JP4438252B2 - Hose fitting flange jig - Google Patents

Hose fitting flange jig Download PDF

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Publication number
JP4438252B2
JP4438252B2 JP2001152639A JP2001152639A JP4438252B2 JP 4438252 B2 JP4438252 B2 JP 4438252B2 JP 2001152639 A JP2001152639 A JP 2001152639A JP 2001152639 A JP2001152639 A JP 2001152639A JP 4438252 B2 JP4438252 B2 JP 4438252B2
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JP
Japan
Prior art keywords
hose fitting
hose
flange
tapered
adapter
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2001152639A
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Japanese (ja)
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JP2002340259A (en
Inventor
芳彦 三部
弘 武藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yokohama Rubber Co Ltd
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Yokohama Rubber Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yokohama Rubber Co Ltd filed Critical Yokohama Rubber Co Ltd
Priority to JP2001152639A priority Critical patent/JP4438252B2/en
Publication of JP2002340259A publication Critical patent/JP2002340259A/en
Application granted granted Critical
Publication of JP4438252B2 publication Critical patent/JP4438252B2/en
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Expired - Fee Related legal-status Critical Current

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Description

【0001】
【発明の属する技術分野】
この発明は、ホース金具のフランジ治具にかかわり、更に詳しくは建設機械等に使用されるホースの高圧試験に使用するホース金具のフランジ治具、または建設機械等に使用されるホースに使用するホース金具のフランジ治具に関するものである。
【0002】
【従来の技術】
従来、ホースの高圧試験に使用するフランジ治具は、例えば、図2に示すように、ホース1にソケット2を介して取付けられた中空筒状のホース金具3と、図示しない高圧流体供給源に接続される中空筒状のアダプター4との端面を当接させ、前記ホース金具3とアダプター4との当接端面5a,5bの一方に、シール材としてOリング6を介在させ、ホース金具3の割り型のフランジ7aとアダプター4のフランジ台7bとを、複数本の締結ボルト8により締め付けシールし、ホース1の高圧試験を行っていた。
【0003】
【発明が解決しようとする課題】
然しながら、シール材としてのOリング6に、その材質として比較的に安価なNBRを使用した場合、高温・高圧試験には適さず、そのため、フッ素を使用しているが、フッ素は高価である上、繰返し使用できず、ゴミの発生にもつながると言う問題があった。
【0004】
この発明の目的は、Oリングを使用せずにシールを行うことが出来ると共に、繰返しの試験も可能であり、試験コストが安価でゴミの発生を防止することが出来るホース金具のフランジ治具を提供することにある。
【0005】
【課題を解決するための手段】
この発明は、上記目的を達成するため、ホースに取付けられた中空筒状のホース金具と、高圧流体供給源に接続される中空筒状のアダプターとの端面を当接させ、前記ホース金具のフランジとアダプターのフランジ台とを、周方向に配設した複数本の締結ボルトにより締め付け固定するホース金具のフランジ治具において、前記ホース金具とアダプターとの当接端面の一方に、内部中心に向かってテーパ状の座ぐり面を形成すると共に、他方に前記テーパ状の座ぐり面と嵌合するテーパ状の傾斜面を備えた突起部を形成し、前記テーパ状の座ぐり面及びテーパ状の傾斜面を、25°〜35°に設定すると共に、前記突起部の高さを、3mm〜10mmに設定し、前記締結ボルトによる締め付け固定時に前記テーパ状の座ぐり面とテーパ状の傾斜面との当接部によりメタルシールでシールするようにしたことを要旨とするものである。
ここで、前記ホース金具のフランジ治具を、建設機械に使用されるホースの高圧試験に使用するホース金具、または建設機械に使用されるホース金具に使用するものである。
【0006】
この発明ではテーパ状の座ぐり面及びテーパ状の傾斜面を25°〜35°に設定し、また前記突起部の高さを、3mm〜10mmに設定することで、当接端面が安定し、油等の流体漏れ及び当接端面の損傷の不具合を改善することが出来るものである。
【0007】
この発明は、上記のように構成され、従来のようにOリングを使用せず、メタルシールでシールすることが出来るので、繰返しの試験も可能であり、試験コストが安価でゴミの発生を防止することが出来るものである。
【0008】
【発明の実施の形態】
以下、添付図面に基づきこの発明の実施の形態を説明する。
【0009】
なお、従来例と同一構成要素は、同一符号を付して説明は省略する。
【0010】
図1は、この発明にかかるフランジ治具を組付けた状態の断面図を示し、1は試験用のホース、3はソケット2を介して取付けられた中空筒状のホース金具を示し、また4は図示しない高圧流体供給源に接続される中空筒状のアダプター、5a,5bは前記ホース金具3とアダプター4との当接端面を示している。
【0011】
また、7aはホース金具3の割り型のフランジ、7bはアダプター4のフランジ台、8はフランジ7aとフランジ台7bを締め付け固定する複数本の締結ボルトを示している。
【0012】
この実施形態では図1に示すように、前記中空筒状のホース金具3の当接端面5aに、内部中心に向かってテーパ状の座ぐり面9を形成し、またアダプター4の当接端面5bには、前記座ぐり面9と嵌合するテーパ状の傾斜面10を備えた突起部11が一体的に形成してある。なお、12は流体の流通路を示している。
【0013】
前記テーパ状の座ぐり面9及び突起部11の傾斜面10の傾斜角度は、25°〜35°、好ましくは29.5°〜30.5°に設定し、また、前記突起部11の高さを、3mm〜10mm、好ましくは4mm〜6mmに設定するものである。
【0014】
上記の傾斜角度及び突起部11の高さ範囲内でなければ当接端面5a,5bが安定せず、油等の流体漏れ及び当接端面5a,5bの損傷の不具合が発生する。
【0015】
なお、テーパ状の座ぐり面9をアダプター4に形成し、またテーパ状の傾斜面10をホース金具3に形成することも可能である。
【0016】
以上のように、上記のように構成され、ホース1に取付けられた中空筒状のホース金具3と、高圧流体供給源に接続される中空筒状のアダプター4との端面を当接させると共に、ホース金具3に形成したテーパ状の座ぐり面9にアダプター4の突起部11の傾斜面10を嵌合させ、前記ホース金具3のフランジ部7aとアダプター4のフランジ台7aとを、周方向に配設した複数本の締結ボルト8により締め付け固定するので、従来のようにOリングを使用せず、テーパ状の座ぐり面9と突起部11の傾斜面10とでメタルシールでシールすることが出来る。
【0017】
この結果、繰返しの試験も可能であり、試験コストが安価でゴミの発生を防止することが出来るものである。
【0018】
【発明の効果】
この発明は、上記のようにホース金具とアダプターとの当接端面の一方に、内部中心に向かってテーパ状の座ぐり面を形成すると共に、他方に前記テーパ状の座ぐり面と嵌合するテーパ状の傾斜面を備えた突起部を形成し、前記テーパ状の座ぐり面及びテーパ状の傾斜面を、25°〜35°に設定すると共に、前記突起部の高さを、3mm〜10mmに設定し、前記締結ボルトによる締め付け固定時に前記テーパ状の座ぐり面とテーパ状の傾斜面との当接部によりメタルシールでシールするようにしたので、従来のようなOリングを使用せずにメタルシールを行うことが出来ると共に、繰返しの試験も可能であり、試験コストが安価でゴミの発生を防止することが出来る効果がある。
【図面の簡単な説明】
【図1】この発明を実施したフランジ治具を組付けた状態の断面図である。
【図2】従来のフランジ治具を組付けた状態の断面図である。
【符号の説明】
1 試験用のホース 2 ソケット
3 ホース金具 4 アダプター
5a,5b 当接端面 6 Oリング
7a ホース金具の割り型のフランジ
7b アダプターのフランジ台
8 締結ボルト 9 テーパ状の座ぐり面
10 テーパ状の傾斜面 11 突起部
12 流体の流通路
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a flange jig for a hose fitting, and more specifically, a hose used for a hose fitting flange jig used for a high pressure test of a hose used for a construction machine or the like, or a hose used for a construction machine or the like. The present invention relates to a metal fitting flange jig.
[0002]
[Prior art]
2. Description of the Related Art Conventionally, as shown in FIG. 2, for example, a flange jig used for a high-pressure test of a hose is a hollow cylindrical hose fitting 3 attached to a hose 1 via a socket 2 and a high-pressure fluid supply source (not shown). The end surface of the hollow cylindrical adapter 4 to be connected is brought into contact, and an O-ring 6 is interposed as a sealing material on one of the contact end surfaces 5a, 5b between the hose metal fitting 3 and the adapter 4, and the hose metal fitting 3 The split-type flange 7a and the flange base 7b of the adapter 4 were tightly sealed with a plurality of fastening bolts 8, and the high-pressure test of the hose 1 was performed.
[0003]
[Problems to be solved by the invention]
However, when a relatively inexpensive NBR is used as the material for the O-ring 6 as a sealing material, it is not suitable for high-temperature / high-pressure tests. Therefore, fluorine is used, but fluorine is expensive. However, there was a problem that it could not be used repeatedly and also led to the generation of garbage.
[0004]
An object of the present invention is to provide a flange jig for a hose fitting that can be sealed without using an O-ring, that can be repeatedly tested, is low in test cost, and can prevent generation of dust. It is to provide.
[0005]
[Means for Solving the Problems]
In order to achieve the above object, the present invention abuts the end surfaces of a hollow cylindrical hose fitting attached to a hose and a hollow cylindrical adapter connected to a high-pressure fluid supply source, and a flange of the hose fitting and the adapter flange stand, in the flange fixture hose fittings for clamping by a fastening bolt of a plurality of which is disposed in the circumferential direction, on one of the abutting end face of the hose fitting and adapter, toward the inside center to form a tapered counterbore surface to form a protrusion having a tapered inclined surface for mating with said tapered counterbore surface to the other, the tapered countersunk surface and a tapered inclined faces, and sets the 25 ° to 35 °, the height of the protrusions is set to 3 mm to 10 mm, and said tapered counterbore surface when clamped by fastening bolts and tapered inclined surface The contact portion is for the subject matter that has been so sealed with a metal seal.
Here, the flange jig of the hose fitting is used for a hose fitting used for a high-pressure test of a hose used for a construction machine or a hose fitting used for a construction machine.
[0006]
In this invention, the tapered counterbore surface and the tapered inclined surface are set to 25 ° to 35 °, and the height of the projection is set to 3 mm to 10 mm, so that the contact end surface is stabilized, The problem of fluid leakage such as oil and damage to the contact end face can be improved .
[0007]
Since the present invention is configured as described above and can be sealed with a metal seal without using an O-ring as in the prior art, repeated testing is possible, test costs are low, and dust generation is prevented. It can be done.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described below with reference to the accompanying drawings.
[0009]
Note that the same components as those in the conventional example are denoted by the same reference numerals and description thereof is omitted.
[0010]
FIG. 1 is a cross-sectional view of the flange jig according to the present invention assembled therein, 1 is a test hose, 3 is a hollow cylindrical hose fitting attached via a socket 2, and 4 Are hollow cylindrical adapters connected to a high-pressure fluid supply source (not shown), and 5a and 5b denote contact end surfaces of the hose fitting 3 and the adapter 4, respectively.
[0011]
Reference numeral 7a denotes a split flange of the hose fitting 3, 7b denotes a flange base of the adapter 4, and 8 denotes a plurality of fastening bolts for fastening and fixing the flange 7a and the flange base 7b.
[0012]
In this embodiment, as shown in FIG. 1, a tapered counterbore surface 9 is formed on the contact end surface 5a of the hollow cylindrical hose fitting 3 toward the inner center, and the contact end surface 5b of the adapter 4 is formed. A protrusion 11 having a tapered inclined surface 10 fitted to the counterbore surface 9 is integrally formed. Reference numeral 12 denotes a fluid flow path.
[0013]
The angle of inclination of the tapered counterbore surface 9 and the inclined surface 10 of the protrusion 11 is set to 25 ° to 35 °, preferably 29.5 ° to 30.5 °. The thickness is set to 3 mm to 10 mm, preferably 4 mm to 6 mm.
[0014]
The contact end surfaces 5a and 5b are not stable unless the inclination angle and the height of the projection 11 are within the above-described range, and fluid leakage such as oil and damage to the contact end surfaces 5a and 5b occur.
[0015]
It is also possible to form the tapered counterbore surface 9 on the adapter 4 and the tapered inclined surface 10 on the hose fitting 3.
[0016]
As described above, the hollow cylindrical hose fitting 3 configured as described above and attached to the hose 1 and the hollow cylindrical adapter 4 connected to the high-pressure fluid supply source are brought into contact with each other, The inclined face 10 of the protrusion 11 of the adapter 4 is fitted to the tapered counterbore surface 9 formed on the hose fitting 3, and the flange portion 7a of the hose fitting 3 and the flange base 7a of the adapter 4 are arranged in the circumferential direction. Since the plurality of fastening bolts 8 are fastened and fixed, the O-ring is not used as in the prior art, and the tapered counterbore surface 9 and the inclined surface 10 of the protrusion 11 can be sealed with a metal seal. I can do it.
[0017]
As a result, repeated tests are possible, the test cost is low, and the generation of dust can be prevented.
[0018]
【The invention's effect】
According to the present invention, as described above, a tapered counterbore surface is formed on one of the contact end surfaces of the hose fitting and the adapter toward the inner center, and the other is fitted with the tapered counterbore surface. A protrusion having a tapered inclined surface is formed, the tapered counterbore surface and the tapered inclined surface are set to 25 ° to 35 °, and the height of the protruding portion is 3 mm to 10 mm. Since the metal seal is used for sealing with the contact portion between the tapered counterbore surface and the tapered inclined surface when tightened with the fastening bolt, the conventional O-ring is not used. In addition to being able to perform metal sealing, it is possible to perform repeated tests, and the test cost is low, and the generation of dust can be prevented.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view of a state in which a flange jig embodying the present invention is assembled.
FIG. 2 is a cross-sectional view of a state in which a conventional flange jig is assembled.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Test hose 2 Socket 3 Hose metal fitting 4 Adapter 5a, 5b Contact end surface 6 O-ring 7a Hose metal split type flange 7b Adapter flange base 8 Fastening bolt 9 Tapered counterbore surface 10 Tapered inclined surface 11 Protrusion 12 Fluid flow path

Claims (2)

ホースに取付けられた中空筒状のホース金具と、流体供給源に接続される中空筒状のアダプターとの端面を当接させ、前記ホース金具のフランジとアダプターのフランジ台とを、周方向に配設した複数本の締結ボルトにより締め付け固定するホース金具のフランジ治具において、
前記ホース金具とアダプターとの当接端面の一方に、内部中心に向かってテーパ状の座ぐり面を形成すると共に、他方に前記テーパ状の座ぐり面と嵌合するテーパ状の傾斜面を備えた突起部を形成し、前記テーパ状の座ぐり面及びテーパ状の傾斜面を、25°〜35°に設定すると共に、前記突起部の高さを、3mm〜10mmに設定し、前記締結ボルトによる締め付け固定時に前記テーパ状の座ぐり面とテーパ状の傾斜面との当接部によりメタルシールでシールするようにしたホース金具のフランジ治具。
The end surfaces of the hollow cylindrical hose fitting attached to the hose and the hollow cylindrical adapter connected to the fluid supply source are brought into contact with each other, and the flange of the hose fitting and the flange base of the adapter are arranged in the circumferential direction. In the flange jig of the hose fitting that is fastened and fixed by a plurality of fastening bolts installed ,
On one of the abutting end face of the hose fitting and adapter, to form a tapered counterbore surface toward the internal center, provided with a tapered inclined face for mating with said tapered counterbore surface to the other And the tapered counterbore surface and the tapered inclined surface are set to 25 ° to 35 °, and the height of the protruding portion is set to 3 mm to 10 mm. A flange jig for a hose fitting that is sealed with a metal seal at a contact portion between the tapered counterbore surface and the tapered inclined surface when tightened and fixed by means of.
前記ホース金具のフランジ治具を、建設機械に使用されるホースの高圧試The flange jig of the hose fitting is used for high pressure testing of hoses used in construction machinery. 験に使用するホース金具、または建設機械に使用されるホース金具に使用する請求項1に記載のホース金具のフランジ治具。The hose fitting flange jig according to claim 1, which is used for a hose fitting used in an experiment or a hose fitting used in a construction machine.
JP2001152639A 2001-05-22 2001-05-22 Hose fitting flange jig Expired - Fee Related JP4438252B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2001152639A JP4438252B2 (en) 2001-05-22 2001-05-22 Hose fitting flange jig

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001152639A JP4438252B2 (en) 2001-05-22 2001-05-22 Hose fitting flange jig

Publications (2)

Publication Number Publication Date
JP2002340259A JP2002340259A (en) 2002-11-27
JP4438252B2 true JP4438252B2 (en) 2010-03-24

Family

ID=18997274

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2001152639A Expired - Fee Related JP4438252B2 (en) 2001-05-22 2001-05-22 Hose fitting flange jig

Country Status (1)

Country Link
JP (1) JP4438252B2 (en)

Also Published As

Publication number Publication date
JP2002340259A (en) 2002-11-27

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