JP4438468B2 - Press molding method and press molding apparatus - Google Patents

Description

  The present invention relates to a press forming method and a press forming apparatus for a metal plate, and more particularly to a press forming method and a press forming apparatus capable of ensuring good shape freezing property by suppressing the occurrence of springback particularly in the case of a high-strength steel sheet. Is.

  Although application of high-strength steel sheets to automobile parts is spreading, there is a problem of defective shape freezing that occurs when forming them into parts. For example, when a part having a hat-shaped cross-sectional shape is formed, as shown in FIG. 5 as a whole, a wall warp shape freezing failure called a spring back occurs. Since this shape freezing defect leads to a defective appearance of a product and a welding defect in an assembly operation using the parts, there is a strong demand for suppression.

  The shape freezing failure called spring back, which is frequently seen during metal plate press forming, is typically a hat-shaped cross-section part. In addition, both the bending from the die shoulder R portion to the wall and the bending back from the punch shoulder R portion to the wall shown in FIG. 5A are performed at the same time. As shown in FIG. 5 (b), this occurs because the internal stress that reverses in the middle remains when viewed in the thickness direction. In general, as shown in FIG. 5, the shape freezes out to warp outward, but depending on the processing conditions, it may warp inward. Note that the springback is often generated not only in the hat-shaped cross-sectional component but also in other shapes.

  As a method for suppressing the occurrence of springback, in general, (1) a method of reducing the residual moment by applying a tensile force to the metal plate and bringing the internal stress into a tensile state over the entire plate thickness; 2) A method using reverse bending within the clearance between the punch and the die is known.

  The former (1) generates springback by increasing the force to hold the metal plate or by increasing the tension applied to the metal plate by providing draw beads (grooves or protrusions provided on the mold) along the pulling direction. Trying to suppress.

  On the other hand, the latter (2) attempts to suppress the occurrence of springback by utilizing the reverse bending at the die shoulder exit by appropriately adjusting the clearance between the punch and the die.

  Patent Document 1 proposes a method for suppressing the occurrence of warping by limiting the bending radius at the die shoulder and the clearance between the punch and the die to a specific range based on detailed research on the occurrence of warping. There is also a method of removing the molded part from the mold once after press molding, setting it in another mold, press-molding again (restriction), and applying bending deformation in the opposite direction to the occurrence of warping. Generally known.

  Furthermore, in Patent Document 2, after forming a blank (a metal plate to be press-formed; the same applies hereinafter) with a punch, the blank is constrained at the bottom of the punch by a pad positioned on the opposite side of the punch with the blank interposed therebetween. In addition, a processing method for moving the punch in the direction opposite to the stroke direction and applying reverse bending deformation to the vertical wall of the blank, and a press forming apparatus having a relief part on the die side where the vertical wall part can be bent and deformed have been proposed. .

JP 56-1117831 A JP 2003-290833 A

  However, in the method of reducing the residual moment by applying a tensile force to the blank of (1) to bring the internal stress into a tensile state throughout the plate thickness, the tensile strength is 400 MPa, which is lower in ductility than a mild steel plate. In the above high-strength steel plates, if the tensile force is increased, the vertical wall portion may break.

  Further, in the method disclosed in Patent Document 1 that uses reverse bending within the clearance between the punch and the die in (2), the optimum amount of bending back deformation depends on the thickness of the blank or the machine on the press molding apparatus side. In many cases, the desired dimensional accuracy could not be obtained because it was difficult to control reverse bending with high strength steel sheets.

  In addition, the method of re-striking after press molding increases the number of molding steps, and thus has a problem that leads to an increase in equipment cost and a decrease in productivity. In particular, in the case of a hat-shaped cross-section part in which the vertical wall has a shape close to vertical, in order to bend in the direction opposite to the warp, the die can compete with the punch passage area. In addition to the usual press molding die as described above, a cam die that pressurizes the vertical wall from the side is necessary, which causes an increase in equipment cost.

  Furthermore, the technique disclosed in Patent Document 2 was effective only within a limited range of molding height. For parts with a low molding height, the vertical wall has a low molding height, so it is not possible to provide a sufficient relief on the die side to allow bending deformation of the vertical wall, and give sufficient bending deformation to the vertical wall. It was difficult. In particular, the higher the strength of the metal plate to be press-formed, the greater the amount of bending deformation required, making it difficult to expect the effect.

  The present invention provides a press forming method and a press forming apparatus capable of stably suppressing warpage in a small range and suppressing the occurrence of springback without increasing the number of forming steps in press forming of a metal plate, particularly a high-strength steel plate. The task is to do.

  As a result of diligent research to solve the above problems, the inventors have obtained the knowledge that the shape freezing property is improved by applying vibration to the blank at or near the bottom dead center of the punch stroke in press molding. .

  The present invention relates to a press molding method and a press molding apparatus completed based on such knowledge, and the gist thereof is as follows.

(1) In a press molding method using a press molding die having a punch, a die, a blank holder, and a back pad located on the opposite side of the punch across the blank, when the blank is molded with the punch In addition, when the bottom of the punch reaches the bottom dead center or near the bottom dead center, the blank is constrained by the punch and the back pad, and the blank is reciprocated while the blank is constrained by the punch and the back pad, Bending and reverse bending are generated in the blank vertical wall near the die shoulder outlet and the blank vertical wall near the punch shoulder, and then the punch is made to reach the bottom dead center to complete the forming. Molding method.

(2) a press mold having a punch, a die, a blank holder, and a back pad located on the opposite side of the punch across the blank; and restraining the blank with the punch and the back pad; and Means for reciprocating while the blank is constrained by the punch and the back pad, and means for generating bending and reverse bending of the blank vertical wall near the die shoulder exit and the blank vertical wall near the punch shoulder. A press molding apparatus characterized by the above.

  In the present invention, the blank is vibrated at or near the bottom dead center in press forming. Therefore, in press forming of high-strength steel sheets, warpage can be stably suppressed to a small range without increasing the number of forming steps. The occurrence of springback can be suppressed.

  First, an embodiment of the press molding method of the present invention will be described with reference to the principle diagram shown in FIG. After the blank 1 is set, the blank 1 is pressed with the die 10 and the blank holder 12 (step A).

  Then, the punch 14 is lowered while the blank 1 is held by the die 10 and the blank holder 12 to press-mold the blank 1, and the bottom 15 of the punch 14 and the bottom pad 15 in the vicinity of the bottom dead center P The blank 1 is restrained (process B).

  Next, in a state where the blank 1 is restrained by the bottom 15 of the punch 14 and the back pad 18, the bottom 15 of the punch 14 is centered on the position where the blank 1 is restrained by the bottom 15 of the punch 14 and the back pad 18 in Step B. And the back pad 18 are repeatedly reciprocated in synchronism in the same direction (steps C and D are repeated).

The repetition of the process C and the process D repeatedly causes the blank 1 vertical wall 2 near the die shoulder exit and the blank 1 vertical wall 3 near the punch shoulder to bend and reversely bend, resulting in a warping. Reduce fluctuations in the thickness direction of stress. Thereby, the blank 1 after press molding has a small spring back. Thereafter, the bottom portion 15 of the punch 14 is made to reach the bottom dead center P, and the press molding is finished (step E).

  The bottom dead center referred to in the present invention is the position of the bottom 15 of the punch 14 that is exactly the target molding height of the blank after press molding, and the vicinity of the bottom dead center is the molding height higher than that. It shall refer to up to 5% retreat. This is because if the reciprocating motion is made to a position further retracted than that, an excessive force may be applied to the blank portion in contact with the punch shoulder portion or the die shoulder portion to cause breakage.

  In the reciprocating motion, the bottom 15 of the punch 14 may exceed the bottom dead center P or may not exceed the bottom dead center P.

  The amplitude of the reciprocating motion is 5 of the molding height per one swing as long as the retreat limit of the bottom portion 15 of the punch 14 is within a range not exceeding 5% of the molding height from the bottom dead center P. % Or less is preferable. This is because if it exceeds 5%, an excessive force may be applied to the blank portion in contact with the punch shoulder portion or the die shoulder portion to cause breakage.

  The number of reciprocating movements is preferably 1 to 5 times. If it exceeds 5 times, the effect of suppressing the springback tends to slow down. In addition, efficiency is reduced. However, the present invention does not deny that it reciprocates more than 5 times.

  Next, the structural example of the press molding apparatus of this invention for enforcing the press molding method of this invention is demonstrated using FIG. 1, the press forming apparatus according to the present invention basically includes a punch 14, a die 10, a blank holder 12, a back pad 18, an actuator 16 such as a hydraulic cylinder that moves the punch 14, and a back pad. 18 has an actuator 20 such as a hydraulic cylinder, a control device 22 for controlling the actuators 16 and 20, and a cushion pin 24. In the figure, 26 is a lower mold plate, 28 is an upper mold spacer, and 30 is an upper mold plate.

  The punch 14 and the back pad 18 have a function of being able to reciprocate by actuators 16 and 20. Furthermore, the actuators 16 and 20 have a function of being able to move synchronously in the same direction while the blank 1 is sandwiched between the punch 14 and the back pad 18 by the control device 22. Specifically, the hydraulic cylinders (16, 18) are assumed to be embedded with position sensors such as cylinder sensors in the rods 17 and 19, and the movement amounts of the punch 14 and the back pad 18 are controlled to be the same. It ’s fine.

  The drive mechanism of the actuators 16 and 20 may be any type such as a crank type in addition to a hydraulic or pneumatic cylinder.

  In addition to the structural example of the apparatus shown in FIG. 2, it is also possible to provide a punch stopper or a pad stopper for restricting the movement of the punch 14 and the back pad 18.

  A soft steel plate SPCD, a 590 MPa class high strength steel plate, and a 980 MPa class high strength steel plate, which are cold rolled steel plates having a thickness of 1.2 mm, were used as test materials. Table 1 shows the mechanical properties of each steel sheet.

  A blank having a size of 350 × 100 mm was taken from each steel plate and subjected to a hat-type press forming test. FIG. 3 (a) shows the mold dimensions used in the press molding test. The punch wall was a slanted wall and had a punch bottom width of 90 mm, a punch shoulder R5 mm, and a die shoulder R5 mm. The molding height (FIG. 3B) of the molded hat-shaped cross-sectional part was 100 mm. The blank holder force (wrinkle pressing force) was all 200 kN. The back pad 18 is a hydraulic cylinder (20) capable of outputting 500 kN, the punch 14 is a hydraulic cylinder (16) capable of outputting a stronger force, and the rod 17 has a cylinder sensor embedded therein. While the sample (1) was sandwiched and restrained between the punch 14 and the back pad 18, the sample (1) could be reciprocated in the same direction. Even if only the punch 14 side is driven by a hydraulic cylinder (16) in which a cylinder sensor is embedded in the rod 17, the back pad 18 side always applies a force to the punch 14 side so as to sandwich the specimen (1). Therefore, the amount of movement of the hydraulic cylinders (16, 20) is not different between the punch 14 side and the back pad 18 side, and can move synchronously in the same direction.

  In the example of the present invention, the position where the blank 1 is restrained by the bottom portion of the punch 14 and the back pad 18 is the bottom dead center P at which the blank 1 after press molding becomes the target forming height, and the punch 14 is in the restrained state. The back pad 18 was reciprocated in the same direction and the reciprocating motion was performed with a swing of 2 mm, and the center of the amplitude was the bottom dead center P described above. The number of reciprocating motions (counting the equivalent of one wavelength as one) was three.

  The comparative example is a conventional press molding method in which the punch 14 is pushed to the bottom dead center P and press molding is finished.

  After press molding, the curvature 1 / ρ (see FIG. 5A) of the wall warp of the hat-shaped cross-sectional part was measured.

  FIG. 4 shows a comparison of the curvature 1 / ρ of the wall warp in the present invention example and the comparative example. In the example of the present invention, even when a high-strength steel plate was used, the curvature 1 / ρ was extremely small, and it was possible to perform press forming with almost no springback. On the other hand, in the comparative example, the curvature 1 / ρ increased remarkably with the increase of the steel plate strength, that is, the springback occurred remarkably.

Process drawing for explaining the embodiment of the press molding method of the present invention step by step Sectional drawing which shows the structural example of the press molding apparatus of this invention Sectional drawing which showed the molding height of each part dimension of the metal mold | die used in the Example of this invention, and the hat-shaped cross-sectional shape after press molding The figure which compared and showed the curvature of the wall curvature of the part of a hat type section shape after press molding at the time of applying the example of the present invention and a comparative example Diagram showing problems with the prior art

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 ... Blank 2 ... Vertical wall part near die shoulder exit 3 ... Vertical wall part near punch shoulder 10 ... Die 12 ... Blank holder 14 ... Punch 15 ... Bottom part of punch 16, 20 ... Actuator 18 ... Back pad 22 ... Control device 24 ... Cushion pin 26 ... Lower mold plate 28 ... Upper mold spacer 30 ... Upper mold plate P ... Bottom dead center

Claims (3)

In a press molding method using a press mold having a punch, a die, a blank holder, and a back pad located on the opposite side of the punch across the blank,
When forming the blank with the punch, when the bottom of the punch reaches the bottom dead center or near the bottom dead center, the blank is restrained by the punch and the back pad, and the punch and the back pad The blank is restrained to reciprocate , bending and reverse bending occur in the blank vertical wall near the die shoulder exit and the blank vertical wall near the punch shoulder, and then the punch is made to reach the bottom dead center. Is completed. A press mold having a punch, a die, a blank holder, and a back pad located on the opposite side of the punch across the blank;
Means for restraining the blank with the punch and the back pad, and reciprocating with the blank being restrained with the punch and the back pad;
Means for causing bending and reverse bending of the blank vertical wall near the die shoulder exit and the blank vertical wall near the punch shoulder; and
A press molding apparatus characterized by comprising: 3. The press forming apparatus according to claim 2, wherein the means for generating the bending and the reverse bending includes a slanted wall punch having a narrow front end side.

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