JP4454437B2 - Protector - Google Patents

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JP4454437B2
JP4454437B2 JP2004245058A JP2004245058A JP4454437B2 JP 4454437 B2 JP4454437 B2 JP 4454437B2 JP 2004245058 A JP2004245058 A JP 2004245058A JP 2004245058 A JP2004245058 A JP 2004245058A JP 4454437 B2 JP4454437 B2 JP 4454437B2
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cover
main body
electric wire
protector
hinge
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昭一郎 小松
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Yazaki Corp
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Description

本発明は、ワイヤーハーネス(電線)を収容および保護するためのプロテクタに関し、より詳細には、ヒンジにより連結された本体部とカバー部により、電気部品に接続された電線を所定の方向に案内して外部に導出させるプロテクタの改良に関する。   The present invention relates to a protector for housing and protecting a wire harness (electric wire), and more specifically, guides an electric wire connected to an electrical component in a predetermined direction by a main body portion and a cover portion connected by a hinge. It is related with the improvement of the protector to be derived to the outside.

自動車等の車両には種々の電気部品が装備されており、これらの電気部品へは、それらを互いに電気的に接続するために、多数の電線が車両内の狭い空間をぬうようにして所々で曲げられながら配索される。各電気部品から導出された電線を整理して配索すると共に、他の部品との干渉や外部から作用する力による電線の損傷を防止するため、電線には一般にプロテクタが装着される。即ち、プロテクタは、電線を外部から保護する保護機能と共に電線を所定の経路に沿って案内する案内機能を有する。   A vehicle such as an automobile is equipped with various electrical components, and in order to electrically connect them to each other, a large number of electric wires pass through a narrow space in the vehicle in some places. It is routed while being bent. In order to arrange and route the electric wires derived from each electric component and prevent damage to the electric wires due to interference with other components and externally acting force, a protector is generally attached to the electric wires. In other words, the protector has a guide function for guiding the electric wire along a predetermined path together with a protection function for protecting the electric wire from the outside.

このようなプロテクタの一例として、カバー部の2つの板部間に薄肉のヒンジが一体的に形成され、該ヒンジの所で屈曲した状態のカバー部でプロテクタ本体内の屈曲された配索経路を覆うようにしたプロテクタが知られている(特許文献1参照)。
特開平3−84212号公報(第2頁、第1図)
As an example of such a protector, a thin hinge is integrally formed between two plate portions of the cover portion, and the bent routing path in the protector body is formed by the cover portion bent at the hinge. A protector that is covered is known (see Patent Document 1).
Japanese Patent Laid-Open No. 3-84212 (page 2, FIG. 1)

また、このようなプロテクタの他の一例が図7および図8に示される。プロテクタ1は、図7および図8にその一部が示されるように、本体部4とカバー部5とがヒンジ3と一体的に形成され且つ該ヒンジ3により連結されている。ヒンジ3の回動中心軸Cは、本体部4に設けられた配索経路に収容されて案内される電線2の配索方向(A方向)と交差する方向に配置されている。そして、プロテクタ1は、本体部4の収容室に収容した電線2を開口部6で略90°曲げた後、カバー部5を閉じて係止穴8と係止爪部9を係合させて開口部6を覆う。これにより、電線2を所定の方向に曲げながら覆って配索する。   Another example of such a protector is shown in FIGS. As shown in part of FIG. 7 and FIG. 8, the protector 1 includes a body portion 4 and a cover portion 5 that are integrally formed with and connected to the hinge 3. The rotation center axis C of the hinge 3 is arranged in a direction intersecting with the arrangement direction (A direction) of the electric wire 2 accommodated and guided in the arrangement path provided in the main body 4. The protector 1 bends the electric wire 2 accommodated in the accommodating chamber of the main body portion 4 by approximately 90 ° at the opening portion 6, then closes the cover portion 5 and engages the locking hole 8 with the locking claw portion 9. Cover the opening 6. Thus, the electric wire 2 is covered and wired while being bent in a predetermined direction.

また、このようなプロテクタの他の一例が図9に示される。プロテクタ10は、図9にその一部が示されるように、本体部14に設けられた配索経路に収容されて案内される電線2の配索方向(A方向)と交差する方向に回動中心軸Cを有するヒンジ13と本体部14とカバー部15とが一体的に形成されている。本体部14の開口部16側の一端には係止穴18が設けられており、カバー部15に形成された係止爪部19と係合して開口部16を覆うようになっている。カバー部15は、電線2の配索方向下流側(図9において上方)に延設された断面略L字形のカイド部15aを有し、カバー部15が閉じられたとき、曲げられた電線2がその内面に当接して電線2をより長い距離案内して確実に所定の方向に導出させる。   Another example of such a protector is shown in FIG. As shown in part of FIG. 9, the protector 10 rotates in a direction that intersects with the wiring direction (A direction) of the electric wire 2 housed and guided in the wiring path provided in the main body 14. A hinge 13 having a central axis C, a main body portion 14 and a cover portion 15 are integrally formed. A locking hole 18 is provided at one end of the main body portion 14 on the opening 16 side, and engages with a locking claw portion 19 formed in the cover portion 15 so as to cover the opening portion 16. The cover portion 15 has a guide portion 15a having a substantially L-shaped cross section that extends to the downstream side in the wiring direction of the electric wire 2 (upward in FIG. 9), and the bent electric wire 2 when the cover portion 15 is closed. Comes into contact with the inner surface of the wire 2 and guides the electric wire 2 for a longer distance to reliably lead it out in a predetermined direction.

配索される電線は剛性を有しているため、電線が例えば、90°曲げられると、元の状態、即ち、直線状態に戻ろうとする弾性復元力が作用する。電線の弾性復元力は、一般に電線の太さ、本数、曲げ角度、等に比例して大きくなる。このため、特許文献1に開示されているプロテクタのカバー部の内面には曲げられた電線が当接し、これにより、カバー部には常にカバー部を開こうとする方向の力が作用する。ヒンジの回動中心軸は電線の配索方向と交差する方向に設けられているため、電線の弾性復元力はヒンジの回動中心軸を中心としてカバー部を回動させる(即ち、カバー部を開く)方向に作用する。換言すれば、電線の弾性復元力は、係止突起および該係止突起が係合する係止片のみによって受けられている。従って、電線の弾性復元力による押圧と共に自動車等の車両の振動等も加わって係止突起と係止片の係合が外れてカバー部が開き、この結果、電線がプロテクタから脱落してバラバラになる可能性が高い。また、カバー部が開いてしまうと電線が損傷を受ける可能性がある。   Since the wired electric wire has rigidity, when the electric wire is bent, for example, by 90 °, an elastic restoring force is applied to return to the original state, that is, the straight state. The elastic restoring force of an electric wire generally increases in proportion to the thickness, number, bending angle, etc. of the electric wire. For this reason, the bent electric wire comes into contact with the inner surface of the cover portion of the protector disclosed in Patent Document 1, and thereby a force in a direction to open the cover portion always acts on the cover portion. Since the pivot center axis of the hinge is provided in a direction crossing the wiring direction of the electric wire, the elastic restoring force of the electric wire rotates the cover portion around the pivot central axis of the hinge (that is, the cover portion is Acts in the direction of opening. In other words, the elastic restoring force of the electric wire is received only by the locking protrusion and the locking piece with which the locking protrusion is engaged. Therefore, the pressing by the elastic restoring force of the electric wire and the vibration of the vehicle such as an automobile are also applied, the engagement of the locking protrusion and the locking piece is released, and the cover part is opened. As a result, the electric wire falls off from the protector and falls apart. Is likely to be. Moreover, if the cover part is opened, the electric wire may be damaged.

また、図7から図9に示されるプロテクタ1およびプロテクタ10のヒンジ3、13は、それらの回動中心軸Cが本体部4,14に設けられた配索経路に収容されて案内される電線2の配索方向(A方向)と交差する方向に設けられているので、電線2の弾性復元力が、カバー部5、15を介して係止穴8、18および係止爪部9、19に作用する。従って、電線2の弾性復元力による押圧と共に自動車等の車両の振動等も加わって係止穴8、18と係止爪部9、19との係合が外れる可能性が高い。   Further, the hinges 3 and 13 of the protector 1 and the protector 10 shown in FIG. 7 to FIG. 9 are electric wires that are guided by being accommodated in a routing route having their rotation center axes C provided in the main body portions 4 and 14. 2, the elastic restoring force of the electric wire 2 is provided with the locking holes 8 and 18 and the locking claws 9 and 19 through the cover parts 5 and 15. Act on. Therefore, there is a high possibility that the engagement between the locking holes 8 and 18 and the locking claw portions 9 and 19 is released due to the addition of the vibration due to the elastic restoring force of the electric wire 2 and the vibration of the vehicle such as an automobile.

ところで、プロテクタ1およびプロテクタ10は、その成形時に、ヒンジ3、13の回動中心軸Cが、成形金型の開き方向(即ち、固定金型に対する可動金型の移動方向)と平行に配置されるので、抜き勾配を設ける関係からヒンジ3、13の肉厚が厚くなり、成形性が悪くなる傾向があった。   By the way, when the protector 1 and the protector 10 are molded, the rotation center axis C of the hinges 3 and 13 is arranged in parallel with the opening direction of the molding die (that is, the moving direction of the movable die with respect to the fixed die). Therefore, there is a tendency that the thickness of the hinges 3 and 13 is increased due to the provision of the draft and the moldability is deteriorated.

また、プロテクタ10は、カバー部15が電線2の配索方向下流側に延設されて断面略L字形のカイド部15aが設けられているので、成形金型の深さ方向(図9において上下方向)の寸法が大きくなり、金型の製作に多くの費用を要する。また、カイド部15aが成形金型の開き方向と平行に配置されるので、カイド部15aが成形金型から抜け難く、成形性が悪くなる傾向があった。   Further, the protector 10 is provided with a guide portion 15a having a substantially L-shaped cross section with the cover portion 15 extending downstream in the wiring direction of the electric wire 2, so that the depth direction of the molding die (in FIG. (Direction) becomes large, and much cost is required to manufacture the mold. Further, since the guide portion 15a is arranged in parallel with the opening direction of the molding die, the guide portion 15a is difficult to be removed from the molding die, and the moldability tends to deteriorate.

本発明は、上記事情に鑑みてなされたものであり、その目的は、電線の弾性復元力によるカバー部の開放を確実に阻止できるプロテクタを提供することにある。   This invention is made | formed in view of the said situation, The objective is to provide the protector which can prevent reliably open | release of the cover part by the elastic restoring force of an electric wire.

前述した目的を達成するため、本発明に係るプロテクタは、下記(1)、(2)、(3)、および(4)を特徴としている。
(1) 複数の電線を収容可能な電線収容室、および当該電線収容室に沿って該電線収容室内での案内方向が定められた前記電線が曲げられながら前記電線収容室から外部へ導出されるように前記電線収容室の一端に形成された開口部、を有する本体部と、
ヒンジと、
前記ヒンジにより前記本体部に連結されたカバー部と、
前記電線の案内方向と交差する方向に延長するように前記本体部および前記カバー部のいずれか一方に形成された突条と、
前記電線の案内方向と交差する方向に延長するように前記本体部および前記カバー部の他方に形成されたスリットと、
を備えたプロテクタであって、
前記ヒンジは、前記電線の導出方向である配索方向と交差する方向に沿って回動中心軸を有するように前記本体部と前記カバー部との間に形成され、
前記カバー部が、前記ヒンジを前記回動中心軸にして回動され且つ、前記電線がその径方向に前記開口部から外れることを阻止するように前記突条と前記スリットとを係合させながら前記本体部の開口部を覆うこと。
(2) 上記(1)の構成のプロテクタにおいて、
前記本体部および前記カバー部のいずれか一方に配設された係止爪部と、
前記本体部および前記カバー部の他方に配設された係止爪受部と、
を更に備え、
前記突条と前記スリットとが係合する際に前記係止爪部が前記係止爪受部に係止され、それにより前記カバー部の回動が阻止されること。
(3) 上記(1)または(2)の構成のプロテクタにおいて、
前記回動中心軸が前記電線の案内方向と平行に延長するように前記ヒンジが前記本体部と前記カバー部との間に形成されていること。
(4) 上記(3)の構成のプロテクタにおいて、
前記電線の案内方向と交差する方向に延長するように前記本体部および前記カバー部のいずれか一方で前記ヒンジの近傍に形成された係止溝と、
前記電線の案内方向と交差する方向に延長するように前記本体部および前記カバー部の他方で前記ヒンジの近傍に形成された、前記係止溝と係合可能な係止板部と、
を更に備え、
前記カバー部が前記ヒンジを回動中心軸として回動され且つ前記本体部の開口部を覆う際に前記係止板部が前記係止溝に進入すること。
In order to achieve the above-described object, the protector according to the present invention is characterized by the following (1), (2), (3), and (4).
(1) An electric wire housing chamber that can accommodate a plurality of electric wires, and the electric wire in which the guide direction in the electric wire housing chamber is determined along the electric wire housing chamber is led out from the electric wire housing chamber while being bent. A body portion having an opening formed at one end of the wire housing chamber,
A hinge,
A cover connected to the main body by the hinge;
A ridge formed on one of the main body and the cover so as to extend in a direction intersecting the guide direction of the wire;
A slit formed in the other of the main body and the cover so as to extend in a direction intersecting the guide direction of the electric wire;
With a protector,
The hinge is formed between the main body portion and the cover portion so as to have a rotation center axis along a direction intersecting a routing direction which is a lead-out direction of the electric wire,
Said cover portion, said hinge and said rotation center shaft is rotated and, while engaging the protrusion and said slits so as to prevent the said wire is out of the opening in the radial direction Covering the opening of the main body.
(2) In the protector configured as described in (1) above,
A locking claw disposed on either the main body or the cover;
A locking claw receiving portion disposed on the other of the main body portion and the cover portion;
Further comprising
When the protrusion and the slit are engaged, the locking claw portion is locked to the locking claw receiving portion, thereby preventing rotation of the cover portion.
(3) In the protector having the above configuration (1) or (2),
The hinge is formed between the body portion and the cover portion so that the rotation center axis extends in parallel with the guide direction of the electric wire.
(4) In the protector configured as described in (3) above,
A locking groove formed in the vicinity of the hinge on one of the main body and the cover so as to extend in a direction intersecting the guide direction of the wire;
A locking plate portion that is formed in the vicinity of the hinge on the other side of the main body portion and the cover portion so as to extend in a direction that intersects the guide direction of the electric wire, and is engageable with the locking groove;
Further comprising
The locking plate portion enters the locking groove when the cover portion is rotated about the hinge as a rotation center axis and covers the opening of the main body.

上記(1)の構成のプロテクタによれば、電線収容室に収容された電線を曲げて開口部から外部に導出させ、ヒンジにより本体部に連結されたカバー部を回動させて電線の案内方向と交差する方向に設けられた突条とスリットとを係合させる。これにより、カバー部は、電線がその径方向に開口部から外れることを阻止して本体部の開口部を覆う。従って、電線を案内するカバー部が、電線の導出方向である配索方向と交差する方向に沿って回動中心軸を有するヒンジと、電線の案内方向と交差する方向に設けられ互いに係合する突条およびスリットと、によって支持される。曲げられた電線がカバー部の内面に当接して電線の弾性復元力がカバー部に作用しても、電線の弾性復元力はヒンジ、突条およびスリットに直角方向に作用してカバー部を開放する方向の力としては有効に作用しない。これにより、車両等に配索される電線を確実に所定の配索経路に沿わせて配索することができる。また、開口部はカバー部で覆われるので、水等の外部からの異物の浸入を防止することができる。
上記(2)の構成のプロテクタによれば、本体部およびカバー部のいずれか一方に係止爪部を配設すると共に、本体部およびカバー部の他方に係止爪受部を配設し、本体部の開口部をカバー部で覆う際に突条とスリットとを係合させ、且つ係止爪部と係止爪受部とを係止させる。これにより、カバー部に作用する力は、電線の案内方向の力が電線の案内方向と交差する方向に設けられた突条およびスリットの係合により受けられ、また、カバー部を回動させる方向の力が係止爪部と係止爪受部との係合により受けられて、カバー部の回動が確実に阻止される。従って、カバー部が電線の弾性復元力によって開いてしまうことがなく、電線を確実に所定の方向に曲げて配索することができる。
上記(3)の構成のプロテクタによれば、ヒンジの回動中心軸が電線の案内方向と平行に延長するように該ヒンジが本体部とカバー部との間に形成されているので、このように配置されたヒンジは電線の弾性復元力に対して高い強度を有する。また、成形時における本体部とカバー部の位置関係は、組付け完了時と比較して本体部とカバー部が平行に配置され、且つヒンジの回動中心軸を中心として180°展開された状態とすることができる。これにより、長い距離に亘って電線をガイドするために、カバー部の長さ(高さ)を長くしても従来のプロテクタと比較して、その全体の長さ(高さ)が長くなることはない。即ち、プロテクタを小さな成形金型で成形することが可能となり、成形金型の製作費を低減させることができる。
上記(4)の構成のプロテクタによれば、本体部およびカバー部のいずれか一方でヒンジの近傍に係止溝を更に形成すると共に、本体部およびカバー部の他方でヒンジの近傍に係止板部を更に形成し、ヒンジを回動中心軸としてカバー部を回動させたとき、係止板部が係止溝に進入する。従って、カバー部は、ヒンジ、突条とスリットの係合、係止爪部と係止爪受部の係合、係止板部と係止溝の係合、の4箇所で確実に支持され、本体部に結合される。
According to the protector having the above configuration (1), the electric wire accommodated in the electric wire accommodating chamber is bent and led out from the opening, and the cover connected to the main body by the hinge is rotated to guide the electric wire. The ridge provided in the direction intersecting with the slit and the slit are engaged. Thereby, a cover part prevents that an electric wire remove | deviates from the opening part in the radial direction, and covers the opening part of a main-body part. Therefore, the cover part for guiding the electric wire is provided in the direction intersecting with the guide direction of the electric wire and the hinge having the rotation center axis along the direction intersecting with the routing direction which is the electric wire outlet direction. Supported by ridges and slits. Even if the bent wire comes into contact with the inner surface of the cover and the elastic restoring force of the wire acts on the cover, the elastic restoring force of the wire acts on the hinges, ridges and slits at right angles to open the cover. It does not work effectively as a force in the direction of Thereby, the electric wire routed to the vehicle or the like can be reliably routed along the predetermined routing route. Further, since the opening is covered with the cover, entry of foreign matter such as water from the outside can be prevented.
According to the protector having the above configuration (2), the locking claw portion is disposed on one of the main body portion and the cover portion, and the locking claw receiving portion is disposed on the other of the main body portion and the cover portion, When the opening of the main body is covered with the cover, the protrusion and the slit are engaged, and the locking claw and the locking claw receiving part are locked. As a result, the force acting on the cover part is received by the engagement of the protrusions and slits provided in the direction intersecting the guide direction of the electric wire, and the direction in which the cover part is rotated. This force is received by the engagement between the locking claw portion and the locking claw receiving portion, and the rotation of the cover portion is reliably prevented. Therefore, the cover portion is not opened by the elastic restoring force of the electric wire, and the electric wire can be securely bent and routed in a predetermined direction.
According to the protector having the configuration (3), the hinge is formed between the main body portion and the cover portion so that the rotation center axis of the hinge extends in parallel with the guide direction of the electric wire. The hinge arranged at has a high strength against the elastic restoring force of the electric wire. Further, the positional relationship between the main body part and the cover part at the time of molding is a state in which the main body part and the cover part are arranged in parallel as compared with the time when the assembly is completed, and the main body part and the cover part are deployed 180 ° around the rotation center axis of the hinge It can be. Thereby, in order to guide an electric wire over a long distance, even if the length (height) of the cover part is lengthened, the overall length (height) becomes longer compared to the conventional protector. There is no. That is, the protector can be molded with a small molding die, and the manufacturing cost of the molding die can be reduced.
According to the protector having the configuration described in (4) above, the locking groove is further formed in the vicinity of the hinge in one of the main body and the cover, and the locking plate in the vicinity of the hinge in the other of the main body and the cover. When the cover portion is further rotated with the hinge as a rotation center axis, the locking plate portion enters the locking groove. Therefore, the cover portion is reliably supported at four locations: the hinge, the engagement of the protrusion and the slit, the engagement of the locking claw portion and the locking claw receiving portion, and the engagement of the locking plate portion and the locking groove. , Coupled to the main body.

本発明によれば、電線の弾性復元力によるカバー部の開放を確実に阻止できる。   According to the present invention, it is possible to reliably prevent the cover portion from being opened by the elastic restoring force of the electric wire.

以上、本発明について簡潔に説明した。更に、以下に説明される発明を実施するための最良の形態を添付の図面を参照して通読することにより、本発明の詳細は更に明確化されるであろう。   The present invention has been briefly described above. Furthermore, the details of the present invention will be further clarified by reading through the best mode for carrying out the invention described below with reference to the accompanying drawings.

以下、本発明に係る好適な実施形態を図面に基づいて詳細に説明する。   DESCRIPTION OF EXEMPLARY EMBODIMENTS Hereinafter, preferred embodiments of the invention will be described in detail with reference to the drawings.

図1(a)〜(c)は本発明に係るプロテクタの一実施形態の分解斜視図であり、図1(a)はアッパカバーの斜視図、図1(b)はプロテクタ本体の斜視図、そして図1(c)はロアカバーの斜視図である。図2は図1におけるロアカバーのB矢視平面図である。図3は図1(c)におけるロアカバーのカバー部を回動させて本体部に係合させる途中の状態を示す斜視図である。図4(a)〜(c)は図1(a)〜(c)におけるロアカバーのカバー部と本体部との係合が完了した状態を示し、図4(a)はアッパカバーの斜視図、図4(b)はプロテクタ本体の斜視図、そして図4(c)はロアカバーの斜視図である。図5はプロテクタ本体の収容室に収容された電気部品から導出する電線が、ロアカバーの電線収容室に収容されて水平方向に案内された後、カバー部に案内されて直角に曲げられた状態を示す分解斜視図である。図6は図5におけるアッパカバー、プロテクタ本体、およびロアカバーの組付けが完了し、電線がカバー部によって下方に曲げられて導出する状態のプロテクタの斜視図である。   1A to 1C are exploded perspective views of an embodiment of a protector according to the present invention, FIG. 1A is a perspective view of an upper cover, FIG. 1B is a perspective view of a protector body, FIG. 1C is a perspective view of the lower cover. FIG. 2 is a plan view of the lower cover in FIG. FIG. 3 is a perspective view showing a state in the middle of rotating the cover portion of the lower cover in FIG. 4 (a) to 4 (c) show a state in which the engagement between the lower cover and the main body in FIGS. 1 (a) to 1 (c) is completed, and FIG. 4 (a) is a perspective view of the upper cover. FIG. 4B is a perspective view of the protector body, and FIG. 4C is a perspective view of the lower cover. FIG. 5 shows a state in which an electric wire led out from an electrical component housed in the housing chamber of the protector body is housed in the wire housing chamber of the lower cover and guided in the horizontal direction, and then guided to the cover portion and bent at a right angle. It is a disassembled perspective view shown. FIG. 6 is a perspective view of the protector in a state where the assembly of the upper cover, the protector main body, and the lower cover in FIG. 5 is completed and the electric wire is bent downward by the cover portion and led out.

尚、本明細書においては、プロテクタ本体ならびにロアカバー側から見てアッパカバー側を上または上方、そしてプロテクタ本体ならびにアッパカバー側から見てロアカバー側を下または下方と定義する。   In this specification, the upper cover side is defined as the upper or upper side when viewed from the protector body and the lower cover side, and the lower cover side is defined as the lower or lower side when viewed from the protector body and the upper cover side.

図1および図2に示されるように、プロテクタ100は、アッパカバー21と、プロテクタ本体23と、ロアカバー25を備え、それらが一体に組み合わされてプロテクタ本体23に収容された電気部品51から導出される電線29を所定の方向に曲げて案内するようになっている(図5、図6参照)。   As shown in FIGS. 1 and 2, the protector 100 includes an upper cover 21, a protector main body 23, and a lower cover 25, and these are combined together to be led out from an electrical component 51 accommodated in the protector main body 23. The electric wire 29 is bent and guided in a predetermined direction (see FIGS. 5 and 6).

図1(a)に示されるように、アッパカバー21は、例えば、ポリプロピレン(PP)等の合成樹脂により成形された断面略コの字形を有する直方形の有底箱状部材であり、一面(図1(a)において下面)に開放面が設けられている。アッパカバー21の両端面21aの開放面側には、それぞれ端面21aから平行に立設する一対の脚部21bが設けられ、更に一対の脚部21bの先端を連結するように長方形板状の連結部21cが形成されている。これにより、端面21aの外表面、一対の脚部21bの内面、および連結部21cの内面によって画成された長方形穴である係止穴31が形成されている。   As shown in FIG. 1A, the upper cover 21 is a rectangular bottomed box-like member having a substantially U-shaped cross section formed of a synthetic resin such as polypropylene (PP), for example. An open surface is provided on the lower surface in FIG. A pair of leg portions 21b erected in parallel from the end surface 21a is provided on the open surface side of the both end surfaces 21a of the upper cover 21, and a rectangular plate-like connection is provided so as to connect the tips of the pair of leg portions 21b. A portion 21c is formed. Thereby, the locking hole 31 which is a rectangular hole defined by the outer surface of the end surface 21a, the inner surfaces of the pair of leg portions 21b, and the inner surface of the connecting portion 21c is formed.

図1(b)に示されるように、プロテクタ本体23は、例えば、ポリプロピレン(PP)等の合成樹脂により成形された中空角柱状部材であり、略ロの字形に連続する4つの縦壁23a、23b、23c、23dによって画成されて長方形の角穴33が設けられている。角穴33は、縦壁23bおよび縦壁23dを連結するように形成された4つの隔壁23eによって区切られており、縦壁23b、23dの内面および隔壁23eの側面により画成された貫通角穴である収容室35が5個形成されている。   As shown in FIG. 1 (b), the protector main body 23 is a hollow prismatic member formed of a synthetic resin such as polypropylene (PP), for example, and has four vertical walls 23a continuous in a substantially square shape. A rectangular square hole 33 defined by 23b, 23c, and 23d is provided. The square hole 33 is divided by four partition walls 23e formed so as to connect the vertical wall 23b and the vertical wall 23d, and is a through-square hole defined by the inner surfaces of the vertical walls 23b and 23d and the side surfaces of the partition wall 23e. Five storage chambers 35 are formed.

それぞれの収容室35には、縦壁23bの内面下部に連結された一端から上方に向かって延び、縦壁23bに離接する方向に弾性を有する舌状弾性係止片23fが形成されている。舌状弾性係止片23fの収容室35側の側面は、先端(即ち、上方)に向かうに従って次第に収容室35の内側に突出するように傾斜して形成され、先端においては縦壁23bの内面より僅かに内側にせり出している。更に、舌状弾性係止片23fの先端部は、縦壁23bに対して直角方向に形成された水平面を有する段部が設けられている。   Each storage chamber 35 is formed with a tongue-like elastic locking piece 23f extending upward from one end connected to the lower part of the inner surface of the vertical wall 23b and having elasticity in a direction to be separated from and contacting the vertical wall 23b. The side surface of the tongue-like elastic locking piece 23f on the side of the storage chamber 35 is formed to be inclined so as to gradually protrude toward the inside of the storage chamber 35 toward the tip (that is, upward), and at the tip, the inner surface of the vertical wall 23b. It protrudes slightly inside. Further, the tip of the tongue-like elastic locking piece 23f is provided with a step portion having a horizontal plane formed in a direction perpendicular to the vertical wall 23b.

縦壁23a、23cの外周面の上方側(換言すれば、アッパカバー21側)には、上方から下方に向かうに従って次第に突出高さが高くなる三角突起23gが、アッパカバー21の係止穴31に対応して形成されている。また、縦壁23dの外周面には、縦壁23dの外周面から側方に張出した後、下方に延設された断面略L字形の一対の係止突部23hが設けられている。   On the upper side (in other words, on the upper cover 21 side) of the outer peripheral surfaces of the vertical walls 23 a and 23 c, a triangular protrusion 23 g that gradually increases in height as it goes from the upper side to the lower side is a locking hole 31 of the upper cover 21. It is formed corresponding to. The outer peripheral surface of the vertical wall 23d is provided with a pair of locking protrusions 23h having a substantially L-shaped cross section extending downward from the outer peripheral surface of the vertical wall 23d and extending downward.

また、縦壁23dの外周面には、一対のV字形弾性片部23jが形成されている。それぞれのV字形弾性片部23jは、縦壁23dの外周面に連結された基部から、略V字形に折り返されて弾性片が形成されている。弾性片は、V字の根元部でのみ基部と連結し、その先端は縦壁23dに沿った方向に弾性変形可能となっている。また、弾性片の先端は、水平面を有する段部が形成されている。縦壁23bおよび縦壁23dの外周面には、プロテクタ本体23の下方から上方に向かうに従って次第に突出高さが高くなる傾斜面、該傾斜面から連続して形成された垂直面、および垂直面から連続して形成された水平面と、からなる係止突起23nが適宜の間隔で複数個設けられている。   A pair of V-shaped elastic piece portions 23j are formed on the outer peripheral surface of the vertical wall 23d. Each V-shaped elastic piece 23j is folded back into a substantially V shape from a base connected to the outer peripheral surface of the vertical wall 23d to form an elastic piece. The elastic piece is connected to the base only at the V-shaped base portion, and the tip thereof is elastically deformable in the direction along the vertical wall 23d. Moreover, the step part which has a horizontal surface is formed in the front-end | tip of an elastic piece. On the outer peripheral surfaces of the vertical wall 23b and the vertical wall 23d, there are inclined surfaces whose projecting height gradually increases from the bottom to the top of the protector body 23, a vertical surface continuously formed from the inclined surface, and a vertical surface. A plurality of locking projections 23n each including a horizontal plane formed continuously are provided at appropriate intervals.

図1(c)および図2に示されるように、ロアカバー25は、アッパカバー21およびプロテクタ本体23と同様に、例えば、ポリプロピレン(PP)等の合成樹脂により成形され、本体部37とカバー部39を有する。本体部37とカバー部39は、本体部37とカバー部39の連結部が薄肉に形成されたヒンジ(一体型ヒンジ)41により連結されており、カバー部39がヒンジ41の回動中心軸Cを中心として回動可能となっている。ヒンジ41の回動中心軸Cは、本体部37に形成された電線収容室38に収容されて案内される電線29の案内方向と平行に配置されている。成形時における本体部37とカバー部39は、図2に示されるように、互いに上下方向が逆に向けられた状態で平行に配置され、それぞれの一側面同士がヒンジ41によって連結された状態で成形される。尚、ロアカバー25を成形する成形金型(不図示)の開き方向(換言すれば、固定金型に対する可動金型の移動方向)は、図2において紙面に直交する方向に設定するのが、成形性の観点から望ましい。   As shown in FIG. 1C and FIG. 2, the lower cover 25 is formed of a synthetic resin such as polypropylene (PP), for example, like the upper cover 21 and the protector main body 23, and the main body portion 37 and the cover portion 39. Have The main body portion 37 and the cover portion 39 are connected by a hinge (integrated hinge) 41 in which the connecting portion between the main body portion 37 and the cover portion 39 is formed thin, and the cover portion 39 is the rotation center axis C of the hinge 41. It can be rotated around the center. The rotation center axis C of the hinge 41 is arranged in parallel to the guiding direction of the electric wire 29 that is accommodated and guided in the electric wire accommodating chamber 38 formed in the main body portion 37. As shown in FIG. 2, the body portion 37 and the cover portion 39 at the time of molding are arranged in parallel so that the vertical direction is opposite to each other, and the respective side surfaces are connected by a hinge 41. Molded. The opening direction of the molding die (not shown) for molding the lower cover 25 (in other words, the moving direction of the movable die with respect to the fixed die) is set in the direction orthogonal to the paper surface in FIG. Desirable from the viewpoint of sex.

本体部37は、長方形板状の底部37aの短辺を除く3辺の縁部から立設する縦壁37b、37c、37dによって3方が囲まれて電線収容室38が形成され、残る一方の短辺側が開放されて開口部43が形成された断面略コの字形を有する有底部材であり、開口部43側の底部37aは更に略コの字形に切り欠かれ、コの字形縁部により画成された電線導出穴45が形成されている。縦壁37b、37dの両端の外周面には、縦壁37b、37dの壁面と平行に上方(換言すれば、プロテクタ本体23側)に向かって延設された一対の板状突起部37eと、該一対の板状突起部37eの先端同士を連結するように設けられた連結部37fが、プロテクタ本体23の係止突起23nに対応して4箇所形成されている。そして、係止突起23nの水平面と連結部37fの下面とを係合させてロアカバー25がプロテクタ本体23に取り付けられる。   The main body 37 is surrounded by three vertical walls 37b, 37c, and 37d extending from the edges of the three sides excluding the short side of the rectangular plate-shaped bottom 37a to form an electric wire housing chamber 38, and the remaining one It is a bottomed member having a substantially U-shaped cross section in which the short side is opened and an opening 43 is formed, and the bottom 37a on the opening 43 side is further cut into a substantially U-shape, and is formed by a U-shaped edge. A defined electric wire outlet hole 45 is formed. A pair of plate-like protrusions 37e extending upward (in other words, on the protector main body 23 side) in parallel with the wall surfaces of the vertical walls 37b and 37d, on the outer peripheral surfaces of both ends of the vertical walls 37b and 37d, Four connecting portions 37f provided so as to connect the tips of the pair of plate-like protruding portions 37e are formed at four locations corresponding to the locking protrusions 23n of the protector body 23. Then, the lower cover 25 is attached to the protector body 23 by engaging the horizontal surface of the locking projection 23n with the lower surface of the connecting portion 37f.

また、縦壁37dの側面から上方に延設されて形成された係止ブロック部37jには、略T字形縁部で画成され上方に開口する嵌合穴37gがプロテクタ本体23の係止突部23hに対応して形成されており、嵌合穴37gに係止突部23hを嵌合させることによってプロテクタ本体23とロアカバー25との相対的な位置が決められるようになっている。   In addition, the engaging block portion 37j formed to extend upward from the side surface of the vertical wall 37d has a fitting hole 37g that is defined by a substantially T-shaped edge and opens upward. It is formed corresponding to the portion 23h, and the relative position between the protector main body 23 and the lower cover 25 can be determined by fitting the locking projection 23h into the fitting hole 37g.

更に、係止ブロック部37jは、断面略コの字形に切り欠かれた溝部37hがプロテクタ本体23のV字形弾性片部23jに対応して形成されている。V字形弾性片部23jの段部に対応する溝部37hの一方の側面の上端には、係止突起37sが設けられている。係止突起37sは、上方から下方に向かうに従って次第に溝部37hの内側に傾斜する傾斜面、該傾斜面から連続して形成された垂直面、および垂直面から連続し溝部37hの一方の側面に向かって形成された水平面、によって形成されている。そして、プロテクタ本体23のV字形弾性片部23j(弾性片)を縦壁23dの壁面に沿わせて弾性変形させながらロアカバー25の溝部37hに挿入し、V字形弾性片部23jの段部の水平面と、係止突起37sの水平面とを係合させて、プロテクタ本体23とロアカバー25とが一体に結合されるようになっている。   Further, the locking block portion 37j is formed with a groove portion 37h cut out in a substantially U-shaped cross section corresponding to the V-shaped elastic piece portion 23j of the protector body 23. A locking projection 37s is provided on the upper end of one side surface of the groove portion 37h corresponding to the step portion of the V-shaped elastic piece portion 23j. The locking protrusion 37s is an inclined surface that gradually inclines inside the groove portion 37h as it goes from above to below, a vertical surface that is formed continuously from the inclined surface, and a continuous surface from the vertical surface toward one side surface of the groove portion 37h. It is formed by the horizontal plane formed. Then, the V-shaped elastic piece 23j (elastic piece) of the protector body 23 is inserted into the groove 37h of the lower cover 25 while being elastically deformed along the wall surface of the vertical wall 23d, and the horizontal surface of the step portion of the V-shaped elastic piece 23j. Then, the protector main body 23 and the lower cover 25 are integrally coupled by engaging the horizontal surface of the locking projection 37s.

縦壁37dの開口部43側には、縦壁37dの外周面から立設する突条37kが形成され、該突条37kの下部と係止ブロック部37jの側端面(図2において左端面)は、板状連結部37nによって連結されている。そして、縦壁37dの外面、突条37kおよび係止ブロック部37jの側面、板状連結部37nの内面によって画成されて長方形の貫通穴である係止爪受部37pが形成されている。また、ヒンジ41近傍の縦壁37bの内面には、縦壁37bから内側に向かって一対の突条37tが平行に立設されており、該一対の突条37t間に断面コの字形を有する係止溝49が形成されている。   On the opening 43 side of the vertical wall 37d, a protrusion 37k is formed standing from the outer peripheral surface of the vertical wall 37d, and a lower end of the protrusion 37k and a side end surface of the locking block portion 37j (left end surface in FIG. 2). Are connected by a plate-like connecting portion 37n. And the latching claw receiving part 37p which is a rectangular through-hole defined by the outer surface of the vertical wall 37d, the side surface of the protrusion 37k and the latching block part 37j, and the inner surface of the plate-like connecting part 37n is formed. A pair of protrusions 37t are erected in parallel on the inner surface of the vertical wall 37b in the vicinity of the hinge 41 from the vertical wall 37b to the inside, and a U-shaped cross section is formed between the pair of protrusions 37t. A locking groove 49 is formed.

カバー部39は、矩形板状部材39aの両側端から側壁39b、39cが立設する断面略コの字形を有する部材であり、ヒンジ41の回動中心軸Cを中心として略180°回動させたとき、矩形板状部材39aが開口部43を塞ぐように位置すると共に、矩形板状部材39aおよび両側壁39b、39cによって、電線導出穴45の一部を覆って下方に延長するようになっている。一方の側壁39bは、本体部37の突条37kに対応する位置が上端(図1(c)においては下方、図2においては紙面裏面側)から溝状に切り欠かれてスリット47が形成されている。また、一方の側壁39bには、カバー部39の上方(図1(c)においては下方、図2においては紙面裏面側)から下方に向かうに従って次第に高さが高くなる傾斜面、該傾斜面から連続して形成された垂直面、および垂直面から連続して形成された水平面からなる係止爪部39dが、本体部37の係止爪受部37pに対応して形成されている。   The cover portion 39 is a member having a substantially U-shaped cross section in which the side walls 39b and 39c are erected from both side ends of the rectangular plate-shaped member 39a, and is rotated about 180 ° around the rotation center axis C of the hinge 41. The rectangular plate member 39a is positioned so as to close the opening 43, and the rectangular plate member 39a and both side walls 39b and 39c cover the part of the electric wire outlet hole 45 and extend downward. ing. One side wall 39b has a position corresponding to the protrusion 37k of the main body 37 cut out in a groove shape from the upper end (downward in FIG. 1 (c), back side in FIG. 2) to form a slit 47. ing. Also, on one side wall 39b, there is an inclined surface that gradually increases in height from the upper side of the cover portion 39 (downward in FIG. 1 (c), rear side of the paper in FIG. 2) downward, from the inclined surface. A locking claw portion 39 d made of a continuous vertical surface and a horizontal surface continuously formed from the vertical surface is formed corresponding to the locking claw receiving portion 37 p of the main body portion 37.

また、矩形板状部材39aには、ヒンジ41側の一端が側方(図2においては本体部37側)に延設されて係止板部39eが形成されており、ヒンジ41の回動中心軸Cを中心としてカバー部39を回動させたとき、係止板部39eが本体部37の係止溝49に嵌合するようになっている。   Further, the rectangular plate member 39a has one end on the hinge 41 side extending to the side (the main body 37 side in FIG. 2) to form a locking plate 39e. When the cover 39 is rotated about the axis C, the locking plate 39 e is fitted in the locking groove 49 of the main body 37.

そして、図3および図4(c)に示されるように、本体部37の係止溝49にカバー部39の係止板部39eを嵌合させながら(図3参照)、カバー部39をヒンジ41の回動中心軸Cを中心として略180°回動させ、カバー部39のスリット47に本体部37の突条37kを嵌合させ、更に、係止爪部39dを係止爪受部37pに挿入して係止爪部39dの水平面を係止爪受部37pの板状連結部37nの上面に係合させてカバー部39を本体部37に結合させる。   3 and 4C, the cover 39 is hinged while the locking plate 39e of the cover 39 is fitted in the locking groove 49 of the main body 37 (see FIG. 3). 41 is rotated about 180 ° around the rotation center axis C, the protrusion 37k of the main body portion 37 is fitted into the slit 47 of the cover portion 39, and the locking claw portion 39d is further engaged with the locking claw receiving portion 37p. The cover part 39 is coupled to the main body part 37 by engaging the horizontal surface of the engaging claw part 39d with the upper surface of the plate-like connecting part 37n of the engaging claw receiving part 37p.

プロテクタ100は、上述したように構成されており、図5および図6に基づいてプロテクタ100の組付け手順について説明する。
図5(b)に示されるように、収容室35内に設けられた舌状弾性係止片23fを弾性変形させながら電気部品の一例であるリレー接続端子51を収容室35に挿入し、舌状弾性係止片23fの段部に係合させて収容室35に収容して固定する。次いで、該リレー接続端子51の雌接続部(不図示)にリレー53の雄接続部(不図示)を挿入して電気的に接続する。このとき、リレー接続端子51から導出される多数の電線29は、プロテクタ本体23の下方でプロテクタ本体23の長手方向に沿って束ねられる。尚、図5に示される実施形態においては、5個の電気部品(リレー接続端子51およびリレー53)がプロテクタ本体23に収容された例が示されるが、電気部品51の数は任意であり限定されない。
The protector 100 is configured as described above, and the assembly procedure of the protector 100 will be described with reference to FIGS. 5 and 6.
As shown in FIG. 5B, while the tongue-like elastic locking piece 23f provided in the storage chamber 35 is elastically deformed, the relay connection terminal 51, which is an example of an electrical component, is inserted into the storage chamber 35, and the tongue It engages with the step portion of the elastic locking piece 23 f and is accommodated in the accommodation chamber 35 and fixed. Next, a male connection portion (not shown) of the relay 53 is inserted into a female connection portion (not shown) of the relay connection terminal 51 to be electrically connected. At this time, many electric wires 29 led out from the relay connection terminal 51 are bundled along the longitudinal direction of the protector body 23 below the protector body 23. In the embodiment shown in FIG. 5, an example in which five electrical components (relay connection terminal 51 and relay 53) are accommodated in the protector body 23 is shown, but the number of electrical components 51 is arbitrary and limited. Not.

束ねられた多数の電線29をロアカバー25の電線収容室38内に収容して案内しながら、プロテクタ本体23の一対の係止突部23hがロアカバー25の嵌合穴37gに挿入されてプロテクタ本体23とロアカバー25との相対位置が決められる。更に、プロテクタ本体23のV字形弾性片部23jがロアカバー25の溝部37hに挿入されて、V字形弾性片部23jの弾性片を縦壁23dに沿って弾性変形させてV字形弾性片部23jの段部とロアカバー25の係止突起37sを係合させる。このとき、プロテクタ本体23に設けられた係止突起23nの水平面と本体部37に設けられた連結部37fの下面が係合してプロテクタ本体23とロアカバー25とが結合する。尚、この状態においては、束ねられ電線収容室38内に収容された多数の電線29は、ロアカバー25の開口部43から真直ぐ横方向(換言すれば、ロアカバー25の長手方向)に突き出している。   While a large number of bundled electric wires 29 are accommodated and guided in the electric wire accommodating chamber 38 of the lower cover 25, the pair of locking projections 23h of the protector main body 23 are inserted into the fitting holes 37g of the lower cover 25, and the protector main body 23 is inserted. And the relative position of the lower cover 25 are determined. Further, the V-shaped elastic piece portion 23j of the protector main body 23 is inserted into the groove portion 37h of the lower cover 25, and the elastic piece of the V-shaped elastic piece portion 23j is elastically deformed along the vertical wall 23d to thereby form the V-shaped elastic piece portion 23j. The stepped portion and the locking projection 37s of the lower cover 25 are engaged. At this time, the horizontal surface of the locking projection 23n provided on the protector main body 23 and the lower surface of the connecting portion 37f provided on the main body 37 are engaged, and the protector main body 23 and the lower cover 25 are coupled. In this state, the numerous electric wires 29 bundled and accommodated in the electric wire accommodating chamber 38 protrude straight from the opening 43 of the lower cover 25 (in other words, the longitudinal direction of the lower cover 25).

次いで、開口部43から横方向に突き出した多数の電線29を、略90°下方に曲げて、カバー部39が開放された状態(図1(c)参照)とされたロアカバー25の電線導出穴45に挿通させて下方に導出させた後、図3および図5(c)に示されるように、カバー部39をヒンジ41の回動中心軸Cを中心として矢印D方向に略180°回動させる。これにより、本体部37の係止溝49にカバー部39の係止板部39eを嵌合させると共に、カバー部39のスリット47に本体部37の突条37kを嵌合させ、更に、係止爪部39dを係止爪受部37pに挿入して係止爪部39dの水平面を係止爪受部37pの板状連結部37nの上面に係合させてカバー部39を本体部37に組み付ける。   Next, a number of electric wires 29 protruding in the lateral direction from the opening 43 are bent substantially 90 ° downward, and the cover lead 39 is opened (see FIG. 1C). 45, after being led downward, as shown in FIGS. 3 and 5 (c), the cover 39 is rotated approximately 180 ° in the direction of arrow D about the rotation center axis C of the hinge 41. Let As a result, the locking plate portion 39e of the cover portion 39 is fitted into the locking groove 49 of the main body portion 37, the protrusion 37k of the main body portion 37 is fitted into the slit 47 of the cover portion 39, and The claw portion 39d is inserted into the locking claw receiving portion 37p, the horizontal surface of the locking claw portion 39d is engaged with the upper surface of the plate-like connecting portion 37n of the locking claw receiving portion 37p, and the cover portion 39 is assembled to the main body portion 37. .

そして、図6に示されるように、アッパカバー21をプロテクタ本体23に載せてリレー接続端子51およびリレー53を覆いながら、アッパカバー21の係止穴31にプロテクタ本体23の三角突起23gを挿入して、連結部21cの下面と三角突起23gの水平面を係合させてアッパカバー21をプロテクタ本体23に組み付けてプロテクタ100の組付けが完了する。これにより、プロテクタ本体23の下面から導出する多数の電線29は、電線収容室38に収容されて案内された後、更にカバー部39の内面により案内されて下方に曲げられて外部に導出する。   Then, as shown in FIG. 6, the triangular protrusion 23 g of the protector body 23 is inserted into the locking hole 31 of the upper cover 21 while the upper cover 21 is placed on the protector body 23 to cover the relay connection terminal 51 and the relay 53. Then, the lower surface of the connecting portion 21c and the horizontal surface of the triangular protrusion 23g are engaged to assemble the upper cover 21 to the protector body 23, and the assembling of the protector 100 is completed. As a result, the large number of electric wires 29 led out from the lower surface of the protector body 23 are accommodated and guided in the electric wire accommodating chamber 38, further guided by the inner surface of the cover portion 39, bent downward, and led out.

このとき、略90°曲げられてロアカバー25の電線導出穴45から下方に導出する電線29の束は、電線29の弾性復元力によってカバー部39の内面を押している。しかし、カバー部39の一端が、電線収容室38により案内される電線29の案内方向(矢印A方向)、換言すれば、曲げられた電線29の弾性復元力が作用する方向と平行方向に回動中心軸Cが設定されたヒンジ41により本体部37と連結され、また、カバー部39の他端が電線収容室38により案内される電線29の案内方向(矢印A方向)と直角方向に設定された係止溝49と係止板部39eとの嵌合、およびこれと同じ方向に設定されたスリット47と突条37kとの嵌合、により本体部37に係合しているので、カバー部39に作用する電線29の弾性復元力は、ヒンジ41、係止溝49と係止板部39e、およびスリット47と突条37kに直角方向に作用する。従って、電線29の弾性復元力は、これらに分担されて受けられ、カバー部39を開く方向の力としては有効に作用しない。これに加え、更に、本体部37とカバー部39は、係止爪部39dと係止爪受部37pとの係合により連結されているので、本体部37とカバー部39の結合は更に強化されている。   At this time, the bundle of electric wires 29 bent downward by approximately 90 ° and led downward from the electric wire outlet hole 45 of the lower cover 25 presses the inner surface of the cover portion 39 by the elastic restoring force of the electric wires 29. However, one end of the cover portion 39 rotates in the guiding direction (arrow A direction) of the electric wire 29 guided by the electric wire accommodating chamber 38, in other words, in a direction parallel to the direction in which the elastic restoring force of the bent electric wire 29 acts. It is connected to the main body portion 37 by a hinge 41 having a moving center axis C set, and the other end of the cover portion 39 is set in a direction perpendicular to the guide direction (arrow A direction) of the wire 29 guided by the wire housing chamber 38. Since the engaging groove 49 and the engaging plate portion 39e are engaged, and the slit 47 and the protrusion 37k set in the same direction are engaged with the main body portion 37, the cover The elastic restoring force of the electric wire 29 acting on the part 39 acts on the hinge 41, the locking groove 49 and the locking plate part 39e, and the slit 47 and the protrusion 37k in a direction perpendicular to the hinge 41. Therefore, the elastic restoring force of the electric wire 29 is received by being shared by these, and does not act effectively as a force in the direction of opening the cover 39. In addition, since the main body portion 37 and the cover portion 39 are connected by engagement of the locking claw portion 39d and the locking claw receiving portion 37p, the connection between the main body portion 37 and the cover portion 39 is further strengthened. Has been.

また、本体部37とカバー部39は、その側面同士を隣接させて互いに平行に配置されると共に、本体部37の長手方向に沿って、(換言すれば、電線収容室38により案内される電線29の案内方向と平行に)回動中心軸Cが設定されたヒンジ41を中心として180°回動させられた状態で(即ち、互いに上下が逆にされて)配置されて成形されるので、ヒンジの回動中心軸Cが本体部37の長手方向と直角方向に設けられた従来のプロテクタと比較して、プロテクタ100の長さ(図2において左右方向の長さ)を短くすることができる。これにより、プロテクタ100を狭いスペースに配置することが可能となる。従って、本発明のプロテクタ100は、車両等の配索空間が狭い装置内の配索に用いるのに好適である。   Further, the main body portion 37 and the cover portion 39 are arranged parallel to each other with their side surfaces adjacent to each other, and along the longitudinal direction of the main body portion 37 (in other words, the electric wires guided by the electric wire housing chamber 38). 29 (in parallel with the guide direction of 29), it is arranged and molded in a state of being rotated 180 ° about the hinge 41 with the rotation center axis C set (that is, upside down with respect to each other). The length of the protector 100 (the length in the left-right direction in FIG. 2) can be shortened compared to a conventional protector in which the pivot center axis C of the hinge is provided in a direction perpendicular to the longitudinal direction of the main body portion 37. . Thereby, the protector 100 can be arranged in a narrow space. Therefore, the protector 100 of the present invention is suitable for use in routing in a device having a narrow routing space such as a vehicle.

本実施形態のプロテクタ100によれば、電線収容室38に収容された電線29を曲げて開口部43から外部に導出させ、ヒンジ41により本体部37に連結されたカバー部39を回動させて電線29の案内方向と交差する方向に設けられた突条37kとスリット47とを係合させる。これにより、カバー部39は、電線29がその径方向に開口部43から外れることを阻止して本体部37の開口部43を覆う。従って、電線29を案内するカバー部39が、ヒンジ41と、電線29の案内方向と交差する方向に設けられ互いに係合する突条37kおよびスリット47と、によって支持される。これにより、曲げられた電線29がカバー部39の内面に当接して電線29の弾性復元力がカバー部39に作用しても、電線29の弾性復元力はヒンジ41、突条37kおよびスリット47に直角方向に作用してカバー部39を開放する方向の力としては有効に作用しない。これにより、カバー部39の開放が阻止されて車両等に配索される電線29を確実に所定の配索経路に沿わせて配索することができる。また、開口部43はカバー部39で覆われるので、水等の外部からの異物の浸入を防止することができる。   According to the protector 100 of this embodiment, the electric wire 29 accommodated in the electric wire accommodating chamber 38 is bent and led out from the opening 43, and the cover portion 39 connected to the main body portion 37 is rotated by the hinge 41. The protrusion 37k provided in the direction crossing the guide direction of the electric wire 29 and the slit 47 are engaged. Thereby, the cover part 39 prevents the electric wire 29 from coming off from the opening part 43 in the radial direction and covers the opening part 43 of the main body part 37. Therefore, the cover portion 39 that guides the electric wire 29 is supported by the hinge 41 and the protrusions 37k and the slits 47 that are provided in a direction crossing the guide direction of the electric wire 29 and engage with each other. Thereby, even if the bent electric wire 29 abuts against the inner surface of the cover portion 39 and the elastic restoring force of the electric wire 29 acts on the cover portion 39, the elastic restoring force of the electric wire 29 is the hinge 41, the ridge 37k and the slit 47. It does not act effectively as a force in a direction to open the cover portion 39 by acting in a direction perpendicular to the direction. Thereby, the opening of the cover part 39 is prevented and the electric wire 29 routed in the vehicle or the like can be reliably routed along the predetermined routing route. Moreover, since the opening part 43 is covered with the cover part 39, the penetration | invasion of the foreign material from the outside, such as water, can be prevented.

また、本実施形態のプロテクタ100によれば、本体部37およびカバー部39のいずれか一方に係止爪部39dを配設すると共に、本体部37およびカバー部39の他方に係止爪受部37pを配設し、本体部37の開口部43をカバー部39で覆う際に突条37kとスリット47とを係合させ、且つ係止爪部39dと係止爪受部37pとを係止させる。これにより、カバー部39に作用する力は、電線29の案内方向の力が電線29の案内方向と交差する方向に設けられた突条37kおよびスリット47の係合により、またカバー部39を回動させる方向の力が係止爪部39dと係止爪受部37pとの係合により受けられて、カバー部39の回動が確実に阻止される。従って、カバー部39が電線29の弾性復元力によって開いてしまうことがなく、電線29を確実に所定の方向に曲げて配索することができる。   Further, according to the protector 100 of the present embodiment, the locking claw portion 39d is disposed on one of the main body portion 37 and the cover portion 39, and the locking claw receiving portion is provided on the other of the main body portion 37 and the cover portion 39. 37p is disposed, and when the opening 43 of the main body portion 37 is covered with the cover portion 39, the protrusion 37k and the slit 47 are engaged, and the locking claw portion 39d and the locking claw receiving portion 37p are locked. Let As a result, the force acting on the cover portion 39 is rotated by the engagement of the protrusion 37k and the slit 47 provided in the direction in which the force in the guide direction of the electric wire 29 intersects the guide direction of the electric wire 29, and the cover portion 39. The force in the moving direction is received by the engagement between the locking claw portion 39d and the locking claw receiving portion 37p, and the rotation of the cover portion 39 is reliably prevented. Accordingly, the cover 39 is not opened by the elastic restoring force of the electric wire 29, and the electric wire 29 can be securely bent and routed in a predetermined direction.

更に、本実施形態のプロテクタ100によれば、ヒンジ41の回動中心軸Cが電線29の案内方向と平行に延長するようにヒンジ41が本体部37とカバー部39との間に形成されているので、このように配置されたヒンジ41は電線29の弾性復元力に対して高い強度を有する。また、成形時における本体部37とカバー部39の位置関係は、組付け完了時と比較して本体部37とカバー部39が平行に配置され、且つヒンジ41の回動中心軸Cを中心として180°展開された状態となる。これにより、長い距離に亘って電線29をガイドするために、カバー部39の長さ(高さ)を長くしても従来のプロテクタと比較して、その全体の長さ(高さ)が長くなることはない。即ち、プロテクタを小さな成形金型で成形することが可能となり、成形金型の製作費を低減させることができる。   Furthermore, according to the protector 100 of the present embodiment, the hinge 41 is formed between the main body portion 37 and the cover portion 39 so that the rotation center axis C of the hinge 41 extends in parallel with the guide direction of the electric wire 29. Therefore, the hinge 41 arranged in this way has high strength against the elastic restoring force of the electric wire 29. Further, the positional relationship between the main body portion 37 and the cover portion 39 at the time of molding is such that the main body portion 37 and the cover portion 39 are arranged in parallel as compared to when the assembly is completed, and the rotation center axis C of the hinge 41 is the center. It will be in the state expanded 180 degrees. Thereby, in order to guide the electric wire 29 over a long distance, even if the length (height) of the cover portion 39 is increased, the entire length (height) is longer than that of the conventional protector. Never become. That is, the protector can be molded with a small molding die, and the manufacturing cost of the molding die can be reduced.

また、本実施形態のプロテクタ100によれば、本体部37およびカバー部39のいずれか一方のヒンジ41の近傍に係止溝49を更に形成すると共に、本体部37およびカバー部39の他方のヒンジ41の近傍に係止板部39eを更に形成し、ヒンジ41の回動中心軸Cを中心としてカバー部39を回動させたとき、係止板部39eが係止溝49に進入する。従って、カバー部39は、ヒンジ41、突条37kとスリット47の係合、係止爪部39dと係止爪受部37pの係合、係止板部39eと係止溝49の係合、の4箇所で確実に支持される。   Further, according to the protector 100 of the present embodiment, the locking groove 49 is further formed in the vicinity of one of the hinges 41 of the main body portion 37 and the cover portion 39, and the other hinge of the main body portion 37 and the cover portion 39. When a locking plate portion 39e is further formed in the vicinity of 41 and the cover portion 39 is rotated about the rotation center axis C of the hinge 41, the locking plate portion 39e enters the locking groove 49. Accordingly, the cover portion 39 includes the hinge 41, the engagement of the protrusion 37k and the slit 47, the engagement of the locking claw portion 39d and the locking claw receiving portion 37p, the engagement of the locking plate portion 39e and the locking groove 49, Are securely supported at the four locations.

尚、本発明は、前述した実施形態に限定されるものではなく、適宜、変形、改良、等が可能である。その他、前述した実施形態における各構成要素の材質、形状、寸法、数値、形態、数、配置箇所、等は本発明を達成できるものであれば任意であり、限定されない。   In addition, this invention is not limited to embodiment mentioned above, A deformation | transformation, improvement, etc. are possible suitably. In addition, the material, shape, dimension, numerical value, form, number, arrangement location, and the like of each component in the above-described embodiment are arbitrary and are not limited as long as the present invention can be achieved.

上記実施形態では、アッパカバー、プロテクタ本体、およびロアカバーでプロテクタを構成したが、アッパカバーおよびプロテクタ本体を用いる代わりに、例えば、車両の車体の一部に電気部品を収容する収容室を形成し、当該収容室が形成された車体の一部にロアカバーを取り付けて電線を案内することも可能である。つまり、本発明に係るロアカバーは、それ単品で、アッパカバーおよびプロテクタ本体無くとも、プロテクタとして用いることができる。   In the above embodiment, the protector is configured by the upper cover, the protector main body, and the lower cover, but instead of using the upper cover and the protector main body, for example, a storage chamber for storing an electrical component is formed in a part of the vehicle body of the vehicle, It is also possible to guide the electric wire by attaching a lower cover to a part of the vehicle body in which the accommodation chamber is formed. That is, the lower cover according to the present invention is a single product, and can be used as a protector without the upper cover and the protector body.

また、プロテクタは、プロテクタ内に収容された電気部品から導出される電線をプロテクタで覆い、曲げながら所定の方向に案内するものとして説明したが、これに限定されるものではなく、配索される電線の中間部分をプロテクタで覆いながら曲げて、所定の方向に案内する場合にも同様に適用できることは言うまでもない。   Further, the protector has been described as covering the electric wire led out from the electrical component accommodated in the protector with the protector and guiding it in a predetermined direction while bending, but the protector is not limited to this and is routed. Needless to say, the present invention can be similarly applied to a case where the middle portion of the electric wire is bent while being covered with a protector and guided in a predetermined direction.

本発明に係るプロテクタの一実施形態の分解斜視図であり、(a)はアッパカバーの斜視図、(b)はプロテクタ本体の斜視図、そして(c)はロアカバーの斜視図である。It is a disassembled perspective view of one Embodiment of the protector which concerns on this invention, (a) is a perspective view of an upper cover, (b) is a perspective view of a protector main body, (c) is a perspective view of a lower cover. 図1におけるロアカバーのB矢視平面図である。It is a B arrow top view of the lower cover in FIG. 図1(c)におけるロアカバーのカバー部を回動させて本体部に係合させる途中の状態を示す斜視図である。It is a perspective view which shows the state in the middle of rotating the cover part of the lower cover in FIG.1 (c), and engaging with a main-body part. 図1におけるロアカバーのカバー部と本体部との係合が完了した状態を示し、(a)はアッパカバーの斜視図、(b)はプロテクタ本体の斜視図、そして(c)はロアカバーの斜視図である。1 shows a state in which the engagement between the cover portion of the lower cover and the main body portion in FIG. 1 is completed, (a) is a perspective view of the upper cover, (b) is a perspective view of the protector main body, and (c) is a perspective view of the lower cover. It is. プロテクタ本体の収容室に収容された電気部品から導出する電線が、ロアカバーの電線収容室に収容されて水平方向に案内された後、カバー部により直角に曲げられて案内される状態を示す分解斜視図である。An exploded perspective view showing a state in which an electric wire led out from an electrical component accommodated in the protector body housing chamber is guided in the horizontal direction after being housed in the wire housing chamber of the lower cover and then bent and guided at right angles by the cover portion. FIG. アッパカバー、プロテクタ本体、およびロアカバーの組付けが完了し、電線が下方に曲げられて導出する状態のプロテクタの斜視図である。FIG. 5 is a perspective view of the protector in a state where assembly of the upper cover, the protector body, and the lower cover is completed and the electric wire is bent downward and led out. 縦ヒンジにより本体部に連結されたカバーが、開いた状態を示す従来のプロテクタの要部斜視図である。It is a principal part perspective view of the conventional protector which shows the state which the cover connected with the main-body part by the vertical hinge opened. 図7におけるカバーが閉じた状態を示す従来のプロテクタの要部斜視図である。It is a principal part perspective view of the conventional protector which shows the state in which the cover in FIG. 7 was closed. 電線の配索方向に沿って延設された長いカバーが縦ヒンジにより本体部に連結された従来の他のプロテクタの要部斜視図である。It is a principal part perspective view of the other conventional protector by which the long cover extended along the wiring direction of an electric wire was connected with the main-body part by the vertical hinge.

符号の説明Explanation of symbols

100:プロテクタ
25: ロアカバー(プロテクタ)
29: 電線
37: 本体部
37k:突条
37p:係止爪受部
38: 電線収容室
39: カバー部
39d:係止爪部
39e:係止板部
41: ヒンジ
43: 開口部
47: スリット
49: 係止溝
C: ヒンジの回動中心軸
100: Protector 25: Lower cover (Protector)
29: Electric wire 37: Body portion 37k: Projection 37p: Locking claw receiving portion 38: Electric wire receiving chamber 39: Cover portion 39d: Locking claw portion 39e: Locking plate portion 41: Hinge 43: Opening portion 47: Slit 49 : Locking groove C: Center axis of hinge rotation

Claims (4)

複数の電線を収容可能な電線収容室、および当該電線収容室に沿って該電線収容室内での案内方向が定められた前記電線が曲げられながら前記電線収容室から外部へ導出されるように前記電線収容室の一端に形成された開口部、を有する本体部と、
ヒンジと、
前記ヒンジにより前記本体部に連結されたカバー部と、
前記電線の案内方向と交差する方向に延長するように前記本体部および前記カバー部のいずれか一方に形成された突条と、
前記電線の案内方向と交差する方向に延長するように前記本体部および前記カバー部の他方に形成されたスリットと、
を備えたプロテクタであって、
前記ヒンジは、前記電線の導出方向である配索方向と交差する方向に沿って回動中心軸を有するように前記本体部と前記カバー部との間に形成され、
前記カバー部が、前記ヒンジを前記回動中心軸にして回動され且つ、前記電線がその径方向に前記開口部から外れることを阻止するように前記突条と前記スリットとを係合させながら前記本体部の開口部を覆うことを特徴とするプロテクタ。
The electric wire accommodating chamber capable of accommodating a plurality of electric wires, and the electric wire having a guide direction in the electric wire accommodating chamber defined along the electric wire accommodating chamber so that the electric wire is led out from the electric wire accommodating chamber while being bent. A main body having an opening formed at one end of the wire housing chamber;
A hinge,
A cover connected to the main body by the hinge;
A ridge formed on one of the main body and the cover so as to extend in a direction intersecting the guide direction of the wire;
A slit formed in the other of the main body and the cover so as to extend in a direction intersecting the guide direction of the electric wire;
With a protector,
The hinge is formed between the main body portion and the cover portion so as to have a rotation center axis along a direction intersecting a routing direction which is a lead-out direction of the electric wire,
Said cover portion, said hinge and said rotation center shaft is rotated and, while engaging the protrusion and said slits so as to prevent the said wire is out of the opening in the radial direction A protector that covers an opening of the main body.
前記本体部および前記カバー部のいずれか一方に配設された係止爪部と、
前記本体部および前記カバー部の他方に配設された係止爪受部と、
を更に備え、
前記突条と前記スリットとが係合する際に前記係止爪部が前記係止爪受部に係止され、それにより前記カバー部の回動が阻止されることを特徴とする請求項1に記載したプロテクタ。
A locking claw disposed on either the main body or the cover;
A locking claw receiving portion disposed on the other of the main body portion and the cover portion;
Further comprising
2. The locking claw portion is locked to the locking claw receiving portion when the protrusion and the slit are engaged, thereby preventing the rotation of the cover portion. The protector described in 1.
前記回動中心軸が前記電線の案内方向と平行に延長するように前記ヒンジが前記本体部と前記カバー部との間に形成されていることを特徴とする請求項1または請求項2に記載したプロテクタ。   The said hinge is formed between the said main-body part and the said cover part so that the said rotation center axis may extend in parallel with the guide direction of the said electric wire, The Claim 1 or Claim 2 characterized by the above-mentioned. Protector. 前記電線の案内方向と交差する方向に延長するように前記本体部および前記カバー部のいずれか一方で前記ヒンジの近傍に形成された係止溝と、
前記電線の案内方向と交差する方向に延長するように前記本体部および前記カバー部の他方で前記ヒンジの近傍に形成された、前記係止溝と係合可能な係止板部と、
を更に備え、
前記カバー部が前記ヒンジを回動中心軸として回動され且つ前記本体部の開口部を覆う際に前記係止板部が前記係止溝に進入することを特徴とする請求項3に記載したプロテクタ。
A locking groove formed in the vicinity of the hinge on one of the main body and the cover so as to extend in a direction intersecting the guide direction of the wire;
A locking plate portion that is formed in the vicinity of the hinge on the other side of the main body portion and the cover portion so as to extend in a direction that intersects the guide direction of the electric wire, and is engageable with the locking groove;
Further comprising
The locking plate portion enters the locking groove when the cover portion is rotated about the hinge as a rotation center axis and covers the opening of the main body. Protector.
JP2004245058A 2004-08-25 2004-08-25 Protector Expired - Lifetime JP4454437B2 (en)

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JP4454437B2 true JP4454437B2 (en) 2010-04-21

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Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3346340B2 (en) * 1999-05-24 2002-11-18 住友電装株式会社 Fixed structure of case body and cover
JP2001143812A (en) * 1999-11-17 2001-05-25 Sumitomo Wiring Syst Ltd Connector attached with cover
JP3758130B2 (en) * 1999-11-30 2006-03-22 矢崎総業株式会社 Electrical junction box

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