JP4461343B2 - Bath device with water heater - Google Patents

Bath device with water heater Download PDF

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JP4461343B2
JP4461343B2 JP2000163897A JP2000163897A JP4461343B2 JP 4461343 B2 JP4461343 B2 JP 4461343B2 JP 2000163897 A JP2000163897 A JP 2000163897A JP 2000163897 A JP2000163897 A JP 2000163897A JP 4461343 B2 JP4461343 B2 JP 4461343B2
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combustion
hot water
bath
main body
water supply
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JP2001343167A (en
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佳克 辻
悟 中川
巌 梶田
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パロマ工業株式会社
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Description

【0001】
【産業上の利用分野】
本発明は給湯器付風呂装置に関し、詳しくは、給湯バーナと風呂バーナとへの燃焼用空気の供給を1台のファンで行う給湯器付風呂装置に関する。
【0002】
【従来の技術】
一般に、給湯器と風呂釜とを備えた給湯器付風呂装置においては、部品点数を減らして製品コストを下げると共に装置を小型化する目的で、給湯燃焼本体と風呂燃焼本体とに共通のファンで燃焼用空気を供給する給湯器付風呂装置が知られている。
この給湯燃焼本体や風呂燃焼本体は、その底面全体にそれぞれ開口が形成され、両方の開口に連通する給気ダクトが接続して設けられる。この給気ダクト内でファンからの燃焼用空気を風呂燃焼本体と給湯燃焼本体とへ分配して送出する。
このような給湯器付風呂装置は、例えば16号,20号,24号といった給湯能力に応じて、様々な種類のものが製造される。つまり、浴槽水の循環加熱に必要な能力は、あまり大きくないため、どの給湯器付風呂装置においても一定でよいが、給湯能力については使用者によって望む大きさが異なるので複数種類製造されている。
【0003】
【発明が解決しようとする課題】
しかしながら、こうした給湯器付風呂装置では、給湯燃焼本体の底面全体に開口を形成して給湯燃焼本体に給気ダクトを接続させる構造であるため、給湯能力の大きい給湯器付風呂装置では、給湯燃焼本体も大きくなり、その底面全体に形成される開口に合わせて、給気ダクトのサイズも大きくなる。
このように、給湯能力に応じて給気ダクトのサイズが異なるため、給気ダクトの成形型が給湯能力毎に必要となり、製造コストが高価になった。
そこで、本発明の給湯器付風呂装置は上記課題を解決し、給気ダクトの製造コストを抑えることを目的とする。
【0004】
【課題を解決するための手段】
上記課題を解決する本発明の請求項1記載の給湯器付風呂装置は、
風呂バーナの燃焼熱により風呂熱交換器を流れる浴槽水を循環加熱する風呂燃焼本体と、
給湯バーナの燃焼熱により給湯熱交換器の通水を目標温度になるよう加熱制御して出湯する給湯燃焼本体と、
燃焼用空気を供給するファンと、
風呂燃焼本体側接続開口と、給湯燃焼本体側接続開口とを有する給気ダクト備え、
当該給気ダクトの風呂燃焼本体側接続開口に風呂給湯燃焼本体を接続するとともに、給湯燃焼本体側接続開口に、能力の異なる給湯燃焼本体のうちの一の給湯燃焼本体を接続して、給気ダクトと、風呂燃焼本体並びに給湯燃焼本体とを連通し、
上記ファンからの燃焼用空気を上記給気ダクトの各接続開口を介して上記各燃焼本体に分配して供給する給湯器付風呂装置において、
記給気ダクトと連通する上記給湯燃焼本体の給気入口を、給湯能力の如何に関係なく同じ大きさで形成して、共通の給気ダクトに給湯能力の異なる給湯燃焼本体を着脱可能にしたことを要旨とする。
【0005】
また、本発明の請求項2記載の給湯器付風呂装置は、請求項1記載の給湯器付風呂装置において、
途中で分岐され上記給湯燃焼本体と上記風呂燃焼本体とのそれぞれに燃料を供給する燃料供給路と、この燃料供給路の分岐点よりも上流側に設けられ各燃焼本体の燃焼量を制御する燃料比例制御弁とを備え、各燃焼本体における燃焼室の通過断面積当たりの燃料量を略同一に形成すると共に、各燃焼本体の給気入口部の圧力を略同一にしたことを要旨とする。
【0006】
また、本発明の請求項3記載の給湯器付風呂装置は、請求項2記載の給湯器付風呂装置において、
上記各燃焼本体の圧力損失係数が略同一になるように各燃焼本体を形成して、燃焼給湯本体側の通過断面積あたりの空気流量と、風呂燃焼本体側の通過断面積あたりの空気流量とをそれぞれ同一としたことを要旨とする。
【0007】
また、本発明の請求項4記載の給湯器付風呂装置は、請求項1〜3の何れかに記載の給湯器付風呂装置において、
上記給湯燃焼本体の給気入口に上記ファンを直接接続可能としたことを要旨とする。
【0008】
また、本発明の請求項5記載の給湯器付風呂装置は、請求項1〜4の何れかに記載の給湯器付風呂装置において、
給湯能力に関係なく、上記風呂燃焼本体,上記ファン,上記給気ダクト,上記給湯燃焼本体を収納する本体ケースを共用化したことを要旨とする。
【0009】
上記構成を有する本発明の請求項1記載の給湯器付風呂装置は、燃焼用空気がファンにより給気ダクトへ送出され、給気ダクト内で風呂燃焼本体と給湯燃焼本体とへ分配される。風呂バーナに供給された空気は、浴槽水を循環加熱する燃焼に寄与する。一方、給湯バーナに供給された空気は、通水を加熱する燃焼に寄与する。
この給湯器付風呂装置は、給湯燃焼本体の給湯能力の大きさに関わらず、給湯燃焼本体の給気ダクトと連通する給気入口が同じ大きさで形成されるため、給湯能力の異なる給湯燃焼本体でも共通の給気ダクトに着脱が可能となる。
【0010】
また、上記構成を有する本発明の請求項2記載の給湯器付風呂装置は、給湯燃焼本体および風呂燃焼本体の排気出口が大気圧に開放されてその出口圧力が等しく、しかも、各燃焼本体の給気入口部の圧力を略同一にしたため、各燃焼本体内で損失する圧力(圧力損失P)をほぼ等しくすることができる。
この圧力損失Pは、空気の流速v(=空気流量Q/燃焼室の通過断面積A)の2乗に各燃焼本体の圧力損失係数kを掛けたものであるため、燃焼本体の燃焼量(インプット)の変動に伴って空気供給量が増減しても、各燃焼本体へ分配される空気流量の比は常に一定である。
このように、各燃焼本体において給気入口部の圧力をそれぞれ略同一にしたため、各燃焼本体への空気分配率は、燃焼量の変動に関係なく常に一定である。
しかも、共通の燃料比例制御弁により、給湯燃焼本体および風呂燃焼本体における燃焼室の通過断面積A当たりの燃料量G(つまりG/A)を常に略同一にするため、各燃焼本体への燃料分配率は、燃焼量の変動に関係なく常に一定である。
このように、各燃焼本体への空気分配率および燃料分配率がそれぞれ一定であるため、燃焼量の変動に関係なく、どちらの燃焼本体においても所定の空燃比を維持でき、両方の燃焼性能を良好にできる。
また、給湯能力(号数)の異なる給湯燃焼本体と取り替える場合に、新たに設けられる給湯燃焼本体にも、風呂燃焼本体と燃焼室の通過断面積当たりの燃料量を略同一にすることから、燃焼室の通過断面積が能力(号数)に応じて設定されるため、各燃焼本体への燃料分配および空気分配が能力(号数)に応じた分配率になる。従って、各燃焼本体において所定の空燃比をそれぞれ維持できる。
従って、給湯能力(号数)の異なる給湯燃焼本体に取り替えても、風呂燃焼本体においても所定の空燃比が維持され、給湯側と風呂側との両方の燃焼本体を良好に燃焼させることができる。
【0011】
また、上記構成を有する本発明の請求項3記載の給湯器付風呂装置は、給湯燃焼本体および風呂燃焼本体の圧力損失係数k(=圧力損失P/空気の流速v)と圧力損失Pとがそれぞれ略同一であるため、給湯燃焼本体と風呂燃焼本体との空気流速v(=空気流量Q/燃焼室の通過断面積A)を略同一にすることができる。更に、各燃焼室の通過断面積A当たりの燃料量G(つまりG/A)が略同一である。
このように、Q/AもG/Aも各燃焼本体で略同一であるため、給湯燃焼本体の空燃比と風呂燃焼本体の空燃比とが略同一になる。つまり、風呂燃焼本体の空燃比は、給湯燃焼本体の空燃比とほぼ等しくなる。
従って、風呂燃焼本体と給湯燃焼本体に共通部品を用いた場合には、空燃比の最適値はどちらの燃焼本体でも同じであるため、空燃比を同一にすることによって、両方の燃焼本体を適した空燃比で燃焼させることができる。つまり、一方の燃焼本体の空燃比を最適値になるように制御すれば、他方の燃焼本体の空燃比も最適値に制御できる。
また、給湯能力(号数)の異なる給湯燃焼本体と取り替える場合にも、風呂燃焼本体の空燃比を、給湯燃焼本体の空燃比と略同一にできるため、両方の燃焼性能を良好にできる。
【0012】
また、上記構成を有する本発明の請求項4記載の給湯器付風呂装置は、給湯燃焼本体に直接ファンを接続できるように構成したため、風呂燃焼本体を持たない単機能の給湯器に備えられた給湯燃焼本体とファンとをそのまま給湯器付風呂装置に使用することができる。
【0013】
また、上記構成を有する本発明の請求項5記載の給湯器付風呂装置は、本体ケースに風呂燃焼本体,ファン,給気ダクトを収納するだけでなく、給湯能力の異なる給湯燃焼本体も収納するため、本体ケースを共通化できる。
【0014】
【発明の実施形態】
以上説明した本発明の構成・作用を一層明らかにするために、以下本発明の給湯器付風呂装置の好適な実施形態について説明する。
図1は、一実施形態としての給湯器付風呂装置1を表す。
この給湯器付風呂装置1は、風呂燃焼本体60と、給湯燃焼本体70と、共通のファン18と、共通の給気ダクト35とを備え、各部品が本体ケース2に収納される。尚、ファン18はファンモータ19により駆動されるものでファンケース17に収納され、また、風呂燃焼本体60は風呂燃焼ケース49に収納され、給湯燃焼本体70は給湯燃焼ケース59に収納される。
【0015】
風呂燃焼本体60は、浴槽水を循環させる風呂回路40と、風呂回路40を下方から加熱する風呂バーナ41と、複数のフィン42aを所定間隔あけて備え浴槽水を加熱する風呂熱交換器42とを備える。尚、風呂バーナ41と風呂熱交換器42との間に形成される空間を風呂燃焼室48と呼ぶ。
風呂回路40は、浴槽水を風呂熱交換器42へ送る戻し管46と、風呂熱交換器42で加熱された浴槽水を浴槽20へ送る往き管47とで循環加熱回路を形成すると共に、戻し管46と往き管47とを繋ぎ風呂熱交換器42を迂回するバイパス管34を備える。
この戻し管46には、上流側から順に、追い焚き前の湯温を検知する風呂入水サーミスタ24,浴槽水を循環させる循環ポンプ22,この循環水の流れを確認する流水スイッチ23が設けられる。
また、往き管47には、風呂熱交換器42の近傍に追い焚き後の湯温を検知する風呂出湯サーミスタ25が設けられる。
【0016】
一方、給湯燃焼本体70は、通水を供給させる給湯回路50と、給湯回路50を下方から加熱する給湯バーナ51と、複数のフィン52aを所定間隔あけて備え通水を加熱する給湯熱交換器52とを備える。
尚、給湯バーナ51と給湯熱交換器52との間に形成される空間を給湯燃焼室58と呼び、この給湯燃焼室58の高さ寸法及び奥行寸法が風呂燃焼室48と等しく、一方、幅寸法は最大能力に比例して形成される。つまり、風呂燃焼本体の最大能力が6号で、給湯燃焼本体の最大能力が24号の場合では、給湯燃焼室58の幅寸法は、風呂燃焼室48の4倍となる。
給湯回路50には、上流側から順に、入水量を検知する流量センサ26,入水温を検知する給湯入水サーミスタ27,設定湯温が得られるように通水量を調整する水量制御モータ28,熱交換後の湯温を検知する給湯熱交換器出口サーミスタ12が設けられる。給湯バーナ51は、燃焼能力の異なる3組のバーナ群からなり、燃焼量に応じて燃焼するバーナ群が切り替えられる。
【0017】
更に、給湯回路50には、給湯熱交換器52の上流と下流とを繋ぐバイパス路36が設けられ、そのバイパス路36を開閉するバイパス弁14が設けられる。
このバイパス路36の下流流路は、台所の給湯カラン21に連通する一般給湯管37と、浴槽20へ給湯するための落とし込み管30とに分岐する。
一般給湯管37には、バイパス路36を通過する水と熱交換後の湯との混合湯の温度を検知する給湯出湯サーミスタ15が設けられる。
落とし込み管30は、給湯回路50と風呂回路40とを接続するもので、上流側から順に、落とし込み管30を開閉する落とし込み電磁弁31,給湯回路50から風呂回路40への流量を検知する落とし込み流量センサ32,逆流を防止する2個の逆止弁33が設けられる。
【0018】
ガス流路は、その上流側から順に、ガス流路を開閉する元電磁弁10,通電量に応じたガス流量を制御する比例弁11が設けられ、その下流側で給湯側ガス流路と風呂側ガス流路とに分岐する。給湯側には、3組のバーナ群へのガス流路を独立して開閉する給湯電磁弁55,56,57がそれぞれ設けられ、各々独立した燃焼制御が行われる。一方、風呂側には、風呂側ガス流路を開閉する風呂電磁弁45が設けられる。
【0019】
風呂バーナ41,給湯バーナ51には、イグナイタ13の動作によりガスへ着火する電極43,53、燃焼炎を検知するフレームロッド44,54が設けられ、前記のセンサ類・アクチュエータ類と共にコントローラ9と電気的に接続され出湯・追い焚き・停止等所定の制御が行われる。
【0020】
風呂燃焼ケース49および給湯燃焼ケース59は、共通の給気ダクト35の上部で左右に並んで設けられ、各燃焼ケース49,59の底面には、給気ダクト35と連通する給気入口49a,59aがそれぞれ形成される。尚、この給気入口59aは、風呂燃焼本体40側(図1中、左寄り)に形成されている。
ファン18からの燃焼用空気は、給気ダクト35を通って各給気入口49a,59aから風呂燃焼ケース49と給湯燃焼ケース59とへ同時に供給される。この給気ダクト35は、容積が大きく形成され、このため各給気入口49a,59aの圧力は略同一となる。
【0021】
この給気ダクト35は、図2に示されるように、ファンケース17にビス止め接続されるダクト本体35aと、各燃焼ケース49,59の底面にビス止め接続されるダクト蓋35bとからなり、両者の外周をカシメて接続される。
給湯燃焼ケース59の底面に形成される給気入口59aと、ダクト蓋35bに形成される蓋開口35fとを向い合わせ、また、ダクト本体35aの底面に形成される本体開口35eと、ファンケース17の送出口17aとを向い合わせて、それぞれ前後2箇所でビス止めする。
つまり、それぞれ対向した位置にバーリング孔と丸孔とが開口されて、給気ダクト35とファンケース17とが着脱可能である。
【0022】
具体的には、給湯燃焼ケース59に形成されるバーリング孔59dと、ダクト蓋35bに形成される丸孔35dとにビスが挿入される。
また、ダクト本体35aの底面に形成されるバーリング孔35cと、ファンケース17の吹出し面に形成される丸孔17cとにビスが挿入される。
このバーリング孔59dとバーリング孔35cとは、同径かつ同ピッチで開口され、ファンケース17の丸孔17cと給湯燃焼ケース59のバーリング孔59dとを直接ビス止め可能となる。尚、風呂燃焼ケース49もまた、ダクト蓋35bとビス止めされるが、こちらはバーリング孔35cと同ピッチである必要はない。
【0023】
尚、給湯燃焼ケース59とダクト蓋35bとを接続する際には、ダクト本体35bに開口されたビス挿入用の孔(図示略)からドライバーを挿入して接続した後、このビス挿入用孔をファンケース17のフランジ部で覆う。
【0024】
風呂燃焼ケース49底部には、図1に示されるように、複数の分配孔62aが開口された風呂分布板62が設けられ、一方、給湯燃焼ケース59底部には、複数の分配孔72aが開口された給湯分布板72が設けられる。
また、風呂燃焼ケース49,給湯燃焼ケース59の上部には、熱交換後の燃焼ガスを本体ケース2外部へ導く風呂排気口61,給湯排気口71が各燃焼ケース49,59の幅寸法より若干小さい幅寸法でそれぞれ形成される。
【0025】
次に、一般給湯動作について説明する。
給湯カラン21を開くと、水入口から流入した水は、給湯熱交換器52へ向かって流れる。流量センサ26により通水流量が所定量に達すると、ファン18の回転によりプリパージし、その後、給湯バーナ51に点火して比例制御を開始する。
各給湯電磁弁55,56,57の開閉および比例弁11によって、ガス流量を連続的に変化させて出湯温度を一定に保つ。また、水量制御モータ28により適切な水量に調整を行うため、常に最大能力の出湯量を確保する。
給湯カラン21を閉じると、流量センサ26により止水されたことを検知しガス供給を停止して消火し、ポストパージ動作後、ファン18を停止させる。
【0026】
次に、浴槽20への自動給湯動作について説明する。
図示しないリモコンの風呂自動スイッチを押すと、落とし込み電磁弁31がONし、水流検知後、給湯バーナ51が比例制御により給湯燃焼動作をし、設定温度の湯が、落とし込み流量センサ32,逆止弁33を通って、浴槽20に給湯される。
落とし込み流量センサ32で検出した水量が設定水量になると、落とし込み電磁弁31がOFFし、給湯燃焼を停止し、風呂回路40の循環ポンプ22を駆動して湯温をチェックし、設定温度になるまで循環加熱し、図示しないお知らせブザーを鳴動して湯張りの完了を知らせる。
【0027】
湯張り後、保温制御に移り、所定のインターバル(例えば10分おき)で風呂入水サーミスタ24により浴槽水温をチェックし、湯温の低下を検出した場合のみ追焚することで浴槽水温を設定温度に維持するように制御する。そして、風呂自動スイッチが押されると、全ての作動が停止する。
【0028】
次に、給湯運転と追焚運転とが同時に行われる場合について説明する。
先ず、ファンケース17から送出された空気は、大きな容量を有する給気ダクト35内で均一の圧力になり、風呂燃焼ケース49と給湯燃焼ケース59とへ分配される。
【0029】
風呂燃焼ケース49,給湯燃焼ケース59の底面へ供給された空気は、燃焼用一次空気として風呂バーナ41,給湯バーナ51内で燃料ガスと混合したり、二次空気として風呂分布板62の分配孔62a,給湯分布板72の分配孔72aを通過しながら整流されて各バーナ41,51の図示しない各炎口へ均等に供給される。
そして、燃焼ガスは、各熱交換器42,52のフィン42a,52aの間を通過しながら、燃焼熱を風呂回路40,給湯回路50へ伝達した後に、風呂排気口61,給湯排気口71から本体ケース2外部(大気圧)へ導かれる。
【0030】
給湯器付風呂装置1は、各燃焼本体60,70へのガス供給を共通の比例弁11によって制御するものであり、目標温度で給湯するためには、給湯燃焼本体60を優先して、ガス供給量(インプット)および空気供給量を調整する。
これにより、給湯バーナ51は良好な空燃比で燃焼させることができるが、風呂バーナ41は、ガス流量や空気流量を給湯バーナ51から独立して調整できない。
従って、風呂バーナ41への空気流量を自動的に風呂バーナ41へのガス流量変化に比例するようにさせて、給湯バーナ51と等しい空燃比に維持することが望まれる。つまり、各燃焼本体60,70への空気分配量を一定にする必要がある。
そのために必要な条件が、各燃焼本体60,70の給気入口部49a,59aの圧力を略同一にすることであることを説明する。尚、以下の式において、符号の末尾の1は、給湯側を意味し、末尾の2は、風呂側を意味する。
【0031】
どちらの燃焼本体でも燃焼性能が良好になる空燃比は同じなので、各燃焼本体で燃料流量Gと空気流量Qとの比を等しくする必要がある。つまり、
G1/Q1=G2/Q2 …(式1)
この式1を成り立たせるにために必要な条件を求めていく。
尚、ここでの流量は、単位時間当たりに流れる体積とする。
【0032】
また、燃焼室負荷(インプットIp/燃焼室の容積)には、燃焼性能および燃焼本体の耐久性を良好にする適切な範囲がある。その範囲内に収まるように両方の燃焼本体を設計して、両方の燃焼本体の燃焼室負荷を常に略同一にしている。尚、各燃焼室の高さが等しいので「インプットIp/燃焼室の通過断面積A」も等しい。
インプットIpは、ガス流量Gに比例するため次式が成り立つ。
G1/A1=G2/A2 …(式2)
【0033】
ここで、給湯燃焼本体70の圧力損失をP1とし、風呂燃焼本体60の圧力損失をP2とする。圧力損失Pは、一般に流速の2乗に比例することが知られており、その圧力損失係数をkとする。また、空気の流速は、空気流量Q/燃焼室の通過断面積Aである。従って、
P1=k1×(Q1/A1) …(式3)
P2=k2×(Q2/A2) …(式4)
式3,式4をそれぞれ変形して、
(Q1/A1)=P1/k1 …(式5)
(Q2/A2)=P2/k2 …(式6)
また、式1,式2より、
Q2/A2=Q1/A1 …(式7)
式7に式5,式6を代入して、
P1/k1=P2/k2 …(式8)
式8を変形して
P1/P2=k1/k2 …(式9)
従って、式9が成り立つように各燃焼本体60,70を設計することにより、式1が成り立ち、燃焼性能を良好にできる。
【0034】
ここで、給湯燃焼本体70と風呂燃焼本体60とは、同じ構造のバーナ群を用いることにより、
k1=k2 …(式10)
式9に式10を代入してP1=P2
従って、給湯燃焼本体70の圧力損失P1と風呂燃焼本体60の圧力損失P2を等しく設計すれば空燃比を等しくすることができる。ところで、給湯排気口71,風呂排気口61の圧力は共に大気圧であるため、各燃焼本体の給気入口49a,59aの圧力を等しく設計すればよいことになる。
【0035】
この結果、各燃焼本体60,70における燃焼室の通過断面積当たりのガス流量G/Aを略同一にし、しかも、各燃焼本体60,70の圧力損失係数kが略同一になるように各燃焼本体60,70を形成した給湯器付風呂装置1において、給気ダクト35の容積を大きくする等の方法により各給気入口49a,59aの圧力を等しくすれば、両方の燃焼本体60,70において燃焼性能を良好にすることができる。
【0036】
ところで、目標給湯温度が変更される場合には、給湯バーナ51へのガス流量を風呂バーナ41より優先して共通の比例弁11により制御するため、給湯バーナ51は良好な空燃比で燃焼させることができる。
一方、風呂バーナ41は、ガス流量や空気流量を給湯バーナ51から独立して調整できないものの、各給気入口部49a,59aの圧力がほぼ等しいので、空気分配率が一定となり、風呂バーナ41と給湯バーナ51との同時燃焼時に各燃焼本体60,70の空燃比が等しくなる。
つまり、インプットの変更に伴って各燃焼本体60,70への空気の分配量が適正に変動するため、空燃比が給湯バーナ51と同様に維持され、良好に燃焼させることができる。
【0037】
次に、給湯燃焼本体70に代えて、給湯能力が給湯燃焼本体70のm倍となる給湯燃焼本体M(図示しない)を備えた場合の燃焼性能について説明する。尚、以下の式において、符号の末尾の3は、給湯側を意味し、末尾の2は、風呂側を意味する。給湯燃焼本体Mには、給湯燃焼本体70のバーナ群のm倍の数のバーナ群が備えられ、バーナ群の数に比例して給湯燃焼室の通過断面積もまたm倍になる。
【0038】
各燃焼本体M,49には上述の給気ダクト35を備えているため、各給気入口の圧力は等しくなり、各圧力損失Pも等しくなる。
P3=P1 …(式11)
給湯燃焼本体Mにおいても、風呂燃焼本体60とバーナ構造等を同一とすることで、
k3=k1 …(式12)
従って、給湯燃焼本体Mの圧力損失P3の式は、
P3=k3×(Q3/A3) …(式13)
式13に式3,式11,式12を代入して、
Q3/A3=Q1/A1 …(式14)
【0039】
給湯燃焼本体Mの給湯能力が給湯燃焼本体70のm倍なので、ガス流量Gおよび燃焼室の通過断面積Aもそれぞれm倍となり、その比であるG/Aも等しくなる。
G3/A3=G1/A1 …(式15)
式14,式15より、
G3/Q3=G1/Q1 …(式16)
式1,式16より、
G3/Q3=G2/Q2 …(式17)
従って、空燃比が給湯燃焼本体Mと風呂燃焼本体60とで等しくなる。
【0040】
このように、給湯能力の異なる給湯燃焼本体Mを設ける場合にも、風呂燃焼本体60と燃焼構造を同一にするだけで、容易に風呂側,給湯側の両方において、適切な空燃比で燃焼させることにより良好に燃焼させることができる。
また、燃焼室負荷が略同一なので、給湯燃焼本体と風呂燃焼本体との両方において燃焼性能および部品の耐久性を良好にすることができる。
【0041】
尚、各燃焼本体60,70の圧力損失係数kを等しくさせるためには、各熱交換器42,52のフィン42a,52aや、各分布板62,72の分配孔62a,72aや、各バーナ41,51など給排気通路となる部品に同一のものを用いればよい。更に、同一圧力における空気流量Qは、各燃焼本体60,70の能力(号数)の比と上記部品の数の比を等しくして設計することで調整できる。
【0042】
給湯燃焼ケース59の給気入口59aは、風呂燃焼ケース49側(図1、左寄り)に設けられる。給湯能力(号数)を大きくしたタイプでは、給湯燃焼ケース59の幅が外側(図1の右側)へ広がって形成されるが、この給気入口59aの大きさ及び形成位置は同じである。
このため、給湯能力の異なる給湯燃焼ケース59を給気ダクト35に着脱可能になる。例えば、図3,図4に示されるように、給湯能力の小さい(ここでは16号)給湯燃焼本体の給湯燃焼ケース59Bも給気ダクト35から脱着可能であり、ファン18や風呂燃焼本体60等の他の部品は、同じものを使用できる。
【0043】
大きな給湯能力の給湯燃焼本体70では、給湯分布板72の幅が比例して大きくなると共に分配孔72aの数も比例して増加し、しかも、給湯熱交換器52,給湯排気口71の幅も比例して大きくなるため、給湯燃焼本体70の圧力損失係数kは、小さな給湯能力の給湯燃焼本体と等しく、新たに調節をしなくても、容易に風呂燃焼本体60と給湯燃焼本体70とにおいて空燃比を同一にすることができる。この結果、給湯能力に関係なく、両方の燃焼本体60,70の燃焼性能を良好にできる。
【0044】
さて、給湯燃焼ケース59は、図3に示されるように、給湯能力の増大に伴ってそのサイズが大きくなる。この給湯器付風呂装置1は、給湯能力に関係なくどの給湯燃焼ケース59も同一サイズの本体ケース2へ収納できるように、16号の給湯燃焼ケース59Bの外側(図中、右側)に、24号の給湯燃焼ケース59を収納できる予備スペース38を形成して、本体ケース2を共用する。
【0045】
従って、本体ケースの製造コストを低減でき、また、器体の取付寸法が給湯能力に関係なく一定になり買い換え時にも取付施工し易く、しかも、給湯器付風呂装置を収納する段ボール箱等の梱包容器や、輸送時に器体が傷つかないように段ボール箱に入れられる発砲スチロール等の成形品も共通化できる。
更に、給湯能力の異なる給湯器付風呂装置の取扱説明書を兼用する場合において、外形寸法が同じなので各給湯能力に応じた寸法表示が不要になり、取扱説明書が見易くなる。また、部品管理も容易になる。
【0046】
また、給湯燃焼ケース59のバーリング孔59dとダクト本体35aのバーリング孔35cとを同径かつ同ピッチで形成したため、図5に示されるように、給気ダクト35を介さずに直接、給湯燃焼ケース59Bにファン18を接続でき、給湯機能のみ備えた給湯器としても使用できる。これにより、給湯器と給湯器付風呂装置との部品が共通化でき、製造コストが安価となる。
【0047】
以上、本発明の実施形態について説明したが、本発明はこうした実施形態に何等限定されるものではなく、本発明の趣旨を逸脱しない範囲において、種々なる態様で実施し得ることは勿論である。
例えば、給気ダクト35内にパンチングメタル等の抵抗体を設けて風呂燃焼本体60,給湯燃焼本体70の各給気入口49a,59aの圧力を等しくしてもよい。
【0048】
また、各燃焼本体60,70の圧力損失係数kを同一にしなくてもよい。この場合には、各燃焼本体60,70への空気分配率および燃料分配率がそれぞれ一定であるため、燃焼量の変動に関係なく、各燃焼本体60,70において所定の空燃比を維持でき、両方の燃焼性能を良好にできる。
つまり、目標給湯温度が変更される場合に、給湯バーナ51の燃焼量を変化させても、ガス分配率が一定で、しかも燃料各給気入口部49a,59aの圧力がほぼ等しいので空気分配率が一定となるため、風呂バーナ41の空燃比は、給湯バーナ51と同様に一定に維持され、良好に燃焼させることができる。
【0049】
【発明の効果】
以上詳述したように、本発明の請求項1記載の給湯器付風呂装置によれば、給湯燃焼本体の給気ダクトと連通する給気入口を給湯能力の如何に関係なく同じ大きさで形成して、給湯能力の異なる給湯燃焼本体を同一の給気ダクトに着脱可能としたため、給気ダクトを共通化でき、製造コストが安価になる。
【0050】
また、請求項2記載の給湯器付風呂装置によれば、給湯燃焼本体と風呂燃焼本体とにおける各給気入口部の圧力,燃焼室の通過断面積当たりの燃料量がそれぞれ略同一であるため、共通の燃料比例制御弁を用いても、燃焼量の変動に関係なく、各燃焼本体において所定の空燃比を維持でき、両方の燃焼性能を良好にでき、不完全燃焼を防止でき安全である。
更に、給湯能力の異なる給湯燃焼本体を用いる場合においても、各燃焼本体への燃料分配および空気分配が能力に応じた分配率になるため、風呂燃焼本体においても所定の空燃比を維持でき、給湯側と風呂側との両方の燃焼本体を良好に燃焼させることができる。
【0051】
また、請求項3記載の給湯器付風呂装置によれば、給湯燃焼本体と風呂燃焼本体の圧力損失係数がそれぞれ略同一であるため、空燃比が給湯燃焼本体と風呂燃焼本体とにおいて略同一になる。
従って、風呂燃焼本体と給湯燃焼本体に共通部品を用いて製造コスト低減を図っても、空燃比の最適値はどちらの燃焼本体でも同じであるため、空燃比を同一にすることによって、両方の燃焼本体を適した空燃比で燃焼させることができる。 同様に、給湯能力(号数)の異なる給湯燃焼本体と取り替える場合にも、共通部品を用いても燃焼性能を良好にすることができる。
【0052】
また、請求項4記載の給湯器付風呂装置によれば、給湯燃焼本体に直接ファンを接続できるように構成したため、単機能の給湯器に備えられた給湯燃焼本体とファンとをそのまま給湯器付風呂装置に使用することができ、部品の共通化を図ることができ、製造コストを抑えることができる。
【0053】
また、請求項5記載の給湯器付風呂装置によれば、給湯能力の異なる給湯燃焼本体が同じサイズの本体ケース内に収納されるため、本体ケースを共通化でき、本体ケースの製造コストを低減できる。また、器体の取付寸法が給湯能力に関係なく一定になり取付施工し易い。
しかも、給湯器付風呂装置を収納する梱包容器や、輸送時に器体が傷つかないように梱包容器に入れられる発砲スチロール等の梱包材も共通化でき、製造コストが安価になる。
更に、給湯能力の異なる給湯器付風呂装置の取扱説明書を兼用する場合において、外形寸法が同じなので各給湯能力に応じた寸法表示が不要になり、取扱説明書を見易くすることができる。
【図面の簡単な説明】
【図1】給湯器付風呂装置を正面から見た概略説明図である。
【図2】給気部を側面から見た断面図である。
【図3】給湯器付風呂装置を正面から見た概略構成図である。
【図4】給湯器付風呂装置を正面から見た概略説明図である。
【図5】給湯器を正面から見た概略説明図である。
【符号の説明】
1…給湯器付風呂装置、2…本体ケース、17…ファンケース、18…ファン、35…給気ダクト、40…風呂回路、41…風呂バーナ、42…風呂熱交換器、42a…フィン、49…風呂燃焼ケース、49a…給気入口、50…給湯回路、51…給湯バーナ、52…給湯熱交換器、52a…フィン、59…給湯燃焼ケース、59a…給気入口、60…風呂燃焼本体、62…風呂分布板、70…給湯燃焼本体、72…給湯分布板。
[0001]
[Industrial application fields]
The present invention relates to a bath device with a water heater, and more particularly to a bath device with a water heater that supplies combustion air to a hot water burner and a bath burner with a single fan.
[0002]
[Prior art]
In general, in a bath apparatus with a water heater equipped with a water heater and a bath pot, a fan common to the hot water combustion body and the bath combustion body is used for the purpose of reducing the number of parts and reducing the product cost and downsizing the apparatus. 2. Description of the Related Art A bath device with a water heater that supplies combustion air is known.
Each of the hot water combustion main body and the bath combustion main body has an opening formed on the entire bottom surface thereof, and an air supply duct communicating with both openings is connected. In this air supply duct, the combustion air from the fan is distributed and sent to the bath combustion main body and the hot water supply combustion main body.
Various types of bath apparatuses with water heaters are manufactured according to hot water supply capacity such as No. 16, No. 20, and No. 24, for example. In other words, the capacity required for the circulating heating of the bath water is not so large, so it may be constant in any bath device with a hot water heater. .
[0003]
[Problems to be solved by the invention]
However, such a bath device with a hot water heater has a structure in which an opening is formed in the entire bottom surface of the hot water combustion body and an air supply duct is connected to the hot water combustion body. The main body is also enlarged, and the size of the air supply duct is increased in accordance with the opening formed in the entire bottom surface.
Thus, since the size of the air supply duct differs depending on the hot water supply capacity, a mold for forming the air supply duct is required for each hot water supply capacity, and the manufacturing cost becomes expensive.
Then, the bath apparatus with a hot water heater of this invention aims at solving the said subject and suppressing the manufacturing cost of an air supply duct.
[0004]
[Means for Solving the Problems]
  The bath apparatus with a hot water heater according to claim 1 of the present invention for solving the above problems
    A bath combustion body that circulates and heats the bathtub water flowing through the bath heat exchanger by the combustion heat of the bath burner,
  A hot water supply combustion main body that heats and controls the water flow of the hot water supply heat exchanger to reach a target temperature by the combustion heat of the hot water supply burner;
  A fan for supplying combustion air;
  It has a bath combustion body side connection opening and a hot water combustion body side connection openingAir supply ductThePrepared,
  Connect the hot water combustion main body to the bath combustion main body side connection opening of the air supply duct, and connect the hot water combustion main body of one of the hot water combustion bodies of different capacities to the hot water combustion main body side connection opening, The duct communicates with the bath combustion body and hot water combustion body,
In the bath apparatus with a hot water heater for distributing and supplying combustion air from the fan to the combustion main bodies through the connection openings of the air supply duct,
  UpCommunicate with the air supply ductAir supply inlet of the hot water combustion bodyThe hot water supply capacityHowThe main point is that the hot water combustion main bodies having different hot water supply capacities can be attached to and detached from a common air supply duct.
[0005]
  Moreover, the bath device with a water heater according to claim 2 of the present invention is the bath device with a water heater according to claim 1,
  A fuel supply path that is branched in the middle and supplies fuel to each of the hot water combustion main body and the bath combustion main body, and provided upstream of the branch point of the fuel supply path.Fuel proportional control valve that controls the amount of combustion in each combustion bodyAnd withThe amount of fuel per cross section of the combustion chamber in each combustion bodyFormationIn addition, the gist of the present invention is that the pressure at the intake inlet of each combustion main body is substantially the same.
[0006]
  Moreover, the bath apparatus with a water heater according to claim 3 of the present invention is the bath apparatus with a water heater according to claim 2,
  Each combustion body is formed so that the pressure loss coefficient of each combustion body is almost the same.The air flow rate per passage cross-sectional area on the combustion hot water main body side and the air flow rate per passage cross-sectional area on the bath combustion main body side are the same.This is the gist.
[0007]
  Moreover, the bath apparatus with a water heater according to claim 4 of the present invention is the bath apparatus with a water heater according to any one of claims 1 to 3,
  Of the hot water combustion bodySupply air inletThe gist is that the above fan can be directly connected.
[0008]
Moreover, the bath apparatus with a water heater according to claim 5 of the present invention is the bath apparatus with a water heater according to any one of claims 1 to 4,
Regardless of the hot water supply capability, the gist is that the main body case for housing the bath combustion main body, the fan, the air supply duct, and the hot water supply combustion main body is shared.
[0009]
  In the bath apparatus with a hot water heater according to claim 1 of the present invention having the above-described configuration, the combustion air is sent to the air supply duct by the fan, and is distributed to the bath combustion main body and the hot water supply combustion main body in the air supply duct. The air supplied to the bath burner contributes to combustion for circulatingly heating the bathtub water. On the other hand, the air supplied to the hot water supply burner contributes to the combustion for heating the water flow.
  This bath apparatus with a water heater communicates with the air supply duct of the hot water combustion main body regardless of the hot water supply capacity of the hot water combustion main body.Air supply inletAre formed in the same size, so that hot water supply combustion bodies having different hot water supply capacities can be attached to and detached from a common air supply duct.
[0010]
Further, in the bath apparatus with a hot water heater according to claim 2 of the present invention having the above-described configuration, the exhaust outlets of the hot water combustion main body and the bath combustion main body are opened to the atmospheric pressure so that the outlet pressure is equal, Since the pressure at the supply air inlet is made substantially the same, the pressure lost in each combustion body (pressure loss P) can be made substantially equal.
This pressure loss P is obtained by multiplying the square of the air flow velocity v (= air flow rate Q / passage cross-sectional area A of the combustion chamber) by the pressure loss coefficient k of each combustion main body, so that the combustion amount ( Even if the air supply amount increases or decreases with the fluctuation of the input), the ratio of the air flow rate distributed to each combustion main body is always constant.
As described above, since the pressure at the intake air inlet portion in each combustion main body is substantially the same, the air distribution ratio to each combustion main body is always constant regardless of the fluctuation of the combustion amount.
In addition, the fuel amount G (ie, G / A) per passage cross-sectional area A of the combustion chamber in the hot water combustion main body and the bath combustion main body is always made substantially the same by the common fuel proportional control valve. The distribution rate is always constant regardless of the fluctuation of the combustion amount.
As described above, since the air distribution ratio and the fuel distribution ratio to each combustion main body are constant, a predetermined air-fuel ratio can be maintained in either combustion main body regardless of fluctuations in the combustion amount, and both combustion performances can be maintained. Can be good.
In addition, when replacing with a hot water supply combustion main body having a different hot water supply capacity (number), the amount of fuel per passage cross-sectional area of the bath combustion main body and the combustion chamber is made substantially the same for the newly provided hot water supply combustion main body, Since the passage cross-sectional area of the combustion chamber is set according to the capacity (number), the fuel distribution and the air distribution to each combustion main body have a distribution ratio according to the capacity (number). Therefore, a predetermined air-fuel ratio can be maintained in each combustion body.
Therefore, even if it replaces with the hot water supply combustion main body from which hot water supply capability (number) differs, a predetermined air-fuel ratio is maintained also in the bath combustion main body, and the combustion main body of both the hot water supply side and the bath side can be burned favorably. .
[0011]
Moreover, the bath apparatus with a hot water heater according to claim 3 of the present invention having the above-described configuration is a pressure loss coefficient k (= pressure loss P / air flow velocity v of the hot water combustion main body and the bath combustion main body.2) And the pressure loss P are substantially the same, the air flow velocity v (= air flow rate Q / passage cross-sectional area A of the combustion chamber) of the hot water supply combustion body and the bath combustion body can be made substantially the same. Further, the fuel amount G (that is, G / A) per passing cross-sectional area A of each combustion chamber is substantially the same.
Thus, since Q / A and G / A are substantially the same in each combustion body, the air-fuel ratio of the hot water combustion body and the air-fuel ratio of the bath combustion body are substantially the same. That is, the air-fuel ratio of the bath combustion main body is substantially equal to the air-fuel ratio of the hot water supply combustion main body.
Therefore, when common parts are used for the bath combustion body and the hot water combustion body, the optimum value of the air-fuel ratio is the same for both combustion bodies. It can be burned at a high air / fuel ratio. That is, if the air-fuel ratio of one combustion body is controlled to an optimum value, the air-fuel ratio of the other combustion body can also be controlled to the optimum value.
In addition, when replacing the hot water supply combustion main body having a different hot water supply capacity (number), the air fuel ratio of the bath combustion main body can be made substantially the same as the air fuel ratio of the hot water supply combustion main body, so that both combustion performances can be improved.
[0012]
Moreover, since the bath device with a hot water heater according to claim 4 of the present invention having the above-described configuration is configured so that a fan can be directly connected to the hot water combustion main body, it is provided in a single-function hot water heater that does not have a bath combustion main body. The hot water combustion main body and the fan can be used as they are in a bath apparatus with a hot water heater.
[0013]
Moreover, the bath apparatus with a hot water heater according to claim 5 of the present invention having the above-described configuration not only stores the bath combustion main body, the fan, and the air supply duct in the main body case, but also stores the hot water combustion main body having different hot water supply capabilities. Therefore, the main body case can be shared.
[0014]
DETAILED DESCRIPTION OF THE INVENTION
In order to further clarify the configuration and operation of the present invention described above, a preferred embodiment of the bath apparatus with a hot water heater of the present invention will be described below.
FIG. 1 shows a bath apparatus 1 with a water heater as an embodiment.
The bath apparatus 1 with a hot water heater includes a bath combustion main body 60, a hot water combustion main body 70, a common fan 18, and a common air supply duct 35, and each component is housed in the main body case 2. The fan 18 is driven by a fan motor 19 and is stored in the fan case 17, the bath combustion main body 60 is stored in the bath combustion case 49, and the hot water supply combustion main body 70 is stored in the hot water supply combustion case 59.
[0015]
The bath combustion main body 60 includes a bath circuit 40 that circulates bath water, a bath burner 41 that heats the bath circuit 40 from below, a bath heat exchanger 42 that includes a plurality of fins 42a at predetermined intervals and heats bath water. Is provided. A space formed between the bath burner 41 and the bath heat exchanger 42 is referred to as a bath combustion chamber 48.
The bath circuit 40 forms a circulation heating circuit with a return pipe 46 that sends bathtub water to the bath heat exchanger 42 and an outgoing pipe 47 that sends bathtub water heated by the bath heat exchanger 42 to the bathtub 20, and returns. A bypass pipe 34 is provided that connects the pipe 46 and the forward pipe 47 to bypass the bath heat exchanger 42.
The return pipe 46 is provided with a bath water thermistor 24 that detects the temperature of hot water before reheating, a circulation pump 22 that circulates bathtub water, and a water flow switch 23 that confirms the flow of the circulating water in order from the upstream side.
The forward pipe 47 is provided with a bath hot water thermistor 25 that detects the hot water temperature after reheating in the vicinity of the bath heat exchanger 42.
[0016]
On the other hand, the hot water supply combustion body 70 includes a hot water supply circuit 50 that supplies water, a hot water supply burner 51 that heats the hot water supply circuit 50 from below, and a plurality of fins 52a that are spaced from each other by a predetermined interval to heat the hot water. 52.
The space formed between the hot water supply burner 51 and the hot water supply heat exchanger 52 is called a hot water combustion chamber 58. The height and depth of the hot water combustion chamber 58 are equal to the bath combustion chamber 48, while the width Dimensions are formed in proportion to maximum capacity. That is, when the maximum capacity of the bath combustion main body is No. 6 and the maximum capacity of the hot water supply combustion main body is No. 24, the width dimension of the hot water combustion chamber 58 is four times that of the bath combustion chamber 48.
In the hot water supply circuit 50, in order from the upstream side, a flow rate sensor 26 that detects the amount of incoming water, a hot water supply and incoming water thermistor 27 that detects the incoming water temperature, a water amount control motor 28 that adjusts the amount of water flow to obtain a set hot water temperature, and heat exchange. A hot water supply heat exchanger outlet thermistor 12 for detecting the temperature of the hot water later is provided. The hot water supply burner 51 includes three sets of burner groups having different combustion capacities, and the burner group that burns is switched according to the amount of combustion.
[0017]
Further, the hot water supply circuit 50 is provided with a bypass passage 36 that connects the upstream and downstream of the hot water supply heat exchanger 52, and a bypass valve 14 that opens and closes the bypass passage 36.
The downstream flow path of the bypass passage 36 branches into a general hot water supply pipe 37 communicating with the hot water supply curan 21 in the kitchen and a drop pipe 30 for supplying hot water to the bathtub 20.
The general hot water supply pipe 37 is provided with a hot water supply and hot water thermistor 15 that detects the temperature of the hot water mixed with the water passing through the bypass passage 36 and the hot water after heat exchange.
The dropping pipe 30 connects the hot water supply circuit 50 and the bath circuit 40. The dropping solenoid valve 31 that opens and closes the dropping pipe 30 and the dropping flow rate that detects the flow rate from the hot water supply circuit 50 to the bath circuit 40 in order from the upstream side. A sensor 32 and two check valves 33 for preventing backflow are provided.
[0018]
The gas flow path is provided with an original solenoid valve 10 that opens and closes the gas flow path and a proportional valve 11 that controls the gas flow rate according to the energization amount in order from the upstream side, and the hot water supply side gas flow path and the bath on the downstream side. Branches to the side gas flow path. On the hot water supply side, hot water supply electromagnetic valves 55, 56, and 57 that open and close the gas flow paths to the three groups of burners independently are provided, and independent combustion control is performed. On the other hand, a bath electromagnetic valve 45 for opening and closing the bath side gas flow path is provided on the bath side.
[0019]
The bath burner 41 and the hot water supply burner 51 are provided with electrodes 43 and 53 for igniting gas by the operation of the igniter 13 and frame rods 44 and 54 for detecting a combustion flame. Are connected to each other to perform predetermined control such as hot water, reheating, and stopping.
[0020]
The bath combustion case 49 and the hot water supply combustion case 59 are provided side by side on the upper side of the common air supply duct 35, and an air supply inlet 49 a that communicates with the air supply duct 35 is provided on the bottom surface of each combustion case 49, 59. 59a is formed. The air supply inlet 59a is formed on the bath combustion main body 40 side (leftward in FIG. 1).
Combustion air from the fan 18 is supplied simultaneously to the bath combustion case 49 and the hot water supply combustion case 59 through the supply duct 35 from the supply inlets 49a and 59a. The air supply duct 35 has a large volume, and therefore the pressures at the air supply inlets 49a and 59a are substantially the same.
[0021]
As shown in FIG. 2, the air supply duct 35 includes a duct body 35a that is screwed to the fan case 17 and a duct lid 35b that is screwed to the bottom surfaces of the combustion cases 49 and 59. The outer periphery of both is crimped and connected.
An air supply inlet 59a formed on the bottom surface of the hot water supply combustion case 59 and a lid opening 35f formed on the duct lid 35b face each other, and a main body opening 35e formed on the bottom surface of the duct main body 35a and the fan case 17 The two outlets 17a face each other and are fastened with screws at two front and rear positions.
That is, the burring hole and the round hole are opened at the opposed positions, and the air supply duct 35 and the fan case 17 are detachable.
[0022]
Specifically, screws are inserted into a burring hole 59d formed in the hot water supply combustion case 59 and a round hole 35d formed in the duct lid 35b.
Further, screws are inserted into the burring hole 35c formed on the bottom surface of the duct body 35a and the round hole 17c formed on the blow-out surface of the fan case 17.
The burring holes 59d and the burring holes 35c are opened with the same diameter and the same pitch, and the round holes 17c of the fan case 17 and the burring holes 59d of the hot water supply combustion case 59 can be directly screwed. The bath combustion case 49 is also screwed to the duct lid 35b, but this need not have the same pitch as the burring holes 35c.
[0023]
When the hot water supply combustion case 59 and the duct lid 35b are connected, a screwdriver is inserted through a screw insertion hole (not shown) opened in the duct main body 35b and then connected. Cover with the flange of the fan case 17.
[0024]
As shown in FIG. 1, a bath distribution plate 62 having a plurality of distribution holes 62a is provided at the bottom of the bath combustion case 49, while a plurality of distribution holes 72a are open at the bottom of the hot water combustion case 59. A hot water distribution plate 72 is provided.
Further, a bath exhaust port 61 and a hot water supply exhaust port 71 for guiding the combustion gas after heat exchange to the outside of the main body case 2 are slightly above the width dimensions of the combustion cases 49 and 59 at the upper part of the bath combustion case 49 and the hot water supply combustion case 59. Each is formed with a small width dimension.
[0025]
Next, the general hot water supply operation will be described.
When the hot water supply currant 21 is opened, the water flowing in from the water inlet flows toward the hot water supply heat exchanger 52. When the water flow rate reaches a predetermined amount by the flow sensor 26, pre-purging is performed by the rotation of the fan 18, and then the hot water supply burner 51 is ignited to start proportional control.
The hot water temperature is kept constant by continuously changing the gas flow rate by opening / closing each of the hot water supply electromagnetic valves 55, 56, 57 and the proportional valve 11. Moreover, since the water amount control motor 28 adjusts the water amount to an appropriate amount, the maximum amount of hot water is always secured.
When the hot water supply currant 21 is closed, it is detected by the flow sensor 26 that the water has stopped, the gas supply is stopped, the fire is extinguished, and the fan 18 is stopped after the post-purge operation.
[0026]
Next, the automatic hot water supply operation | movement to the bathtub 20 is demonstrated.
When a bath automatic switch (not shown) is pressed, the dropping solenoid valve 31 is turned ON. After the water flow is detected, the hot water supply burner 51 performs hot water combustion operation by proportional control, and hot water at a set temperature is dropped into the flow sensor 32 and check valve. The hot water is supplied to the bathtub 20 through 33.
When the amount of water detected by the drop flow sensor 32 reaches the set water amount, the drop solenoid valve 31 is turned OFF, the hot water supply combustion is stopped, the circulating pump 22 of the bath circuit 40 is driven, the hot water temperature is checked, and until the set temperature is reached. Circulate heating and sound a notification buzzer (not shown) to notify the completion of filling.
[0027]
After hot water filling, the temperature is controlled to keep warm, and the bath water temperature is checked by a bath water thermistor 24 at a predetermined interval (for example, every 10 minutes). Control to maintain. When the bath automatic switch is pressed, all operations are stopped.
[0028]
Next, a case where the hot water supply operation and the memorial operation are performed simultaneously will be described.
First, the air sent out from the fan case 17 has a uniform pressure in the air supply duct 35 having a large capacity, and is distributed to the bath combustion case 49 and the hot water supply combustion case 59.
[0029]
The air supplied to the bottom surfaces of the bath combustion case 49 and the hot water supply combustion case 59 is mixed with fuel gas in the bath burner 41 and hot water burner 51 as primary combustion air, or the distribution holes of the bath distribution plate 62 as secondary air. 62a is rectified while passing through the distribution hole 72a of the hot water supply distribution plate 72 and is evenly supplied to each flame outlet (not shown) of each burner 41, 51.
The combustion gas passes through between the fins 42 a and 52 a of the heat exchangers 42 and 52 and transmits the combustion heat to the bath circuit 40 and the hot water supply circuit 50, and then from the bath exhaust port 61 and the hot water supply exhaust port 71. It is guided to the outside of the main body case 2 (atmospheric pressure).
[0030]
The water heater-equipped bath apparatus 1 controls the gas supply to the combustion main bodies 60 and 70 by a common proportional valve 11. In order to supply hot water at a target temperature, the hot water supply combustion main body 60 is given priority. Adjust supply (input) and air supply.
Thereby, although the hot water supply burner 51 can be burned at a good air-fuel ratio, the bath burner 41 cannot adjust the gas flow rate and the air flow rate independently of the hot water supply burner 51.
Therefore, it is desired that the air flow rate to the bath burner 41 is automatically made proportional to the gas flow rate change to the bath burner 41 and maintained at the same air-fuel ratio as the hot water supply burner 51. That is, it is necessary to make the air distribution amount to each combustion main body 60, 70 constant.
It will be described that a necessary condition for this is to make the pressures of the intake inlet portions 49a and 59a of the combustion main bodies 60 and 70 substantially the same. In the following formula, 1 at the end of the symbol means the hot water supply side, and 2 at the end means the bath side.
[0031]
Since the air-fuel ratio at which the combustion performance is good in both combustion bodies is the same, it is necessary to make the ratio of the fuel flow rate G and the air flow rate Q equal in each combustion body. That means
G1 / Q1 = G2 / Q2 (Formula 1)
The conditions necessary for satisfying Equation 1 will be obtained.
In addition, let the flow volume here be the volume which flows per unit time.
[0032]
Further, the combustion chamber load (input Ip / combustion chamber volume) has an appropriate range for improving the combustion performance and the durability of the combustion main body. Both combustion bodies are designed to fall within that range, and the combustion chamber loads of both combustion bodies are always substantially the same. In addition, since the height of each combustion chamber is equal, "input Ip / passage cross-sectional area A of the combustion chamber" is also equal.
Since the input Ip is proportional to the gas flow rate G, the following equation is established.
G1 / A1 = G2 / A2 (Formula 2)
[0033]
Here, the pressure loss of the hot water combustion main body 70 is P1, and the pressure loss of the bath combustion main body 60 is P2. It is known that the pressure loss P is generally proportional to the square of the flow velocity, and the pressure loss coefficient is k. The air flow rate is air flow rate Q / combustion chamber passage cross-sectional area A. Therefore,
P1 = k1 × (Q1 / A1)2  ... (Formula 3)
P2 = k2 × (Q2 / A2)2  ... (Formula 4)
Modifying Equation 3 and Equation 4 respectively
(Q1 / A1)2= P1 / k1 (Formula 5)
(Q2 / A2)2= P2 / k2 (Formula 6)
From Equation 1 and Equation 2,
Q2 / A2 = Q1 / A1 (Formula 7)
Substituting Equations 5 and 6 into Equation 7,
P1 / k1 = P2 / k2 (Formula 8)
Equation 8 is transformed
P1 / P2 = k1 / k2 (Formula 9)
Therefore, by designing the combustion main bodies 60 and 70 so that Equation 9 is satisfied, Equation 1 is satisfied and the combustion performance can be improved.
[0034]
Here, the hot water supply combustion main body 70 and the bath combustion main body 60 use a burner group having the same structure,
k1 = k2 (Formula 10)
Substituting equation 10 into equation 9, P1 = P2
Therefore, if the pressure loss P1 of the hot water supply combustion body 70 and the pressure loss P2 of the bath combustion body 60 are designed to be equal, the air-fuel ratio can be made equal. By the way, since the pressures of the hot water supply exhaust port 71 and the bath exhaust port 61 are both atmospheric pressures, the pressures of the supply air inlets 49a and 59a of the respective combustion main bodies may be designed to be equal.
[0035]
As a result, each combustion body 60, 70 has the same gas flow rate G / A per passage cross-sectional area of the combustion chamber, and each combustion body 60, 70 has the same pressure loss coefficient k. In the bath apparatus 1 with a hot water heater in which the main bodies 60 and 70 are formed, if the pressures of the respective air inlets 49a and 59a are made equal by a method such as increasing the volume of the air supply duct 35, both the combustion main bodies 60 and 70 have the same structure. Combustion performance can be improved.
[0036]
By the way, when the target hot water supply temperature is changed, the gas flow rate to the hot water supply burner 51 is controlled by the common proportional valve 11 in preference to the bath burner 41, so the hot water supply burner 51 is burned at a good air-fuel ratio. Can do.
On the other hand, the bath burner 41 cannot adjust the gas flow rate or the air flow rate independently of the hot water supply burner 51, but the pressure of each of the air supply inlet portions 49a and 59a is substantially equal, so the air distribution ratio is constant, At the time of simultaneous combustion with the hot water supply burner 51, the air-fuel ratios of the combustion main bodies 60 and 70 become equal.
That is, as the input is changed, the amount of air distributed to each combustion main body 60, 70 varies appropriately, so that the air-fuel ratio is maintained in the same manner as the hot water supply burner 51 and combustion can be performed satisfactorily.
[0037]
Next, instead of the hot water supply combustion main body 70, the combustion performance when a hot water supply combustion main body M (not shown) whose hot water supply capacity is m times that of the hot water supply combustion main body 70 is provided will be described. In addition, in the following formula | equation, 3 at the end of a code | symbol means the hot water supply side, and 2 at the end means the bath side. The hot water supply combustion body M is provided with m times as many burner groups as the burner groups of the hot water combustion body 70, and the passage cross-sectional area of the hot water combustion chamber also becomes m times in proportion to the number of burner groups.
[0038]
Since each combustion main body M, 49 is provided with the above-described supply duct 35, the pressure at each supply inlet is equal, and the pressure loss P is also equal.
P3 = P1 (Formula 11)
In the hot water supply combustion body M, by making the bath combustion body 60 and the burner structure the same,
k3 = k1 (Formula 12)
Therefore, the expression of the pressure loss P3 of the hot water supply combustion body M is
P3 = k3 × (Q3 / A3)2  ... (Formula 13)
Substituting Equation 3, Equation 11, and Equation 12 into Equation 13,
Q3 / A3 = Q1 / A1 (Formula 14)
[0039]
Since the hot water supply capacity of the hot water supply combustion main body M is m times that of the hot water supply combustion main body 70, the gas flow rate G and the passage cross-sectional area A of the combustion chamber are also each m times, and the ratio G / A is also equal.
G3 / A3 = G1 / A1 (Formula 15)
From Equation 14 and Equation 15,
G3 / Q3 = G1 / Q1 (Formula 16)
From Equation 1 and Equation 16,
G3 / Q3 = G2 / Q2 (Expression 17)
Accordingly, the air-fuel ratio becomes equal between the hot water supply combustion main body M and the bath combustion main body 60.
[0040]
Thus, even when the hot water supply combustion main body M having different hot water supply capacities is provided, it is easily burned at an appropriate air-fuel ratio on both the bath side and the hot water supply side only by making the combustion structure identical to the bath combustion main body 60. Can be burned well.
Further, since the combustion chamber loads are substantially the same, the combustion performance and the durability of the parts can be improved in both the hot water combustion main body and the bath combustion main body.
[0041]
In order to make the pressure loss coefficients k of the combustion bodies 60 and 70 equal, the fins 42a and 52a of the heat exchangers 42 and 52, the distribution holes 62a and 72a of the distribution plates 62 and 72, and the burners What is necessary is just to use the same thing as components used as 41 and 51, such as 41 and 51. Furthermore, the air flow rate Q at the same pressure can be adjusted by designing the ratios of the capacities (numbers) of the combustion main bodies 60 and 70 to be equal to the number of the above parts.
[0042]
An air supply inlet 59a of the hot water supply combustion case 59 is provided on the bath combustion case 49 side (FIG. 1, left side). In the type in which the hot water supply capacity (number) is increased, the hot water combustion case 59 is formed so that the width of the hot water combustion case 59 is expanded outward (right side in FIG. 1), but the size and formation position of the air supply inlet 59a are the same.
For this reason, the hot water supply combustion case 59 having different hot water supply capabilities can be attached to and detached from the air supply duct 35. For example, as shown in FIGS. 3 and 4, a hot water supply combustion case 59B of a hot water supply combustion main body having a small hot water supply capacity (here, No. 16) can also be detached from the air supply duct 35, and the fan 18, the bath combustion main body 60, etc. Other parts can be the same.
[0043]
In the hot water supply combustion main body 70 having a large hot water supply capacity, the width of the hot water distribution plate 72 increases in proportion and the number of distribution holes 72a increases in proportion, and the widths of the hot water heat exchanger 52 and the hot water discharge port 71 also increase. Since the pressure loss coefficient k of the hot water supply combustion body 70 is equal to that of the hot water supply combustion body having a small hot water supply capacity, the bath combustion main body 60 and the hot water supply combustion body 70 can be easily adjusted without any new adjustment. The air-fuel ratio can be made the same. As a result, the combustion performance of both the combustion main bodies 60 and 70 can be improved regardless of the hot water supply capacity.
[0044]
Now, as shown in FIG. 3, the hot water supply combustion case 59 increases in size as the hot water supply capacity increases. This bath apparatus 1 with a water heater is provided outside the No. 16 hot water combustion case 59B (right side in the figure) 24 so that any hot water combustion case 59 can be accommodated in the body case 2 of the same size regardless of the hot water supply capacity. A spare space 38 that can accommodate the hot water supply combustion case 59 is formed, and the main body case 2 is shared.
[0045]
Therefore, the manufacturing cost of the main body case can be reduced, and the mounting dimensions of the main body are constant regardless of the hot water supply capacity, making it easy to install and install when replacing, and packaging such as cardboard boxes for storing hot water bath equipment. Molded items such as containers and foamed polystyrene that can be placed in a cardboard box so that the container is not damaged during transportation can be used in common.
Furthermore, in the case where the instruction manual for the hot water bath apparatus with different hot water supply capacity is also used, since the outer dimensions are the same, it is not necessary to display dimensions according to each hot water supply capacity, and the instruction manual is easy to read. Also, parts management becomes easy.
[0046]
Further, since the burring holes 59d of the hot water supply combustion case 59 and the burring holes 35c of the duct main body 35a are formed with the same diameter and the same pitch, as shown in FIG. The fan 18 can be connected to 59B, and it can also be used as a water heater having only a hot water supply function. Thereby, the parts of the water heater and the bath device with the water heater can be made common, and the manufacturing cost is reduced.
[0047]
As mentioned above, although embodiment of this invention was described, this invention is not limited to such embodiment at all, Of course, it can implement in a various aspect in the range which does not deviate from the meaning of this invention.
For example, a resistor such as a punching metal may be provided in the air supply duct 35 to equalize the pressure at the air supply inlets 49a and 59a of the bath combustion main body 60 and the hot water supply combustion main body 70.
[0048]
Further, the pressure loss coefficients k of the combustion main bodies 60 and 70 need not be the same. In this case, since the air distribution ratio and the fuel distribution ratio to each combustion main body 60, 70 are constant, a predetermined air-fuel ratio can be maintained in each combustion main body 60, 70 regardless of the fluctuation of the combustion amount, Both combustion performances can be improved.
In other words, when the target hot water supply temperature is changed, even if the combustion amount of the hot water supply burner 51 is changed, the gas distribution ratio is constant and the pressures of the fuel supply inlet portions 49a and 59a are substantially equal. Therefore, the air-fuel ratio of the bath burner 41 is kept constant similarly to the hot water supply burner 51 and can be burned well.
[0049]
【The invention's effect】
  As described above in detail, according to the bath apparatus with a hot water heater according to claim 1 of the present invention, it communicates with the air supply duct of the hot water combustion main body.Supply air inletThe hot water supply capacityHowRegardless of the shape, the hot water supply combustion bodies having different hot water supply capacities can be attached to and detached from the same air supply duct, so that the air supply duct can be made common and the manufacturing cost is reduced.
[0050]
Further, according to the bath apparatus with a hot water heater according to claim 2, the pressure at each air inlet in the hot water combustion main body and the bath combustion main body and the fuel amount per passage cross-sectional area of the combustion chamber are substantially the same. Even if a common fuel proportional control valve is used, a predetermined air-fuel ratio can be maintained in each combustion body irrespective of fluctuations in the combustion amount, both combustion performances can be improved, and incomplete combustion can be prevented, which is safe. .
Furthermore, even when using hot water combustion main bodies having different hot water supply capacities, the fuel distribution and air distribution to each combustion main body have a distribution ratio corresponding to the capacities, so that a predetermined air-fuel ratio can be maintained even in the bath combustion main body. The combustion main body on both the side and the bath side can be burned well.
[0051]
According to the bath apparatus with a hot water heater according to claim 3, since the pressure loss coefficients of the hot water combustion main body and the bath combustion main body are substantially the same, the air-fuel ratio is substantially the same in the hot water combustion main body and the bath combustion main body. Become.
Therefore, even if the manufacturing cost is reduced by using common parts for the bath combustion body and the hot water combustion body, the optimum value of the air-fuel ratio is the same for both combustion bodies. The combustion main body can be burned at a suitable air-fuel ratio. Similarly, when replacing with a hot water supply combustion main body having a different hot water supply capacity (number), combustion performance can be improved even if common parts are used.
[0052]
According to the bath device with a hot water heater according to claim 4, since the fan can be directly connected to the hot water combustion main body, the hot water combustion main body and the fan provided in the single-function hot water heater are directly attached with the hot water heater. It can be used for a bath apparatus, can share parts, and can reduce manufacturing costs.
[0053]
In addition, according to the bath apparatus with a hot water heater according to claim 5, since the hot water combustion main bodies having different hot water supply capacities are housed in the main body case of the same size, the main body case can be shared, and the manufacturing cost of the main body case is reduced. it can. Moreover, the mounting dimensions of the vessel body are constant regardless of the hot water supply capacity, and mounting is easy.
In addition, a packaging container for storing the bath device with a hot water heater and a packaging material such as foamed polystyrene placed in the packaging container so that the container body is not damaged during transportation can be used in common, and the manufacturing cost is reduced.
Furthermore, when the instruction manual for the hot water bath apparatus with different hot water supply capacity is also used, since the external dimensions are the same, it is not necessary to display dimensions according to each hot water supply capacity, making it easy to read the instruction manual.
[Brief description of the drawings]
FIG. 1 is a schematic explanatory view of a bath apparatus with a water heater as viewed from the front.
FIG. 2 is a cross-sectional view of an air supply unit as viewed from the side.
FIG. 3 is a schematic configuration diagram of a bath apparatus with a water heater as viewed from the front.
FIG. 4 is a schematic explanatory view of a bath apparatus with a water heater as viewed from the front.
FIG. 5 is a schematic explanatory view of a water heater as viewed from the front.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Bath apparatus with water heater, 2 ... Main body case, 17 ... Fan case, 18 ... Fan, 35 ... Air supply duct, 40 ... Bath circuit, 41 ... Bath burner, 42 ... Bath heat exchanger, 42a ... Fin, 49 ... Bath combustion case, 49a ... Air supply inlet, 50 ... Hot water supply circuit, 51 ... Hot water supply burner, 52 ... Hot water supply heat exchanger, 52a ... Fins, 59 ... Hot water supply combustion case, 59a ... Hot water supply inlet, 60 ... Bath combustion main body, 62 ... Bath distribution plate, 70 ... Hot water combustion body, 72 ... Hot water distribution plate.

Claims (5)

風呂バーナの燃焼熱により風呂熱交換器を流れる浴槽水を循環加熱する風呂燃焼本体と、
給湯バーナの燃焼熱により給湯熱交換器の通水を目標温度になるよう加熱制御して出湯する給湯燃焼本体と、
燃焼用空気を供給するファンと、
風呂燃焼本体側接続開口と、給湯燃焼本体側接続開口とを有する給気ダクト備え、
当該給気ダクトの風呂燃焼本体側接続開口に風呂給湯燃焼本体を接続するとともに、給湯燃焼本体側接続開口に、能力の異なる給湯燃焼本体のうちの一の給湯燃焼本体を接続して、給気ダクトと、風呂燃焼本体並びに給湯燃焼本体とを連通し、
上記ファンからの燃焼用空気を上記給気ダクトの各接続開口を介して上記各燃焼本体に分配して供給する給湯器付風呂装置において、
記給気ダクトと連通する上記給湯燃焼本体の給気入口を、給湯能力の如何に関係なく同じ大きさで形成して、共通の給気ダクトに給湯能力の異なる給湯燃焼本体を着脱可能にしたことを特徴とする給湯器付風呂装置。
A bath combustion body that circulates and heats the bathtub water flowing through the bath heat exchanger by the combustion heat of the bath burner,
A hot water supply combustion main body that heats and controls the water flow of the hot water supply heat exchanger to a target temperature by the combustion heat of the hot water supply burner;
A fan for supplying combustion air;
With a bath combustion body connection opening, the air supply duct and a hot water supply combustion body connection opening,
Connect the hot water combustion main body to the bath combustion main body side connection opening of the air supply duct, and connect the hot water combustion main body of one of the hot water combustion bodies of different capacities to the hot water combustion main body side connection opening, The duct communicates with the bath combustion body and hot water combustion body,
In the bath apparatus with a hot water heater for distributing and supplying combustion air from the fan to the combustion main bodies through the connection openings of the air supply duct,
The air supply inlet of the water heater combustion body to upper Kikyuki duct communicating with, and formed with how regardless as large as the hot water supply capability, removably different water heater combustion body of hot water supply capacity to the common supply duct A bath apparatus with a water heater, characterized by
途中で分岐され上記給湯燃焼本体と上記風呂燃焼本体とのそれぞれに燃料を供給する燃料供給路と、この燃料供給路の分岐点よりも上流側に設けられ各燃焼本体の燃焼量を制御する燃料比例制御弁とを備え、各燃焼本体における燃焼室の通過断面積当たりの燃料量を略同一に形成すると共に、各燃焼本体の給気入口部の圧力を略同一にしたことを特徴とする請求項1記載の給湯器付風呂装置。 A fuel supply path that is branched in the middle and supplies fuel to each of the hot water supply combustion main body and the bath combustion main body, and a fuel that is provided upstream of the branch point of the fuel supply path and controls the combustion amount of each combustion main body A proportional control valve is provided , and the amount of fuel per passage cross-sectional area of the combustion chamber in each combustion body is formed to be substantially the same, and the pressure at the intake inlet of each combustion body is made to be substantially the same. Item 1. A bath apparatus with a water heater according to item 1. 上記各燃焼本体の圧力損失係数が略同一になるように各燃焼本体を形成して、燃焼給湯本体側の通過断面積あたりの空気流量と、風呂燃焼本体側の通過断面積あたりの空気流量とをそれぞれ同一としたことを特徴とする請求項2記載の給湯器付風呂装置。Each combustion body is formed so that the pressure loss coefficient of each combustion body is substantially the same, and the air flow rate per passage cross-sectional area on the combustion hot water supply body side and the air flow rate per passage cross-sectional area on the bath combustion body side The bath apparatus with a hot water heater according to claim 2, wherein the same is used. 上記給湯燃焼本体の給気入口に上記ファンを直接接続可能としたことを特徴とする請求項1〜3の何れかに記載の給湯器付風呂装置。The bath apparatus with a hot water heater according to any one of claims 1 to 3, wherein the fan can be directly connected to an air supply inlet of the hot water combustion main body. 給湯能力に関係なく、上記風呂燃焼本体,上記ファン,上記給気ダクト,上記給湯燃焼本体を収納する本体ケースを共用化したことを特徴とする請求項1〜4の何れかに記載の給湯器付風呂装置。  The hot water heater according to any one of claims 1 to 4, wherein the bath combustion main body, the fan, the air supply duct, and a main body case for housing the hot water combustion main body are shared regardless of the hot water supply capacity. Bath equipment with bath.
JP2000163897A 2000-06-01 2000-06-01 Bath device with water heater Expired - Lifetime JP4461343B2 (en)

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JP4935297B2 (en) * 2006-10-26 2012-05-23 株式会社ノーリツ Heat source machine

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