JP4427098B2 - Pizza kiln - Google Patents

Pizza kiln Download PDF

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Publication number
JP4427098B2
JP4427098B2 JP2001050318A JP2001050318A JP4427098B2 JP 4427098 B2 JP4427098 B2 JP 4427098B2 JP 2001050318 A JP2001050318 A JP 2001050318A JP 2001050318 A JP2001050318 A JP 2001050318A JP 4427098 B2 JP4427098 B2 JP 4427098B2
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Japan
Prior art keywords
exhaust
heating chamber
pizza
wall
side wall
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JP2001050318A
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Japanese (ja)
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JP2002247946A (en
Inventor
宏雄 長岡
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有限会社藤村製作所
株式会社長岡製作所
増田煉瓦株式会社
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Description

【0001】
【発明の属する技術分野】
本発明は、ピザ用窯に関するもので、詳しくは、ピザ用ガス窯に関するものである。
【0002】
【従来の技術】
ピザ用ガス窯では、炉床の下方にガスバーナ(以下、床下バーナという)を設置して、炉床を介してピザを直接焼くとともに、加熱室の両側部にガスバーナ(以下、側部バーナという)を設置し、加熱室を加熱してピザの上部を加熱している。
このようなピザ用ガス窯では、加熱室で必要な温度を確保するために、床下バーナを床下に画成した燃焼室に収容し、該燃焼室の排気を加熱室の両側部に導き、その排気を側部バーナの排気と共に燃焼室の側部上方へ導いている。
【0003】
【発明が解決しようとする課題】
ところで、ピザの仕上がり程度は、内部が十分に加熱され、かつ生地の下面に適当な焦げ目ができ、さらに上面周囲の生地にも薄い焦げ目ができることが好ましい。そのためには、ピザを高温で素早く焼く必要がある。
【0004】
しかしながら、上記従来のピザ用ガス窯では、床下バーナからの排気と側部バーナの排気が加熱室の側壁に沿って上方へ導かれるため、加熱室の天井付近の温度が非常に高くなるものの、それに較べて加熱室の炉床付近の温度は低い。したがて、ピザ内部が十分に加熱される状態では、生地の下面および上面周囲が焼け過ぎてしまう。
【0005】
そこで、本発明の目的は、短時間で加熱室の炉床付近の温度を高くすることのできるピザ用窯を提供することにある。
【0006】
【課題を解決するための手段】
本発明に係る請求項1のピザ用窯では、加熱室の天井壁から側壁にわたる幅方向縦断面形状を円弧状とするとともに、該天井壁から側壁にわたる部位を2重に構成してその間に排気空間を画成し、該排気空間の側部下端に加熱室の高さの1/3以下の高さに開口する排気吸入口を形成し、前記排気空間の頂部に外部に開口する排気出口を形成するとともに、ガスバーナを前記加熱室の奥に設置したことを特徴としている。
また、本発明に係る請求項2のピザ用窯では、請求項1の発明において、前記排気吸入口を、前記加熱室の側壁のほぼ全長にわたって形成したことを特徴としている。
また、本発明に係る請求項3のピザ用窯では、請求項1または2の発明において、前記2重に構成した天井壁から側壁にわたる部位の内面に複数本の凸条を形成したことを特徴としている。
【0007】
この発明のピザ用窯によれば、ガスバーナによって加熱された熱気は、加熱室内を天井まで上昇し、該天井から天井壁内面および側壁内面に沿って下降し、側壁下部の排気吸入口から排気空間に導入され、該排気空間内を上昇して、天井壁頂部の排気出口から外部へ排出される。
したがって、この発明のピザ窯は、加熱室内はほぼ均一に加熱され、即ち、炉床付近の温度が十分な高さになり、所望とする焼け具合のピザが得られ、また、排気空間を経て排気される排気ガスの熱によって加熱室が外部から遮断されるので熱効率もよい。
このようなことから、排気吸入口の位置は、できるだけ加熱室の下方が好ましく、かつ十分な排気が確保できる大きさであることが好ましい。
また、ガスバーナを加熱室の奥に設置したのは、ピザを焼くスペースを確保することと、ピザの出し入れ口からも排気が排出されるため、該出し入れ口から遠い位置にすることが好ましいこと等の理由による。
【0008】
【発明の実施の形態】
図1乃至図4は本発明に係るピザ用窯を示したもので、図1はそのピザ用窯の正面図,図2はそのピザ用窯の側面図,図3はそのピザ用窯を幅方向に断面にした正面断面図,図4はそのピザ用窯を奥行き方向に断面にした側面断面図である。
【0009】
このピザ用窯は、図1および図2に示したように、上部が蒲鉾状に形成され、図1に示したように、正面上段部にピザを出し入れするピザ投入口1が形成され、そのピザ投入口1の下端にはピザを出し入れする際の案内板2が配設されている。また、正面中段部にはガスバーナの点火,火力等を制御するための制御ボックス3が配設され、下段部にはガスボンベを収容したり、ガスバーナを補修交換したりする空間(後述する)の扉4が設置されている。さらに、この正面には、制御ボックス3の隣に位置して温度表示器5が配置されており、図2に示したように、上部中間には排気ダクト6が設置されている。
【0010】
そして、このピザ用窯は全体が鉄板7によって覆われ、上部に加熱室10が形成されている。加熱室10は、図3および図4に示したように、鉄板7の内側に添設された煉瓦等の耐火材によって構成された天井壁11および側壁12と、案内板2の上面と面一に設置された煉瓦等の耐火材によって構成された炉床13と、同様に煉瓦等の耐火材によって構成された前面壁14および後面壁15とによって画成されている。
さらに、この加熱室10では、その天井部から側部にかけては、スタッドボルト16等を介して所定の間隔をもって鉄板17が配設され、該鉄板17は加熱室10における天井壁11の内壁11aおよび側壁12の内壁12aを構成している。この加熱室10では、鉄板17の下端が炉床13から少し離れた位置まで延設され、鉄板17と側壁12および天井壁11との間に排気空間18が画成されている。そして、鉄板17の下端と炉床13との間の間隙は、排気空間18への排気ガスの吸入口18aと成し、天井壁11には排気空間18と排気ダクト6とを連通する排気排出口18bが形成されている。
さらに、この加熱室10では、炉床13の奥部に、該炉床13によって画成された空間19と加熱室10とを連通する開口13aが形成され、該開口13aの周縁には煉瓦状の耐火材によって形成されたブロック20が配設されている。そして、開口13aには、ガスバーナ21が設置されている。
【0011】
このピザ用窯では、ガスバーナ21の熱気が天井壁11の内壁11a内面まで上昇し、その後、天井壁11の内壁11a,側壁12の内壁12aに沿って下降し、排気吸入口18aから排気空間18に導入され、該排気空間18内を上昇して、天井壁11の頂部の排気出口18bから排気ダクト6を経て外部へ排出される。また、天井壁11の内壁11a内面まで上昇した排気の一部は、加熱室10の前部へ導かれ、ピザ投入口1から外部へ排出される。
【0012】
なお、上記実施の形態では、加熱室10を蒲鉾状に形成している。これは、熱気が一部に留まることなく天井壁11および側壁12に沿って降下させるとともに、前面壁14を垂直壁にすることによってピザ投入口1からの熱気の流出を抑制するためである。しかし、基本的には、天井壁11まで上昇した熱気が炉床13の近くまで下降させるようにすればよく、加熱室10の排気吸入口18aが炉床13の近くに形成されていれば、加熱室10の形状は問わない。また、図5に示したように、鉄板17を鋳物によって製作し、天井壁11の内壁11aおよび側壁12の内壁12aの内面にほぼ全長にわたる複数本の凸条17aを形成し、それによって加熱室の天井壁11および側壁12の表面積を増大させ、さらに、天井壁11まで上昇した熱気が排気吸入口18aに降下する時間を遅くするとともに、熱気を散乱させるようにしてもよい。
さらに、鉄板17の内面に遠赤外線を放出する塗料を塗布して、遠赤外線を付加的に加熱室10内へ放射させるようにしてもよい。
また、排気吸入口18aの高さは、排気およびガスバーナ21の燃焼に支障がない限り低いことが好ましく、加熱室10の高さの1/3以下の高さにすることが好ましい。また、排気吸入口18aの開口部位は、必ずしも加熱室10の奥行き全長に形成する必要はなく、部分的に一箇所または複数箇所に形成してもよい。
また、ピザ投入口1の高さは、加熱室10の熱効率を高めるためには、低い方が好ましいが、ピザの焼けている状態を外部から観賞できることを考慮して、適宜に設定される。 さらに、上記実施の形態では、鉄板17によって天井壁11および側壁12を2重にして排気空間18を形成しているが、材質は鉄板17に限定されるものではなく、熱に耐える板材ならば何でもよいことはいうまでもなく、また排気空間18は天井壁11および側壁12内に形成してもよいことは勿論である。また、ブロック20は、高さが高過ぎると、ガスバーナ21付近の炉床13の温度が低くなり過ぎ、低過ぎると、ガスバーナ21付近の炉床13の温度が高くなり過ぎたりする。また、このブロック20の高さが低過ぎると、排気吸入口18aからガスバーナ21の熱気が加熱室10に行き渡らないで直接逃げてしまう虞がある。したがって、ブロック20の高さは、このようなことを考慮して、適宜に設定される。
また、開口13aの幅に関しても、開口13aの幅は、加熱室10の幅方向にできるだけ長いほうが、熱の均一化に好ましいが、開口13aの幅方向の端部が排気吸入口18aの下方近くまで達していると、排気吸入口18aからガスバーナ21の排気が加熱室10に行き渡らないで直接逃げてしまう虞がある。したがって、開口13aの幅も適宜に設定する必要がある。
【0013】
【発明の効果】
上記したように、本発明に係るピザ用窯によれば、ガスバーナによって加熱された熱気は、加熱室内を天井まで上昇し、該天井から天井壁内面および側壁内面に沿って下降し、側壁下部の排気吸入口から排気空間に導入され、該排気空間内を上昇して、天井壁頂部の排気出口から外部へ排出される。
したがって、この発明のピザ窯は、加熱室内はほぼ均一に加熱され、即ち、炉床付近の温度が十分な高さになり、所望とする焼け具合のピザが得られ、また、排気空間を経て排出される排気の熱によって加熱室が外部から遮断されるので、熱効率もよい。
【図面の簡単な説明】
【図1】本発明に係るピザ用窯の一実施の形態を示した正面図である。
【図2】図1に示したピザ用窯の側面図である。
【図3】図2におけるA−A線断面図である。
【図4】図1におけるB−B線断面図である。
【図5】本発明に係るピザ用窯の天井壁および側壁の変形例を示した部分的な正面図である。
【符号の説明】
1 ピザ投入口
2 案内板
6 排気ダクト
10 加熱室
11 天井壁
11a 内壁
12 側壁
12a 内壁
13 炉床
13a 開口
14 前面壁
15 後面壁
16 スタッドボルト
17 鉄板
17a 凸条
18 排気空間
18a 排気吸入口
18b 排気排出口
20 ブロック
21 ガスバーナ
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a pizza kiln, and more particularly to a pizza gas kiln.
[0002]
[Prior art]
In a gas furnace for pizza, a gas burner (hereinafter referred to as an underfloor burner) is installed below the hearth, and pizza is directly baked through the hearth, and gas burners (hereinafter referred to as side burners) on both sides of the heating chamber. The top of the pizza is heated by heating the heating chamber.
In such a pizza gas kiln, in order to secure the necessary temperature in the heating chamber, the underfloor burner is accommodated in a combustion chamber defined under the floor, and the exhaust of the combustion chamber is guided to both sides of the heating chamber. The exhaust is led to the upper side of the combustion chamber together with the exhaust from the side burner.
[0003]
[Problems to be solved by the invention]
By the way, it is preferable that the finish of the pizza is sufficiently heated inside, can be appropriately burnt on the lower surface of the dough, and can also be lightly burned on the dough around the upper surface. This requires baking pizza quickly at high temperatures.
[0004]
However, in the conventional gas furnace for pizza, although the exhaust from the underfloor burner and the exhaust from the side burner are guided upward along the side wall of the heating chamber, the temperature near the ceiling of the heating chamber becomes very high, In contrast, the temperature near the hearth of the heating chamber is lower. Were it to Tsu, in the state where the pizza inside is sufficiently heated, excessively burnt bottom and top surfaces surrounding fabric.
[0005]
Therefore, an object of the present invention is to provide a pizza kiln that can increase the temperature in the vicinity of the hearth of the heating chamber in a short time.
[0006]
[Means for Solving the Problems]
In the pizza kiln according to the first aspect of the present invention, the vertical cross-sectional shape in the width direction extending from the ceiling wall to the side wall of the heating chamber is an arc shape, and the portion extending from the ceiling wall to the side wall is doubled and exhausted therebetween. defining a space to form an exhaust inlet opening to 1/3 or less of the height of the heating chamber on both sides the lower end of the exhaust space, open to the outside on top of the exhaust space exhaust outlet And a gas burner is installed in the back of the heating chamber.
The pizza kiln according to claim 2 of the present invention is characterized in that, in the invention of claim 1, the exhaust suction port is formed over substantially the entire length of the side wall of the heating chamber .
Moreover, in the pizza kiln according to claim 3 according to the present invention, in the invention according to claim 1 or 2 , a plurality of ridges are formed on the inner surface of the portion extending from the double ceiling wall to the side wall. It is said.
[0007]
According to the pizza kiln of the present invention, the hot air heated by the gas burner rises up to the ceiling in the heating chamber, descends from the ceiling along the inner surface of the ceiling wall and the inner surface of the side wall, and is exhausted from the exhaust suction port at the lower side of the side wall. In the exhaust space, the exhaust space is raised and discharged from the exhaust outlet at the top of the ceiling wall to the outside.
Therefore, in the pizza kiln of the present invention, the heating chamber is heated almost uniformly, that is, the temperature in the vicinity of the hearth becomes sufficiently high, and a pizza having a desired baking condition can be obtained. Since the heating chamber is shut off from the outside by the heat of the exhaust gas exhausted, the thermal efficiency is also good.
For this reason, the position of the exhaust suction port is preferably as low as possible below the heating chamber and is preferably large enough to ensure sufficient exhaust.
Also, the gas burner is installed in the back of the heating chamber to secure a space for baking pizza, and exhaust gas is also discharged from the pizza outlet / inlet, so it is preferable that the gas burner be located far from the inlet / outlet. Because of the reason.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
1 to 4 show a pizza kiln according to the present invention. FIG. 1 is a front view of the pizza kiln, FIG. 2 is a side view of the pizza kiln, and FIG. 3 is a width of the pizza kiln. FIG. 4 is a side sectional view of the pizza kiln sectioned in the depth direction.
[0009]
As shown in FIGS. 1 and 2, the pizza kiln has an upper portion formed in a bowl shape, and as shown in FIG. 1, a pizza inlet 1 for taking in and out pizza is formed in the front upper stage portion. At the lower end of the pizza insertion slot 1, a guide plate 2 for placing and removing pizza is provided. In addition, a control box 3 for controlling the ignition and heating power of the gas burner is disposed in the front middle stage, and a door for a space (described later) in which the gas cylinder is accommodated and the gas burner is repaired and replaced. 4 is installed. Further, a temperature indicator 5 is disposed on the front side next to the control box 3, and as shown in FIG. 2, an exhaust duct 6 is installed in the upper middle.
[0010]
And this pizza kiln is entirely covered with the iron plate 7, and the heating chamber 10 is formed in the upper part. As shown in FIGS. 3 and 4, the heating chamber 10 is flush with the ceiling wall 11 and the side wall 12 made of a refractory material such as bricks attached to the inside of the iron plate 7, and the upper surface of the guide plate 2. It is defined by a hearth 13 composed of a refractory material such as brick and the like, and a front wall 14 and a rear wall 15 similarly composed of a refractory material such as brick.
Further, in the heating chamber 10, an iron plate 17 is disposed from the ceiling portion to the side portion with a predetermined interval via a stud bolt 16 and the like, and the iron plate 17 is arranged on the inner wall 11 a of the ceiling wall 11 in the heating chamber 10 and The inner wall 12a of the side wall 12 is constituted. In the heating chamber 10, the lower end of the iron plate 17 extends to a position slightly away from the hearth 13, and an exhaust space 18 is defined between the iron plate 17, the side wall 12, and the ceiling wall 11. The gap between the lower end of the iron plate 17 and the hearth 13 forms an exhaust gas inlet 18 a into the exhaust space 18, and the exhaust wall 18 communicates the exhaust space 18 and the exhaust duct 6 with the ceiling wall 11. An outlet 18b is formed.
Further, in the heating chamber 10, an opening 13 a that communicates the space 19 defined by the hearth 13 and the heating chamber 10 is formed at the back of the hearth 13, and a brick-like shape is formed at the periphery of the opening 13 a. A block 20 made of a refractory material is disposed. And the gas burner 21 is installed in the opening 13a.
[0011]
In this pizza kiln, the hot air from the gas burner 21 rises to the inner surface of the inner wall 11a of the ceiling wall 11, then falls along the inner wall 11a of the ceiling wall 11 and the inner wall 12a of the side wall 12, and from the exhaust suction port 18a to the exhaust space 18 Then, the air is raised in the exhaust space 18 and discharged from the exhaust outlet 18b at the top of the ceiling wall 11 through the exhaust duct 6 to the outside. A part of the exhaust gas that has risen up to the inner surface of the inner wall 11 a of the ceiling wall 11 is guided to the front part of the heating chamber 10 and is discharged from the pizza inlet 1 to the outside.
[0012]
In the above embodiment, the heating chamber 10 is formed in a bowl shape. This is because hot air is lowered along the ceiling wall 11 and the side wall 12 without staying in part, and the front wall 14 is made vertical so as to suppress the outflow of hot air from the pizza inlet 1. However, basically, the hot air rising up to the ceiling wall 11 may be lowered to the vicinity of the hearth 13, and if the exhaust air inlet 18 a of the heating chamber 10 is formed near the hearth 13, The shape of the heating chamber 10 does not matter. Further, as shown in FIG. 5, the iron plate 17 is manufactured by casting, and a plurality of ridges 17 a extending over almost the entire length are formed on the inner surfaces of the inner wall 11 a of the ceiling wall 11 and the inner wall 12 a of the side wall 12. The surface area of the ceiling wall 11 and the side wall 12 may be increased, and the time for the hot air rising to the ceiling wall 11 to fall to the exhaust suction port 18a may be delayed and the hot air may be scattered.
Furthermore, a coating material that emits far infrared rays may be applied to the inner surface of the iron plate 17 so that far infrared rays are additionally emitted into the heating chamber 10.
The height of the exhaust suction port 18a is preferably low as long as it does not hinder the combustion of the exhaust gas and the gas burner 21, and is preferably 1/3 or less of the height of the heating chamber 10. Moreover, the opening part of the exhaust suction port 18a does not necessarily need to be formed in the entire depth of the heating chamber 10, and may be partially formed in one place or a plurality of places.
Moreover, although the lower one is preferable in order to raise the thermal efficiency of the heating chamber 10, the height of the pizza insertion slot 1 is set suitably considering that the state where the pizza is burnt can be viewed from the outside. Furthermore, in the said embodiment, the ceiling wall 11 and the side wall 12 are doubled by the iron plate 17, and the exhaust space 18 is formed, However, A material is not limited to the iron plate 17, If it is a board material which can endure heat Needless to say, the exhaust space 18 may be formed in the ceiling wall 11 and the side wall 12 . If the height of the block 20 is too high, the temperature of the hearth 13 near the gas burner 21 becomes too low, and if it is too low, the temperature of the hearth 13 near the gas burner 21 becomes too high. If the height of the block 20 is too low, the hot air from the gas burner 21 may escape directly from the exhaust inlet 18a without reaching the heating chamber 10. Therefore, the height of the block 20 is appropriately set in consideration of the above.
As for the width of the opening 13a, it is preferable that the width of the opening 13a is as long as possible in the width direction of the heating chamber 10 for heat uniformity. However, the end in the width direction of the opening 13a is close to the lower side of the exhaust inlet 18a. If the pressure reaches the upper limit, the exhaust from the gas burner 21 may escape directly from the exhaust inlet 18a without reaching the heating chamber 10. Therefore, it is necessary to set the width of the opening 13a as appropriate.
[0013]
【The invention's effect】
As described above, according to the pizza kiln according to the present invention, the hot air heated by the gas burner rises in the heating chamber to the ceiling, descends from the ceiling along the ceiling wall inner surface and the side wall inner surface, It is introduced into the exhaust space from the exhaust suction port, rises in the exhaust space, and is discharged to the outside from the exhaust outlet at the top of the ceiling wall.
Therefore, in the pizza kiln of the present invention, the heating chamber is heated almost uniformly, that is, the temperature in the vicinity of the hearth becomes sufficiently high, a pizza having a desired baking condition is obtained, and the pizza oven passes through the exhaust space. Since the heating chamber is shut off from the outside by the heat of the exhausted gas, the thermal efficiency is good.
[Brief description of the drawings]
FIG. 1 is a front view showing an embodiment of a pizza kiln according to the present invention.
FIG. 2 is a side view of the pizza kiln shown in FIG.
FIG. 3 is a cross-sectional view taken along line AA in FIG.
4 is a cross-sectional view taken along line BB in FIG.
FIG. 5 is a partial front view showing a modification of the ceiling wall and the side wall of the pizza kiln according to the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Pizza inlet 2 Guide plate 6 Exhaust duct 10 Heating chamber 11 Ceiling wall 11a Inner wall 12 Side wall 12a Inner wall 13 Furnace 13a Opening 14 Front wall 15 Rear wall 16 Stud bolt 17 Iron plate 17a Rib 18 Exhaust space 18a Exhaust inlet 18b Exhaust Discharge port 20 Block 21 Gas burner

Claims (3)

加熱室の天井壁から側壁にわたる幅方向縦断面形状を円弧状とするとともに、該天井壁から側壁にわたる部位を2重に構成してその間に排気空間を画成し、該排気空間の側部下端に加熱室の高さの1/3以下の高さに開口する排気吸入口を形成し、前記排気空間の頂部に外部に開口する排気出口を形成するとともに、ガスバーナを前記加熱室の奥に設置したことを特徴とするピザ用窯。 The widthwise cross-sectional shape extending from the top wall to the side wall of the heating chamber with an arc-shaped, defines an exhaust space therebetween forms a location spanning the side walls from the top wall to the double, both sides of the exhaust space An exhaust suction opening that opens to a height of 1/3 or less of the height of the heating chamber is formed at the lower end, an exhaust outlet that opens to the outside is formed at the top of the exhaust space, and a gas burner is installed at the back of the heating chamber. Pizza kiln characterized by having been installed. 前記排気吸入口を、前記加熱室の側壁のほぼ全長にわたって形成したことを特徴とする請求項1に記載のピザ用窯。The pizza kiln according to claim 1, wherein the exhaust inlet is formed over substantially the entire length of the side wall of the heating chamber . 前記2重に構成した天井壁から側壁にわたる部位の内面に複数本の凸条を形成したことを特徴とする請求項1または2に記載のピザ用窯。 3. The pizza kiln according to claim 1 , wherein a plurality of ridges are formed on an inner surface of a portion extending from the ceiling wall to the side wall configured in a double manner . 4.
JP2001050318A 2001-02-26 2001-02-26 Pizza kiln Expired - Lifetime JP4427098B2 (en)

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Publication number Priority date Publication date Assignee Title
JP2006230210A (en) * 2005-02-22 2006-09-07 Tsuji Kikai:Kk Oven apparatus for food
EP2061328A4 (en) * 2006-09-14 2010-08-25 Lincoln Foodservice Products L Oven with convection air current and energy savings features
JP5689663B2 (en) * 2010-12-02 2015-03-25 ほーむず珈琲株式会社 Firing kiln
JP6495061B2 (en) * 2015-03-19 2019-04-03 有限会社藤村製作所 Pizza kiln

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