JP4473767B2 - Spray electrolytic polishing decontamination equipment - Google Patents

Spray electrolytic polishing decontamination equipment Download PDF

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JP4473767B2
JP4473767B2 JP2005110523A JP2005110523A JP4473767B2 JP 4473767 B2 JP4473767 B2 JP 4473767B2 JP 2005110523 A JP2005110523 A JP 2005110523A JP 2005110523 A JP2005110523 A JP 2005110523A JP 4473767 B2 JP4473767 B2 JP 4473767B2
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spray
negative electrode
hose
decontamination
electrolytic polishing
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幸 高橋
賢哉 馬場
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Atox Co Ltd
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本発明は、放射性物質が付着した複雑な狭窄部を有する金属製品を電解研磨によって除染する装置に関するものである。さらに詳しく言えば、ポンプインペラー等の狭窄部に容易に挿入して使用でき、取付け作業が容易で、しかも電解液の使用量低減の可能なスプレー式電解研磨除染装置に関するものである。   The present invention relates to an apparatus for decontaminating a metal product having a complicated constricted portion with a radioactive substance attached thereto by electropolishing. More specifically, the present invention relates to a spray-type electrolytic polishing decontamination apparatus that can be easily inserted into a constricted portion such as a pump impeller, can be used easily, and can reduce the amount of electrolyte used.

従来、配管等の内部を電解研磨によって除染する際には、配管内に陰電極を挿入し、これを電解液に浸漬して電解研磨除染を行っていた。そしてこのような従来の内部陰極は、除染対象物と直接接触して短絡するのを防止するため、内部陰極を囲んで絶縁体を放射状に取り付けていた。このため、内部陰極を挿入できる部位は、配管等比較的簡単な形状のものに限られていた。また、内部陰極に取り付けた絶縁体の欠落等の原因で陰極が対象物と接触して短絡することがあり、適切な電解研磨除染ができない恐れがあった(特許文献1参照。)。   Conventionally, when decontaminating the inside of a pipe or the like by electrolytic polishing, a negative electrode is inserted into the pipe, and this is immersed in an electrolytic solution to perform electrolytic polishing decontamination. In order to prevent such a conventional internal cathode from coming into direct contact with the object to be decontaminated and short-circuiting, insulators are radially attached around the internal cathode. For this reason, the part which can insert an internal cathode was restricted to the thing of comparatively simple shapes, such as piping. In addition, the cathode may come into contact with the object due to a lack of an insulator attached to the internal cathode, and there is a possibility that appropriate electrolytic polishing decontamination cannot be performed (see Patent Document 1).

また、従来の内部陰極を使用する電解研磨除染は、電解液に対象物を浸漬するため、対象物の大きさに合わせた電解槽が必要となり、かつ、除染対象物を完全に浸漬させるために大量の電解液を必要とし、この結果除染装置の大規模化と使用電解液の増大を招いていた。
特開平10−280200号公報
In addition, since the conventional electropolishing decontamination using an internal cathode immerses the object in the electrolytic solution, an electrolytic bath suitable for the size of the object is required, and the decontamination object is completely immersed. Therefore, a large amount of electrolytic solution is required. As a result, the decontamination apparatus is increased in scale and used electrolytic solution is increased.
Japanese Patent Laid-Open No. 10-280200

本発明は、陽極(研磨対象物)と陰極との間を、槽内に満たされた電解液を介して行うようにした従来型電解研磨装置と異り、可撓性を有する陰極部を挿入し、無数のスプレー用開口を外周に設けたホースから研磨対象物(陽極)の狭窄部に対して電解液を放出し、電解研磨をおこなうことを可能にしたコンパクトな構成を有する電解研磨装置を提供することを課題とする。   The present invention is different from the conventional electropolishing apparatus in which the space between the anode (object to be polished) and the cathode is performed via the electrolytic solution filled in the tank, and a flexible cathode portion is inserted. An electrolytic polishing apparatus having a compact configuration that allows electrolytic polishing to be performed by discharging an electrolytic solution from a hose provided with countless spray openings on the outer periphery to a narrow portion of an object to be polished (anode). The issue is to provide.

そして、
(1)形状の複雑な狭窄部へ簡便に設置できるようにすること、
(2)陰電極を絶縁体のホース内に納め、除染対象物との接触による短絡が絶対に起きることのないようにすること、
(3)電解液の使用量を出来るだけ少くてすむようにすること、
(4)そして除染に伴って発生する二次廃棄物量の低減を可能にすること、
以上の諸点を可能にする電解研磨除染装置を提供することを課題とする。
And
(1) To be able to be easily installed in a complicated constriction,
(2) Place the negative electrode in an insulating hose so that no short circuit occurs due to contact with the object to be decontaminated.
(3) Try to use as little electrolyte as possible,
(4) and enabling reduction of the amount of secondary waste generated with decontamination,
It is an object of the present invention to provide an electrolytic polishing decontamination apparatus that enables the above points.

陰電極用電源ケーブルに接続された可撓性を有する陰電極ワイヤと、前記陰電極ワイヤを囲繞し、周面に複数の電解液噴出用開口を有する絶縁材製のスプレー用ホースとの組合せによりスプレー陰電極ホースを構成した。
そして、前記陰電極ワイヤの両端に端末キャップを固着し、これを前記スプレー用ホースの端に嵌挿して、前記スプレー用ホースの端を密封し、スプレー用ホースに送入した電解液をスプレー用ホースの前記開口から外に噴出できるようにした。
また、電解液槽に配管を介して通じ、複数の分岐接続部を有する分岐用ヘッダを設け、該分岐用ヘッダの前記分岐接続部にスプレー陰電極ホースを接続し、そして除染対象物側を陽極用電源ケーブルに、また前記スプレー陰電極ホース側を陰電極用電源ケーブルに接続して、複数の狭窄部を同時に電解除染可能にした。
そしてまた、スプレー陰電極ホースを構成する前記スプレー用ホースの前記分岐用ヘッダとの接続部近傍に、流量調整バルブを設け個々に流量を調整することができるようにした。
By a combination of a flexible negative electrode wire connected to the negative electrode power cable and an insulating spray hose surrounding the negative electrode wire and having a plurality of electrolyte ejection openings on the peripheral surface A spray negative electrode hose was constructed.
Then, terminal caps are fixed to both ends of the negative electrode wire, and the end caps are fitted and inserted into the ends of the spray hose, the ends of the spray hose are sealed, and the electrolyte solution fed into the spray hose is used for spraying. The hose can be ejected from the opening.
In addition, a branch header having a plurality of branch connection portions is provided through a pipe to the electrolyte bath, a spray cathode hose is connected to the branch connection portion of the branch header, and the decontamination target side is The power supply cable for anode and the spray negative electrode hose side were connected to the power supply cable for negative electrode, so that a plurality of constricted portions could be simultaneously discharged with electricity.
In addition, a flow rate adjusting valve is provided in the vicinity of the connection portion between the spray hose constituting the spray negative electrode hose and the branching header so that the flow rate can be individually adjusted.

スプレー陰電極ホースを構成するスプレー用ホースに設けた多数の開口から電解液を噴出しうるようにしたので、除染対象物内の複雑な狭窄部でも陰極部を容易に近付け除染することができる。   Since the electrolyte can be ejected from a large number of openings provided in the spray hose that constitutes the spray negative electrode hose, the cathode part can be easily approached and decontaminated even in a complicated constricted part in the object to be decontaminated. it can.

スプレー用ホースの複数の開口から電解液を被除染対象物の狭窄部に向って直接噴出するので、大きな除染対象物を浸漬するための液槽を必要としないので電解液の使用量を少くすることができる。   Electrolyte is sprayed directly from the multiple openings of the spray hose toward the narrowed part of the object to be decontaminated, so there is no need for a liquid tank for immersing a large object to be decontaminated. Can be less.

これにより使用済電解液量を低減でき、2次廃棄物の低減が可能となった。   As a result, the amount of used electrolyte solution can be reduced, and secondary waste can be reduced.

図を参照して説明する。図1で符号10は本発明に係るスプレー陰電極ホースである。スプレー陰電極ホース10はスプレー用ホース11と、これと同心状に配設した陰電極ワイヤ12とからなっている。陰電極ワイヤ12は可撓性を有し、ステンレスワイヤ等の導電性が高い材料で出来ていて、その両端に端末キャップ13が固着されている。   This will be described with reference to the drawings. In FIG. 1, reference numeral 10 denotes a spray negative electrode hose according to the present invention. The spray negative electrode hose 10 includes a spray hose 11 and a negative electrode wire 12 arranged concentrically therewith. The negative electrode wire 12 has flexibility and is made of a highly conductive material such as stainless steel wire, and terminal caps 13 are fixed to both ends thereof.

スプレー用ホース11はゴム又はプラスチック等の絶縁体よりなるホースで、周面に多数の開口14を有し、電解研磨時にこの開口14から電解液を外(狭窄部等)に向ってスプレー状に噴出させる。   The spray hose 11 is a hose made of an insulating material such as rubber or plastic, and has a large number of openings 14 on the peripheral surface. The electrolytic solution is sprayed from the openings 14 to the outside (constriction or the like) during electrolytic polishing. Erupt.

スプレー用ホース11の両端は前記端末キャップ13を嵌挿することで密閉される。この端末キャップ13はカシメ具15で陰電極ワイヤ12の端に固着されている。なお図2で16はホースバンドで、これによりスプレー用ホース11と端末キャップ13との嵌挿部を強固に締め付けている。17はこの締め付け部をさらい覆うシュリンクチューブである。   Both ends of the spray hose 11 are sealed by inserting the terminal cap 13 therein. The terminal cap 13 is fixed to the end of the negative electrode wire 12 with a crimping tool 15. In FIG. 2, reference numeral 16 denotes a hose band, which firmly tightens the insertion portion between the spray hose 11 and the terminal cap 13. Reference numeral 17 denotes a shrink tube that covers the tightening portion.

前記スプレー用ホース11には、その長手方向周面に数多くの開口14が放射状に設けられていて、これら開口からスプレー用ホース11内に送られた電解液を外(狭窄部)に向って放出する。この電解液は硫酸、リン酸等の酸性溶液、水酸化ナトリウム等のアルカリ性溶液又は硝酸ナトリウム等の中性電解質溶液等よりなっている。   The spray hose 11 is provided with a large number of openings 14 on the circumferential surface in the longitudinal direction, and the electrolyte sent into the spray hose 11 from these openings is discharged outward (narrowed portion). To do. This electrolytic solution comprises an acidic solution such as sulfuric acid and phosphoric acid, an alkaline solution such as sodium hydroxide, or a neutral electrolyte solution such as sodium nitrate.

図1に遡って、18は陰電極電源ケーブルで、その先端は端末キャップ13’を介し陰電極ケーブル12の端に固着されている。   Back to FIG. 1, reference numeral 18 denotes a negative electrode power cable, and its tip is fixed to the end of the negative electrode cable 12 via a terminal cap 13 '.

このように陰電極ケーブル12はスプレー用ホース11の内部に同心的に納められる構造となっているので、スプレー陰電極ホース10が除染対象物の狭窄部と接触しても短絡することがない。   Thus, since the negative electrode cable 12 has a structure that can be concentrically accommodated inside the spray hose 11, even if the spray negative electrode hose 10 contacts the constricted portion of the object to be decontaminated, there is no short circuit. .

図4を参照するに、19は分岐用ヘッダで、配管20を介し、図5に示す電解液タンク21に通じている。図4では分岐用ヘッダ19に7本のスプレー陰電極ホース10が連結されているがその数は任意である。21は流量調節用バルブで、これによりスプレー陰電極ホース10に送給する電解液の量を個々に調節することができる。   Referring to FIG. 4, reference numeral 19 denotes a branching header, which is connected to the electrolyte tank 21 shown in FIG. In FIG. 4, seven spray negative electrode hoses 10 are connected to the branch header 19, but the number thereof is arbitrary. Reference numeral 21 denotes a flow rate adjusting valve, which can individually adjust the amount of electrolyte supplied to the spray cathode hose 10.

図4に示すように、電解液は、電解液供給ポンプ23でスプレー陰電極10を構成するスプレー用ホース11内に送られ、スプレー用の開口14(図3)から放射状に噴出され、除染対象物24に吹き付けられる。分岐用ヘッダ19によって複数本のスプレー陰電極ホース10を使用することが可能であり、除染対象物24の狭窄部の数に合わせることができる。各スプレー陰電極ホース10への電解液供給量は流量調整バルブ21で、個々に適切な流量に調節することができる。   As shown in FIG. 4, the electrolytic solution is fed into the spray hose 11 constituting the spray negative electrode 10 by the electrolytic solution supply pump 23, ejected radially from the spray opening 14 (FIG. 3), and decontaminated. The object 24 is sprayed. A plurality of spray negative electrode hoses 10 can be used by the branching header 19, and can be matched to the number of narrowed portions of the decontamination target 24. The amount of electrolyte supplied to each spray negative electrode hose 10 can be individually adjusted to an appropriate flow rate by the flow rate adjusting valve 21.

スプレー陰電極ホース10のスプレー用開口14から電解液はスプレー状に噴出し、除染対象物24の狭窄部に吹きかける。除染対象物24を除染したのち落下した電解液は電解液受け槽25で受け、電解液回収ポンプ26で回収し、ろ過フィルタ27で異物を除去後電解液タンク22に戻る。   The electrolytic solution is sprayed out from the spray opening 14 of the spray negative electrode hose 10 and sprayed onto the narrowed portion of the object 24 to be decontaminated. The electrolytic solution dropped after the decontamination object 24 is decontaminated is received by the electrolytic solution receiving tank 25, recovered by the electrolytic solution recovery pump 26, removed from the foreign matter by the filter 27, and returned to the electrolytic solution tank 22.

電解液が循環している間に、除染対象物24に陽極端子接続具30(図5)で固定された陽極用電源ケーブル29を接続し、またスプレー用ホース11内の陰電極ワイヤ12を陰極用電源ケーブル18に接続し、図示しない直流電源から電流を供給して電解研磨を行う。   While the electrolytic solution is circulating, the anode power cable 29 fixed by the anode terminal connector 30 (FIG. 5) is connected to the decontamination object 24, and the cathode electrode wire 12 in the spray hose 11 is connected. Electrolytic polishing is performed by connecting to the cathode power cable 18 and supplying current from a DC power source (not shown).

図5で示すように除染対象物(図ではタービン)の上面を除染する上部除染用ホース10aと、除染対象物の下面を除染する下部除染用ホース10bは狭窄部除染用の如く全周面に向って電解液を噴出する必要がないので細くなっている。   As shown in FIG. 5, the upper decontamination hose 10a for decontaminating the upper surface of the object to be decontaminated (the turbine in the figure) and the lower decontamination hose 10b for decontaminating the lower surface of the decontamination object are decontaminated It is thin because it is not necessary to eject the electrolyte toward the entire circumferential surface as in the case of use.

本発明のスプレー陰電極ホースは特に狭窄部電解除染用として著効果を有するものである。従って、狭窄部でない上面または下面の除染部位等には、スプレー用ホースの太さあるいは長さは適宜選択して使用し、開口の方向又は数についても、被除染部位の状態に適したものを使用すればさらに経済的である。   The spray negative electrode hose of the present invention has a remarkable effect particularly for use in the electrostriction of the stenosis. Therefore, the thickness or length of the spray hose is appropriately selected and used for decontamination sites on the upper surface or lower surface that are not constricted, and the direction or number of openings is also suitable for the state of the decontamination site. It is more economical to use things.

スプレー陰電極ホース。Spray negative electrode hose. スプレー陰電極ホースの端部詳細図。Detailed view of the end of the spray negative electrode hose. スプレー用ホースの縦断面。A vertical section of a spray hose. 分岐ヘッダー部平面図。The branch header part top view. スプレー電解研磨除染装置の全体ライン概要を示す図。The figure which shows the whole line outline | summary of a spray electrolytic polishing decontamination apparatus.

符号の説明Explanation of symbols

10 スプレー陰電極ホース
11 スプレー用ホース 12 陰電極ワイヤ
13',13 端末キャップ 14 スプレー用開口
15 カシメ具 16 ホースバンド
17 シュリンクチューブ 18 陰電極用電源ケーブル
19 分岐用ヘッダー 20 配管
21 流量調整バルブ
22 電解液タンク 23 電解液供給ポンプ
24 除染対象物 25 電解液受け槽
26 電解液回収ポンプ 27 ろ過フィルタ
28 陽極端子接続治具 29 陽極用電源ケーブル
30 陽極端子接続治具
10 Spray negative electrode hose
11 Spray hose 12 Negative electrode wire
13 ', 13 Terminal cap 14 Spray opening
15 Caulking tool 16 Hose band
17 Shrink tube 18 Cathode power cable
19 Branch header 20 Piping
21 Flow adjustment valve
22 Electrolyte tank 23 Electrolyte supply pump
24 Decontamination object 25 Electrolyte receiving tank
26 Electrolyte recovery pump 27 Filtration filter
28 Anode terminal connection jig 29 Anode power cable
30 Anode terminal connection jig

Claims (4)

陰電極用電源ケーブルに接続された可撓性を有する陰電極ワイヤと、
前記陰電極ワイヤを囲繞し、周面に複数の電解液噴出用開口を有する絶縁材製のスプレー用ホースとの組合せよりなることを特徴とするスプレー式電解研磨除染装置用のスプレー陰電極ホース。
A flexible negative electrode wire connected to the negative electrode power cable;
A spray negative electrode hose for a spray-type electrolytic polishing decontamination apparatus, characterized by comprising a combination with an insulating material spray hose surrounding the negative electrode wire and having a plurality of electrolyte solution ejection openings on the peripheral surface .
前記陰電極ワイヤの両端に端末キャップを固着し、これを前記スプレー用ホースの端に嵌挿し、端末キャップによって前記スプレー用ホースの端を密封したことを特徴とする請求項1記載のスプレー式電解研磨除染装置用のスプレー陰電極ホース。   2. The spray-type electrolysis according to claim 1, wherein a terminal cap is fixed to both ends of the negative electrode wire, the terminal cap is fitted and inserted into an end of the spray hose, and the end of the spray hose is sealed with the terminal cap. Spray negative electrode hose for polishing decontamination equipment. 電解液槽に配管を介して通し、複数の分岐接続部を有する分岐用ヘッダを設け、該分岐用ヘッダの前記分岐接続部に請求項1記載のスプレー陰電極ホースを接続し、さらに除染対象物側を陽極用電源ケーブルに、また前記スプレー陰電極ホース側を陰電極用電源ケーブルに接続して、複数個の狭窄部を同時に除染可能にしたことを特徴とするスプレー式電解研磨除染装置。   A branch header having a plurality of branch connection portions is provided through a pipe through the electrolyte bath, the spray negative electrode hose according to claim 1 is connected to the branch connection portion of the branch header, and further a decontamination target Spray type electrolytic polishing decontamination, wherein a plurality of constrictions can be decontaminated simultaneously by connecting the object side to the anode power cable and the spray negative electrode hose side to the negative electrode power cable. apparatus. スプレー陰電極ホースを構成する前記スプレー用ホースの前記分岐用ヘッダの分岐接続部近傍に流量調整バルブを設けたことを特徴とする請求項3記載のスプレー式電解研磨除染装置。
4. The spray type electrolytic polishing decontamination apparatus according to claim 3, wherein a flow rate adjusting valve is provided in the vicinity of a branch connection portion of the branch header of the spray hose constituting the spray negative electrode hose.
JP2005110523A 2005-04-07 2005-04-07 Spray electrolytic polishing decontamination equipment Expired - Fee Related JP4473767B2 (en)

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