揚処理の米菓生地に含浸する調味液を、油揚処理の米菓生地の重量100重量部に対し60重量部以上から120重量部以下にし、前記乾燥処理後の水分含量を12重量%以上から24重量%以下にし、軽くて柔らかいしっとりとした食感を有するように製造することを特徴とする濡れ米菓の製造方法が開示されている。 As an improvement in the texture of conventional wet rice crackers, for example, Patent Document 1 discloses that the internal structure of the rice cracker dough is obtained by subjecting a dry-shaped rice cracker dough to oil frying, immersing in seasoning liquid, and drying. The seasoning liquid impregnated in the frying rice cracker dough is made from 60 parts by weight or more to 100 parts by weight of the frying rice cracker dough. A method for producing wet rice crackers, characterized in that it is 120 parts by weight or less, the moisture content after the drying treatment is from 12% by weight to 24% by weight, and has a light and soft moist texture. Is disclosed.
また、特許文献2には、糯米及び/又は粳米を原料とする米菓生地を作成し、さらに該生地を乾燥した後、油で揚げ、内部温度が約80℃〜120℃に下がるまで放冷してから調味液を含浸させて味付けし、その後、仕上乾燥することにより製造してなることを特徴とする揚げ米菓の製造方法が開示されている。この製法による米菓では、油で揚げられた高温状態の米菓を調味液に十分に吸収させ、製品内部に調味液を含浸させることにより、しっとりとした柔らかい食感が得られる。また、調味液の含浸を調製して、表層部付近だけに調味液を吸収させるようにした場合、表層部は柔らかくしっとり感があるのに対し、調味液が含浸していない内部はサクさ感が得られる。 Further, in Patent Document 2, a rice cracker dough made from sticky rice and / or sticky rice is prepared, and the dough is further dried, then fried in oil, and allowed to cool until the internal temperature falls to about 80 ° C to 120 ° C. Then, a method for producing fried rice confectionery, which is produced by impregnating and seasoning with a seasoning liquid and then finishing and drying, is disclosed. In the rice cracker by this manufacturing method, the moist and soft texture can be obtained by fully absorbing the rice cracker fried in oil in the seasoning liquid and impregnating the seasoning liquid inside the product. In addition, when the impregnation of the seasoning liquid is prepared so that the seasoning liquid is absorbed only in the vicinity of the surface layer portion, the surface layer portion has a soft and moist feeling, whereas the interior not impregnated with the seasoning liquid feels crispy. Is obtained.
さらに、特許文献3には、精米した米を粉末にし、次いで餅状にした後、所定の形状に成型し且つ乾燥して生地を得、更に、二次乾燥に供した後焼き上げ、しかる後に上記焼き上げたせんべいを液状調味料中に浸漬し、その後せんべいの表面のみを乾燥させて濡れせんべいを製造する方法において;上記焼き上げたせんべいを液状調味料に浸漬する前工程として液状調味料をせんべいの表面組織に浸透させる為の予備冷却を行い、しかもこの後のせんべいの液状調味料中への浸漬工程は、調味料基準温度をA、当該調味料基準温度Aに対するせんべいの基準浸漬時間をBとしたとき、上記調味料基準温度Aよりも高い温度の液状調味料にせんべいを浸漬させた場合は、上記せんべいの浸漬時間を上記基準浸漬時間Bよりも短くし、他方、調味料基準温度Aよりも低い温度の調味料にせんべいを浸漬させた場合は、上記基準浸漬時間Bよりも長くするようなせんべいの調味料表面組織含浸条件を備えた上記せんべいの表面組織にのみ上記液状調味料を浸透させる工程であることを特徴とする調味料表面組織含浸濡れせんべいの製法が開示されている。この製法による米菓では、米菓生地表面近くは湿潤感を呈し、軟らかく、内部は乾燥した食感が得られる。
上述した特許文献1〜3は、単に柔らかい食感を有する従来の濡れ米菓と異なり食感が改良されており、特に特許文献2及び3は、調味液の浸漬条件を調整することにより、米菓生地の外部にはしっとりとした湿感を与え、内部には調味液を含浸させずにサクサク感を与えたものである。しかしながら、これらの米菓は、時間の経過と共に外部の湿感を有する水分が、内部に移行し、内部のサクサク感を長時間維持することが困難であるといった問題があった。また、従来の製法の米菓では、素焼米菓生地を調味液に含浸させて表面を乾燥させてなる工程であるため、口に含んだときの調味液の風味が曖昧で、咀嚼してからでないと調味液の風味を味わうことができないといった問題があった。 Patent Documents 1 to 3 described above have improved texture unlike conventional wet rice confections that have a soft texture only. In particular, Patent Documents 2 and 3 show that rice is adjusted by adjusting the immersion conditions of the seasoning liquid. A moist moist feeling is given to the outside of the confectionery dough, and a crunchy feeling is given to the inside without impregnation with the seasoning liquid. However, these rice crackers have a problem that it is difficult to maintain the internal crispy feeling for a long time because moisture having an external wet feeling migrates to the inside as time passes. In addition, the conventional method of rice crackers is a process of impregnating unglazed rice cracker dough with seasoning liquid and drying the surface, so the flavor of the seasoning liquid when put in the mouth is ambiguous, and after chewing Otherwise, there was a problem that the flavor of the seasoning liquid could not be tasted.
そこで、本発明は、湿感と乾感の異なる食感を長時間にわたり保持でき、且つ、最初に口に含んだときにはっきりとした調味液の風味を感じることができる半干し米菓およびその製造方法を提供することを目的とする。 Therefore, the present invention is a semi-dried rice confectionery that can maintain a texture that is different from moisture and dry for a long time, and that can be clearly tasted in the seasoning liquid when first included in the mouth, and its An object is to provide a manufacturing method.
本発明の請求項1記載の半干し米菓は、米菓生地表面に複数の気泡を有し、前記気泡内に調味液が溜まって含浸され、前記気泡部分の米菓生地のみ湿感を呈することを特徴とする。 The semi-dried rice confection according to claim 1 of the present invention has a plurality of bubbles on the surface of the rice confectionery dough, the seasoning liquid is accumulated and impregnated in the bubbles, and only the rice confectionery dough in the bubble portion exhibits a wet feeling. It is characterized by that.
本発明の請求項2記載の半干し米菓は、請求項1において、前記米菓生地又は前記調味液が、海産物又は海産物エキスを含むことを特徴とする。 The semi-dried rice cracker according to claim 2 of the present invention is characterized in that, in claim 1, the rice cracker dough or the seasoning liquid contains a marine product or a marine product extract.
本発明の請求項3記載の半干し米菓の製造方法は、米菓生地を焼成することにより生地表面に複数の気泡を生じさせ、焼成後の複数の気泡を有する米菓生地を調味液に浸漬し第1の味付けを行った後、調味液を米菓生地表面に付着させ第2の味付けを行い、前記米菓生地の気泡以外の部分を70〜90℃で40〜50分間乾燥させ、次に35〜45℃で40〜60分間乾燥後、25〜35℃で30〜50分間乾燥させることを特徴とする。 In the method for producing semi-dried rice cracker according to claim 3 of the present invention, the rice cracker dough is baked to produce a plurality of bubbles on the dough surface, and the rice cracker dough having the plurality of bubbles after baking is used as a seasoning liquid. After soaking and performing the first seasoning, the seasoning liquid is attached to the surface of the rice cracker dough, the second seasoning is performed, and the portions other than the bubbles of the rice cracker dough are dried at 70 to 90 ° C. for 40 to 50 minutes, Next, after drying at 35-45 degreeC for 40-60 minutes, it is made to dry at 25-35 degreeC for 30-50 minutes .
本発明の請求項4記載の半干し米菓の製造方法は、請求項3において、前記焼成前の米菓生地の水分含量が10〜12%であることを特徴とする。 The method for producing semi-dried rice cracker according to claim 4 of the present invention is characterized in that, in claim 3, the moisture content of the rice cracker dough before baking is 10 to 12%.
本発明の請求項5記載の半干し米菓の製造方法は、請求項3又は4において、前記第2の味付け工程において、第1の味付け工程前の米菓生地100%に対して重量比で3〜5%の調味液を付着させることを特徴とする。 The method for producing semi-dried rice confection according to claim 5 of the present invention is the method according to claim 3 or 4, wherein, in the second seasoning step, the weight ratio is 100% of the rice confectionery dough before the first seasoning step. It is characterized by adhering 3 to 5% seasoning liquid .
本発明の請求項6記載の半干し米菓の製造方法は、請求項3〜5のいずれか1項において、前記米菓生地、前記第1の味付け工程で使用される調味液又は前記第2の味付け工程で使用される調味液の少なくともいずれか1つに、海産物又は海産物エキスを含むことを特徴とする。 The method for producing semi-dried rice confection according to claim 6 of the present invention is the rice confectionery dough, the seasoning liquid used in the first seasoning step, or the second according to any one of claims 3 to 5 . At least one of the seasoning liquids used in the seasoning step of No. 1 includes a marine product or a marine product extract.
本発明の請求項1記載の半干し米菓によれば、気泡部分のみ湿感を呈し、気泡部分以外は乾感を呈するので、湿感と乾感の異なる食感を有する半干し米菓を提供できる。また、気泡部分に調味液が溜まり含浸しているので、従来の湿感と乾感が2層になっている米菓と異なり、湿感部分の水分が乾燥した部分の米菓生地に移行しにくい。従って、湿感と乾感を長時間にわたり保持できる。 According to the semi-dried rice cracker according to claim 1 of the present invention, only the bubble portion exhibits a wet feeling, and other than the bubble portion exhibits a dry feeling. Therefore, a semi-dried rice cake having a texture different from the wet feeling and the dry feeling is obtained. Can be provided. In addition, since the seasoning liquid accumulates and is impregnated in the air bubbles, unlike the conventional rice crackers that have two layers of moisture and dryness, the moisture in the moisture is transferred to the dried rice cracker dough. Hateful. Therefore, the wet feeling and dry feeling can be maintained for a long time.
本発明の請求項2記載の半干し米菓によれば、海産物風味の半干し米菓を提供できる。 According to the semi-dried rice cracker according to claim 2 of the present invention, a semi-dried rice cracker with a seafood flavor can be provided.
本発明の請求項3記載の半干し米菓の製造方法によれば、従来の濡れ米菓の湿感とパリパリとしたせんべいの乾感の異なる食感差を楽しむことができる。また、湿感と乾感を長時間にわたり保持でき、且つ、最初に口に含んだときにはっきりとした調味液の風味を感じることができる。さらに、多段階での乾燥工程を経ることにより、気泡中の調味液が蒸発したり、水分移行したりすることがなく、気泡の部分はしっとりと濡れた湿感を与え、それ以外の部分は乾燥してパリパリとした乾感を与えることができる。 According to the method for producing semi-dried rice cracker according to claim 3 of the present invention, it is possible to enjoy different texture differences between the wet feeling of conventional wet rice cracker and the dry feeling of crunchy rice crackers. In addition, the moisture and dryness can be maintained for a long time, and a clear flavor of the seasoning liquid can be felt when it is first put in the mouth. Furthermore, by passing through a multi-stage drying process, the seasoning liquid in the bubbles does not evaporate or transfer moisture, the bubbles part gives a moist and moist feeling, and the other parts Dry and crispy dry feeling can be given.
本発明の請求項4記載の半干し米菓の製造方法によれば、焼成前の米菓生地の水分含量を10〜12%にすることにより、焼成後の米菓生地表面に複数の小さな気泡を均一に生じさせることができる。 According to the method for producing semi-dried rice cracker according to claim 4 of the present invention, by making the moisture content of the rice cracker dough before baking 10 to 12%, a plurality of small bubbles are formed on the surface of the rice cracker dough after baking. Can be produced uniformly.
本発明の請求項5記載の半干し米菓の製造方法によれば、最初に口に含んだときにはっきりとした調味液の風味を感じることができる。 According to the method for producing semi-dried rice cracker according to claim 5 of the present invention, a clear flavor of the seasoning liquid can be felt when it is first put in the mouth .
本発明の請求項6記載の半干し米菓の製造方法によれば、海産物風味の半干し米菓を製造することができる。 According to the method for producing semi-dried rice cake according to claim 6 of the present invention, it is possible to produce a semi-dried rice cake having a seafood flavor.
本発明の半干し米菓は、米菓生地表面に均一な複数の気泡(ブク)を有し、前記気泡内に調味液が溜まって含浸され、前記気泡部分の米菓生地のみしっとりとした湿った食感を呈し、前記気泡部分以外の米菓生地はパリパリとした乾燥した食感を呈する米菓である。また、米菓生地又は調味液には、海産物又は海産物エキスを含んでいてもよい。 The semi-dried rice cracker of the present invention has a plurality of uniform bubbles on the surface of the rice cracker dough, the seasoning liquid is accumulated and impregnated in the bubbles, and the rice cracker dough in the bubble portion is moist and moist. The rice cracker dough other than the air bubble portion is a rice cracker that has a crisp and dry texture. In addition, the rice cracker dough or seasoning liquid may contain a marine product or a marine product extract.
本発明の半干し米菓によれば、気泡部分のみ湿感を呈し、気泡部分以外は乾感を呈するので、湿感と乾感の異なる食感を有する半干し米菓を提供できる。また、気泡部分に調味液が溜まり含浸しているので、従来の湿感と乾感が2層になっている米菓と異なり、湿感部分の水分が乾燥した部分の米菓生地に移行しにくい。従って、湿感と乾感を長時間にわたり保持できる。また、海産物風味の半干し米菓を提供できる。 According to the semi-dried rice confectionery of the present invention, only the bubble portion exhibits a moisture sensation and the portion other than the bubble portion exhibits a dry sensation, so that it is possible to provide a semi-dried rice confectionery having a different texture. In addition, since the seasoning liquid accumulates and is impregnated in the air bubbles, unlike the conventional rice crackers that have two layers of moisture and dryness, the moisture in the moisture is transferred to the dried rice cracker dough. Hateful. Therefore, the wet feeling and dry feeling can be maintained for a long time. In addition, seafood-flavored semi-dried rice crackers can be provided.
本発明の半干し米菓の製造方法について、一実施形態の工程を示す図1を参照しながら詳細に説明する。 The manufacturing method of the semi-dried rice cracker of this invention is demonstrated in detail, referring FIG. 1 which shows the process of one Embodiment.
まず、本発明の半干し米菓の製造方法において、通常の粳米菓を製造するように、順に洗米・水浸漬工程(S1)、製粉工程(S2)、蒸し工程(S3)、練り・搗き工程(S4)、成型工程(S5)の各工程を行う。具体的には、米を洗米、浸漬し製粉を行った米粉を蒸練機などの蒸し設備で蒸して、次いで蒸された生地の組織を均一にするために生地を練ったり搗いたりする。また、この蒸し工程又は練り・搗き工程で海老,烏賊,昆布,海苔,蟹,蛸などの生の海産物又は乾燥した海産物、或いはそれら海産物のエキスを添加して、海産物特有の風味を付加させてもよい。なお、海産物やそのエキスの配合量は特に限定されるものではない。蒸練・混捏後、延し機で、米菓生地を圧延し、型抜きを行う。 First, in the method for producing semi-dried rice confectionery of the present invention, the washing rice / water soaking process (S1), the milling process (S2), the steaming process (S3), and the kneading / cooking process are carried out in order so as to produce an ordinary baked rice cracker. (S4) Each process of a formation process (S5) is performed. Specifically, the rice flour washed and soaked and milled is steamed with a steaming machine such as a steaming machine, and then the dough is kneaded or crushed to make the steamed dough uniform. In addition, raw marine products such as shrimp, sea bream, kelp, seaweed, sea bream, sea bream, or dried marine products, or extracts of these marine products are added in this steaming process or kneading / sprinkling process to add a flavor unique to marine products. Also good. In addition, the compounding quantity of seafood and its extract is not specifically limited. After kneading and kneading, the rice cracker dough is rolled with a spreader and die cut.
或いは、製粉工程(S2)を行わずに洗米・水浸漬工程(S1)の後、米粒のまま蒸し工程(S3)を行ってもよい。製粉工程(S2)を行わない場合、洗米・水浸漬工程(S1)、蒸し工程(S3)、練り・搗き工程(S4)、成型工程(S5)の各工程を行う。具体的には、米を洗米、浸漬し、そのまま蒸し設備で蒸して、次いで蒸された生地の組織を均一にするために生地を練って、搗き上げる。また、練り・搗き工程(S4)で、海老,烏賊,昆布,海苔,蟹,蛸などの生の海産物又は乾燥した海産物、或いはそれら海産物のエキスを添加して、海産物特有の風味を付加させてもよい。なお、海産物やそのエキスの配合量は特に限定されるものではない。蒸し工程(S3)、練り・搗き工程(S4)後、延し機で、米菓生地を圧延し、型抜きを行う。圧延した米菓生地の厚さは、好ましくは約1.5〜2.0mmである。この様にして常法により米菓原料として用いることができる米菓生地を得る。 Or you may perform a steaming process (S3) with a rice grain after a rice washing and water immersion process (S1), without performing a milling process (S2). When not performing a milling process (S2), each process of a rice washing and water immersion process (S1), a steaming process (S3), a kneading and sowing process (S4), and a shaping | molding process (S5) is performed. Specifically, the rice is washed and soaked, steamed as it is with steaming equipment, and then the dough is kneaded and rolled up to make the steamed dough uniform. In addition, in the kneading and sowing process (S4), raw marine products such as shrimp, sea bream, kelp, seaweed, salmon, sea bream, or dried marine products, or extracts of these marine products are added to add a flavor unique to marine products. Also good. In addition, the compounding quantity of seafood and its extract is not specifically limited. After the steaming step (S3) and the kneading / blowing step (S4), the rice cracker dough is rolled with a spreader and die cut. The thickness of the rolled rice cracker dough is preferably about 1.5 to 2.0 mm. In this way, a rice cracker dough that can be used as a rice cracker raw material by a conventional method is obtained.
次に、型抜きされた生地を乾燥する乾燥工程(S6)を行った後、焼成工程(S7)を行う。この乾燥工程(S6)では、まず約50〜75℃の温度設定で第1乾燥を行い、生地ネカセを行ったのち、約120℃前後の温度設定で第2乾燥を行う。この第2乾燥により、十分に温められた焼成前の米菓生地の水分含量を10〜12%にした後、直ちに約250℃前後で約5分間焼成する。焼成前の米菓生地の水分含量を10〜12%にし、温められた生地を直ちに焼成することによって、焼成後の米菓生地に複数の小さな気泡を均一に生じさせることができる。このように複数の小さな気泡が均一に生じた状態の米菓生地を、高温で膨化させることにより、小さな気泡は硬くなり、気泡部分の米菓生地表面には亀裂が生じ、複数の小さな気泡が点在した米菓生地を作成することができる。焼成前の米菓生地の水分含量が10%より少ないと、気泡(ブク)があまり発生せず、さらに米菓生地が脆くなり破損しやすくなる。一方、水分含量が12%より多いと、大きな気泡が少数不均一に生じてしまい、米菓生地全体に均一な気泡を点在させることができない。 Next, after performing the drying process (S6) which dries the die-cut dough, a baking process (S7) is performed. In this drying step (S6), first drying is performed at a temperature setting of about 50 to 75 ° C., and after the dough is performed, second drying is performed at a temperature setting of about 120 ° C. By this second drying, the water content of the rice cake dough before baking that has been sufficiently warmed is made 10 to 12%, and then immediately baked at about 250 ° C. for about 5 minutes. By making the water content of the rice cracker dough before baking 10 to 12% and immediately baking the warmed dough, a plurality of small bubbles can be uniformly formed in the rice cracker dough after baking. By expanding the rice cracker dough in which a plurality of small bubbles are uniformly generated in this way at a high temperature, the small bubbles become hard, cracks occur on the surface of the rice cracker dough in the bubble portion, and a plurality of small bubbles are formed. It is possible to create dotted rice cracker dough. If the moisture content of the rice confectionery dough before baking is less than 10%, bubbles are not generated so much, and the rice confectionery dough becomes brittle and easily damaged. On the other hand, if the moisture content is more than 12%, a small number of large bubbles are generated non-uniformly, and uniform bubbles cannot be scattered throughout the rice cracker dough.
焼成後、複数の小さな気泡が点在した100〜120℃の素焼米菓生地を、40〜45℃に加温した調味液に浸漬し、第1の味付け工程(S8)を行う。この第1の味付け工程(S8)では、焼成直後の素焼米菓生地と調味液の温度差を利用して、生地内部まで調味液を含浸させることができ、素焼米菓生地100%に対して重量比で65〜90%の調味液を素焼米菓生地に含浸させる。調味液の含浸率が65%より少ないと、気泡中に染込んだ調味液が全体に分散して、濡れた部分がなくなってしまい、半干し状態、すなわち湿部と乾部の異なる2つの状態を有する米菓を作成することができない。一方、調味液の含浸率が90%より多いと、気泡部分だけでなく、生地全体に調味液が含浸してしまい、半干し状態の米菓を作成することができない。 After baking, the 100-120 degreeC unglazed rice cracker dough dotted with a plurality of small bubbles is immersed in a seasoning liquid heated to 40-45 degreeC, and the first seasoning step (S8) is performed. In this first seasoning step (S8), using the temperature difference between the uncooked rice confectionery dough immediately after baking and the seasoning liquid, the seasoning liquid can be impregnated to the interior of the dough. The undiluted rice confectionery dough is impregnated with 65 to 90% by weight of seasoning liquid. If the impregnation rate of the seasoning liquid is less than 65%, the seasoning liquid soaked in the bubbles is dispersed throughout and the wet part disappears, so that it is semi-dried, that is, two states where the wet part and the dry part are different. Can't make rice crackers with. On the other hand, when the impregnation rate of the seasoning liquid is more than 90%, not only the bubble portion but also the whole dough is impregnated with the seasoning liquid, and a rice cake in a semi-dried state cannot be created.
第1の味付け後、調味液が含浸した米菓生地表面全体に、さらに調味液を付着させる第2の味付け工程(S9)を行う。調味液を米菓生地表面全体に付着させる方法としては、調味液が含浸した米菓生地にスプレー(噴霧)する方法、米菓生地に刷毛塗りにより付着させる方法、あるいは調味液を滴下しながら米菓生地を攪拌し付着させる方法など、通常行われている方法を用いることができる。この際の調味液の米菓生地への付着量としては、第1の味付け工程(S8)前の素焼米菓生地100%に対して重量比で3〜5%の調味液を付着させるのが好ましい。このようにして第2の味付け工程を行うことにより、口に含んだときにまず始めに調味液の風味を感じることができる。さらに、米菓を包装した包装袋を開封した際にいち早く調味液と米菓の香ばしい風味を感じることができる。第2の味付け工程で使用する調味液としては、特に限定されるものではなく、例えば、醤油ベースの調味液や海産物のエキスを含んだ調味液などが挙げられる。醤油感を口に含んだ際に最初に強く感じさせたい場合は、醤油のみを生地表面に付着させてもよく、海産物などを混入させた米菓生地などにおいて海産物の旨みを強く感じさせたい場合は、その海産物のエキスを含んだ調味液を付着させてもよい。 After the first seasoning, a second seasoning step (S9) is performed in which the seasoning liquid is further adhered to the entire rice cracker dough surface impregnated with the seasoning liquid. As a method of attaching the seasoning liquid to the entire surface of the rice cracker dough, a method of spraying (spraying) the rice cracker dough impregnated with the seasoning liquid, a method of attaching to the rice cracker dough by brushing, or dropping the seasoning liquid to the rice Conventional methods such as a method of stirring and attaching the confectionery dough can be used. The amount of seasoning liquid adhering to the rice confectionery dough is such that 3-5% of the seasoning liquid is attached to the 100% unglazed rice confectionery dough before the first seasoning step (S8). preferable. By performing the second seasoning process in this way, it is possible to first feel the flavor of the seasoning liquid when it is contained in the mouth. Furthermore, the flavor of the seasoning liquid and rice cracker can be quickly felt when the packaging bag containing rice cracker is opened. The seasoning liquid used in the second seasoning step is not particularly limited, and examples thereof include a soy sauce-based seasoning liquid and a seasoning liquid containing a marine product extract. If you want to make the mouth feel a strong feeling of soy sauce, you may attach only soy sauce to the surface of the dough, or if you want to make the taste of seafood strong in rice confectionery dough mixed with seafood etc. May be a seasoning solution containing the marine product extract.
第2の味付け後、乾燥工程(S10)を行い、気泡の部分はしっかりと濡れた状態となり、その他の部分は乾燥した状態になるように1枚の米菓生地の中にしっとりとした湿部とパリパリとした乾部を有する米菓を作成することができる。第2の味付け工程(S9)後の乾燥条件としては、まず70〜90℃で40〜50分間全体的に乾燥させ、次に35〜45℃で40〜60分間ゆっくりと乾燥させる。その後、25〜35℃で30〜50分間乾燥させ、気泡中の調味液が蒸発したり、水分移行したりすることがないようにじっくりと乾燥させ、すなわち、米菓生地の気泡内部の湿感を残して乾燥させる。このような多段階での乾燥工程(S10)を経ることにより、気泡の部分(特に、気泡内部)はしっとりと濡れた湿感を有し、それ以外の部分は乾燥してパリパリとした乾感を有する今までにない米菓を作成することができる。 After the second seasoning, the drying process (S10) is performed, and the moist part moistened in one rice cracker dough so that the air bubbles are in a wet state and the other parts are in a dry state. A rice cracker having a dry part with a crispness can be created. As drying conditions after the second seasoning step (S9), first, the whole is dried at 70 to 90 ° C. for 40 to 50 minutes, and then slowly dried at 35 to 45 ° C. for 40 to 60 minutes. Then, it is dried at 25 to 35 ° C. for 30 to 50 minutes, and dried carefully so that the seasoning liquid in the bubbles does not evaporate or transfer moisture, that is, moisture inside the rice confectionery dough bubbles. Leave to dry. By passing through such a multi-stage drying step (S10), the air bubbles (particularly the inside of the air bubbles) have a moist and moist feeling, and the other portions are dried and crisp. You can create an unprecedented rice cracker.
以上のように本発明の半干し米菓の製造方法は、米菓生地を焼成することにより生地表面に複数の気泡を生じさせ(S7)、焼成後の複数の気泡を有する米菓生地を調味液に浸漬し第1の味付け(S8)を行った後、調味液を米菓生地表面に付着させ第2の味付け(S9)を行い、米菓生地の気泡以外の部分を乾燥させる(S10)ので、従来の濡れ米菓の湿感とパリパリとしたせんべいの乾感の異なる食感差を楽しむことができる。また、湿感の気泡部分がそれぞれ点在するため、気泡部分の水分が移行しにくいので、長時間にわたり気泡部分以外の乾感を保持できる。さらに、第2の味付け工程(S9)により、調味液を米菓生地表面に付着させるため、最初に口に含んだときにはっきりとした調味液の風味を感じることができる。 As described above, the method for producing a semi-dried rice cracker according to the present invention produces a plurality of bubbles on the surface of the dough by baking the rice cracker dough (S7), and seasons the rice cracker dough having a plurality of bubbles after baking. After soaking in the liquid and performing the first seasoning (S8), the seasoning liquid is attached to the surface of the rice cracker dough, the second seasoning (S9) is performed, and the portions other than the bubbles of the rice cracker dough are dried (S10). Therefore, you can enjoy the difference in texture between the wetness of conventional wet rice crackers and the dryness of crunchy rice crackers. In addition, since each of the bubble portions of the moisture sensation is scattered, moisture in the bubble portion is difficult to move, so that a dry feeling other than the bubble portions can be maintained for a long time. Furthermore, since the seasoning liquid is attached to the surface of the rice confectionery dough by the second seasoning step (S9), it is possible to feel a clear flavor of the seasoning liquid when it is first included in the mouth.
また、本発明の半干し米菓の製造方法は、焼成工程(S7)前の米菓生地の水分含量が10〜12%であるので、焼成後の米菓生地表面に複数の小さな気泡(ブク)を均一に生じさせることができる。 Moreover, since the moisture content of the rice cracker dough before baking process (S7) is 10-12%, the manufacturing method of the semi-dried rice cracker of this invention has a plurality of small bubbles (Bukaku) on the surface of the rice cracker dough after baking. ) Can be generated uniformly.
さらに、本発明の半干し米菓の製造方法は、第2の味付け工程(S9)において、第1の味付け工程(S8)前の米菓生地100%に対して重量比で3〜5%の調味液を付着させるので、最初に口に含んだときにはっきりとした調味液の風味を感じることができる。 Furthermore, the manufacturing method of the semi-dried rice cracker of this invention is 3-5% by weight ratio with respect to 100% of rice cracker dough before the 1st seasoning process (S8) in the 2nd seasoning process (S9). Since the seasoning liquid is attached, it is possible to feel the flavor of the seasoning liquid when it is first put in the mouth.
また、本発明の半干し米菓の製造方法は、乾燥工程(S10)は、まず70〜90℃で40〜50分間乾燥させ、次に35〜45℃で40〜60分間乾燥後、25〜35℃で30〜50分間乾燥させるので、多段階での乾燥工程を経ることにより、気泡中の調味液が蒸発したり、水分移行したりすることがなく、気泡の部分(特に、気泡内部)はしっとりと濡れた湿感を与え、それ以外の部分は乾燥してパリパリとした乾感を与えることができる。さらに、米菓生地は気泡内部に湿感を保ちつつ、生地表面は乾燥しているため、食する際に調味液が手に付着するのを抑えることができる。 Moreover, as for the manufacturing method of the semi-dried rice cracker of this invention, a drying process (S10) is first dried at 70-90 degreeC for 40 to 50 minutes, and then dried at 35 to 45 degreeC for 40 to 60 minutes, and then 25 to 25. Since drying is performed at 35 ° C. for 30 to 50 minutes, the seasoning liquid in the bubbles does not evaporate or move to moisture by passing through a multi-step drying process, and the portion of the bubbles (particularly inside the bubbles) A moist and moist feeling can be given, and the other parts can dry and give a crisp dry feeling. Furthermore, the rice cracker dough keeps a damp feeling inside the bubbles and the dough surface is dry, so that the seasoning liquid can be prevented from adhering to the hand when eating.
さらに、本発明の半干し米菓の製造方法は、米菓生地、第1の味付け工程(S8)で使用される調味液又は第2の味付け工程(S9)で使用される調味液の少なくともいずれか1つに、海産物又は海産物エキスを含むので、従来にない海産物風味の半干し米菓を製造することができる。 Furthermore, the manufacturing method of the semi-dried rice cracker of this invention is at least any one of the rice cracker dough, the seasoning liquid used at the 1st seasoning process (S8), or the seasoning liquid used at the 2nd seasoning process (S9). In addition, since it contains a marine product or a marine product extract, it is possible to produce a semi-dried rice confectionery with an unprecedented marine product flavor.
さらに、請求項3〜6のいずれか1項に記載の半干し米菓の製造方法で製造されたことを特徴とする半干し米菓は、気泡部分が湿感を有し、気泡部分以外が乾感の異なる食感を有し、かつ風味が良好である。また、米菓生地に均一に複数の小さな気泡が存在しているので、外観的にも優れた米菓を得ることができる。 Furthermore, the semi-dried rice cracker manufactured by the method for producing a semi-dried rice cracker according to any one of claims 3 to 6 has a bubble portion having a wet feeling, and other than the bubble portion. It has a dry texture and a good flavor. In addition, since a plurality of small bubbles are uniformly present in the rice cracker dough, a rice cracker having an excellent appearance can be obtained.
上述したような本発明の半干し米菓の製造方法は、これに限定されるものではなく、本発明の思想を逸脱しない範囲で種々の変形実施が可能である。以下、本発明の実施例により具体的に説明するが、本発明はこれらの実施例に限定されるものではない。 The method for producing the semi-dried rice confectionery of the present invention as described above is not limited to this, and various modifications can be made without departing from the spirit of the present invention. EXAMPLES Hereinafter, the present invention will be specifically described with reference to examples, but the present invention is not limited to these examples.
粳米を主原料とする原料米を、常法により洗米し、浸漬を行い、製粉し、米粉を作り、米粉を蒸練機に投入して蒸練し、蒸練機内の米菓生地を取り出した後、練り機により混捏し、圧延を行った(S1〜S5)。 Raw rice, which is mainly made of glutinous rice, was washed in a conventional manner, soaked, milled, made rice flour, put into a steaming machine and steamed, and rice cracker dough in the steaming machine was taken out. Then, it kneaded with the kneader and rolled (S1 to S5).
圧延した米菓生地を所定形状に成型し、米菓生地を、約55℃の温度設定で約3.5時間第1乾燥を行い、生地ネカセを行った後、約120℃の温度設定で第2乾燥を行う。第2乾燥で十分に温められた焼成前の米菓生地の水分含量を10%にした後、直ちに約250℃で5分間焼成した(S6〜S7)。そして、焼成後直ちに100〜120℃の素焼米菓生地を40〜45℃に温めた醤油ベースの調味液(醤油40重量%、みりん50重量%、砂糖5重量%、澱粉3重量%、その他調味料2重量%)に浸漬させ、素焼米菓生地100%に対して重量比で約75%の調味液を含浸させた(第1の味付け工程(S8))。調味液を含浸させた米菓生地に、さらに常温の醤油を米菓生地表面全体に噴霧した(第2の味付け工程(S9))。この第2の味付け工程(S9)では、素焼米菓生地100%に対して重量比で約5%の醤油を付着させた。 After rolling the rice cracker dough into a predetermined shape, the rice cracker dough is first dried for about 3.5 hours at a temperature setting of about 55 ° C. 2 Drying is performed. After making the moisture content of the rice confectionery dough before baking sufficiently warmed by the second drying 10%, it was immediately baked at about 250 ° C. for 5 minutes (S6 to S7). And immediately after baking, 100-120 ° C unglazed rice cake dough warmed to 40-45 ° C soy sauce-based seasoning (40% soy sauce, 50% mirin, 5% sugar, 3% starch, other seasonings 2% by weight) and impregnated with about 75% of the seasoning liquid by weight with respect to 100% of the unglazed rice cake dough (first seasoning step (S8)). The rice cracker dough impregnated with the seasoning liquid was further sprayed with normal temperature soy sauce on the entire surface of the rice cracker dough (second seasoning step (S9)). In this second seasoning step (S9), about 5% soy sauce was adhered to 100% unglazed rice cake dough.
第2の味付け工程(S9)後、米菓生地水分が10%になるように、まず80℃で約45分間全体的に乾燥させ、次に約40℃で約50分間ゆっくりと乾燥後、約30℃で約40分間乾燥させ(S10)、半干し米菓を得た。 After the second seasoning step (S9), the rice cracker dough moisture is first dried for about 45 minutes at 80 ° C. for about 45 minutes, and then slowly dried at about 40 ° C. for about 50 minutes. It dried at 30 degreeC for about 40 minutes (S10), and semi-dried rice cracker was obtained.
このようにして得られた米菓は、しっとり感とパリパリ感の2つの食感を味わうことができ、最初に口に含んだとき醤油の味を感じた後、米菓の香ばしい風味を感じることができる米菓であった。 The rice crackers obtained in this way can taste two textures, moist and crispy, and when you first put them in your mouth you will feel the taste of soy sauce and then you will feel the fragrant flavor of rice crackers. It was a rice cracker.
粳米を主原料とする原料米を、常法により洗米し、浸漬を行い、蒸し機に投入して蒸し上げ、練り機により混捏し、海老を添加して搗き機により搗き上げ、圧延を行った(S1、S3〜S5)。本実施例では、上記第1実施例と異なり図1の製粉工程(S2)を行わずに洗米・水浸漬工程(S1)の後、米粒のまま蒸し工程(S3)を行った。 Raw rice, which is mainly made from glutinous rice, was washed by ordinary methods, immersed, put into a steamer, steamed, kneaded with a kneader, added with shrimp, sprinkled with a rice grinder, and rolled. (S1, S3-S5). In the present embodiment, unlike the first embodiment, the steaming step (S3) was carried out with the rice grains after the rice washing / water soaking step (S1) without performing the milling step (S2) of FIG.
圧延した米菓生地を所定形状に成型し、米菓生地を、約55℃の温度設定で約3.5時間第1乾燥を行い、生地ネカセを行った後、約120℃の温度設定で第2乾燥を行う。第2乾燥で十分に温められた焼成前の米菓生地の水分含量を10%にした後、直ちに約250℃で5分間焼成した(S6〜S7)。そして、焼成後直ちに100〜120℃の素焼米菓生地を40〜45℃に温めた調味液(発酵調味料50重量%、醤油30重量%、砂糖10重量%、海老エキス2重量%、その他調味料8重量%)に浸漬させ、素焼米菓生地100%に対して重量比で約75%の調味液を含浸させた(第1の味付け工程(S8))。調味液を含浸させた米菓生地に、さらに常温の醤油と海老エキスを含む調味液を米菓生地表面全体に噴霧した(第2の味付け工程(S9))。この第2の味付け工程(S9)では、素焼米菓生地100%に対して重量比で約3%の醤油と海老エキスを含む調味液を付着させた。 After rolling the rice cracker dough into a predetermined shape, the rice cracker dough is first dried for about 3.5 hours at a temperature setting of about 55 ° C. 2 Drying is performed. After making the moisture content of the rice confectionery dough before baking sufficiently warmed by the second drying 10%, it was immediately baked at about 250 ° C. for 5 minutes (S6 to S7). And the seasoning liquid (50% by weight of fermented seasoning, 30% by weight of soy sauce, 10% by weight of sugar, 2% by weight of shrimp extract, other seasonings) 8% by weight) and impregnated with about 75% of the seasoning liquid in a weight ratio with respect to 100% of the unglazed rice cake dough (first seasoning step (S8)). The rice cracker dough impregnated with the seasoning liquid was further sprayed with a seasoning liquid containing normal temperature soy sauce and shrimp extract on the entire surface of the rice cracker dough (second seasoning step (S9)). In this second seasoning step (S9), a seasoning liquid containing about 3% soy sauce and shrimp extract was adhered to 100% unglazed rice cake dough.
第2の味付け工程(S9)後、米菓生地水分が10%になるように、まず80℃で40分間全体的に乾燥させ、次に約40℃で45分間ゆっくりと乾燥後、約30℃で35分間乾燥させ(S10)、焼き海老風味の半干し米菓を得た。 After the second seasoning step (S9), the rice cracker dough moisture is first dried for 40 minutes at 80 ° C. for 40 minutes, then slowly dried at about 40 ° C. for 45 minutes, and then about 30 ° C. And dried for 35 minutes (S10) to obtain a baked shrimp-flavored semi-dried rice cake.
このようにして得られた米菓は、しっとり感とパリパリ感の2つの食感を味わうことができ、最初に口に含んだとき焼き海老風味を感じた後、米菓の香ばしい風味を感じることができる米菓であった。 The rice crackers obtained in this way can taste two textures, moist and crispy, and when you first put them in your mouth, you can feel the baked shrimp flavor and then the fragrant flavor of rice crackers. It was a rice cracker.
また、本実施例の半干し米菓の製造方法は、生地に海老を練り込み、さらに海老エキスを含む調味液により2度の味付けを行っているので、米菓が包装された包装袋を開封した際に、焼き海老風味の香ばしい香りを感じことができた。 In addition, the method for producing the semi-dried rice cracker of this example kneads shrimp into the dough and seasons it twice with the seasoning liquid containing the shrimp extract, so the packaging bag containing the rice cracker is opened. When I did it, I was able to feel the fragrant scent of grilled shrimp.
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