JP4470705B2 - Wheel supporting hub unit, raceway member of wheel supporting hub unit, and manufacturing method thereof - Google Patents

Wheel supporting hub unit, raceway member of wheel supporting hub unit, and manufacturing method thereof Download PDF

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JP4470705B2
JP4470705B2 JP2004335534A JP2004335534A JP4470705B2 JP 4470705 B2 JP4470705 B2 JP 4470705B2 JP 2004335534 A JP2004335534 A JP 2004335534A JP 2004335534 A JP2004335534 A JP 2004335534A JP 4470705 B2 JP4470705 B2 JP 4470705B2
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wheel
hub unit
head
manufacturing
mounting
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JP2006142983A (en
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一登 小林
清司 大塚
浩平 森
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NSK Ltd
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Priority to US11/239,314 priority patent/US8402661B2/en
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本発明は、例えば自動車等の車輪を懸架装置に対して回転自在に支持するための車輪支持用ハブユニット、及び車輪支持用ハブユニットの軌道輪部材、並びにその製造方法に関する。   The present invention relates to a wheel support hub unit for rotatably supporting a wheel of an automobile or the like with respect to a suspension device, a raceway member of the wheel support hub unit, and a method of manufacturing the same.

自動車等の車輪は、車体の懸架装置に取り付けた車輪支持用ハブユニットにより回転自在に支持される。車輪支持用ハブユニットでは、軌道面を有する内方部材と外方部材との間に複列の転動体が転動自在に介装されており、内方部材や外方部材には、車輪又は車体の懸架装置に取り付けるための取り付けフランジが形成されると共に、取り付けフランジの側方には、車輪を位置決めするための位置決め部が設けられている。   A wheel of an automobile or the like is rotatably supported by a wheel support hub unit attached to a vehicle suspension system. In the wheel supporting hub unit, a double-row rolling element is interposed between an inner member having a raceway surface and an outer member so as to be freely rotatable. An attachment flange for attachment to the suspension device of the vehicle body is formed, and a positioning portion for positioning the wheel is provided on the side of the attachment flange.

ところで、軌道輪部材としての内方部材と外方部材を製造するに際しては、取り付けフランジの面積が大きく、冷間鍛造では膨大な成形荷重が必要となるため、熱間鍛造による成形が一般に行われている。しかし、熱間鍛造では寸法精度が粗く、熱処理部は脱炭層除去を必要とすることもあり、後工程での大きな切削代を必要とするため、製造コストが高くなるという問題がある。   By the way, when manufacturing an inner member and an outer member as raceway members, the area of the mounting flange is large, and an enormous forming load is required in cold forging, so forming by hot forging is generally performed. ing. However, in hot forging, the dimensional accuracy is rough, and the heat treatment part may require removal of the decarburized layer, which requires a large cutting allowance in a subsequent process, resulting in an increase in manufacturing cost.

そこで、従来においては、軌道輪部材の製造方法として、円筒管を母材として冷間鍛造により成形された中間素材から取り付けフランジを切りおこして形成し、また、切りおこしで残った部分を位置決め部としたものや(例えば、特許文献1参照。)、位置決め部を軌道輪部材とは別体に成形して、軌道輪部材に取り付けたもの(例えば、特許文献2及び3参照。)が提案されている。   Therefore, conventionally, as a method of manufacturing the race member, a mounting flange is cut from an intermediate material formed by cold forging using a cylindrical tube as a base material, and the remaining portion after the cutting is determined by a positioning unit. (For example, refer to Patent Document 1), and a positioning part formed separately from the bearing ring member and attached to the bearing ring member (for example, see Patent Documents 2 and 3). ing.

また、軽量化と強度を考慮した内方部材や外方部材を構成する軌道輪部材として、図6に示すハブ輪6’や、図7に示す外輪3が知られている。ハブ輪6’は、中実の軸部5’と、軸部5’と直交する方向に延びる放射状の車輪取り付けフランジ7’とを備え、車輪取り付けフランジ7’では、複数の取り付け部21’が厚肉に成形され、各取り付け部21’間には水かき状の薄肉部22’が成形される。外輪3は、中空の軸部15と、軸部15と直交する方向に延びる懸架装置取り付けフランジ18とを備え、懸架装置取り付けフランジ18は、外周部分が異形状となっている。   Further, as a bearing ring member constituting an inner member and an outer member considering weight reduction and strength, a hub ring 6 ′ shown in FIG. 6 and an outer ring 3 shown in FIG. 7 are known. The hub wheel 6 ′ includes a solid shaft portion 5 ′ and a radial wheel mounting flange 7 ′ extending in a direction orthogonal to the shaft portion 5 ′. The wheel mounting flange 7 ′ includes a plurality of mounting portions 21 ′. It is molded into a thick wall, and a webbed thin-walled portion 22 'is formed between the mounting portions 21'. The outer ring 3 includes a hollow shaft portion 15 and a suspension device mounting flange 18 extending in a direction orthogonal to the shaft portion 15, and the suspension device mounting flange 18 has an outer peripheral portion having a different shape.

これらの軌道輪部材は、従来、図8に示すように、熱間鍛造にて車輪取り付けフランジ7’の取り付け部21’間の余肉を外周側に拡げることで薄肉部22’を成形し、その後、図9に示すように、トリム加工を施して不要部分23’を切断することにより製造されている。
特開2003−25803号公報 特開2003−291604号公報 特開2004−74815号公報
Conventionally, as shown in FIG. 8, these bearing ring members form a thin portion 22 ′ by expanding a surplus portion between the attachment portions 21 ′ of the wheel attachment flange 7 ′ to the outer peripheral side by hot forging, Thereafter, as shown in FIG. 9, the trimming process is performed to cut the unnecessary portion 23 ′.
JP 2003-25803 A JP 2003-291604 A JP 2004-74815 A

しかしながら、上記特許文献1においては、最も強度の必要な取り付けフランジと軌道輪部材の外周部とのつなぎ部分に切りおこしの際に曲げ加工を施すため、割れクラック等の欠陥が生じやすく強度的に不安定となり、しかもつなぎ部分を曲げ易くする必要があることから、つなぎ部分の厚みを厚くする等の補強ができない。また、位置決め部が周方向に連続した円筒形状とならないため、位置決めが不安定となると共に、強度的にも十分でない。   However, in the above-mentioned Patent Document 1, since bending is performed at the time of cutting the connecting portion between the mounting flange that requires the most strength and the outer peripheral portion of the bearing ring member, defects such as cracks are likely to occur. Since it becomes unstable and it is necessary to make the connecting portion easy to bend, reinforcement such as increasing the thickness of the connecting portion cannot be performed. Further, since the positioning portion does not have a continuous cylindrical shape in the circumferential direction, the positioning becomes unstable and the strength is not sufficient.

一方、上記特許文献2及び特許文献3では、位置決め部が軌道輪部材と別体とされているので位置決め部と軌道輪部材側の軌道面との位置精度や直角度が低下しやすく、また、部品点数が増えてコストが増加する。さらに、取り付けフランジを含んだ形状での冷間成形はできないため、後工程の切削代が多く製造コストが増加する。   On the other hand, in Patent Document 2 and Patent Document 3, since the positioning portion is separated from the race ring member, the positional accuracy and perpendicularity between the positioning portion and the raceway surface on the race ring member side are likely to decrease, The number of parts increases and the cost increases. Furthermore, since cold forming cannot be performed with a shape including the mounting flange, the cutting cost in the subsequent process is large and the manufacturing cost increases.

また、図6及び図7に示す軌道輪部材は、熱間鍛造により製造されるため、上述した問題が存在する。さらに、薄く潰された部分は外周側に大きく伸びるため、余肉が多くなって歩留まりが悪くなり、しかも余肉が多いことから、据え込み部の面積が大きくなって成形荷重が増加する。このため、応力が高くなる冷間鍛造でこのような異形状フランジを成形することは、特に不利となる。   Moreover, since the bearing ring member shown in FIG.6 and FIG.7 is manufactured by hot forging, the problem mentioned above exists. Furthermore, since the thinly crushed portion greatly extends to the outer peripheral side, the surplus is increased and the yield is deteriorated. Further, since the surplus is large, the area of the upsetting portion is increased and the molding load is increased. For this reason, it is particularly disadvantageous to form such an irregularly shaped flange by cold forging where the stress increases.

本発明はこのような不都合を解消するためになされたものであり、その目的は、位置決め用筒部を周方向に連続する円筒状に一体で成形することができると共に、取り付けフランジに曲げ等の加工を行なわずに冷間鍛造にて低荷重で成形することができる安価な車輪支持用ハブユニット、及び車輪支持用ハブユニットの軌道輪部材、並びにその製造方法を提供することにある。   The present invention has been made in order to eliminate such inconveniences. The purpose of the present invention is to be able to integrally form the positioning cylinder portion into a cylindrical shape continuous in the circumferential direction and to bend the mounting flange. An object of the present invention is to provide an inexpensive wheel support hub unit that can be formed with low load by cold forging without processing, a raceway member of the wheel support hub unit, and a manufacturing method thereof.

本発明の上記目的は、下記構成によって達成される。
(1)中実又は中空状の軸部と、該軸部から径方向外方に延びる車輪又は車体の取り付け部と、該取り付け部を挟んで前記軸部と反対側に、且つ、前記軸部と同心に配置された車輪又は車体の位置決め用筒部とを有する車輪支持用ハブユニットの軌道輪部材の製造方法であって、
中実又は中空状の軸部素材から前記軸部及び前記位置決め用筒部の内周形状を備えた頭部を押し出し成形する押し出し工程と、
該位置決め用筒部の外周に相当する孔を備えた金型を用いて前記頭部を前記取り付け部の高さを残して据え込むことにより該取り付け部を成形する据え込み工程と、
を含む冷間鍛造によって前記軌道輪部材を成形することを特徴とする車輪支持用ハブユニットの軌道輪部材の製造方法。
(2)前記押し出し工程後、前記頭部を異形状金型で拘束して据え込むことにより、前記取り付け部に設けられる取り付け孔の数と同数の径方向突出部を有する異形状の外周形状に形成された頭部を成形する異形状成形工程と、
をさらに備え、
前記据え込み工程は、前記金型を用いて前記頭部を前記取り付け部の高さを残して前記取り付け部の外周を拘束せずに据え込むことにより、異形状外周を有する取り付け部を成形することを特徴とする(1)に記載の車輪支持用ハブユニットの軌道輪部材の製造方法。
(3)前記押し出し工程は、前記取り付け部に設けられる取り付け孔の数と同数の径方向突出部を有する異形状の外周形状に前記頭部を同時成形し、
前記据え込み工程は、前記金型を用いて前記頭部を前記取り付け部の高さを残して前記取り付け部の外周を拘束せずに据え込むことにより、異形状外周を有する取り付け部を成形することを特徴とする(1)に記載の車輪支持用ハブユニットの軌道輪部材の製造方法。
(4)前記据え込み工程の後、周方向に互いに隣り合う前記径方向突出部の間を薄肉に据え込む薄肉工程を備えたことを特徴とする(2)又は(3)に記載の車輪支持用ハブユニットの軌道輪部材の製造方法。
(5)中実又は中空状の軸部と、該軸部から径方向外方に延びる車輪又は車体の取り付け部と、該取り付け部を間に挟んで前記軸部と反対側に同心に配置された車輪又は車体の位置決め用筒部とを有する車輪支持用ハブユニットの軌道輪部材であって、
(1)〜(4)のいずれかに記載の製造方法によって製造されたことを特徴とする車輪支持用ハブユニットの軌道輪部材。
(6)内方部材と、外方部材と、該内方部材と該外方部材との間に少なくとも転動体を有する軸受部が配設された車輪支持用ハブユニットであって、
前記内方部材と前記外方部材の少なくとも一方の部材が、(5)に記載の前記軌道輪部材であることを特徴とする車輪支持用ハブユニット。
The above object of the present invention is achieved by the following configurations.
(1) A solid or hollow shaft portion, a wheel or vehicle body mounting portion extending radially outward from the shaft portion, the shaft portion on the opposite side of the mounting portion, and the shaft portion A wheel support hub unit bearing wheel member having a wheel or a positioning cylinder part of a vehicle body disposed concentrically with a bearing ring member,
An extrusion step of extruding a head portion having an inner peripheral shape of the shaft portion and the positioning cylinder portion from a solid or hollow shaft portion material;
An upsetting step of forming the mounting portion by mounting the head while leaving the height of the mounting portion using a mold having a hole corresponding to the outer periphery of the positioning cylinder portion;
A method for manufacturing a bearing ring member of a wheel support hub unit, wherein the bearing ring member is formed by cold forging.
(2) After the extruding step, the head is restrained with an irregularly shaped mold and installed, so that the outer peripheral shape of the irregular shape has the same number of radial protrusions as the number of attachment holes provided in the attachment portion An irregular shape molding process for molding the formed head,
Further comprising
The upsetting step forms an attachment portion having an irregularly shaped outer periphery by using the mold to install the head without restraining the outer periphery of the attachment portion, leaving the height of the attachment portion. (1) The manufacturing method of the bearing ring member of the hub unit for wheel support described in (1).
(3) In the extrusion step, the head is simultaneously formed into an outer shape having an irregular shape having the same number of radial protrusions as the number of attachment holes provided in the attachment portion,
The upsetting step forms an attachment portion having an irregularly shaped outer periphery by using the mold to install the head without restraining the outer periphery of the attachment portion, leaving the height of the attachment portion. (1) The manufacturing method of the bearing ring member of the hub unit for wheel support described in (1).
(4) The wheel support according to (2) or (3), further comprising a thin-walled step of thinly placing between the radial protrusions adjacent to each other in the circumferential direction after the upsetting step. For manufacturing bearing ring member of hub unit for automobile.
(5) A solid or hollow shaft portion, a wheel or body attachment portion extending radially outward from the shaft portion, and concentrically disposed on the opposite side of the shaft portion with the attachment portion interposed therebetween. A wheel support member for a wheel-supporting hub unit having a wheel or a positioning cylinder for a vehicle body,
A bearing ring member for a wheel-supporting hub unit manufactured by the manufacturing method according to any one of (1) to (4).
(6) A wheel support hub unit in which an inner member, an outer member, and a bearing portion having at least rolling elements are disposed between the inner member and the outer member,
The wheel support hub unit, wherein at least one of the inner member and the outer member is the race member described in (5).

本発明によれば、中実又は中空状の軸部素材から軸部及び位置決め用筒部の内周形状を備えた頭部を押し出し成形する押し出し工程と、位置決め用筒部の外周に相当する孔を備えた金型を用いて頭部を取り付け部の高さを残して据え込むことにより取り付け部を成形する据え込み工程と、を含む冷間鍛造によって前記軌道輪部材を成形するので、最も加工荷重の高い取り付け部の据え込み成形の際に位置決め用筒部の外周より内側は圧縮しないで済むため、全体を据えこむ場合と比較して据え込み面積が減少して低荷重にて取り付け部を成形することができる。   According to the present invention, an extrusion process for extruding a head having an inner peripheral shape of a shaft portion and a positioning cylinder portion from a solid or hollow shaft portion material, and a hole corresponding to the outer periphery of the positioning cylinder portion The bearing ring member is formed by cold forging including a mounting step in which the mounting portion is formed by mounting the head using a mold having a height, leaving the height of the mounting portion. During upsetting of the mounting part with high load, it is not necessary to compress the inside of the outer periphery of the positioning cylinder part. Can be molded.

これにより、冷間鍛造で比較的小さな設備を用いて取り付け部を成形することができ、後工程での切削加工代が削減され、安価な軌道輪部材及び車輪支持用ハブユニットを得ることができる。また、取り付け部と軌道輪部材の外周部とのつなぎ部に曲げ加工が行なわないため、該つなぎ部分に十分な肉厚を確保することができ、十分な強度を持った軌道輪部材及び車輪支持用ハブユニットを得ることができる。   As a result, it is possible to form the mounting portion using relatively small equipment by cold forging, reduce the machining cost in the subsequent process, and obtain an inexpensive bearing ring member and wheel support hub unit. . In addition, since the connecting portion and the outer peripheral portion of the bearing ring member are not bent, a sufficient thickness can be secured at the connecting portion, and the bearing ring member and the wheel support having sufficient strength can be secured. A hub unit can be obtained.

また、据え込み加工時に金型の内周側を位置決め用筒部とすることができるので、周方向に連続する円筒状の位置決め用筒部を軸部と一体に高精度で容易に成形することができ、更には、位置決め用筒部を別体にした場合に必要な取り付けのための余肉等が不要となるので、必要な部分の肉厚を確保した状態で材料歩留まりを良くすることができ、これにより、製造コストを低くすることができる。   In addition, since the inner peripheral side of the mold can be used as a positioning cylinder during upsetting, a cylindrical positioning cylinder that is continuous in the circumferential direction can be easily molded with high precision with the shaft. In addition, since the extra space required for mounting when the positioning cylinder is separated, the material yield can be improved while securing the thickness of the necessary part. This makes it possible to reduce the manufacturing cost.

更に、据え込み工程前の頭部の外周形状を異形状とすることで、据え込み加工時の据え込み部の面積が減少して成形荷重を低く抑えることができる。また、取り付け部に対して薄肉部のみを据え込む際には、据え込み後の外周を小さくできることにより成形荷重を低く抑えることができ、更に、外周のトリム量が減少することから歩留まりを良くすることができる。   Furthermore, by making the outer peripheral shape of the head part before the upsetting process different, the area of the upsetting part during the upsetting process can be reduced and the molding load can be kept low. In addition, when only the thin wall portion is installed with respect to the attachment portion, the molding load can be kept low by reducing the outer periphery after installation, and the trim amount on the outer periphery is reduced, thereby improving the yield. be able to.

以下、本発明の各実施形態に係る車輪支持用ハブユニットの軌道輪部材、及びその製造方法について、図面を参照して詳細に説明する。   Hereinafter, a raceway member of a wheel support hub unit concerning each embodiment of the present invention, and a manufacturing method for the same are explained in detail with reference to drawings.

(第1実施形態)
図1に示されるように、車輪支持用ハブユニット1は、駆動輪用とされており、ハブ(内方部材)2及び軌道輪部材としての外輪(外方部材)3と、複数の転動体4とを有する軸受部を備えている。
(First embodiment)
As shown in FIG. 1, a wheel support hub unit 1 is for a drive wheel, and includes a hub (inner member) 2, an outer ring (outer member) 3 as a race ring member, and a plurality of rolling elements. 4 is provided.

ハブ2は、軌道輪部材としての中空の軸部5を含むハブ輪6を備える。ハブ輪6は、その外周面のアウトボード側端部(自動車への組み付け状態で車幅方向外側の端部:図1の左端部)に径方向外方で軸部5と直交する方向に延びる取り付け部である車輪取り付けフランジ7を備えており、車輪取り付けフランジ7には、そのアウトボード側の側面に車輪を構成する図示しないホイール及びブレーキロータ等を取り付けるためのスタッド8が周方向に略等間隔で複数植設されている。各車輪取り付けフランジ7には、取り付け孔7aが形成され、各車輪取り付けフランジ7は、これら取り付け孔7aのピッチ円位置で繋がらない構成となっている。また、ハブ輪6の車輪取り付けフランジ7のアウトボード側、即ち、車輪取り付けフランジ7を挟んで軸部5と反対側には、車輪の位置決めをなす位置決め用筒部9が軸部5と同心に突設されている。   The hub 2 includes a hub ring 6 including a hollow shaft portion 5 as a race ring member. The hub wheel 6 extends radially outwardly in a direction perpendicular to the shaft portion 5 to an end portion on the outboard side of the outer peripheral surface (an end portion on the outer side in the vehicle width direction in the assembled state in the automobile: the left end portion in FIG. 1). A wheel mounting flange 7 which is an attachment portion is provided, and a stud 8 for mounting a wheel and a brake rotor (not shown) constituting the wheel on the side surface on the outboard side is substantially equal to the circumferential direction in the wheel mounting flange 7. Several are planted at intervals. Each wheel mounting flange 7 is formed with a mounting hole 7a, and each wheel mounting flange 7 is not connected at the pitch circle position of the mounting hole 7a. Further, on the outboard side of the wheel mounting flange 7 of the hub wheel 6, that is, on the side opposite to the shaft portion 5 across the wheel mounting flange 7, a positioning cylinder portion 9 for positioning the wheel is concentric with the shaft portion 5. Projected.

ハブ輪6のインボード側端部(自動車への組み付け状態で車幅方向内側の端部:図1の右端部)には小径段部10が形成されており、該小径段部10には内輪11が嵌め込まれている。内輪11の外周面には内輪軌道面12が形成され、また、ハブ輪6の軸方向の中間部外周面には内輪軌道面13が形成されている。ハブ輪6のインボード側の先端は円筒状に形成されており、円筒部(加締め部)14を径方向外方に加締め広げることにより、内輪11がハブ輪6に加締め固定される。なお、内輪11は、加締め固定の他、ハブ輪6のインボード側の端面に締結されるナット(図示せず)によって必要な予圧を与えることもできる。   A small-diameter step portion 10 is formed on the inboard side end portion of the hub wheel 6 (the end portion on the inner side in the vehicle width direction in the assembled state in the automobile: the right end portion in FIG. 1). 11 is fitted. An inner ring raceway surface 12 is formed on the outer peripheral surface of the inner ring 11, and an inner ring raceway surface 13 is formed on the outer peripheral surface in the axial direction of the hub ring 6. The tip of the hub wheel 6 on the inboard side is formed in a cylindrical shape, and the inner ring 11 is crimped and fixed to the hub wheel 6 by spreading the cylindrical part (clamping part) 14 outward in the radial direction. . In addition, the inner ring 11 can be applied with a necessary preload by a nut (not shown) fastened to the end face on the inboard side of the hub wheel 6 in addition to caulking and fixing.

外輪3は、中空の軸部15を含んで構成され、外輪3の内周面にはハブ輪6の内輪軌道面13に対応する外輪軌道面16及び内輪11の内輪軌道面12に対応する外輪軌道面17が形成されており、また、車輪取り付けフランジ7から離間する側の外輪3の端部には径方向外方で軸部15と直交する方向に延びる取り付け部である懸架装置取り付けフランジ18が複数植設されている。各懸架装置取り付けフランジ18には、取り付け孔18aが形成され、各懸架装置取り付けフランジ18は、これら取り付け孔18aのピッチ円位置で繋がらない構成となっている。更に、外輪3の懸架装置取り付けフランジ18のインボード側、即ち、懸架装置取り付けフランジ18を挟んで軸部15と反対側には、車体の位置決めをなす位置決め用筒部19が軸部15と同心に形成されている。   The outer ring 3 is configured to include a hollow shaft portion 15, and an outer ring corresponding to the inner ring raceway surface 16 of the inner ring 11 and an outer ring raceway surface 16 corresponding to the inner ring raceway surface 13 of the hub ring 6 on the inner peripheral surface of the outer ring 3. A raceway surface 17 is formed, and the suspension device mounting flange 18 which is a mounting portion extending radially outward in a direction perpendicular to the shaft portion 15 is provided at the end of the outer ring 3 on the side away from the wheel mounting flange 7. Are planted. Each suspension device mounting flange 18 is formed with a mounting hole 18a, and each suspension device mounting flange 18 is configured not to be connected at the pitch circle position of these mounting holes 18a. Further, a positioning cylinder portion 19 for positioning the vehicle body is concentric with the shaft portion 15 on the inboard side of the suspension device mounting flange 18 of the outer ring 3, that is, on the opposite side to the shaft portion 15 across the suspension device mounting flange 18. Is formed.

そして、複列の内輪軌道面12,13と複列の外輪軌道面16,17との間にそれぞれ複数の転動体4が保持器20を介して周方向に転動可能に配設されている。尚、図示の例では、転動体4として玉を使用しているが、重量の嵩む車輪支持用ハブユニットの場合には、転動体4としてテーパころを使用する場合もある。   A plurality of rolling elements 4 are arranged between the double-row inner ring raceway surfaces 12 and 13 and the double-row outer ring raceway surfaces 16 and 17 so as to be able to roll in the circumferential direction via the cage 20. . In the illustrated example, a ball is used as the rolling element 4. However, in the case of a wheel supporting hub unit that is heavy, a tapered roller may be used as the rolling element 4.

上述の様な車輪支持用ハブユニット1を自動車に組み付けるには、外輪3の懸架装置取り付けフランジ18を懸架装置に固定し、回転輪側のハブ輪6の車輪取り付けフランジ7にスタッド8やナット(図示せず)等を介してブレーキロータ及びホイールを固定する。 これにより、車輪を懸架装置に対して回転自在に支持することができる。   In order to assemble the wheel support hub unit 1 as described above to a vehicle, the suspension device mounting flange 18 of the outer ring 3 is fixed to the suspension device, and the stud 8 or nut ( The brake rotor and the wheel are fixed via a not-shown) or the like. Thereby, a wheel can be rotatably supported with respect to a suspension apparatus.

ここで、車輪支持用ハブユニット1の軌道輪部材である、駆動輪用のハブ輪6を例に、その製造方法について説明する。まず、図2(a)に示すように、中空円筒状の軸部素材30に対して、前方押し出し成形を施すことにより、図2(b)の軸部材30aが成形される。次いで、軸部材30aの頭部を据え込みし、図2(c)に示すような軸部材30bが成形される。さらに、この軸部材30bに、頭部後方押し出し成形を施すことで、軸部5及び位置決め用筒部9の内周形状となる段付きの窪み部31を備えた頭部32が成形される。次いで、図3に示す成形型40を用いて、頭部32を車輪取り付けフランジ7の高さを残すようにして据え込むことで該車輪取り付けフランジ7を成形する。   Here, a manufacturing method of the hub wheel 6 for driving wheels, which is the raceway member of the wheel supporting hub unit 1, will be described as an example. First, as shown in FIG. 2A, the shaft member 30a shown in FIG. 2B is formed by subjecting the hollow cylindrical shaft material 30 to forward extrusion. Next, the head of the shaft member 30a is installed, and the shaft member 30b as shown in FIG. 2C is formed. Furthermore, the head part 32 provided with the stepped hollow part 31 used as the inner peripheral shape of the axial part 5 and the positioning cylinder part 9 is shape | molded by performing a head back extrusion molding to this shaft member 30b. Next, the wheel mounting flange 7 is molded by placing the head 32 so as to leave the height of the wheel mounting flange 7 using the molding die 40 shown in FIG.

成形型40は、軸部5の外周面と略同径の内周面を有する下金型41と、位置決め用筒部9の外周Dに相当する孔42を有する上金型43と、上金型43と嵌合し、位置決め用筒部9の内周面と嵌合可能な径方向変形防止用のガイド部材44とを備える。これにより、車輪取り付けフランジ7の軸部5を下金型41で保持した状態で、頭部32を上金型43で車輪取り付けフランジ7の高さを残すようにして据え込むことにより該車輪取り付けフランジ7を成形する。   The molding die 40 includes a lower die 41 having an inner peripheral surface substantially the same diameter as the outer peripheral surface of the shaft portion 5, an upper die 43 having a hole 42 corresponding to the outer periphery D of the positioning cylinder portion 9, and an upper die A guide member 44 for preventing radial deformation that fits with the mold 43 and can be fitted to the inner peripheral surface of the positioning cylinder portion 9 is provided. As a result, the wheel mounting flange 7 is mounted by mounting the head 32 with the upper mold 43 leaving the height of the wheel mounting flange 7 while the shaft portion 5 of the wheel mounting flange 7 is held by the lower mold 41. The flange 7 is formed.

このとき、位置決め用筒部9の外周Dよりも内側には上金型43は当接せずに位置決め用筒部9の外側のみを据え込み、かかる据え込み時には頭部の高さHは変化しないので車輪取り付けフランジ7と同時に位置決め用筒部9が成形される。なお、位置決め用筒部9の窪み部31の内周には径方向変形防止用のガイド部材44が嵌合されるが、該ガイド部材44の端面は位置決め用筒部9の底面には当接させない。
なお、本実施形態の製造方法は、外輪や従動輪用のハブ輪を製造する際にも適用できる。
At this time, the upper mold 43 does not come into contact with the inner side of the outer periphery D of the positioning cylinder part 9 and only the outer side of the positioning cylinder part 9 is installed, and the head height H changes during such installation. Therefore, the positioning cylinder portion 9 is formed simultaneously with the wheel mounting flange 7. A guide member 44 for preventing radial deformation is fitted to the inner periphery of the hollow portion 31 of the positioning cylinder portion 9, but the end surface of the guide member 44 contacts the bottom surface of the positioning cylinder portion 9. I won't let you.
Note that the manufacturing method of the present embodiment can also be applied when manufacturing a hub wheel for an outer ring or a driven wheel.

従って、本実施形態では、中空状の軸部素材30から軸部5及び窪み部31を押し出し成形した後に、該位置決め用筒部9の外周に相当する孔42を有する上金型43を用いて頭部32を車輪取り付けフランジ7の高さを残して据え込むことにより、最も加工荷重の高い車輪取り付けフランジ7の据え込み成形の際に位置決め用筒部9の外周より内側は圧縮しないで済むため、全体を据えこむ場合と比較して据え込み面積が減少して低荷重にて車輪取り付けフランジ7を成形することができる。   Therefore, in the present embodiment, after the shaft portion 5 and the hollow portion 31 are extruded from the hollow shaft portion material 30, the upper mold 43 having the hole 42 corresponding to the outer periphery of the positioning cylinder portion 9 is used. By installing the head 32 while leaving the height of the wheel mounting flange 7, it is not necessary to compress the inside of the outer periphery of the positioning cylinder portion 9 during the upsetting of the wheel mounting flange 7 with the highest processing load. Compared with the case where the whole is installed, the installation area is reduced and the wheel mounting flange 7 can be formed with a low load.

これにより、冷間鍛造で比較的小さな設備を用いて車輪取り付けフランジ7を成形することができ、後工程での切削加工代が削減され、安価なハブ輪6及び車輪支持用ハブユニット1を得ることができる。また、車輪取り付けフランジ7と軸部5の外周部とのつなぎ部に曲げ加工を行なわないため、該つなぎ部分に十分な肉厚を確保することができ、十分な強度を持ったハブ輪6及び車輪支持用ハブユニット1を得ることができる。   As a result, the wheel mounting flange 7 can be formed by cold forging using a relatively small facility, and the cutting cost in the subsequent process is reduced, so that the inexpensive hub wheel 6 and the wheel supporting hub unit 1 are obtained. be able to. In addition, since the bending portion between the wheel mounting flange 7 and the outer peripheral portion of the shaft portion 5 is not bent, a sufficient thickness can be secured in the connecting portion, and the hub wheel 6 having sufficient strength and A wheel supporting hub unit 1 can be obtained.

また、据え込み加工時に上金型43の内周側を位置決め用筒部9とすることができるので、周方向に連続する円筒状の位置決め用筒部9を軸部5と一体に高精度で容易に成形することができ、更には、位置決め用筒部9を別体にした場合に必要な取り付けのための余肉等が不要となるので、必要な部分の肉厚を確保した状態で材料歩留まりを良くすることができ、これにより、製造コストを低くすることができる。   Further, since the inner peripheral side of the upper mold 43 can be used as the positioning cylinder portion 9 during upsetting, the cylindrical positioning cylinder portion 9 continuous in the circumferential direction is integrated with the shaft portion 5 with high accuracy. The material can be easily molded, and moreover, the extra thickness for mounting that is necessary when the positioning cylinder 9 is made separate is not necessary, so the material with the necessary part thickness secured. The yield can be improved, and thereby the manufacturing cost can be reduced.

(第2実施形態)
次に、本発明の第2実施形態である車輪支持用ハブユニットの軌道輪部材の製造方法について、軌道輪部材として第1実施形態の駆動輪用の外輪3を例に、図4を参照して詳細に説明する。
(Second Embodiment)
Next, with respect to the method of manufacturing the bearing ring member of the wheel supporting hub unit according to the second embodiment of the present invention, the outer ring 3 for driving wheels according to the first embodiment is taken as an example of the bearing ring member with reference to FIG. Will be described in detail.

図4(a)に示すように、中空円筒状の軸部素材50に対して、前方押し出し成形を施すことにより、図4(b)の軸部15及び位置決め用筒部19の内周形状となる窪み部51を備えた頭部52を有する軸部材50aが成形される。次いで、図4(c)に示すように、頭部52を異形状の金型(図示せず)で拘束して据え込んだ頭部異形状据え込みにより、頭部52を懸架装置取り付けフランジ18に設けられる取り付け孔18aの数と同数の径方向突出部53を有する異形状の外周形状に形成する。さらに、図4(d)の据え込み工程により、位置決め用筒部19の外周Dに相当する孔を有する上金型(図示せず)を用い、軸部15を下金型(図示せず)で保持した状態で頭部52を懸架装置取り付けフランジ18の高さを残して外周を拘束せずに据え込むことにより該懸架装置取り付けフランジ18を成形する。   As shown in FIG. 4A, the inner peripheral shape of the shaft portion 15 and the positioning cylinder portion 19 in FIG. A shaft member 50a having a head 52 provided with a hollow 51 is formed. Next, as shown in FIG. 4 (c), the head 52 is suspended by mounting the head 52 with a deformed mold (not shown), thereby mounting the head 52 on the suspension device mounting flange 18. Are formed in a different outer peripheral shape having the same number of radial protrusions 53 as the number of mounting holes 18a provided in the outer periphery. Further, in the upsetting process of FIG. 4D, an upper mold (not shown) having a hole corresponding to the outer periphery D of the positioning cylinder portion 19 is used, and the shaft portion 15 is a lower mold (not shown). The suspension device mounting flange 18 is formed by placing the head 52 without restraining the outer periphery while leaving the height of the suspension device mounting flange 18 in a state where the suspension device 18 is held.

このとき、前記異形状据え込み工程での中間素材の頭部52は異形状であるので、前記据え込み工程で据え込まれた懸架装置取り付けフランジ18も異形状となり、据え込み面積が必要最小限となることから成形荷重が低くなり、また、頭部の高さHは変化しないので同時に位置決め用筒部19が成形される。   At this time, since the head 52 of the intermediate material in the irregular shape upsetting process has an irregular shape, the suspension device mounting flange 18 installed in the upsetting process also has an irregular shape, and the installation area is minimized. Therefore, the molding load is reduced, and the head height H does not change, so that the positioning cylinder portion 19 is molded at the same time.

次に、図4(e)に示す段差付け工程(薄肉工程)により、周方向に互いに隣り合う各径方向突出部42の間を薄肉に据え込んで懸架装置取り付けフランジ18の不必要部を薄肉部54とした後、図4(f)に示すように、余肉をトリム加工により除去して外輪3が製造される。なお、段差付け工程での据え込みは薄肉部54のみで他部は圧縮しないので成形荷重を低くすることができる。
なお、本実施形態の製造方法は、駆動輪用のハブ輪や従動輪用のハブ輪を製造する際にも適用できる。
Next, by the step forming process (thin wall process) shown in FIG. 4 (e), the space between the radial protrusions 42 adjacent to each other in the circumferential direction is thinly installed, and unnecessary portions of the suspension device mounting flange 18 are thinned. After forming the portion 54, as shown in FIG. 4 (f), the outer ring 3 is manufactured by removing surplus portions by trimming. In addition, since the upsetting in the stepping step is only the thin portion 54 and the other portions are not compressed, the molding load can be reduced.
The manufacturing method of the present embodiment can also be applied when manufacturing a hub wheel for a driving wheel or a hub wheel for a driven wheel.

従って、本実施形態では、押出し工程後、異形状成形工程にて、径方向突出部53を有する頭部52の外周形状を異形状とすることで、据え込み前の懸架装置取り付けフランジ18の外周形状を異形状とすることで、据え込み加工時の据え込み部の面積が減少して成形荷重を低く抑えることができる。また、懸架装置取り付けフランジ18に対して薄肉部54のみを据え込む際には、据え込み後の外周を小さくできることにより成形荷重を低く抑えることができ、更に、外周のトリム量が減少することから歩留まりを良くすることができる。
その他の作用効果については、上記第1実施形態と同様であるので、その説明を省略する。
Therefore, in the present embodiment, after the extrusion process, the outer shape of the head 52 having the radial protrusion 53 is changed to a different shape in the irregular shape forming step, so that the outer periphery of the suspension device mounting flange 18 before installation is changed. By making the shape different, the area of the upsetting portion during upsetting can be reduced, and the molding load can be kept low. Further, when only the thin portion 54 is installed on the suspension device mounting flange 18, the outer periphery after installation can be reduced, so that the molding load can be kept low, and the trim amount on the outer periphery is reduced. Yield can be improved.
Other operational effects are the same as those in the first embodiment, and a description thereof will be omitted.

(第3実施形態)
次に、本発明の第3実施形態である車輪支持用ハブユニットの軌道輪部材の製造方法について、軌道輪部材として図6に示した従動輪用のハブ輪6’を例に、図5を参照して詳細に説明する。
(Third embodiment)
Next, regarding the method of manufacturing the bearing ring member of the wheel supporting hub unit according to the third embodiment of the present invention, the hub ring 6 ′ for the driven wheel shown in FIG. Details will be described with reference to FIG.

まず、図5(a)に示すような中実状の軸部素材60に対して、前方押し出し成形を施すことにより、図5(b)に示す軸部材60aが成形される。次いで、軸部材60aの頭部を据え込みし、図5(c)に示すような軸部材60bが成形される。さらに、図5(d)に示すように、軸部材60bに頭部後方押し出し成形を施すことにより、軸部5’及び位置決め用筒部9’の内周形状となる窪み部51を押し出し成形すると同時に、金型(図示せず)の内径を異形状としておくことにより頭部62の外径を異形状に膨出させながら成形して、車輪取り付けフランジ7’に設けられる取り付け孔7a’の数と同数の径方向突出部63を有する異形状の外周形状を形成する。次いで、図5(e)の据え込み工程により、位置決め用筒部9’の外周Dに相当する孔を有する上金型(図示せず)を用い、軸部5’を下金型(図示せず)で保持した状態で頭部62を車輪取り付けフランジ7の高さHを残して外周を拘束せずに据え込むことにより該車輪取り付けフランジ7’を成形する。   First, a shaft member 60a shown in FIG. 5B is formed by subjecting a solid shaft material 60 as shown in FIG. 5A to forward extrusion molding. Next, the head of the shaft member 60a is installed, and a shaft member 60b as shown in FIG. 5C is formed. Further, as shown in FIG. 5 (d), by subjecting the shaft member 60b to the head rear extrusion, the recess 51, which is the inner peripheral shape of the shaft 5 'and the positioning cylinder 9', is extruded. At the same time, the number of mounting holes 7a 'provided in the wheel mounting flange 7' is formed by forming the outer diameter of the head 62 in a different shape by making the inner diameter of the mold (not shown) different. The outer peripheral shape of the unusual shape which has the same number of radial protrusions 63 is formed. Next, in the upsetting process of FIG. 5 (e), an upper mold (not shown) having a hole corresponding to the outer periphery D of the positioning cylinder part 9 ′ is used, and the shaft part 5 ′ is used as a lower mold (not shown). The wheel mounting flange 7 'is formed by placing the head 62 without restraining the outer periphery while leaving the height H of the wheel mounting flange 7 in a state where the wheel mounting flange 7 is held.

このとき、頭部後方押し出し工程での中間素材の頭部は異形状であるので、据え込み工程で据え込まれた車輪取り付けフランジ7’も異形状となり、据え込み面積が必要最小限となることから成形荷重が低くなり、また、前記高さHは変化しないので同時に位置決め用筒部9’が成形される。   At this time, since the head of the intermediate material in the head rear extrusion process has an irregular shape, the wheel mounting flange 7 ′ installed in the installation process also has an irregular shape, and the installation area is minimized. Since the molding load is reduced and the height H does not change, the positioning cylinder portion 9 'is molded at the same time.

次に、図5(f)に示す段差付け工程(薄肉工程)により、周方向に互いに隣り合う各径方向突出部63の間を薄肉に据え込んで車輪取り付けフランジ7‘の不必要部を薄肉にした後、余肉を図5(g)に示すトリム加工により除去してハブ輪6’が製造される。なお、段差付け工程での据え込みは薄肉部22’となる部分のみで他部は圧縮しないので成形荷重を低くすることができる。また、トリム加工では、不要な余肉をトリムすれば厚みの異なる各車輪取り付けフランジ7’と薄肉部22’が成形される。
なお、本実施形態の製造方法は、外輪や駆動輪用のハブ輪を製造する際にも適用できる。
Next, by the step forming process (thin wall process) shown in FIG. 5 (f), the gap between the radial protrusions 63 adjacent to each other in the circumferential direction is thinly installed, and unnecessary portions of the wheel mounting flange 7 ′ are thinned. After that, the excess wheel is removed by trim processing shown in FIG. It should be noted that the upsetting in the stepping step is only the portion that becomes the thin portion 22 'and the other portions are not compressed, so the molding load can be reduced. In the trim processing, if the unnecessary surplus is trimmed, the wheel mounting flanges 7 'and the thin portions 22' having different thicknesses are formed.
Note that the manufacturing method of the present embodiment can also be applied when manufacturing a hub wheel for an outer wheel or a driving wheel.

従って、本実施形態では、頭部後方押出し工程にて軸部5’と窪み部51を有する頭部62を成形すると同時に、径方向突出部63を有する頭部62の外周形状を異形状とすることで、据え込み前の車輪取り付けフランジ7’の外周形状を異形状とし、据え込み加工時の据え込み部の面積が減少して成形荷重を低く抑えることができる。また、車輪取り付けフランジ7’に対して薄肉部22’のみを据え込む薄肉工程の際には、据え込み後の外周を小さくできることにより成形荷重を低く抑えることができ、更に、外周のトリム量が減少することから歩留まりを良くすることができる。
その他の作用効果については、上記第1実施形態と同様であるので、その説明を省略する。
Therefore, in this embodiment, at the same time as forming the head 62 having the shaft portion 5 ′ and the recessed portion 51 in the head rear extrusion process, the outer peripheral shape of the head 62 having the radial protrusion 63 is made different. Thus, the outer peripheral shape of the wheel mounting flange 7 ′ before installation can be made different, and the area of the upsetting portion during upsetting can be reduced, so that the molding load can be kept low. Further, in the thin-wall process in which only the thin-walled portion 22 'is installed with respect to the wheel mounting flange 7', the molding load can be kept low by reducing the outer periphery after installation, and the trim amount on the outer periphery can be reduced. Since it decreases, the yield can be improved.
Other operational effects are the same as those in the first embodiment, and a description thereof will be omitted.

なお、本発明は上記実施形態に限定されるものではなく、本発明の要旨を逸脱しない範囲において適宜変更可能である。
本実施形態では、軸受部としてハブ輪6の端部に外輪3が外嵌された複列の転がり軸受を例示したが、これに代えて、軸受部として2列の単列アンギュラ玉軸受や2列の単列円すいころ軸受の他、内輪が軸方向の略中央部で分割された複列の転がり軸受を採用した車輪支持用ハブユニットの軌道輪部材に本発明を適用してもよい。
In addition, this invention is not limited to the said embodiment, In the range which does not deviate from the summary of this invention, it can change suitably.
In the present embodiment, the double row rolling bearing in which the outer ring 3 is externally fitted to the end of the hub wheel 6 is exemplified as the bearing portion. However, instead of this, two rows of single row angular contact ball bearings and 2 In addition to the single row tapered roller bearings in a row, the present invention may be applied to a race ring member of a wheel supporting hub unit that employs a double row rolling bearing in which an inner ring is divided at a substantially central portion in the axial direction.

また、本実施形態では、内輪回転の駆動輪用の車輪支持用ハブユニットの駆動輪部材、及び内輪回転の従動輪用の車輪支持用ハブユニットの駆動輪部材を例示したが、外輪回転の従動輪用或いは外輪回転の駆動輪用の車輪支持用ハブユニットの軌道輪部材に本発明を適用してもよいのは勿論である。   Further, in the present embodiment, the driving wheel member of the wheel supporting hub unit for the driving wheel of the inner ring rotation and the driving wheel member of the wheel supporting hub unit for the driven wheel of the inner ring rotation are illustrated. Of course, the present invention may be applied to the raceway member of a wheel support hub unit for a driving wheel or a driving wheel for rotating an outer ring.

本発明の車輪支持用ハブユニットの一例を示す断面図である。It is sectional drawing which shows an example of the hub unit for wheel support of this invention. 本発明の第1実施形態である車輪支持用ハブユニットの軌道輪部材の製造方法を説明するための工程図である。It is process drawing for demonstrating the manufacturing method of the track ring member of the hub unit for wheel support which is 1st Embodiment of this invention. 据え込み成形型の一例を示す断面図である。It is sectional drawing which shows an example of an upset mold. 本発明の第2実施形態である車輪支持用ハブユニットの軌道輪部材の製造方法を説明するための工程図である。It is process drawing for demonstrating the manufacturing method of the track ring member of the hub unit for wheel support which is 2nd Embodiment of this invention. 本発明の第3実施形態である車輪支持用ハブユニットの軌道輪部材の製造方法を説明するための工程図である。It is process drawing for demonstrating the manufacturing method of the track ring member of the hub unit for wheel support which is 3rd Embodiment of this invention. 取り付けフランジ間に薄肉部を有する軌道輪部材を示す図で、(a)は軸方向から見た図、(b)は(a)のVI−VI線断面図である。It is a figure which shows the bearing ring member which has a thin part between attachment flanges, (a) is the figure seen from the axial direction, (b) is the VI-VI sectional view taken on the line of (a). 異形状の取り付けフランジを有する軌道輪部材を示す図で、(a)は軸方向から見た図、(b)は(a)のVII−VII線断面図である。It is a figure which shows the bearing ring member which has an irregular-shaped attachment flange, (a) is the figure seen from the axial direction, (b) is the VII-VII sectional view taken on the line of (a). 図6に示す軌道輪部材の従来の製造方法を説明するための図で、(a)は軸方向から見た図、(b)は(a)のVIII−VIII線断面図である。FIG. 7 is a view for explaining a conventional manufacturing method of the bearing ring member shown in FIG. 6, where (a) is a view seen from the axial direction, and (b) is a cross-sectional view taken along line VIII-VIII of (a). 図8の軌道輪部材の取り付けフランジの余肉をトリム加工で除去する様子を示す図で、(a)は軸方向から見た図、(b)は(a)のIX−IX線断面図である。It is a figure which shows a mode that the surplus of the attachment flange of the bearing ring member of FIG. 8 is removed by trim processing, (a) is the figure seen from the axial direction, (b) is the IX-IX sectional view taken on the line of (a). is there.

符号の説明Explanation of symbols

1 車輪支持用ハブユニット
2 ハブ
3 外輪(軌道輪部材)
4 転動体
6 ハブ輪(軌道輪部材)
5,15 軸部
7 車輪取り付けフランジ(取り付け部)
9,19 位置決め用筒部
18 懸架装置取り付けフランジ(取り付け部)
30,50,60 軸部素材
40 金型
53,63 径方向突出部
22’ 薄肉部
1 Wheel support hub unit 2 Hub 3 Outer ring (Race member)
4 Rolling elements 6 Hub wheel (Raceway ring member)
5,15 Shaft 7 Wheel mounting flange (Mounting part)
9, 19 Cylindrical portion for positioning 18 Suspension device mounting flange (mounting portion)
30, 50, 60 Shaft material 40 Mold 53, 63 Radial protrusion 22 'Thin part

Claims (6)

中実又は中空状の軸部と、該軸部から径方向外方に延びる車輪又は車体の取り付け部と、該取り付け部を挟んで前記軸部と反対側に、且つ、前記軸部と同心に配置された車輪又は車体の位置決め用筒部とを有する車輪支持用ハブユニットの軌道輪部材の製造方法であって、
中実又は中空状の軸部素材から前記軸部及び前記位置決め用筒部の内周形状を備えた頭部を押し出し成形する押し出し工程と、
該位置決め用筒部の外周に相当する孔を備えた金型を用いて前記頭部を前記取り付け部の高さを残して据え込むことにより該取り付け部を成形する据え込み工程と、
を含む冷間鍛造によって前記軌道輪部材を成形することを特徴とする車輪支持用ハブユニットの軌道輪部材の製造方法。
A solid or hollow shaft part, a wheel or vehicle body mounting part extending radially outward from the shaft part, on the opposite side of the shaft part across the mounting part, and concentric with the shaft part A method of manufacturing a bearing member of a wheel-supporting hub unit having a wheel or a positioning cylinder portion of a vehicle body,
An extrusion step of extruding a head portion having an inner peripheral shape of the shaft portion and the positioning cylinder portion from a solid or hollow shaft portion material;
An upsetting step of forming the mounting portion by mounting the head while leaving the height of the mounting portion using a mold having a hole corresponding to the outer periphery of the positioning cylinder portion;
A method for manufacturing a bearing ring member of a wheel support hub unit, wherein the bearing ring member is formed by cold forging.
前記押し出し工程後、前記頭部を異形状金型で拘束して据え込むことにより、前記取り付け部に設けられる取り付け孔の数と同数の径方向突出部を有する異形状の外周形状に形成された頭部を成形する異形状成形工程と、
をさらに備え、
前記据え込み工程は、前記金型を用いて前記頭部を前記取り付け部の高さを残して前記取り付け部の外周を拘束せずに据え込むことにより、異形状外周を有する取り付け部を成形することを特徴とする請求項1に記載の車輪支持用ハブユニットの軌道輪部材の製造方法。
After the extruding step, the head portion was constrained by an irregularly shaped mold and installed to form an irregular outer peripheral shape having the same number of radial protrusions as the number of attachment holes provided in the attachment portion. An irregular shape forming process for forming the head,
Further comprising
The upsetting step forms an attachment portion having an irregularly shaped outer periphery by using the mold to install the head without restraining the outer periphery of the attachment portion, leaving the height of the attachment portion. The method for manufacturing a race member of the hub unit for supporting a wheel according to claim 1.
前記押し出し工程は、前記取り付け部に設けられる取り付け孔の数と同数の径方向突出部を有する異形状の外周形状に前記頭部を同時成形し、
前記据え込み工程は、前記金型を用いて前記頭部を前記取り付け部の高さを残して前記取り付け部の外周を拘束せずに据え込むことにより、異形状外周を有する取り付け部を成形することを特徴とする請求項1に記載の車輪支持用ハブユニットの軌道輪部材の製造方法。
The extruding step simultaneously molds the head into an irregular outer shape having the same number of radial protrusions as the number of mounting holes provided in the mounting portion,
The upsetting step forms an attachment portion having an irregularly shaped outer periphery by using the mold to install the head without restraining the outer periphery of the attachment portion, leaving the height of the attachment portion. The method for manufacturing a race member of the hub unit for supporting a wheel according to claim 1.
前記据え込み工程の後、周方向に互いに隣り合う前記径方向突出部の間を薄肉に据え込む薄肉工程を備えたことを特徴とする請求項2又は3に記載の車輪支持用ハブユニットの軌道輪部材の製造方法。   4. The wheel support hub unit raceway according to claim 2, further comprising a thin-walled step of thinly placing between the radially projecting portions adjacent to each other in the circumferential direction after the upsetting step. 5. A manufacturing method of a ring member. 中実又は中空状の軸部と、該軸部から径方向外方に延びる車輪又は車体の取り付け部と、該取り付け部を間に挟んで前記軸部と反対側に同心に配置された車輪又は車体の位置決め用筒部とを有する車輪支持用ハブユニットの軌道輪部材であって、
請求項1〜4のいずれかに記載の製造方法によって製造されたことを特徴とする車輪支持用ハブユニットの軌道輪部材。
A solid or hollow shaft portion, a wheel or a vehicle body mounting portion extending radially outward from the shaft portion, a wheel disposed concentrically on the opposite side of the shaft portion with the mounting portion interposed therebetween, or A wheel ring member of a wheel supporting hub unit having a positioning cylinder part of a vehicle body,
A bearing ring member for a wheel-supporting hub unit manufactured by the manufacturing method according to claim 1.
内方部材と、外方部材と、該内方部材と該外方部材との間に少なくとも転動体を有する軸受部が配設された車輪支持用ハブユニットであって、
前記内方部材と前記外方部材の少なくとも一方の部材が、請求項5に記載の前記軌道輪部材であることを特徴とする車輪支持用ハブユニット。
A wheel support hub unit in which an inner member, an outer member, and a bearing portion having at least a rolling element are disposed between the inner member and the outer member,
The wheel support hub unit according to claim 5, wherein at least one of the inner member and the outer member is the race ring member according to claim 5.
JP2004335534A 2004-10-13 2004-11-19 Wheel supporting hub unit, raceway member of wheel supporting hub unit, and manufacturing method thereof Active JP4470705B2 (en)

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CN 200510103769 CN1760052B (en) 2004-10-13 2005-09-23 Hub unit with wheel support and bearing ring, and method of manufacturing the hub unit
EP05021050A EP1647418B1 (en) 2004-10-13 2005-09-27 Hub unit with wheel support and bearing ring, and method of manufacturing the hub unit
US11/239,314 US8402661B2 (en) 2004-10-13 2005-09-30 Wheel support hub unit, bearing ring member for wheel support hub unit, and method of manufacturing the same
US13/777,263 US8881405B2 (en) 2004-10-13 2013-02-26 Wheel support hub unit, bearing ring member for wheel support hub unit, and method of manufacturing the same

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