JP4450959B2 - Sewage pump device - Google Patents

Sewage pump device Download PDF

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Publication number
JP4450959B2
JP4450959B2 JP2000213849A JP2000213849A JP4450959B2 JP 4450959 B2 JP4450959 B2 JP 4450959B2 JP 2000213849 A JP2000213849 A JP 2000213849A JP 2000213849 A JP2000213849 A JP 2000213849A JP 4450959 B2 JP4450959 B2 JP 4450959B2
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Japan
Prior art keywords
valve
pump
float
sewage
valve body
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Expired - Fee Related
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JP2000213849A
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JP2002030718A (en
Inventor
正義 原田
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Tlv Co Ltd
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Tlv Co Ltd
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  • Structures Of Non-Positive Displacement Pumps (AREA)
  • Sewage (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、汚水中継ポンプ場や排水ポンプ場などに設置される汚水のポンプ装置に関し、特に、汚水吐出管内に残留した空気を確実に排出することのできる汚水用ポンプ装置に関する。
【0002】
【従来の技術】
従来の汚水用ポンプ装置としては、例えば、特開平11−193791号公報に示されたものがある。これは、ポンプの吐出通路10とポンプケーシング1それぞれの内部に連通した空気抜き通路20を設けることにより、ポンプケーシング1に混入した空気を確実に排出して、ポンプの空運転を防止することができるものである。
【0003】
【発明が解決しようとする課題】
上記従来の汚水用ポンプ装置では、ポンプケーシングに混入した空気は排出することができるが、ポンプの出口側即ち揚水管内に溜まった空気を排出できない問題があった。揚水管即ち吐出管内に溜まった空気は、ポンプ内に逆流入するとポンプの空運転を発生させ、一方、吐出管から排出されると途中に設けられた各種バルブ部や配管曲がり部で振動や脈流を発生させてしまうのである。
【0004】
ポンプ吐出管内に溜まった空気を抜くために、一部のポンプ装置では吐出管を分岐して逆止弁や空気抜き弁を取り付けることも行われていた。即ち、所定の圧力になると閉弁する逆止弁を取り付けて、所定圧力以下の低圧空気を逆止弁から排出したり、あるいは、空気があると開弁し水が流入してくると閉弁する空気抜き弁を取り付けて残留空気を外部に排出することも行われていた。
【0005】
しかしながら、分岐管に逆止弁を取り付けるものでは、ポンプ作動中の圧力変動によって逆止弁が開閉弁を連続的に繰り返して、著しい騒音を発生したり、あるいは、逆止弁の損傷に連なる問題があった。一方、空気抜き弁を取り付けるものでは、汚水の中に様々な固形物や汚物等の異物が混入しており、これらの異物によって弁口が詰まってしまい、空気を排出することができなくなってしまう問題があった。
【0006】
従って本発明の課題は、ポンプ吐出管内に溜まった空気を、振動や詰まりを生じることなく、確実に外部に排出することのできる汚水用ポンプ装置を提供することである。
【0007】
【課題を解決するための手段】
上記の課題を解決するために講じた本発明の手段は、水槽内に溜まった汚水を吐出するためのポンプと、ポンプに接続した吐出管と、吐出管を分岐して弁手段を取り付けたものにおいて、弁手段を、中空球形フロートを弁体としてポンプが駆動してフロート弁体前後が空気の排気流によって所定の差圧値範囲になると、フロート弁体が水の浮力で上昇する前に過早に弁座に着座して閉弁するものとすると共に、ポンプが停止して弁手段内に液体が流入してきても浮力により閉弁するものとしたものである。
【0008】
【発明の実施の形態】
本発明の汚水用ポンプ装置は、吐出管を分岐して取り付けた弁手段を、中空球形フロートを弁体としてポンプが駆動してフロート弁体前後が所定の差圧値範囲になると閉弁するものとしたことにより、例えば、ポンプが駆動してフロート弁体前後の差圧値が約0.1kg/平方センチメートルを越えると、弁手段内に水が流入してくる前に、排気流によってフロート弁体は閉弁する。このように、弁手段内に異物を含んだ汚水が流入してくる前に、差圧によってフロート弁体が過早に閉弁することによって、フロート弁体の周囲に汚物等を含んだ汚水が到達することがなく、フロート弁体の異物による詰まりを防止することができる。
【0009】
中空球形フロート弁体が差圧によって閉弁する場合は、従来技術の逆止弁のように重量の比較的大きな平板状の逆止弁体が所定の差圧の気体流を受けながら開閉弁を連続的に繰り返すようなことがなく、従って、振動や著しい騒音を生じることがない。
【0010】
【実施例】
図1に示すように、汚水流入管1を接続した円筒状の水槽2と、水槽2内に設置した汚水を吐出するための水中ポンプ3と、水中ポンプ3の出口側に接続した吐出管4、及び、吐出管4に連通した分岐管5に取り付けた弁手段としての排気弁6で汚水用ポンプ装置を構成する。
【0011】
水槽2内の底部に底部材7を取り付けてその上方に水中ポンプ3を設置する。底部材7の凹部8内に水中ポンプ3の吸込み口9を配置する。水中ポンプ3の吐出口に逆止弁10とバルブ11を介して吐出管4を接続する。吐出管4の上部端部12は図1では水槽2内に配置されているが、水槽2外の図示しない汚水の吐出先と接続するものである。
【0012】
汚水流入管1から水槽2内に流入した汚水は、水槽2内の水位が所定の高レベルに達すると水中ポンプ3が駆動されて吸込み口9から吸引され、吐出管4から系外に吐出される。汚水が吐出されて水位が所定の低レベルになるとポンプ3は自動停止されるものである。図1においては水位は13に示す位置であり、汚水流入管1から水槽2内に汚水が流入している状態を示す。この状態においては、ポンプ3は停止していると共に水位13は徐々に上昇しており、分岐管5に取り付けた排気弁6は後述するように開弁して吐出管4内に残留している空気を水槽2内へ排出している。
【0013】
排気弁6は図2に示すように、排気弁本体15と出口部材16をねじ結合して内部に弁室17を有する排気弁ケーシングを形成する。排気弁本体15の下部に流入口18を形成して図1の分岐管5と接続する。出口部材16の上部に流出口19を形成し、出口部材16の弁室17側端部に合成樹脂製の環状の弁座20を固着すると共に、弁室17内にステンレス製の中空球形フロート21を自由状態で配置する。図2に示す状態は、フロート21が弁座20から離座して弁室17の底部に位置する状態を示す。
【0014】
図1の分岐管5を介して排気弁6の流入口18から空気等の気体が流入してくると、中空球形フロート21には浮力が働かないために弁室17の底部に位置しており、弁室17と弁座20の中央貫通部を通って気体が流出口19から外部に排出される。気体が排出されて水等の液体が弁室17内に流入してくると、フロート21が浮力によって浮上して弁座20に着座し、液体の外部への排出を防止する。
【0015】
分岐管5に取り付けた弁手段としての排気弁6を、中空球形フロート21を弁体としてポンプ3が駆動してフロート弁体21前後が所定の差圧値範囲になると閉弁するものとしたことにより、例えば、ポンプ3が駆動してフロート弁体21前後の差圧値が約0.1kg/平方センチメートルを越えると、弁手段としての排気弁6内に汚水が流入してくる前に、フロート弁体21は排気流によって閉弁する。このように、排気弁6に異物を含んだ汚水が流入してくる前に、排気流による差圧によってフロート弁体21が過早に閉弁することによって、フロート弁体21の周囲に汚物等を含んだ汚水が到達することがなく、フロート弁体21の異物による詰まりを防止することができる。
【0016】
中空球形フロート弁体21が差圧によって閉弁する場合は、従来技術の逆止弁のように重量の比較的大きな平板状の逆止弁体が所定の差圧の気体流を受けながら開閉弁を連続的に繰り返すようなことがなく、従って、振動や著しい騒音を生じることがない。
【0017】
本実施例においては図2に示す排気弁6の形状に関して、弁室17の高さ:Hと弁室17の内径:Wとフロート21の外径:Lの関係、即ち、H/(W−L)を1.4とした例を示す。各寸法の関係であるH/(W−L)の数値は、0.5以上で3.5以下が好ましく、更に好ましくは1.0から2.5の範囲である。本実施例においては、図2に示すように、弁室17の高さ:Hをフロート21の外径:Lに対して比較的小さくしたことにより、弁室17から弁座20を経て流出口19に排出される空気の排気流によってフロート21が弁座20に過早に着座して、即ち、フロート21が水の浮力で上昇する前に着座して、汚水に混在している汚物等の異物が弁座20部に到達する前に閉弁することによって、フロート21と弁座20部の異物による詰まりを防止することができる。
【0018】
また、弁室17の内径:Wとフロート21の外径:Lの間の距離を比較的大きくしたことによって、この間に汚物等の異物が付着することを少なくしてフロート21の浮上降下を妨げることを少なくする。
【0019】
【発明の効果】
上記のように本発明による汚水用ポンプ装置は、ポンプ吐出管内に溜まった空気を、振動や詰まりを生じることなく、確実に外部に排出することができる。
【図面の簡単な説明】
【図1】本発明の汚水用ポンプ装置の実施例を示す構成図。
【図2】本発明の汚水用ポンプ装置に用いる弁手段としての排気弁の断面図。
【符号の説明】
1 汚水流入管
2 水槽
3 水中ポンプ
4 吐出管
5 分岐管
6 排気弁
17 弁室
18 流入口
19 流出口
20 弁座
21 球形フロート
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a sewage pump apparatus installed in a sewage relay pumping station, a drainage pumping station, or the like, and more particularly to a sewage pumping apparatus that can reliably discharge air remaining in a sewage discharge pipe.
[0002]
[Prior art]
An example of a conventional sewage pump device is disclosed in Japanese Patent Application Laid-Open No. 11-193791. This is because the air vent passage 20 communicating with the inside of the discharge passage 10 of the pump and the pump casing 1 is provided, so that the air mixed in the pump casing 1 can be surely discharged and the idling of the pump can be prevented. Is.
[0003]
[Problems to be solved by the invention]
In the conventional sewage pump device, the air mixed in the pump casing can be discharged, but there is a problem that the air accumulated on the outlet side of the pump, that is, in the pumping pipe cannot be discharged. When the air accumulated in the pumping pipe, that is, the discharge pipe, flows back into the pump, it causes an idle operation of the pump. It will cause a flow.
[0004]
In order to remove air accumulated in the pump discharge pipe, some pump apparatuses branch off the discharge pipe and attach a check valve or an air vent valve. That is, a check valve that closes when a predetermined pressure is reached is attached, and low-pressure air below a predetermined pressure is discharged from the check valve, or when there is air, the valve opens and water closes. In addition, an air vent valve is attached to exhaust residual air to the outside.
[0005]
However, in the case where a check valve is attached to the branch pipe, the check valve continuously repeats the opening / closing valve due to pressure fluctuations during pump operation, causing significant noise or damage to the check valve. was there. On the other hand, in the case where an air vent valve is attached, foreign matter such as various solids and filth is mixed in the sewage, and the valve mouth is clogged by these foreign matter, making it impossible to discharge air. was there.
[0006]
Accordingly, an object of the present invention is to provide a sewage pump device that can reliably discharge air accumulated in a pump discharge pipe to the outside without causing vibration or clogging.
[0007]
[Means for Solving the Problems]
The means of the present invention taken in order to solve the above problems is a pump for discharging the sewage accumulated in the water tank, a discharge pipe connected to the pump, and a valve means by branching the discharge pipe. When the pump is driven with a hollow spherical float as a valve body and the front and back of the float valve body are within a predetermined differential pressure range due to the air exhaust flow , the valve means is excessive before the float valve body rises due to buoyancy of water. It is assumed that the valve seat is quickly closed and the valve is closed, and the pump is stopped and the valve is closed by buoyancy even if liquid flows into the valve means.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
The sewage pump device of the present invention closes the valve means attached by branching the discharge pipe when the pump is driven with the hollow spherical float as a valve body and the front and rear of the float valve body are within a predetermined differential pressure range. Therefore, for example, when the pump is driven and the differential pressure value before and after the float valve body exceeds about 0.1 kg / square centimeter, before the water flows into the valve means, the float valve body is caused by the exhaust flow. Closes. Thus, before the sewage containing foreign matter flows into the valve means, the float valving closes prematurely due to the differential pressure, so that the sewage containing filth around the float valving Therefore, the float valve body can be prevented from being clogged with foreign matter.
[0009]
When the hollow spherical float valve body closes due to the differential pressure, the flat check valve body, which is relatively heavy like the check valve of the prior art, receives the gas flow of the predetermined differential pressure while opening the on-off valve. It does not repeat continuously and therefore does not generate vibrations or significant noise.
[0010]
【Example】
As shown in FIG. 1, a cylindrical water tank 2 to which a sewage inflow pipe 1 is connected, a submersible pump 3 for discharging sewage installed in the water tank 2, and a discharge pipe 4 connected to the outlet side of the submersible pump 3. And the wastewater pump apparatus is comprised with the exhaust valve 6 as a valve means attached to the branch pipe 5 connected to the discharge pipe 4. FIG.
[0011]
A bottom member 7 is attached to the bottom of the water tank 2 and the submersible pump 3 is installed above the bottom member 7. The suction port 9 of the submersible pump 3 is disposed in the recess 8 of the bottom member 7. A discharge pipe 4 is connected to a discharge port of the submersible pump 3 via a check valve 10 and a valve 11. Although the upper end 12 of the discharge pipe 4 is disposed in the water tank 2 in FIG. 1, it is connected to a discharge destination of sewage (not shown) outside the water tank 2.
[0012]
The sewage flowing into the water tank 2 from the sewage inflow pipe 1 is sucked from the suction port 9 when the water level in the water tank 2 reaches a predetermined high level, and is sucked out from the discharge pipe 4 to the outside of the system. The When the sewage is discharged and the water level reaches a predetermined low level, the pump 3 is automatically stopped. In FIG. 1, the water level is a position indicated by 13 and shows a state in which sewage flows from the sewage inflow pipe 1 into the water tank 2. In this state, the pump 3 is stopped and the water level 13 is gradually rising, and the exhaust valve 6 attached to the branch pipe 5 is opened and remains in the discharge pipe 4 as described later. Air is discharged into the water tank 2.
[0013]
As shown in FIG. 2, the exhaust valve 6 forms an exhaust valve casing having a valve chamber 17 therein by screwing an exhaust valve body 15 and an outlet member 16 together. An inflow port 18 is formed in the lower part of the exhaust valve body 15 and connected to the branch pipe 5 in FIG. An outlet 19 is formed in the upper part of the outlet member 16, and an annular valve seat 20 made of a synthetic resin is fixed to an end of the outlet member 16 on the valve chamber 17 side, and a hollow hollow spherical float 21 made of stainless steel in the valve chamber 17. Is placed in a free state. The state shown in FIG. 2 shows a state where the float 21 is separated from the valve seat 20 and is located at the bottom of the valve chamber 17.
[0014]
When a gas such as air flows from the inlet 18 of the exhaust valve 6 through the branch pipe 5 of FIG. 1, the hollow spherical float 21 is positioned at the bottom of the valve chamber 17 because buoyancy does not work. The gas is discharged to the outside from the outlet 19 through the central through portion of the valve chamber 17 and the valve seat 20. When the gas is discharged and a liquid such as water flows into the valve chamber 17, the float 21 is lifted by buoyancy and is seated on the valve seat 20 to prevent the liquid from being discharged to the outside.
[0015]
The exhaust valve 6 as the valve means attached to the branch pipe 5 is closed when the pump 3 is driven by using the hollow spherical float 21 as a valve body and the front and rear of the float valve body 21 are in a predetermined differential pressure range. Thus, for example, when the pump 3 is driven and the differential pressure value before and after the float valve body 21 exceeds about 0.1 kg / square centimeter, before the sewage flows into the exhaust valve 6 as the valve means, the float valve The body 21 is closed by the exhaust flow. In this way, before the sewage containing foreign matter flows into the exhaust valve 6, the float valve body 21 closes prematurely due to the differential pressure due to the exhaust flow, so that dirt or the like around the float valve body 21. The sewage containing water does not reach, and the clogging of the float valve body 21 with foreign matter can be prevented.
[0016]
When the hollow spherical float valve body 21 is closed by a differential pressure, a flat check valve body having a relatively large weight, like a conventional check valve, receives a gas flow of a predetermined differential pressure while opening and closing the valve. Are not repeated continuously, and therefore no vibration or significant noise is generated.
[0017]
In this embodiment, regarding the shape of the exhaust valve 6 shown in FIG. 2, the relationship between the height of the valve chamber 17: H, the inner diameter of the valve chamber 17: W, and the outer diameter of the float 21: L, that is, H / (W− An example in which L) is 1.4 will be shown. The numerical value of H / (W−L), which is the relationship between the dimensions, is preferably 0.5 or more and 3.5 or less, and more preferably in the range of 1.0 to 2.5. In the present embodiment, as shown in FIG. 2, the height: H of the valve chamber 17 is made relatively smaller than the outer diameter: L of the float 21, so that the outlet from the valve chamber 17 through the valve seat 20. The float 21 is prematurely seated on the valve seat 20 by the exhaust flow of the air discharged to 19, that is, before the float 21 is lifted by the buoyancy of water, By closing the foreign matter before the foreign matter reaches the valve seat 20 part, it is possible to prevent the float 21 and the valve seat 20 part from being clogged by the foreign matter.
[0018]
Further, since the distance between the inner diameter: W of the valve chamber 17 and the outer diameter: L of the float 21 is relatively large, foreign matters such as dirt are less likely to adhere during this time, and the float 21 is prevented from rising and falling. Reduce things.
[0019]
【The invention's effect】
As described above, the sewage pump apparatus according to the present invention can reliably discharge the air accumulated in the pump discharge pipe to the outside without causing vibration or clogging.
[Brief description of the drawings]
FIG. 1 is a configuration diagram showing an embodiment of a sewage pump device according to the present invention.
FIG. 2 is a cross-sectional view of an exhaust valve as valve means used in the sewage pump device of the present invention.
[Explanation of symbols]
1 Sewage Inflow Pipe 2 Water Tank 3 Submersible Pump 4 Discharge Pipe 5 Branch Pipe 6 Exhaust Valve 17 Valve Chamber 18 Inlet 19 Outlet 20 Valve Seat 21 Spherical Float

Claims (1)

水槽内に溜まった汚水を吐出するためのポンプと、ポンプに接続した吐出管と、吐出管を分岐して弁手段を取り付けたものにおいて、弁手段を、中空球形フロートを弁体としてポンプが駆動してフロート弁体前後が空気の排気流によって所定の差圧値範囲になると、フロート弁体が水の浮力で上昇する前に過早に弁座に着座して閉弁するものとすると共に、ポンプが停止して弁手段内に液体が流入してきても浮力により閉弁するものとしたことを特徴とする汚水用ポンプ装置。In the pump for discharging the sewage accumulated in the water tank, the discharge pipe connected to the pump, and the valve means by branching the discharge pipe, the pump is driven with the hollow spherical float as the valve body Then, when the front and rear of the float valve body are within a predetermined differential pressure range due to the exhaust flow of air , the float valve body is prematurely seated on the valve seat and closed before rising by the buoyancy of water , and A sewage pump device, wherein the pump is closed by buoyancy even if the pump stops and liquid flows into the valve means.
JP2000213849A 2000-07-14 2000-07-14 Sewage pump device Expired - Fee Related JP4450959B2 (en)

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JP3363362B2 (en) * 1997-10-31 2003-01-08 新明和工業株式会社 Submersible pump unit with backflow prevention device
JP3058935U (en) * 1998-11-06 1999-06-22 有限会社 一文字プラント工業 Manhole drainage system
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110984300A (en) * 2019-12-23 2020-04-10 阿兰贝尔(南京)环保科技发展有限公司 Anti-seepage anti-extrusion integrated pump station device

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