JP4425700B2 - Multilayer flexographic printing plate and method for producing the same - Google Patents

Multilayer flexographic printing plate and method for producing the same Download PDF

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JP4425700B2
JP4425700B2 JP2004146100A JP2004146100A JP4425700B2 JP 4425700 B2 JP4425700 B2 JP 4425700B2 JP 2004146100 A JP2004146100 A JP 2004146100A JP 2004146100 A JP2004146100 A JP 2004146100A JP 4425700 B2 JP4425700 B2 JP 4425700B2
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resin composition
photosensitive resin
printing plate
liquid photosensitive
flexographic printing
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JP2005326722A (en
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正宏 吉田
晋 浅田
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Asahi Kasei E Materials Corp
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本発明は、液状感光性樹脂組成物を用いた多層フレキソ印刷版及びその製造方法に関する。 The present invention relates to a multilayer flexographic printing plate using a liquid photosensitive resin composition and a method for producing the same.

フレキソ印刷は、その柔軟な版材の特徴により幅広い被印刷体への印刷が可能であり、印刷現場でのオペレーションが容易であることから益々その用途を広げており、特に活性光線照射によるラジカル重合反応によりレリーフ部分の感光層のみを硬化させる露光工程の後、レリーフ部分以外の未硬化樹脂組成物を所定の洗浄液(現像液)で溶解除去、あるいは膨潤分散させて機械的に除去することにより、硬化部分のみをレリーフとして版表面に出現させる現像工程によって得られる感光性樹脂組成物を用いたフレキソ印刷版は、微細レリーフの画像再現性に優れ、製版時間が短いことが特徴であり、フレキソ印刷の用途拡大に大きく寄与してきた。 Flexographic printing is widely used because it can be printed on a wide range of substrates due to its flexible plate characteristics, and its operation on the printing site is easy. In particular, radical polymerization by irradiation with actinic rays is used. After the exposure step of curing only the photosensitive layer of the relief part by reaction, the uncured resin composition other than the relief part is dissolved and removed with a predetermined cleaning solution (developer) or mechanically removed by swelling and dispersing, A flexographic printing plate using a photosensitive resin composition obtained by a development process in which only a cured portion appears as a relief on the plate surface is characterized by excellent fine-relief image reproducibility and short plate-making time. Has greatly contributed to the expansion of applications.

特にフレキソ印刷が好適に用いられる容器・包装材料用途の印刷、なかでも段ボール印刷は、その段ボールシートが波状に変形した中芯(以下フルートと略)の片面または両面に板紙を貼ったもの、あるいはそれらを積層した構造であることからそのシート表面に凹凸が存在すること、その原材料が新聞紙、古紙等の再生原料を多く使用するためその紙質は繊維が荒く粗雑であることから、フレキソ印刷の特徴が最も発揮される用途であり、製版コストが安価で短納期である液状感光性樹脂組成物を用いたフレキソ印刷版が一般的に用いられている。
フレキソ印刷の印刷物の品質は、ベタ画像(均一な色付けを目的とした画像領域)にインク擦れがなく、尚且つ文字部分や網点画像が鮮明に再現されることが優れた印刷物として評価されるが、インク濃度が高く、印刷版表面へのインク供給量が多い段ボール印刷では、ベタ画像のインク潰し品質を得るために比較的高い印圧で印刷が行われるために、微細画像においてはレリーフ変形による文字太りや、印刷画像周辺部のインクが厚く着肉するマージナル現象の影響により、微細文字の鮮明性に欠け、網点画像の階調表現力に乏しい印刷となる傾向にある。
In particular, printing for containers and packaging materials in which flexographic printing is preferably used, especially corrugated cardboard printing, in which the corrugated sheet is a corrugated sheet deformed in a wavy shape (hereinafter abbreviated as flute) with paperboard pasted on one or both sides, or Flexographic printing is characterized by the fact that there are irregularities on the sheet surface due to the laminated structure, and because the raw material uses many recycled raw materials such as newspaper and waste paper, the paper quality is rough and rough. Is a flexographic printing plate using a liquid photosensitive resin composition having a low plate making cost and a short delivery time.
The quality of flexographic printed matter is evaluated as an excellent printed matter that solid images (image areas for the purpose of uniform coloring) are free from ink rubbing and that character portions and halftone images are clearly reproduced. However, in corrugated cardboard printing with a high ink density and a large amount of ink supplied to the printing plate surface, printing is performed at a relatively high printing pressure in order to obtain solid ink crushing quality. Due to the thickening of the characters and the marginal phenomenon in which the ink around the printed image is thickly thick, there is a tendency that the fine character lacks clarity and the halftone image has poor gradation expression.

さらに段ボール印刷では、段ボール印刷の現場で生じる段ボールシートの切り屑、紙粉が印刷版表面に付着した状態で印刷されると印刷不良の原因となり、そのために印刷作業を停止することは生産性の低下に繋がるため、付着物が少ない印刷版が望まれる。
液状感光性樹脂組成物を用いたフレキソ印刷版では、この様な印刷品質や紙粉付着の問題を複数の樹脂組成物を多層化した印刷版の構成により解決する方法として、特許文献1〜4の方法が開示されている。
Furthermore, in corrugated cardboard printing, if the cardboard sheet chips and paper dust generated on the corrugated board printing site are attached to the surface of the printing plate, printing can be a cause of printing failure. Since it leads to a decrease, a printing plate with less deposits is desired.
In a flexographic printing plate using a liquid photosensitive resin composition , Patent Documents 1 to 4 disclose methods for solving such problems of printing quality and paper dust adhesion by the configuration of a printing plate in which a plurality of resin compositions are multilayered. This method is disclosed.

特許文献1は、レリーフ表層樹脂組成物の硬化物が下層樹脂組成物の硬化物に対してショア硬度で10度高いことを特徴とする二層化フレキソ印刷版であり、なかでも実施例4では段ボール印刷における効果として紙粉付着性の低下を挙げている。
特許文献2は、下層樹脂組成物の光重合速度がレリーフ表層樹脂組成物の約15〜200倍であり、両層の硬化物のモジュラスに少なくとも約3.5kg/cm2の差を有することを特徴とするフレキソ印刷版であり、なかでも実施例9では硬度22度のレリーフ表層(3.18mm)樹脂組成物と硬度50度の下層(3.18mm)樹脂組成物から成る二層化フレキソ版では、硬度22度の樹脂組成物から成る単層版に対して段ボール印刷におけるベタの塗り潰し性に優れるとしている。
特許文献3は、段ボール用バーコード印刷における印刷寸法精度とインクののりを改良する印刷版として、レリーフ表層樹脂組成物の硬化物の厚みが0.2〜3.0mm、ショアA硬度35〜55度、下層樹脂組成物の硬化物の厚みがレリーフ表層樹脂組成物の硬化物の2倍以上、ショアA硬度がレリーフ表層樹脂組成物の硬化物の5〜20度の範囲で低いことを特徴とした二層化フレキソ印刷版を開示している。
Patent Document 1 is a double-layered flexographic printing plate characterized in that the cured product of the relief surface resin composition is 10 degrees higher in shore hardness than the cured product of the lower layer resin composition. As an effect in corrugated cardboard printing, reduction of paper dust adhesion is cited.
Patent Document 2 is characterized in that the photopolymerization rate of the lower layer resin composition is about 15 to 200 times that of the relief surface layer resin composition , and the modulus of the cured product of both layers has a difference of at least about 3.5 kg / cm 2. In Example 9, in the case of a double-layered flexographic plate comprising a relief surface layer (3.18 mm) resin composition having a hardness of 22 degrees and a lower layer (3.18 mm) resin composition having a hardness of 50 degrees, in Example 9. In addition, it is said that solid coating in corrugated cardboard printing is excellent for a single layer plate made of a resin composition having a hardness of 22 degrees.
Patent Document 3 discloses a printing plate for improving printing dimensional accuracy and ink paste in corrugated bar code printing, in which the thickness of the cured surface resin composition is 0.2 to 3.0 mm, and Shore A hardness is 35 to 55. The thickness of the cured product of the lower layer resin composition is at least twice that of the cured product of the relief surface resin composition , and the Shore A hardness is low in the range of 5 to 20 degrees of the cured product of the relief surface resin composition. A two-layer flexographic printing plate is disclosed.

また、特許文献4は、ベタ画像のインクの潰しと細字、細線部を鮮明に印刷する目的を両立する印刷版として、物性の異なる樹脂組成物を積層してなる多層化領域と一種の樹脂組成物による単層構造が混在して成る部分多層化印刷版を開示している。
しかしながら、特許文献1〜4の技術を用いても、近年、宣伝公告を目的とした段ボールの美粧化傾向が益々高まる中、印刷中の紙粉付着に関する問題が少なく、フレキソ版材に対する高度な印刷品質に対する要求、すなわち、ベタ画像のインクの潰し性に優れ、微小凸文字画像、ベタ内凹文字画像が鮮明に印刷され、網点画像部が明るく、段ボールのフルートに沿って生じる段目現象を改善する段ボール用液状感光性フレキソ印刷版は得られていない。
特開昭54−92402号公報 特開昭55−6392号公報 特開昭62−296142号公報 特開昭62−288847号公報
Further, Patent Document 4 discloses a multi-layered region formed by laminating resin compositions having different physical properties and a kind of resin composition as a printing plate that achieves the purpose of clearly printing the solid image ink crushing and fine characters and fine line portions. single-layer structure is disclosed a partially multilayered printing plate made of a mixture according to the object.
However, even if the techniques of Patent Documents 1 to 4 are used, there is little problem with paper dust adhesion during printing as the trend of cosmetic decoration of cardboard for the purpose of advertising announcements has been increasing in recent years. Demand for quality, that is, excellent crushability of solid image ink, minute convex character images and solid indented character images are printed clearly, halftone dot image area is bright, and the step phenomenon that occurs along the corrugated flute An improved liquid photosensitive flexographic printing plate for corrugated cardboard has not been obtained.
JP 54-92402 A JP 55-6392 A Japanese Patent Laid-Open No. 62-296142 JP-A-62-2288847

本発明の目的は、一枚の印刷版において、多層構造かつ印刷表面に異なる樹脂組成物選択的に配置されることで、多様な印刷精度の要求に対応しうる印刷版を提供することにある。さらに、印刷中の紙粉付着に関する問題が少なく、ベタ画像のインクの潰し性に優れ、微小凸文字画像、ベタ内凹文字画像が鮮明に印刷され、網点画像部が明るく、段ボールのフルートに沿って生じる段目現象を改善する段ボール用液状感光性フレキソ印刷版とその製造方法を提供するものである。 An object of the present invention, in a single printing plate, that the different resin composition to multilayer structure and the printed surface is in Rukoto selectively placed, provides a printing plate that may correspond to the requirements of a variety of printing precision is there. In addition, there are few problems related to paper dust adhesion during printing, excellent crushing properties of solid image ink, minute convex character images and solid indented character images are clearly printed, halftone dot image area is bright, and flute of cardboard The present invention provides a liquid photosensitive flexographic printing plate for corrugated board which improves the step phenomenon occurring along the same and a method for producing the same.

本発明者等は、かかる課題を解決するために鋭意研究した結果、画像領域全域について版厚に厚み方向に組成の異なる樹脂組成物を積層配置する多層フレキソ印刷版の技術に加え、さらに印刷版表面において画像に応じて組成の異なる樹脂組成物を配置することが効果的であることを見いだし、本発明を完成するに至った。 As a result of diligent research to solve such problems, the present inventors have found that in addition to the technology of multilayer flexographic printing plates in which resin compositions having different compositions in the thickness direction in the plate thickness are laminated over the entire image region, the printing plate It has been found that it is effective to dispose resin compositions having different compositions according to the image on the surface, and the present invention has been completed.

すなわち、本発明は、下記の通りである。
1. 全画像領域において、印刷版表面に用いる少なくとも二種類以上の組成の異なる液状感光性樹脂組成物からなる上部層、前記上部層とは組成の異なる液状感光性樹脂組成物からなる下部層と、からなる二層以上の積層物を露光・現像して得られる多層フレキソ印刷版であって、
前記上部層を構成する少なくとも二種類以上の組成の異なる液状感光性樹脂組成物それぞれ選択的に配置されており、
前記上部層を構成する少なくとも二種類以上の液状感光性樹脂組成物のうち、少なくとも一種類の液状感光性樹脂組成物が水素引き抜き型光開始剤を含有し、下部層を構成する液状感光性樹脂組成物が水素引き抜き型光開始剤を含有しない多層フレキソ印刷版。
2. 前記上部層が一定厚みを有し、前記下部層が単一組成の液状感光性樹脂組成物から成りかつ一定厚みを有し、上部層と下部層との間で同一組成の感光性樹脂組成物が連続して存在しないことを特徴とする1.に記載の多層フレキソ印刷版。
3. 前記上部層を構成する二種類以上の液状感光性樹脂組成物が光硬化した際の何れかの硬度が、前記下部層を構成する液状感光性樹脂組成物が光硬化した際の硬度より高いことを特徴とする1.または2.に記載の多層フレキソ印刷版。
4. 前記上部層を構成する二種以上の液状感光性樹脂組成物の何れかの不溶化最小露光量が、前記下部層を構成する液状感光性樹脂組成物の不溶化最小露光量より大きいことを特徴とする1.〜3.のいずれかに記載の多層フレキソ印刷版。
That is, the present invention is as follows.
1. In the entire image area, an upper layer composed of at least two kinds of liquid photosensitive resin compositions having different compositions used on the printing plate surface, and a lower layer composed of a liquid photosensitive resin composition having a composition different from that of the upper layer, A multilayer flexographic printing plate obtained by exposing and developing a laminate of two or more layers comprising :
Liquid photosensitive resin compositions having different compositions comprising at least two types constituting the upper layer are selectively disposed respectively.
Among the at least two kinds of liquid photosensitive resin compositions constituting the upper layer, at least one kind of liquid photosensitive resin composition contains a hydrogen abstraction type photoinitiator, and the liquid photosensitive resin constituting the lower layer A multilayer flexographic printing plate wherein the composition does not contain a hydrogen abstraction type photoinitiator .
2. Having the upper layer is constant thickness, the lower layer has a formation Li Kui constant thickness from a liquid photosensitive resin composition having a single composition, the photosensitive resin composition of the same composition between the upper layer and the lower layer 1. The object is characterized by the absence of continuous 1 A multilayer flexographic printing plate as described in 1.
3. Any hardness at the time of two or more kinds of liquid photosensitive resin composition is photocured constituting the upper layer is higher than the hardness when the liquid photosensitive resin composition constituting the lower layer is photocured Characterized by Or 2. A multilayer flexographic printing plate as described in 1.
4). Either insolubilizing the minimum exposure amount of the upper layer of two or more kinds of liquid photosensitive resin composition constituting the, being greater than insolubilized minimum exposure amount of liquid photosensitive resin composition constituting the lower layer 1. ~ 3. A multilayer flexographic printing plate according to any one of the above.

5. 前記上部層を構成する二種類以上の液状感光性樹脂組成物の内、少なくともベタ画像表面領域を形成する液状感光性樹脂が水素引き抜き型光開始剤を含有する1.〜4.のいずれかに記載の多層フレキソ印刷版。
6. 前記水素引き抜き型開始剤がベンゾフェノンであることを特徴とする1.〜5.のいずれかに記載の多層フレキソ印刷版。
7. 1.〜6.のいずれかに記載の多層フレキソ印刷版を製造する方法であって、
(a)不飽和プレポリマー、(b)エチレン性不飽和モノマー、(c)光重合開始剤を含有して成り、それぞれ組成の異なる液状感光性樹脂組成物A、液状感光性樹脂組成物B、液状感光性樹脂組成物Cを用い、
(1) 画像領域の任意の場所に保護フィルムを介して液状感光性樹脂組成物AをXmm以下の厚みで塗布する工程(上部層1塗工工程)
(2) その上から画像領域全体に液状感光性樹脂組成物Bを塗布した後、保護フィルム上Xmmの間隔でドクターブレードを用いて塗布樹脂組成物全体の厚みを一定にする工程(上部層2塗工工程)
(3) さらにその上から画像領域全体に液状感光性樹脂組成物Cを塗布した後、保護フィルム上Ymmの間隔でドクターブレードを用いて塗布樹脂全体の厚みを一定にする工程(下部層塗工工程)
(ここでX、Yは、0.05≦X<Y≦10の関係が成立する数値を表す。)
を含む成型・露光工程、現像工程を含み、液状感光性樹脂組成物AおよびBのうち、少なくとも一方が水素引き抜き型光開始剤を含有し、液状感光性樹脂組成物Cが水素引き抜き型光開始剤を含有しないことを特徴とする多層フレキソ印刷版の製造方法。
5). Of the two or more types of liquid photosensitive resin compositions constituting the upper layer , at least the liquid photosensitive resin forming the solid image surface region contains a hydrogen abstraction type photoinitiator. ~ 4. A multilayer flexographic printing plate according to any one of the above.
6). 1. The hydrogen abstraction type initiator is benzophenone . ~ 5. A multilayer flexographic printing plate according to any one of the above.
7). 1. ~ 6. A method for producing a multilayer flexographic printing plate according to any one of
(A) unsaturated prepolymer, (b) an ethylenically unsaturated monomer, (c) a liquid photosensitive resin composition A, a liquid photosensitive resin composition B each comprising a photopolymerization initiator and having different compositions , Using the liquid photosensitive resin composition C,
(1) A process of applying the liquid photosensitive resin composition A with a thickness of X mm or less to an arbitrary area of the image area through a protective film (upper layer 1 coating process)
(2) Step of applying the liquid photosensitive resin composition B to the entire image area from above, and then making the thickness of the entire coating resin composition constant using a doctor blade at intervals of X mm on the protective film (upper layer 2 Coating process)
(3) Further, after the liquid photosensitive resin composition C is applied to the entire image area from above, the thickness of the entire applied resin is made constant using a doctor blade at intervals of Ymm on the protective film (lower layer coating) Process)
(Here, X and Y represent numerical values that satisfy the relationship of 0.05 ≦ X <Y ≦ 10.)
Molding and exposure steps including a development step seen including, among the liquid photosensitive resin compositions A and B, at least one of containing hydrogen abstraction type photoinitiators, liquid photosensitive resin composition C is hydrogen abstraction type light multi layer flexographic printing plate manufacturing method of you characterized by containing no initiator.

本発明の多層フレキソ印刷版は、一枚の印刷版において、多層構造かつ印刷表面に異なる樹脂組成物選択的に配置されることで、多様な印刷精度の要求に対応しうる。また、本発明の多層フレキソ印刷版は、印刷中の紙粉付着に関する問題が少なく、ベタ画像のインクの潰し性に優れ、微小凸文字画像、ベタ内凹文字画像が鮮明に印刷され、網点画像部が明るく、段ボールのフルートに沿って生じる段目現象を改善された印刷物が得られる効果を有し、さらに本発明の多層フレキソ印刷版の製造方法は、各層の厚み精度に優れた印刷版の製造を可能にする効果を有する。 Multilayer flexographic printing plate of the present invention, in a single printing plate, in Rukoto different resin composition to multilayer structure and the printing surface is selectively disposed, it may correspond to the requirements of a variety of printing accuracy. In addition, the multilayer flexographic printing plate of the present invention has few problems related to paper dust adhesion during printing, has excellent crushing properties of solid image ink, fine convex character images, solid indented character images are clearly printed, and halftone dots The method for producing a multilayer flexographic printing plate according to the present invention has an effect of obtaining a printed matter with a bright image portion and improved stepping phenomenon generated along the flute of the cardboard. It has the effect of making it possible to manufacture.

以下、本発明について、特にその好ましい態様を中心に、詳細に説明する。
本発明の一つは、新規な積層様式によって構成したフレキソ印刷版である。
本発明の多層フレキソ印刷版に適用し得る液状感光性樹脂組成物は、特に制限されるものではないが、代表的なものとしては、重合性2重結合を分子中少なくとも1個以上有する不飽和プレポリマーと光重合開始剤、重合性2重結合を有するエチレン性不飽和単量体を含む感光性樹脂組成物であり、不飽和プレポリマーとしては、例えば不飽和ポリエステル、不飽和ポリウレタン、不飽和ポリアミド、不飽和ポリアクリレート樹脂、不飽和ポリメタクリレート樹脂及びこれらの各種変性物等を少なくとも1種類以上用いたものを挙げることができ、具体的には、例えば特公昭51−37320号公報、特開平01−245245号公報、特開平04−095959号公報、特開平3−157657号公報、特開平07−295218号公報、特公平02−010165号公報、特公昭55−034930号公報、特開平10−153858号公報に記載されているものを挙げることができる。
Hereinafter, the present invention will be described in detail with a focus on preferred embodiments.
One aspect of the present invention is a flexographic printing plate constituted by a novel lamination mode.
The liquid photosensitive resin composition that can be applied to the multilayer flexographic printing plate of the present invention is not particularly limited, but as a representative one, unsaturated having at least one polymerizable double bond in the molecule. A photosensitive resin composition containing a prepolymer, a photopolymerization initiator, and an ethylenically unsaturated monomer having a polymerizable double bond. Examples of the unsaturated prepolymer include unsaturated polyester, unsaturated polyurethane, unsaturated Examples thereof include polyamides, unsaturated polyacrylate resins, unsaturated polymethacrylate resins, and various modified products thereof. Specifically, for example, Japanese Patent Publication No. 51-37320, No. 01-245245, JP-A No. 04-095959, JP-A No. 3-157657, JP-A No. 07-295218, Fair 02-010165, JP-can be exemplified those described in JP-B 55-034930 and JP Hei 10-153858.

本発明に用いる液状感光性樹脂組成物は、後述する成型・露光工程の温度領域において流動性を呈し、更には1〜200Pa・sの範囲に粘度を有することが好ましい。1Pa・sより低い粘度では本発明の多層フレキソ印刷版を成型・露光する際に各樹脂組成物層の厚みを一定にすることが困難であり、200Pa・sを超える粘度では多層構造を成型した後に全体版厚を一定にするための待ち時間が多く必要となるため、より好ましい粘度範囲は10〜150Pa・sである。
また、多層フレキソ版に用いる複数の樹脂組成物の粘度は凡そ一定であることが好ましい。
Liquid photosensitive resin composition used in the present invention exhibits fluidity in a temperature range below molding-exposure step, and more preferably has a viscosity in the range of 1~200Pa · s. The viscosity not lower than 1 Pa · s, it is difficult to make constant the thickness of each resin composition layer when the molding and exposing the multi-layer flexographic printing plate of the present invention, the multilayer in viscosity that exceed 200 Pa · s Since a longer waiting time is required for making the overall plate thickness constant after the structure is molded, a more preferable viscosity range is 10 to 150 Pa · s.
Moreover, it is preferable that the viscosity of the plurality of resin compositions used in the multilayer flexographic plate is approximately constant.

本発明の多層フレキソ印刷版は、好ましくは3種類以上の異なる組成の液状感光性樹脂組成物の積層物を成型・露光工程に供することによって実現でき、その異なる組成の液状感光性樹脂組成物とは、すなわち、液状感光性樹脂組成物の必須成分である重合性2重結合を分子中少なくとも1個以上有するプレポリマー、光重合開始剤、重合性2重結合を有するエチレン性不飽和単量体について、化学構造の異なる原料を使用した組成、あるいは配合割合が異なる組成であり、さらに液状感光性樹脂組成物に適宜添加することが可能な熱重合安定剤、紫外線吸収剤、光安定剤、連鎖移動剤、染料、顔料、滑剤、無機充填剤、界面活性剤、可塑剤、加水分解抑制剤等についても異なる化合物を使用することも樹脂組成物の違いの要素となり得る。 The multilayer flexographic printing plate of the present invention can be realized preferably by subjecting a laminate of liquid photosensitive resin compositions of three or more different compositions to a molding / exposure step, and a liquid photosensitive resin composition of the different compositions and That is, a prepolymer having at least one polymerizable double bond in the molecule, which is an essential component of the liquid photosensitive resin composition , a photopolymerization initiator, and an ethylenically unsaturated monomer having a polymerizable double bond The composition using raw materials having different chemical structures, or the composition is different in composition ratio, and further can be added to the liquid photosensitive resin composition as appropriate. Thermal polymerization stabilizer, ultraviolet absorber, light stabilizer, chain The use of different compounds for transfer agents, dyes, pigments, lubricants, inorganic fillers, surfactants, plasticizers, hydrolysis inhibitors, etc. can also be an element of the difference in the resin composition .

本発明の多層フレキソ印刷版がその目的である優れた印刷品質を実現するためには、適用した異種液状感光性樹脂組成物が結果として物理的特性が異なっていることが重要であり、例えば、露光・成型工程においては光重合速度、光硬化物としては硬度、反発弾性、各種溶媒に対する膨潤性や濡れ性、一定の期間保存した時の性状としては機械物性の安定性、滑剤の析出性、等が挙げられ、その物性を発現する液状感光性樹脂の組成物については何ら制限されるものではない。
なかでも本発明の多層フレキソ印刷版では、光重合速度、光硬化物硬度、各種溶媒に対する濡れ性の異なる樹脂組成物を印刷版の厚み方向で上下に多層化し、さらに版表面においても二種類以上の異なる樹脂組成物を印刷デザインによって選択的に配置することが効果的であり、印刷品質を向上させるために好ましい物性の違いについてさらに詳しく述べる。
In order to achieve the excellent print quality that the multilayer flexographic printing plate of the present invention is the purpose of, it is important that the different liquid photosensitive resin composition applied results in different physical properties, for example, In the exposure and molding process, photopolymerization speed, photocured product hardness, rebound resilience, swelling and wettability to various solvents, stability when stored for a certain period of time, mechanical property stability, lubricant precipitation, The composition of the liquid photosensitive resin that expresses the physical properties is not limited at all.
In particular, in the multilayer flexographic printing plate of the present invention, a resin composition having different photopolymerization speed, photocured product hardness, and wettability to various solvents is multilayered vertically in the thickness direction of the printing plate, and two or more types are also formed on the plate surface. It is effective to selectively dispose different resin compositions depending on the printing design, and the difference in physical properties preferable for improving the printing quality will be described in more detail.

まず光硬化物の硬度に関する違いについて説明する。
感光性樹脂組成物を用いた印刷版の製造方法において、光硬化物の硬度が異なる樹脂組成物を上下に積層した版構成では、印刷版表面を成す上部層に高硬度組成を用いることにより網点画像、細かい凸文字の印刷による文字太りを抑制する方法が知られており、本発明のフレキソ印刷版においても同様の技術が利用可能である。
本発明の多層フレキソ印刷版に硬度の異なる樹脂組成物を用いる場合、例えば印刷版表面の網点画像、細かい凸文字領域に光硬化物硬度Haを発現する樹脂組成物Aを、印刷版表面のべた画像を含むその他の領域に光硬化物硬度Haを発現する樹脂組成物Bを、さらにそれらの下層に光硬化物硬度Haを発現する樹脂組成Cを配置して成る多層フレキソ印刷版を作成する時、それぞれの光硬化物硬度Ha、Ha、Haは、Ha>Ha≧Haの関係であることが好ましい。
First, the difference regarding the hardness of the photocured product will be described.
In a printing plate manufacturing method using a photosensitive resin composition, in a plate configuration in which resin compositions having different hardnesses of a photocured product are stacked one above the other, a high hardness composition is used for the upper layer constituting the printing plate surface. A method of suppressing character thickening due to printing of dot images and fine convex characters is known, and the same technique can be used in the flexographic printing plate of the present invention.
When resin compositions having different hardnesses are used in the multilayer flexographic printing plate of the present invention, for example, a halftone dot image on the printing plate surface, a resin composition A that expresses photocured product hardness Ha A in fine convex character areas, Multilayer flexographic printing plate comprising resin composition B expressing photocured material hardness Ha B in other regions including solid images, and resin composition C expressing photocured material hardness Ha C as a lower layer. When preparing the above, it is preferable that the respective photocured product hardnesses Ha A , Ha B , and Ha C have a relationship of Ha A > Ha B ≧ Ha C.

印刷版に用いる液状感光性樹脂組成物の光硬化物の硬度は、後述するテクロック式デューロメーターで測定したショアA硬度で表されることが一般的であり、以下各種樹脂組成物の好ましい光硬化物硬度について、ショアA硬度によってさらに詳しく説明する。
印刷版表面の網点画像、細かい文字領域に配置する樹脂組成物Aの光硬化物硬度Haは、べた画像領域を含むその他の領域に配置する樹脂組成物Bの光硬化物硬度Haに対して、5度〜40度の範囲で大きいことが好ましい。HaとHaとの硬度差が5度より少ない時には、本発明の効果である段ボール印刷における網点画像の段目解消効果、細かい文字の解像性向上の効果が得られにくく、40度を越えて大きい時には網点、細かい凸文字画像のインクカスレが生じ易くなるため、HaはHaに対して10度〜30度の範囲で大きいことがより好ましい。
The hardness of the photocured product of the liquid photosensitive resin composition used for the printing plate is generally represented by the Shore A hardness measured with a teclock type durometer, which will be described later. The object hardness will be described in more detail by Shore A hardness.
Halftone image surface of the printing plate, the photocured product hardness Ha A resin composition A to place the small print area, the photocured product hardness Ha B of the resin composition B be located in other areas, including a solid image area On the other hand, it is preferably large in the range of 5 to 40 degrees. When the hardness difference between Ha A and Ha B is less than 5 degrees, it is difficult to obtain the effect of eliminating halftone dot images in corrugated cardboard printing and the effect of improving the resolution of fine characters, which are the effects of the present invention. When it is larger than the range, halftone dots and ink distortion of fine convex character images are likely to occur. Therefore, it is more preferable that Ha A is larger than Ha B in the range of 10 to 30 degrees.

網点画像、細かい凸文字領域以外のべた画像領域を含む領域に配置する樹脂組成物Bの光硬化物硬度Haは、印刷版全体の下層領域を成す樹脂組成Cの光硬化物硬度Haに対して、略同程度とするか、あるいは上下層の硬度差によるクッション効果で優れたベタ画像のインク潰しを得るためには25度より少ない範囲で大きいことが好ましい。HaとHaとの硬度差が、3度より少ない時にはクッション効果が現れにくく、25度を超えて大きい時にはベタ画像のインクカスレが生じやすくなるため、HaはHaに対して5度〜20度の範囲で大きいことがより好ましい。
印刷版全体の下層領域を成す樹脂硬化物Cの光硬化物硬度Haは、15〜45度の範囲であることが好ましい。15度より少ない硬度では印圧に対する応力が発現されずベタのインク潰しが不十分となる場合があり、45度を越えた硬度では印刷版表面の樹脂組成物に対するクッション効果が現れにくいため、光硬化物硬度Haは20〜40度の範囲とすることがより好ましい。
The photocured material hardness Ha B of the resin composition B arranged in the area including the halftone image and the solid image area other than the fine convex character area is the photocured material hardness Ha C of the resin composition C constituting the lower layer area of the entire printing plate. On the other hand, in order to obtain a solid image ink crushing excellent in cushioning effect due to the hardness difference between the upper and lower layers, it is preferably larger in a range of less than 25 degrees. When the hardness difference between Ha B and Ha C is less than 3 degrees, the cushioning effect is difficult to appear, and when it exceeds 25 degrees, ink blur of a solid image is likely to occur. Therefore, Ha A is 5 degrees to Ha B. It is more preferable that it is large in the range of 20 degrees.
It is preferable that the photocured product hardness Ha C of the resin cured product C constituting the lower layer region of the entire printing plate is in the range of 15 to 45 degrees. When the hardness is less than 15 degrees, stress against printing pressure is not expressed and solid ink crushing may be insufficient. When the hardness exceeds 45 degrees, the cushioning effect against the resin composition on the printing plate surface is less likely to occur. The cured product hardness Ha C is more preferably in the range of 20 to 40 degrees.

次に光重合速度について説明する。
感光性樹脂組成物を用いた印刷版の製造方法において、光重合速度の異なる樹脂組成物を上下二層に積層した版構成では、下層部の樹脂組成物に対して重合速度の遅い樹脂組成物を上層部に用いることによって、露光による画像太りが抑制されたレリーフが得られることが知られており、本発明においても同様の技術が利用可能である。
印刷版に用いる液状感光性樹脂組成物の光重合速度は、特許第3158369号公報にTO法(thickness optimization法)として記載されている方法と類似の方法によって求められ、液状感光性樹脂組成物を水性溶液に対して化学的に不溶化させるために必要な最小露光量(mJ/cm)として表される。
Next, the photopolymerization rate will be described.
In a printing plate manufacturing method using a photosensitive resin composition, in a plate structure in which resin compositions having different photopolymerization rates are laminated in two upper and lower layers, a resin composition having a lower polymerization rate than the lower layer resin composition It is known that a relief in which image thickening due to exposure is suppressed can be obtained by using for the upper layer portion, and the same technique can be used in the present invention.
The photopolymerization rate of the liquid photosensitive resin composition used in the printing plate is determined by methods analogous to those described as TO method (Thickness optimization method) in Japanese Patent No. 3158369, a liquid photosensitive resin composition Expressed as the minimum exposure (mJ / cm 2 ) required to chemically insolubilize the aqueous solution.

本発明の多層フレキソ印刷版に光重合速度の異なる樹脂組成物を用いる場合、例えば印刷版表面の網点画像、細かい文字領域に不溶化最小露光量Qを有する樹脂組成物Aを、印刷版表面のべた画像を含むその他の領域に不溶化最小露光量Qを有する樹脂組成物Bを、さらにそれらの下層に不溶化最小露光量Qを有する樹脂組成物Cを配置して成る多層フレキソ印刷版を作成する時、それぞれの不溶化最小露光量Q、Q、Qの関係は、Q≧Q>Qが成り立つよう設計することが好ましい。
印刷版表面に位置する樹脂組成物A、樹脂組成物Bと印刷版下層領域を構成する樹脂組成物Cの間では、Qに対してQあるいはQが、略同一かあるいは10倍より少ない範囲で大きいことが好ましい。
When using a multi-layer flexographic printing plate to a different resin composition of the photopolymerization rate of the present invention, for example, the halftone image surface of the printing plate, the resin composition A having insolubilizing minimum exposure amount Q A fine character area, the printing plate surface A multilayer flexographic printing plate in which a resin composition B having an insolubilized minimum exposure amount QB is disposed in other areas including a solid image and a resin composition C having an insolubilized minimum exposure amount QC is disposed below them. when creating each insolubilized minimum exposure amount Q a, Q B, the relationship of Q C is preferably designed Q aQ B> Q C is established as.
Between the resin composition A and the resin composition B located on the printing plate surface and the resin composition C constituting the printing plate lower layer region, Q A or Q B is substantially the same as Q C or more than 10 times It is preferable that it is large within a small range.

あるいはQがQに対して10倍を超えて大きい場合には、網点画像において液状樹脂組成物の硬化反応中の流動現象による異形レリーフが生じやすく、ベタ画像においてはベタツキが発生することもあり、印刷版レリーフの高精彩化を期待して印刷表面を成す上層領域と下層領域の光硬化特性を設計するには、Qに対してQあるいはQを1.5倍〜5倍の範囲で調整することがより好ましい。
一方、本発明の特徴である印刷版表面に位置する樹脂組成物Aと樹脂組成Bの間では、QとQとが略同一かあるいはQがQの5倍より少ない範囲で大きいことが好ましい。QがQより大きい場合、網点画像、細かい文字領域において高精細な印刷版レリーフを得る効果が十分でないことがあり、QがQの5倍を超える範囲で大きい場合、樹脂組成A領域と樹脂組成B領域の画像再現性のバランスをとりにくいことがあるため、QとQとは略同一かあるいはQがQの3倍より少ない範囲で大きいことがより好ましい。
When Q A or Q B is greater than 10 times the Q C is profiled relief by flow phenomena during the curing reaction of the liquid resin composition is likely to occur in the halftone image, the solid image stickiness occurred Sometimes it is, in designing the photocuring properties of the upper region and a lower region forming the expected printing surface high-definition of the printing plate relief, 1.5 times Q a or Q B against Q C It is more preferable to adjust within a range of ˜5 times.
On the other hand, between the resin composition A and the resin composition B located on the printing plate surface, which is a feature of the present invention, Q A and Q B are substantially the same or Q A is large in a range less than 5 times Q B It is preferable. If Q B is greater than Q A, may halftone image, the effect of obtaining a high-definition printing plate relief in fine print area not enough, when Q A is large in a range exceeding 5 times the Q B, a resin composition Since it may be difficult to balance the image reproducibility of the A region and the resin composition B region, it is more preferable that Q A and Q B are substantially the same or Q A is larger in a range less than three times Q B.

本発明の多層フレキソ印刷版に用いる光重合速度に関する組成の違いは、更にTO法で測定される最小不溶化露光量以外にも、版表面におけるラジカル反応の酸素阻害の影響に関する違いすなわち空気硬化性の違いや、現像後に行う殺菌灯による後露光に対する反応性の違い等も含むことができ、これらは印刷版表面の架橋反応を促進することによる粘着性除去に対して大きな効果があり、印刷中の紙粉付着の少ない版を得るためには重要である。
印刷版表面の架橋反応を促進するための樹脂組成としては、水素引き抜き型の光開始剤を含有することが好ましく、例えば置換又は無置換ベンゾフェノン類、置換または無置換芳香族ケトン類、o,p- キノン化合物類、置換または無置換チオキサントン類などが挙げられ、なかでもベンゾフェノン類を用いることが一般的であり、最も効果的なのはベンゾフェノンである。
The difference in composition regarding the photopolymerization rate used in the multilayer flexographic printing plate of the present invention is not only the minimum insolubilization exposure measured by the TO method, but also the difference in the influence of oxygen inhibition of radical reaction on the plate surface, that is, the air curing property. Differences and differences in reactivity to post-exposure by germicidal lamps performed after development can also be included, and these have a great effect on tackiness removal by promoting the crosslinking reaction of the printing plate surface, during printing It is important to obtain a plate with less paper dust adhesion.
The resin composition for accelerating the crosslinking reaction on the printing plate surface preferably contains a hydrogen abstraction type photoinitiator. For example, substituted or unsubstituted benzophenones , substituted or unsubstituted aromatic ketones, o, p -Quinone compounds, substituted or unsubstituted thioxanthones, etc. are mentioned. Among them, benzophenones are generally used, and benzophenone is the most effective.

しかし、ベンゾフェノンは活性光線の吸光度が高いため、紙粉付着に最も影響が大きいベタ画像部の粘着性が十分に減じるまで多く組成中に含有させた場合、数mmの版厚を有する段ボール用印刷版において良好なレリーフ形状を得ることが困難と成ることがあった。
本発明の多層フレキソ印刷版では、印刷版表面において粘着性を左右する表面反応性の異なる樹脂組成物を画像に応じて配置し、すなわち、紙粉付着の問題が大きいベタ画像にはベンゾフェノンを含有した樹脂組成物を配置し、表面積が少なく紙粉が付着しにくい凸文字あるいは網点画像領域にはベンゾフェノンを含まずにレリーフ再現性に優れる光開始剤組成を有する樹脂組成物を選択して配置することができ、版表面の粘着性除去のために犠牲となっていた印刷品質の高精細化が実現できる。
However, since benzophenone has a high absorptivity of actinic rays, corrugated cardboard printing having a plate thickness of several millimeters when it is included in the composition until the stickiness of the solid image portion, which has the greatest effect on paper dust adhesion, is sufficiently reduced. It may be difficult to obtain a good relief shape in the plate.
In the multilayer flexographic printing plate of the present invention, resin compositions having different surface reactivity that affect the adhesion on the printing plate surface are arranged according to the image, that is, a solid image having a large problem of paper dust adhesion contains benzophenone. place the resin composition was placed, the surface area is small paper dust hardly convex character or halftone image area adhering to select a resin composition having a photoinitiator composition having excellent relief reproducibility without the benzophenone In addition, it is possible to realize high definition of the printing quality that has been sacrificed for removing the tackiness of the plate surface.

本発明の多層フレキソ印刷版の版表面に用いる樹脂組成物としては、インクに対する濡れ性の異なる樹脂組成物を画像に応じて配置することも好ましい。
感光性樹脂組成物の硬化物のインクに対する濡れ性は、インクの表面自由エネルギーと印刷版表面の表面自由エネルギーとの相対的関係によって決定し、例えば段ボール印刷に一般的に用いられる水性インクの表面自由エネルギーはおよそ40〜50dyn/cmの範囲であり、感光性樹脂組成物によるフレキソ印刷版は40〜65dyn/cmの表面自由エネルギーを有している。
本発明の多層フレキソ印刷版では、表面自由エネルギーの異なる樹脂組成物を版表面樹脂組成物として配置する場合、ベタ画像領域に多くのインクを乗せて印刷し、網点や細字画像領域では少ないインクで印刷することが好ましく、そのためには各々の版表面に樹脂組成物の硬化物の表面自由エネルギーの差が5dyn/cm以上であることが好ましい。
表面自由エネルギーの差が5dyn/cmより少ない範囲ではその印刷品質向上効果は十分でない場合があり、また30dyn/cmを超える組み合わせではインク受理転移性の差からインクの濃淡が明らかになる場合があるために、より好ましくは10〜20dyn/cmの範囲で表面自由エネルギーの差を設定することである。
As the resin composition used on the plate surface of the multilayer flexographic printing plate of the present invention, it is also preferable to dispose resin compositions having different wettability with respect to ink according to the image.
The wettability of the cured product of the photosensitive resin composition to the ink is determined by the relative relationship between the surface free energy of the ink and the surface free energy of the printing plate surface. For example, the surface of an aqueous ink generally used for corrugated cardboard printing The free energy is in the range of approximately 40 to 50 dyn / cm, and the flexographic printing plate made of the photosensitive resin composition has a surface free energy of 40 to 65 dyn / cm.
In the multilayer flexographic printing plate of the present invention, when resin compositions having different surface free energies are arranged as the plate surface resin composition , printing is performed with a large amount of ink placed on the solid image area, and less ink in the halftone and fine print image areas. In order to achieve this, it is preferable that the difference in surface free energy of the cured product of the resin composition is 5 dyn / cm or more on each plate surface.
In the range where the difference in surface free energy is less than 5 dyn / cm, the effect of improving the printing quality may not be sufficient, and in the case of a combination exceeding 30 dyn / cm, the density of the ink may become apparent from the difference in ink acceptance transferability. Therefore, it is more preferable to set the difference in surface free energy in the range of 10 to 20 dyn / cm.

以上のように本発明の多層フレキソ印刷版に用いる多種の異なる樹脂組成物としては、主に光重合速度、光反応硬化物の硬度、製版して得られる版表面の表面自由エネルギーについて、版表面の画像領域間、あるいは上下積層構造間でそれらを印刷品質の改良目的に応じて適宜選択することが重要である。   As described above, the various resin compositions used in the multi-layer flexographic printing plate of the present invention mainly include the photopolymerization rate, the hardness of the photoreaction cured product, and the surface free energy of the plate surface obtained by plate making. It is important to select them appropriately between the image regions or between the upper and lower laminated structures according to the purpose of improving the print quality.

本発明の多層フレキソ印刷版は、異なる樹脂組成物の各々の特徴を同一印刷版において複合的に発現しようとするものであり、その全画像領域で上述の如き組成の異なる、好ましくは物理的性質の違いが明らかな感光性樹脂組成物により少なくとも二層以上の多層化構造を有し、且つ少なくとも二種類以上の物理的性質の異なる版表面を混在させて成ること以外は特に制限されるものはないが、その全画像領域で上述の如き組成の異なる、好ましくは物理的性質の違いが明らかな少なくとも二種類の液状感光性樹脂組成物が印刷版表面に混在するように積層されて成る一定厚みの上部層と一定厚みの単一組成の液状感光性樹脂組成物から成る下部層から成る多層化構造であることが好ましい。 The multilayer flexographic printing plate of the present invention intends to express each characteristic of different resin compositions in a composite manner in the same printing plate, and has different composition as described above, preferably physical properties in the entire image area. What is particularly limited except that the photosensitive resin composition has a multi-layered structure of at least two layers and a mixture of at least two types of plate surfaces having different physical properties. Although there is no constant thickness, the composition is laminated so that at least two kinds of liquid photosensitive resin compositions having different compositions as described above, preferably having different physical properties, are mixed on the printing plate surface in the entire image area. It is preferable that the multi-layered structure is composed of a lower layer made of a liquid photosensitive resin composition of a single composition having a constant thickness.

少なくとも二種類の液状感光性樹脂組成物が印刷版表面に選択的に配置されて成る一定厚みの上部層は特許文献4の技術により製造可能であり、この上部層に対して更に組成、物理的性質の異なる樹脂組成物を積層することによって、好ましくは3種類以上の性質の異なる樹脂組成物の複合効果によって優れた印刷品質の実現を可能にすることができる。
版厚の厚み方向に印刷版表面近傍の上部層と下部層の間に中間層を設けた三層構造や、下部層においてもクッション効果を更に改善する目的でレリーフ画像に応じて硬度の異なる樹脂組成物を複数配置することも可能であるが、後述する成型工程における作業性、優れた厚み精度を実現するため、また液状感光性樹脂組成物の本質的問題となる成型工程における気泡の巻込みを防ぐためにも、二種類の液状感光性樹脂組成物が印刷版表面に混在するように積層されて成る一定厚みの上部層と一定厚みの単一組成の液状感光性樹脂組成物から成る下部層からなる多層化構造とすることがより好ましい。
An upper layer having a constant thickness formed by selectively disposing at least two kinds of liquid photosensitive resin compositions on the surface of the printing plate can be produced by the technique of Patent Document 4, and the composition and physical properties of the upper layer are further increased. By laminating resin compositions having different properties, it is possible to realize excellent print quality by a composite effect of preferably three or more types of resin compositions having different properties.
Three-layer structure in which an intermediate layer is provided between the upper layer and lower layer near the printing plate surface in the thickness direction of the plate thickness, and resins having different hardness depending on the relief image for the purpose of further improving the cushioning effect in the lower layer Although it is possible to arrange a plurality of compositions, in order to realize workability in the molding process described later, excellent thickness accuracy, and entrainment of bubbles in the molding process, which is an essential problem of the liquid photosensitive resin composition In order to prevent this, the two layers of the liquid photosensitive resin composition are laminated so that they are mixed on the surface of the printing plate, and the lower layer is composed of a single layer of the liquid photosensitive resin composition having a constant thickness. More preferably, the multilayer structure is made of

本発明の多層フレキソ印刷版は、その版厚が2mm〜10mmの範囲であることが好ましく、段ボール印刷への対応としてレリーフ深度を約1.5mm以上とすることが求められることが多く、一般的な段ボール印刷機はフレキソ印刷版のパーツをキャリアシートの貼り付けて製造される刷版の厚みとして約7〜8mm程度の仕様のものが一般的であるために、より好ましい版厚は2.5〜8.0mmの範囲である。
本発明の多層フレキソ印刷版の印刷版表面に配置する上部層樹脂組成物の硬化物の厚みは、0.05mmを超え、印刷版全体厚みに対して約1/3以下の厚みであり、同時に下部層の厚みは約2/3以上であることが好ましい。0.05mmより少ない厚みでは硬度差による弾性特性の特徴が現れにくく、印刷版全体厚みの1/3以上の厚みではレリーフ再現性の向上効果を期待し上下樹脂組成物層間の感度差を大きくしにくいため、印刷版表面に配置する上部層樹脂組成物の硬化物の厚みは、0.1mmを超え、印刷版全体厚みに対して約1/4以下であることが好ましく、0.15〜1.0mmの範囲とすることが最も好ましい。
The multilayer flexographic printing plate of the present invention preferably has a plate thickness in the range of 2 mm to 10 mm, and is often required to have a relief depth of about 1.5 mm or more in order to cope with cardboard printing. Since a corrugated cardboard printing machine generally has a specification of about 7 to 8 mm as a thickness of a printing plate produced by attaching a flexographic printing plate part to a carrier sheet, a more preferable plate thickness is 2.5. It is the range of -8.0 mm.
The thickness of the cured product of the resin composition of the upper layer disposed on the printing plate surface of the multilayer flexographic printing plate of the present invention is more than 0.05 mm and about 1/3 or less of the total thickness of the printing plate, At the same time, the thickness of the lower layer is preferably about 2/3 or more. If the thickness is less than 0.05 mm, the characteristics of the elastic properties due to the difference in hardness hardly appear, and if the thickness is more than 1/3 of the total thickness of the printing plate, the sensitivity difference between the upper and lower resin composition layers is increased with the expectation of improving the reproducibility of relief. Therefore, the thickness of the cured product of the resin composition of the upper layer disposed on the printing plate surface is preferably more than 0.1 mm and about 1/4 or less with respect to the entire printing plate thickness, The range of 1.0 mm is most preferable.

印刷版表面に配置する上部層においては、複数の組成の異なる樹脂組成物が画像に応じて配置され、その隣り合った樹脂組成物間の厚みは略同一であるか、上部層においても積層構造を有するように配置することが好ましい。
例えば、樹脂組成物Aと樹脂組成物Aより光硬化物硬度が低い樹脂組成物Bについて、網点画像、細かい文字領域に樹脂組成物Aを、印刷版表面のべた画像を含むその他の領域に樹脂組成物Bを配置する場合、選択的に配置する必要性が高い樹脂組成物Aの厚みを薄くして、樹脂組成物Bは製版画像全領域に対して樹脂組成物Aの厚みも含めて一定の厚みと成るように塗布することにより、結果として上部層においても非常に薄膜も積層構造が形成されることとなり、特に硬度差を特徴とする構成の場合、下層に配置する樹脂組成物の硬度も含めて厚み方向の硬度変化が緩やかになり、弾性特性の更なる向上が得られる。
In the upper layer arranged on the surface of the printing plate, a plurality of resin compositions having different compositions are arranged according to the image, and the thickness between the adjacent resin compositions is substantially the same, or the upper layer is also a laminated structure It is preferable to arrange so that it has.
For example, for the resin composition A and the resin composition B having a lower photocured product hardness than the resin composition A, the halftone image, the resin composition A in a fine character region, and the other region including a solid image on the printing plate surface When the resin composition B is disposed, the thickness of the resin composition A, which is highly required to be selectively disposed, is reduced, and the resin composition B includes the thickness of the resin composition A with respect to the entire plate-making image. As a result, a laminated structure is formed in both the upper layer and the very thin film by coating so as to have a constant thickness. Especially in the case of a configuration characterized by a hardness difference, the resin composition disposed in the lower layer The hardness change in the thickness direction including the hardness becomes gradual, and further improvement of the elastic characteristics can be obtained.

本発明の多層フレキソ印刷版の略図を図3に、また従来技術により得られる多層フレキソ印刷版の略図を図4(a)、(b)に示す。
本発明のもう一つは液状感光性樹脂組成物から成る新規な段ボール用多層フレキソ印刷版の製造方法であり、以下に詳しく説明する。
液状感光性樹脂組成物によるフレキソ印刷版の製造方法は、成型・露光工程、現像工程、後露光工程を含む製版方法によって行われることが一般的である。
本発明の多層フレキソ印刷版の製造方法では、その成型・露光工程に特徴があり、現像工程、後露光工程、更に目的に応じて付加されるその他の工程、例えば乾燥工程、表面処理工程等についても適宜加えることが可能である。
A schematic diagram of the multilayer flexographic printing plate of the present invention is shown in FIG. 3, and a schematic diagram of the multilayer flexographic printing plate obtained by the prior art is shown in FIGS. 4 (a) and 4 (b).
Another aspect of the present invention is a novel method for producing a corrugated cardboard multilayer flexographic printing plate comprising a liquid photosensitive resin composition, which will be described in detail below.
In general , a flexographic printing plate production method using a liquid photosensitive resin composition is performed by a plate making method including a molding / exposure step, a development step, and a post-exposure step.
The method for producing a multilayer flexographic printing plate of the present invention is characterized by its molding / exposure process, and a development process, a post-exposure process, and other processes added according to the purpose, such as a drying process, a surface treatment process, etc. Can be added as appropriate.

以下に成型・露光工程、現像工程、後露光工程の好ましい例を説明する。
<成型・露光工程>
(1) 紫外線透過性のガラス板上にネガフィルムを置き、薄い保護フィルムでカバーした後、所定の場所に液状感光性樹脂組成物AをXmm以下の厚みで塗布する工程(上部層1塗工工程)
(2) 次に画像領域全体に液状感光性樹脂組成物Bを塗布した後、支持体上Xmmの間隔でドクターブレードを用いて塗布樹脂組成物全体の厚みを一定にする工程(上部層2塗工工程)
(3) さらにその上から画像領域全体に液状感光性樹脂組成物Cを塗布した後、支持体上Ymmの間隔でドクターブレードを用いて塗布樹脂組成物全体の厚みを一定にする工程(下部層塗工工程)
(ここでX、Yは、0.05≦X<Y≦10の関係が成立する数値を表す。)
(4) 支持体となるベースフィルムを貼りあわせる工程(支持体ラミネート工程)、
(5) 全ての液状樹脂組成物の積層物の全体厚みが一定の版厚になるようにスペーサーを介して紫外線透過性のガラス版により圧縮して厚みを規制する成型工程
(6) 紫外線蛍光灯を光源とする活性光線(300nm以上に波長分布を有する)を支持体を介して液状樹脂組成物の積層物に照射し版の支持体側に全面に均一な薄い硬化樹脂組成物層すなわち床部形成層(バック析出層)を析出させるバック露光工程
(7) 紫外線蛍光灯を光源とする活性光線(300nm以上に波長分布を有する)をネガフィルムを介して液状樹脂組成物の積層物に照射し画像形成を行うレリーフ形成露光工程
を含む方法から成る。
Hereinafter, preferable examples of the molding / exposure process, the development process, and the post-exposure process will be described.
<Molding / exposure process>
(1) A process in which a negative film is placed on a UV transparent glass plate and covered with a thin protective film, and then the liquid photosensitive resin composition A is applied to a predetermined place with a thickness of X mm or less (upper layer 1 coating) Process)
(2) Next, after the liquid photosensitive resin composition B is applied to the entire image area, the thickness of the entire applied resin composition is made constant using a doctor blade at an interval of X mm on the support (the upper layer 2 coating) Construction process)
(3) Further, after the liquid photosensitive resin composition C is applied to the entire image area from above, the thickness of the entire applied resin composition is made constant using a doctor blade at intervals of Ymm on the support (lower layer) Coating process)
(Here, X and Y represent numerical values that satisfy the relationship of 0.05 ≦ X <Y ≦ 10.)
(4) A process of attaching a base film to be a support (support laminate process),
(5) Molding process that regulates the thickness by compressing with a glass plate that is transparent to ultraviolet rays through a spacer so that the entire thickness of the laminate of all liquid resin compositions becomes a constant plate thickness
(6) A laminate of a liquid resin composition is irradiated through a support with actinic rays (having a wavelength distribution of 300 nm or more) using an ultraviolet fluorescent lamp as a light source, and a uniform thin cured resin composition is formed on the entire surface of the support on the plate. Back exposure process for depositing physical layer, that is, floor forming layer (back deposition layer)
(7) Consists of a method including a relief forming exposure process in which an image is formed by irradiating a laminate of a liquid resin composition with an actinic ray (having a wavelength distribution of 300 nm or more) using an ultraviolet fluorescent lamp as a light source through a negative film. .

段ボール印刷に用いるような印刷版の厚みが4mm以上の場合には、印刷時の印圧に対するレリーフの強度を補うための適切なレリーフ深度を実現するため、また液状感光性樹脂組成物による製版システムの未硬化樹脂組成物を再利用する利点を最大限にするためにバック析出層を二段とする方法が用いられ、すなわち、土台となるシェルフ層を形成するのが好ましく、この場合、レリーフ露光前に上部ガラス側から専用のマスキングフィルムを用いたマスキング露光工程を加えて行うことが好ましい。
上述の上部層1塗工工程では、画像に応じた任意の場所に選択的に1mm以下程度の厚みで液状樹脂組成物を塗布することが必要であり、塗布時の液状樹脂組成物が1〜10Pa・s程度の粘度の場合は刷毛塗りも可能であるが気泡を混入する可能性が有るため10Pa・sを超える粘度の樹脂組成物では困難であり、平板状の突出口を供えたチューブボトル液状樹脂組成物を充填して所定の場所に塗布する方法や、チューブボトルから仮に塗布した樹脂組成物をヘラにより一定の厚みに引き伸ばす方法が好ましい。
When the thickness of the printing plate used for corrugated cardboard printing is 4 mm or more, a plate making system using a liquid photosensitive resin composition is realized in order to realize an appropriate relief depth to supplement the strength of the relief against the printing pressure during printing. In order to maximize the advantage of reusing the uncured resin composition , a method in which the back deposition layer is formed in two stages is used, that is, it is preferable to form a shelf layer as a base, in which case relief exposure is performed. It is preferable to perform a masking exposure process using a dedicated masking film from the upper glass side before.
In the above upper layer 1 coating step, it is necessary to apply anywhere in selective liquid resin composition with the following degrees of thickness 1mm in accordance with the image, the liquid resin composition upon application is 1 In the case of a viscosity of about 10 Pa · s, a brush can be applied, but since there is a possibility that air bubbles may be mixed in , it is difficult to use a resin composition having a viscosity exceeding 10 Pa · s, and a tube bottle provided with a flat projection port A method in which a liquid resin composition is filled and applied to a predetermined place, or a method in which a resin composition temporarily applied from a tube bottle is stretched to a certain thickness with a spatula is preferable.

図1に細線、網点画像の部分だけに樹脂組成物を塗布する工程の略図を示す。
上述の上部層2塗工工程、下部層塗工工程、支持体ラミネート工程については、2種類の樹脂組成物を積層塗布する機能を有する製版機においては、連続的に同一操作で実施される工程であり、そのような機能を有する製版装置として、例えばASF−913E型露光機(商標・旭化成ケミカルズ(株)製)、AWF−110E型露光機(商標・旭化成ケミカルズ(株)製)を挙げることができる。
上部層2塗工工程と下部層塗工工程とを連続的に同一操作で実施することにより、結果的に上部層と下部層との間で同一組成の感光性樹脂組成物が連続して存在しない多層フレキソ印刷版が得られる。
FIG. 1 shows a schematic diagram of the process of applying the resin composition only to the fine line and halftone dot image portions.
For the above-described upper layer 2 coating step, lower layer coating step, and support laminating step, in the plate making machine having the function of laminating and applying two types of resin compositions , the steps are continuously performed by the same operation. Examples of the plate making apparatus having such a function include an ASF-913E type exposure machine (trademark: manufactured by Asahi Kasei Chemicals Corporation) and an AWF-110E type exposure machine (trademark: manufactured by Asahi Kasei Chemicals Corporation). Can do.
By carrying out the upper layer 2 coating step and the lower layer coating step continuously in the same operation, a photosensitive resin composition having the same composition is continuously present between the upper layer and the lower layer. A multilayer flexographic printing plate is obtained.

図2に細線、網点画像以外の製版画像領域に対して印刷版上部層を塗布、次いで印刷版下部層を塗布し、支持体がラミネートされる工程の略図を示す。
<現像工程>
ネガ型感光性樹脂組成物を用いた凸版印刷版の製造方法では、光反応により硬化したレリーフ画像以外の部分を除く作業として現像工程が必要であり、露光されない未反応の樹脂組成物を溶解あるいは膨潤させる性能をもつ液体を現像液として用い、印刷版表面から除去することが必要である。
液状感光性樹脂組成物用の現像液は、界面活性剤水溶液を用いるのが一般的であり、その界面活性剤あるいは液組成については使用する樹脂組成物の性質に合わせて最適なものが選択され、特に限定されるものでは無い。
現像方法としては現像液中に露光した感光性樹脂組成物を浸漬する方法、現像液をスプレーノズルから露光した感光性樹脂組成物版面上に吹き付け、未硬化樹脂組成物を溶解除去する方法、あるいは浸漬・スプレーにより膨潤した未硬化樹脂組成物をブラシで掻き取る方法などが挙げられる。
FIG. 2 shows a schematic diagram of a process in which a printing plate upper layer is applied to a plate making image area other than a fine line and halftone dot image, and then a printing plate lower layer is applied and the support is laminated.
<Development process>
In the method for producing a relief printing plate using a negative photosensitive resin composition, a developing step is required as an operation for removing a portion other than a relief image cured by a photoreaction, and an unreacted resin composition that is not exposed is dissolved or dissolved. It is necessary to use a liquid having the ability to swell as a developer and remove it from the printing plate surface.
As a developer for a liquid photosensitive resin composition , a surfactant aqueous solution is generally used, and an optimal surfactant or liquid composition is selected according to the properties of the resin composition to be used. There is no particular limitation.
As a developing method, a method of immersing the exposed photosensitive resin composition in a developer, a method of spraying the developer on the exposed photosensitive resin composition plate surface from a spray nozzle , and dissolving and removing the uncured resin composition , or Examples thereof include a method of scraping an uncured resin composition swollen by dipping / spraying with a brush.

<後露光工程>
液状感光樹脂組成物による印刷版製造方法における後露光工程は、現像工程によってレリーフ画像として得られた感光性樹脂組成物の硬化物に再度活性光線を照射することにより、感光性樹脂組成物の硬化物表面あるいは内部に残留する未反応の重合性2重結合の光架橋反応を促進する目的に行われ、その結果、印刷版レリーフの機械的強度が向上し、版表面の表面粘着性除去が行われる。
後露光工程に使用する活性光線は、成型・露光工程に用いたのと同様の300nm以上の波長領域に分布を有する活性光源(例えば高圧水銀灯、超高圧水銀灯、紫外線蛍光灯、カーボンアーク灯、キセノンランプ等)と200〜300nmの波長領域に分布を有する活性光源(例えば低圧水銀灯、殺菌灯、重水素ランプ等)を併用することが好ましい。
後露光工程は、空気中の酸素による重合反応阻害防止を目的とした水中露光方式で行っても良いし、また空気中、すなわち酸素阻害への対策を行わない方法(空中露光方式)で露光しても良い。液状感光性樹脂組成物の場合、より効果的な後露光方法として水中後露光方式を用いることが好ましく、水中露光方式で後露光を行った後に更に空中露光方式を行うことも積極的に酸化反応の利用することによる表面処理方法としては効果的である。
<Post-exposure process>
Post-exposure step in the printing plate production method according to a liquid photosensitive resin composition, by irradiating again actinic rays to the cured product of the obtained photosensitive resin composition as a relief image by a developing process, curing of the photosensitive resin composition This is done for the purpose of accelerating the photocrosslinking reaction of unreacted polymerizable double bonds remaining on the surface of the product or inside. Is called.
The active light used in the post-exposure process is an active light source having a distribution in a wavelength region of 300 nm or more similar to that used in the molding / exposure process (for example, a high pressure mercury lamp, an ultrahigh pressure mercury lamp, an ultraviolet fluorescent lamp, a carbon arc lamp, xenon). It is preferable to use an active light source (for example, a low-pressure mercury lamp, a germicidal lamp, a deuterium lamp, etc.) having a distribution in a wavelength region of 200 to 300 nm.
The post-exposure process may be performed by an underwater exposure method for the purpose of preventing polymerization reaction inhibition by oxygen in the air, or by exposure in the air, that is, a method that does not take measures against oxygen inhibition (air exposure method). May be. In the case of a liquid photosensitive resin composition, it is preferable to use an underwater post-exposure method as a more effective post-exposure method, and it is also possible to actively carry out an aerial exposure method after performing post-exposure by an underwater exposure method. It is effective as a surface treatment method by using.

本発明を実施例に基づいて説明する。しかし、本発明はこれらの例によってなんら限定されるものではない。
<樹脂組成物の調整と物性測定>
以下の方法によって液状感光性樹脂組成物を調合し、準備した。
製造例1:不飽和プレポリマーAの製造
1000gのポリ(3-メチル-1,5-ペンタンジオールアジペート)ジオール(水酸基価:37KOHmg/g)と1000gのポリオキシエチレン(EO)−オキシプロピレン(PO)ブロック共重合ジオール(水酸基価:44KOHmg/g、EO含量30wt%)との混合物に対して45ppmのジブチル錫ジラウレート(以下BTLと略して記載する)を加え40℃で均一になるまで攪拌し、次いで148.5gのトリレンジイソシアネート(以下TDIと略して記載する)を加えてさらに攪拌し、均一となったところで80℃まで昇温の後約4〜5時間反応させて両末端にイソシアネート基を有するプレポリマー前駆体とした。さらに436.0gのポリ(オキシプロピレン)グリコールモノメタアクリレート(平均分子量380、以下PPMAと略して記載する)を加えて約2時間反応させた後、サンプルを一部取り出してIR分光測定器によりイソシアネート基消失を確認し、GPCにより求めた数平均分子量が17000のポリウレタン系不飽和プレポリマーAを得た。
The present invention will be described based on examples. However, the present invention is not limited to these examples.
<Adjustment of resin composition and measurement of physical properties>
A liquid photosensitive resin composition was prepared and prepared by the following method.
Production Example 1 Production of Unsaturated Prepolymer A 1000 g of poly (3-methyl-1,5-pentanediol adipate) diol (hydroxyl value: 37 KOH mg / g) and 1000 g of polyoxyethylene (EO) -oxypropylene (PO) ) Add 45 ppm of dibutyltin dilaurate (hereinafter abbreviated as BTL) to a mixture with a block copolymerized diol (hydroxyl value: 44 KOH mg / g, EO content 30 wt%) and stir until uniform at 40 ° C. Next, 148.5 g of tolylene diisocyanate (hereinafter abbreviated as TDI) was added and further stirred. When uniform, the mixture was heated to 80 ° C. and reacted for about 4 to 5 hours to form isocyanate groups at both ends. It was set as the prepolymer precursor which has. Further, 436.0 g of poly (oxypropylene) glycol monomethacrylate (average molecular weight 380, hereinafter abbreviated as PPMA) was added and reacted for about 2 hours, and then a part of the sample was taken out and isocyanate was measured by an IR spectrometer. After confirming the disappearance of the group, a polyurethane-based unsaturated prepolymer A having a number average molecular weight of 17,000 determined by GPC was obtained.

製造例2:不飽和プレポリマーBの製造
1000gのポリ(3-メチル-1,5-ペンタンジオールアジペート)ジオール(水酸基価:37KOHmg/g)と1000gのポリオキシエチレン(EO)−オキシプロピレン(PO)ブロック共重合ジオール(水酸基価:44KOHmg/g、EO含量30wt%)との混合物に対して45ppmのBTLを加え40℃で均一になるまで攪拌し、次いで189.5gのTDIを加えてさらに攪拌し、均一となったところで80℃まで昇温の後約4〜5時間反応させて両末端にイソシアネート基を有するプレポリマー前駆体とした。さらに462.5gのPPMAを加えて約2時間反応させた後、サンプルを一部取り出してIR分光測定器によりイソシアネート基消失を確認し、GPCにより求めた数平均分子量が8500のポリウレタン系不飽和プレポリマーBを得た。
Production Example 2 Production of Unsaturated Prepolymer B 1000 g of poly (3-methyl-1,5-pentanediol adipate) diol (hydroxyl value: 37 KOH mg / g) and 1000 g of polyoxyethylene (EO) -oxypropylene (PO) ) Add 45ppm BTL to the mixture with block copolymerized diol (hydroxyl value: 44KOHmg / g, EO content 30wt%) and stir until uniform at 40 ° C, then add 189.5g TDI and stir further When the temperature became uniform, the temperature was raised to 80 ° C. and the reaction was allowed to proceed for about 4 to 5 hours to obtain a prepolymer precursor having isocyanate groups at both ends. After adding 462.5 g of PPMA and reacting for about 2 hours, a sample was partially taken out and the disappearance of isocyanate groups was confirmed with an IR spectrophotometer, and the polyurethane unsaturated prepolymer having a number average molecular weight of 8500 determined by GPC was used. Polymer B was obtained.

得られた不飽和プレポリマーA、Bに表1に示す組成を調合し、60℃で2時間程度の攪拌混合を行うことに依って、樹脂組成物1〜5を得た。なお、表1中において、「樹脂組成物」1〜5は、便宜上「樹脂」1〜5と標記した。
以下に準備した液状感光性樹脂組成物の粘度、感光特性、硬度を評価するために用いた方法を説明する。
1)粘度測定方法
準備した液状感光性樹脂組成物を温度20℃、湿度70%の恒温恒湿室内に一日放置し、同室内においてB形粘度計形式B8H(株式会社東京計器製)を用いて粘度測定を実施した。
The compositions shown in Table 1 were prepared in the unsaturated prepolymers A and B obtained, and resin compositions 1 to 5 were obtained by stirring and mixing at 60 ° C. for about 2 hours. In Table 1, “resin compositions” 1 to 5 are labeled “resins” 1 to 5 for convenience.
The method used in order to evaluate the viscosity of the liquid photosensitive resin composition prepared below, a photosensitive characteristic, and hardness is demonstrated.
1) Viscosity measurement method The prepared liquid photosensitive resin composition is left in a constant temperature and humidity room at a temperature of 20 ° C. and a humidity of 70% for one day, and a B-type viscometer type B8H (manufactured by Tokyo Keiki Co., Ltd.) is used in the room. The viscosity was measured.

2)TO(thickness optimization)法による光硬化特性測定
2−1)サンプル成型
5mm厚のガラス板(透過率約80%)を二枚準備し、その一方を透明なポリエチレンフィルムで密着して覆い、その上に30mm×150mmの開口部を有する厚み8mmの型枠を置き、型枠内に液状感光性樹脂組成物を充填した。次いで液状感光性樹脂組成物表面を型枠サイズに断裁した片面粘着層を有するポリエチレンテレフタレートフィルム(支持体、透過率約80%)で空気が入らないように覆った後、他方の5mm厚のガラス板を用いてガラス板同士をクリップで挟み、液状樹脂組成物の厚みが一定となるまで暫く遮光状態、25℃前後の室温で放置し、TO露光サンプルとした。
2) Photocuring characteristics measurement by TO (thickness optimization) method 2-1) Sample molding Two 5 mm thick glass plates (transmittance of about 80%) are prepared, and one of them is covered and covered with a transparent polyethylene film, An 8 mm thick mold having an opening of 30 mm × 150 mm was placed thereon, and the liquid photosensitive resin composition was filled in the mold. Next, after covering the surface of the liquid photosensitive resin composition with a polyethylene terephthalate film (support, approximately 80% transmittance) having a single-sided adhesive layer cut into a mold size, the other 5 mm thick glass The glass plates were sandwiched with clips using a plate, and left for a while in a light-shielded state at a room temperature of about 25 ° C. until the thickness of the liquid resin composition became constant, to obtain a TO exposure sample.

2−2)露光機
光源として370nmに中心波長領域を有する紫外線蛍光灯を照度ムラのないように多灯並列に配置したものを作成して露光機として用いた。露光機下には可動式サンプル台を設け、室温25℃においてランプ照度が安定したことを確認し、サンプル樹脂組成物表面の高さにおいて紫外線測定器UV−M02(商標・オーク製作所製)により測定した350nmの波長における照射量が0.8mW/cmと成るようにランプ出力とサンプル台高さを調整した。
2-2) Exposure machine As a light source, an ultraviolet fluorescent lamp having a central wavelength region at 370 nm was arranged in parallel so that there was no uneven illumination, and used as an exposure machine. A movable sample base is provided under the exposure machine, and it is confirmed that the lamp illuminance is stable at a room temperature of 25 ° C., and measured at the height of the surface of the sample resin composition with an ultraviolet ray measuring device UV-M02 (trademark, manufactured by Oak Manufacturing). The lamp output and the sample stage height were adjusted so that the irradiation dose at a wavelength of 350 nm was 0.8 mW / cm 2 .

2−3)露光
TO露光サンプルの支持体側のガラス板型枠部分に30mm×60mmの遮光用ゴム板を並べて配置し、型枠内の液状感光樹脂組成物が完全に覆われていることを確認した。この作業は、作業中に露光が行われないよう、露光機から離れた場所で行う必要がある。そして、ゴム板で樹脂組成物を覆ったTO露光サンプルを露光機下のサンプル台に移し、横一列にゴム板が並ぶよう配置した。
露光は、遮光用ゴム板を0秒、60秒、120秒、180秒、240秒の時間で順次取り外すことで行い、露光開始後300秒経過した時点でTO測定サンプル全体を遮光するゴム板をサンプル上に置くことで露光を終了した。結果的にTO測定サンプル表面には48mJ/cm、96mJ/cm、144mJ/cm、192mJ/cm、240mJ/cmの照射量で露光を行ったことになる。
2−4)現像
AL−400W型現像機(商標・旭化成ケミカルズ(株)製、ドラム式スプレー現像機)に不飽和プレポリマーA及びBを現像するために有用な現像剤W−10(商標・旭化成ケミカルズ(株)製、アニオン界面活性剤水溶液)を1.5wt%、表面処理剤A−10(商標・旭化成ケミカルズ(株)製、ベンゾフェノン含有ノニオン界面活性剤水溶液)を0.5wt%、消泡剤SH−4(商標・旭化成ケミカルズ(株)製、シリコン系消泡剤)を0.3wt%加えた水溶液を作成し、現像液温度30℃、スプレー圧0.2MPa、現像時間10分で現像を実施した。
2-3) side by side shielding rubber plate 30 mm × 60 mm glass plates mold portion on the support side of the exposure TO exposure samples arranged, that the liquid photosensitive resin composition in the mold is completely covered confirmed. This operation needs to be performed at a location away from the exposure machine so that exposure is not performed during the operation. And the TO exposure sample which covered the resin composition with the rubber plate was moved to the sample stand under the exposure machine, and arranged so that the rubber plates were arranged in a horizontal row.
The exposure is performed by sequentially removing the light shielding rubber plate at times of 0 seconds, 60 seconds, 120 seconds, 180 seconds, and 240 seconds, and a rubber plate that shields the entire TO measurement sample when 300 seconds have elapsed after the start of exposure. Exposure was completed by placing on the sample. Consequently will have been exposed at dose of 48mJ / cm 2, 96mJ / cm 2, 144mJ / cm 2, 192mJ / cm 2, 240mJ / cm 2 in the TO measurement sample surface.
2-4) Development Developer W-10 (trademarks) useful for developing unsaturated prepolymers A and B in an AL-400W type developer (trademark, manufactured by Asahi Kasei Chemicals Corporation, drum type spray developer) Asahi Kasei Chemicals Co., Ltd., anionic surfactant aqueous solution) 1.5 wt%, surface treatment agent A-10 (trademark Asahi Kasei Chemicals Co., Ltd., benzophenone-containing nonionic surfactant aqueous solution) 0.5 wt% An aqueous solution to which 0.3 wt% of foaming agent SH-4 (trademark, manufactured by Asahi Kasei Chemicals Co., Ltd.) was added was prepared, and the developer temperature was 30 ° C., the spray pressure was 0.2 MPa, and the development time was 10 minutes. Development was carried out.

2−5)後露光
紫外線蛍光灯、殺菌灯の双方を装備したALF−200UP型後露光機(商標・旭化成ケミカルズ(株)製)の水槽に水を貯めて用いる水中後露光において、それぞれの光源から照射される露光量が液状感光性樹脂組成物の硬化物表面で2500mJ/cmとなる露光時間で露光を行った。
2−6)乾燥工程
ALF−DRYER(商標・旭化成ケミカルズ(株)製)で版表面の水分が無くなるまで約10分間乾燥を行った。
2−7)Q値の算出
乾燥したTO硬化物は室温まで冷却し、プッシュブルゲージを有する接触面10mmφの版厚計を200gの荷重で用いて、樹脂組成物の硬化物の厚みを測定した。
測定結果から照射露光量(mJ/cm)と版厚(/100mm)の関係を図示し、そのグラフから液状感光性樹脂組成物を現像液に対して化学的に不溶化させるために必要な最小露光量Q値(mJ/cm)を導いた。
2-5) Post-exposure Light source in underwater post-exposure using ALF-200UP type post-exposure machine (trademark, manufactured by Asahi Kasei Chemicals Co., Ltd.) equipped with both UV fluorescent lamp and germicidal lamp. The exposure was performed at an exposure time at which the exposure amount irradiated from the surface of the cured product of the liquid photosensitive resin composition was 2500 mJ / cm 2 .
2-6) Drying step Drying was performed for about 10 minutes with ALF-DRYER (trademark, manufactured by Asahi Kasei Chemicals Corporation) until there was no moisture on the plate surface.
2-7) Calculation of Q value The dried TO cured product was cooled to room temperature, and the thickness of the cured product of the resin composition was measured using a plate thickness meter with a contact surface of 10 mmφ having a pushbull gauge at a load of 200 g. .
The relationship between irradiation exposure dose (mJ / cm 2 ) and plate thickness (/ 100 mm) is illustrated from the measurement results, and the minimum necessary for chemically insolubilizing the liquid photosensitive resin composition in the developer from the graph An exposure Q value (mJ / cm 2 ) was derived.

3)ショアA硬度測定方法
後述する評価印刷版の製造方法と同様の方法により、調合した樹脂組成物を単独で用いた7mm印刷版を作成した。
ベタ画像領域のサンプル片を温度20℃、湿度70%の恒温恒湿室内に一日放置し、JIS定圧荷重器GS−710(株式会社テクロック社製、デュロメーターGS−719G ASTM:D2240A、JIS:K6253A、ISO:7619A)を1kg荷重で用いて測定し、測定開始後15秒後の値をショアA硬度として求めた。
3) Shore A hardness measurement method A 7 mm printing plate using the prepared resin composition alone was prepared by the same method as the method for producing the evaluation printing plate described later.
A sample piece in the solid image area is left in a constant temperature and humidity room at a temperature of 20 ° C. and a humidity of 70% for one day. , ISO: 7619A) under a 1 kg load, and a value 15 seconds after the start of the measurement was obtained as the Shore A hardness.

<評価印刷版の製造方法>
本発明の効果を確認するために準備した液状感光性樹脂組成物を用いて印刷版を作成し、その印刷物の品質を評価した結果を示す。
印刷版の作成に用いた画像は、文字サイズ8〜18ポイントの“鮮明な印刷。”の明朝凸文字、30センチ角のベタ画像の中ほどに同様の明朝凹文字を有する画像、さらに30センチ角の30LPI(1平方センチの面積を縦横に分割する本数を示す単位)、濃度5〜90%の網点グラデーション画像を有するデザインを銀塩フィルムに出力したネガを作成して使用した。
印刷版製造は、成型・露光工程として、波長370nmに中心波長領域を有する80Wの紫外線蛍光灯を装備し、紫外線測定器UV−M02(商標・オーク製作所製)で測定したガラス越し光照射強度が上部4.5mW/cm、下部5.5mW/cmであるAWF-110E型製版機(商標・旭化成ケミカルズ(株)製)を使用し、網点グラデーションパターン5%濃度のレリーフが完全に形成するレリーフ露光量を適正化して実施し、続く未硬化樹脂組成物の回収工程、現像工程、乾燥工程はAWF−110W型回収・洗浄・乾燥機(商標・旭化成ケミカルズ(株)製)を、後露光工程はAWF-110E型製版機(商標・旭化成ケミカルズ(株)製)の後露光ユニットをTO法による光硬化特性測定で行った現像工程、後露光工程、乾燥工程の条件に準じた条件で併用することによって実施した。
<Method for producing evaluation printing plate>
The printing plate was created using the liquid photosensitive resin composition prepared in order to confirm the effect of this invention, and the result of having evaluated the quality of the printed matter is shown.
The image used to create the printing plate is an image having the same Mincho concave character in the middle of a 30 cm square solid image, A negative having 30 L square 30 LPI (unit indicating the number of 1 cm 2 area divided vertically and horizontally) and a halftone gradation image with a density of 5 to 90% was produced on a silver salt film and used.
The printing plate manufacture is equipped with an 80 W ultraviolet fluorescent lamp having a central wavelength region at a wavelength of 370 nm as a molding / exposure process, and the light irradiation intensity through glass measured by an ultraviolet ray measuring device UV-M02 (trademark, manufactured by Oak Manufacturing). Using an AWF-110E type plate making machine (trademark, manufactured by Asahi Kasei Chemicals Co., Ltd.) with an upper part of 4.5 mW / cm 2 and a lower part of 5.5 mW / cm 2 , a relief with a halftone dot gradation pattern of 5% is completely formed. The relief exposure amount to be performed is optimized, and the subsequent recovery process, development process, and drying process of the uncured resin composition are performed after the AWF-110W recovery / cleaning / drying machine (trademark, manufactured by Asahi Kasei Chemicals Corporation) The exposure process is a development process in which a post-exposure unit of AWF-110E type plate making machine (trademark, manufactured by Asahi Kasei Chemicals Co., Ltd.) is measured by photocuring property measurement by the TO method, a post-exposure process, It was carried out by combining under conditions analogous to the conditions of about 燥工.

<評価印刷版の評価方法>
得られた印刷版は、JEMフレキソ印刷機(商標・日本電子精機(株)製)を用いて、A段Cライナーの段ボール印刷テストを実施し、以下の評価基準によって各々の評価項目のランク付けを行った。
段ボール印刷の適正条件の選定について、アニ圧は版表面全体にアニロックスロールからのインクが付着する圧力より+0.05mm追い込んだ条件、印圧についてはベタ画像の潰しを満足するまで印圧を追い込んだ条件とした。

印刷条件; インク:スーパーワッサーZSL3黒(商標・大阪印刷インキ(株)製)
インク粘度:8〜9秒/ザーンカップ#4(20℃)
インキング機構:リバースドクター方式
アニロックス線数:250LPI
段シート:ノンコート175g/m表面シート、強化中芯
印刷速度:65枚/分
<Evaluation method of evaluation printing plate>
The obtained printing plate was subjected to a corrugated cardboard printing test for the A-stage C liner using a JEM flexographic printing machine (trademark, manufactured by JEOL Ltd.), and each evaluation item was ranked according to the following evaluation criteria. Went.
Regarding the selection of appropriate conditions for corrugated cardboard printing, the ani pressure was driven by +0.05 mm from the pressure at which the ink from the anilox roll adhered to the entire plate surface, and the printing pressure was driven until the solid image was crushed. Condition.

Printing conditions; Ink: Super Wasser ZSL3 black (trademark, manufactured by Osaka Printing Ink Co., Ltd.)
Ink viscosity: 8-9 seconds / Zahn cup # 4 (20 ° C.)
Inking mechanism: Reverse doctor method
Anilox wire number: 250 LPI
Corrugated sheet: non-coated 175 g / m 2 surface sheet, reinforced core
Printing speed: 65 sheets / min

a)独立凸文字印刷品質
A:8ポイント文字まで鮮明に印刷された状態
B:8ポイント文字まで可読できるがややマージナルの影響が見られる状態
C:9ポイント以下の文字ではインクの滲みにより一部文字の埋まった状態
D:10ポイント以下の文字ではインクの滲みにより一部文字の埋まった状態
E:12ポイント以下の文字ではインクの滲みにより一部文字の埋まった状態
b)ベタ内凹文字印刷品質
A:8ポイント文字まで可読できる状態
B:10ポイント以下の文字ではインクの滲みにより一部文字の埋まった状態
C:12ポイント以下の文字ではインクの滲みにより一部文字の埋まった状態
D:14ポイント以下の文字ではインクの滲みにより一部文字の埋まった状態
E:16ポイント以下の文字ではインクの滲みにより一部文字の埋まった状態
c)網点グラデーションの明るさ、段目現象
A:ほとんど段目が目立たずに全体濃度も明るく印刷された状態
B:僅かに視認できる段目があるが、全体濃度は明るく印刷された状態
C:明らかに段目が見られ、全体濃度もやや暗く印刷された状態
D:明らかに段目が見られ、フルート凹部まで暗く印刷された状態
a) Independent convex character print quality A: A state of clear printing up to 8 point characters B: A state where readable up to 8 point characters can be seen, but a slight marginal effect is observed C: Some characters of 9 points or less are partially due to ink bleeding Characters filled: D: Characters of 10 points or less are partially filled with ink. E: Characters of 12 points or less are partially filled with ink. B) Solid letter printing Quality A: A state in which up to 8 point characters can be read. B: A character of 10 points or less is partially filled with ink. C: A character of 12 points or less is partially filled with ink. D: Characters with 14 points or less are partially filled with ink. E: Characters with 16 points or less have one with ink bleeding. The part is full
c) Brightness of halftone dot, step phenomenon A: The state in which the steps are hardly noticeable and the overall density is printed brightly B: There are steps that are slightly visible, but the overall density is printed brightly C : Obvious step and the whole density printed slightly dark D: Obvious step and darkly printed flute

〔実施例1、実施例2、比較例1、比較例2〕
AWF-110E型製版機(商標・旭化成ケミカルズ(株)製)の下ガラス上にネガフィルムを置き、その上を厚さ30μのポリプロピレンシート(保護フィルム)で覆い、準備した樹脂組成物5を上層部1使用する樹脂組成物として0.15mmの厚みと成るよう凸文字画像、網点画像領域に配置し、次いで準備した樹脂組成物3を0.6mmの間隔で上層部2使用する樹脂組成物として画像域全面にドクタースキージして塗布し、最後に更にその上から樹脂組成物1を7.2mmの間隔で下層使用する樹脂組成物として画像域全面にドクタースキージして成型し、以下上述の如く各製版工程を実施して実施例1の印刷版を得た。
[Example 1, Example 2, Comparative Example 1, Comparative Example 2]
A negative film is placed on the lower glass of the AWF-110E type plate making machine (trademark, manufactured by Asahi Kasei Chemicals Co., Ltd.), covered with a 30 μm-thick polypropylene sheet (protective film), and the prepared resin composition 5 is the upper layer. convex character image so as to be 0.15mm thickness as the resin composition used in part 1 and placed in a halftone dot image area, and then using the resin composition 3 was prepared in the upper part 2 at an interval of 0.6mm resin Doctor squeegee is applied to the entire image area as a composition , and finally, the resin composition 1 is further applied from above to the entire image area as a resin composition used in the lower layer at an interval of 7.2 mm. Thereafter, the plate making steps were performed as described above to obtain a printing plate of Example 1.

実施例1の印刷版について、上層部1使用する樹脂組成物として塗布した樹脂組成物5を0.4mmとすること以外は同様の方法によって実施例2の印刷版を得た。
実施例2の印刷版について、上層部1使用する樹脂組成物として樹脂組成物5を塗布しないこと以外は同様の方法によって比較例1の印刷版を得た。
実施例2の印刷版について、上層部2使用する樹脂組成物として樹脂組成物3を塗布しないこと以外は同様の方法によって比較例2の印刷版を得た。
実施例1、実施例2、比較例1、比較例2の印刷版について段ボール印刷評価の結果、実施例1、実施例2の印刷版は、比較例の印刷版に対して、より小さな凸文字まで識字可能となり、網点の段目の程度も軽減された良好な印刷物が得られ、比較例2では、比較例に対して凸文字の識字性、網点画像の段目の軽減は見られたものの、ベタ画像内に中央部に位置する凹文字の識字性に劣り、ベタ画像の周辺部ではベタツキの大きな印刷版となり、紙粉の付着が見られた。
表3に樹脂組成物、版構成を、表4に評価結果を示す。なお、表3において、「樹脂組成物」1〜5は、便宜上「樹脂」1〜5と標記した。
Of the printing plate for Example 1 to obtain a printing plate of Example 2 in the same manner except that the resin composition 5 was coated as a resin composition for use in the upper portion 1 and 0.4 mm.
Of the printing plate for Example 2, was obtained a printing plate of Comparative Example 1 by the same method except that no resin composition 5 was applied as the resin composition for use in the upper part 1.
Of the printing plate for Example 2, was obtained a printing plate of Comparative Example 2 by the same method except that no resin composition 3 was applied as a resin composition for use in the upper part 2.
As a result of the corrugated board printing evaluation for the printing plates of Example 1, Example 2, Comparative Example 1, and Comparative Example 2, the printing plates of Examples 1 and 2 were smaller in convexity than the printing plate of Comparative Example 1. A good printed matter is obtained in which characters can be literate and the degree of halftone dots is reduced. In Comparative Example 2, the literacy of convex characters and the reduction of halftone dots in Comparative Example 1 are reduced. Although it was seen, the literacy of the concave character located in the center of the solid image was inferior, and a printing plate with a large stickiness was observed at the periphery of the solid image, and paper dust adhered.
Table 3 shows the resin composition and plate configuration, and Table 4 shows the evaluation results. In Table 3, “resin compositions” 1 to 5 are labeled “resins” 1 to 5 for convenience.

〔比較例3〕
比較例2について、下層部使用する樹脂組成物として樹脂組成物2を塗布すること以外は同様の方法によって比較例3の印刷版を得た。
比較例3の印刷版では、比較例2のベタ画像周辺部のベタツキが大きいという問題が解消されており、これはベタ画像を成す下層部樹脂組成物として樹脂組成物2にベンゾフェノンが含有されていた効果である。
しかし、比較例3の印刷版から得られる印刷物は、全体的に印刷品質に劣るものであり、これは上下層における樹脂組成物の光硬化速度に差が無く均一であり、さらにベンゾフェノンを含有する樹脂組成物を下層領域に使用することにより、そのTO感度曲線から厚み方向への硬化速度が遅く、印刷版の品質としては凹上部の深度が浅い画像が形成されるためであると推定する。
表3に樹脂組成物、版構成を、表4に評価結果を示す。なお、表3において、「樹脂組成物」1〜5は、便宜上「樹脂」1〜5と標記した。
[Comparative Example 3]
Comparative Example 2, was obtained a printing plate of Comparative Example 3 in the same manner except applying a resin composition 2 as a resin composition for use in the lower layer portion.
The printing plate of Comparative Example 3, which addresses the issue of stickiness of the solid image peripheral portion of Comparative Example 2 is large, which benzophenone is contained in the resin composition 2 as a resin composition of the lower layer portion forming the solid image It was the effect that had been.
However, the printed matter obtained from the printing plate of Comparative Example 3 is generally inferior in print quality, which is uniform with no difference in the photocuring speed of the resin composition in the upper and lower layers, and further contains benzophenone. By using the resin composition in the lower layer region, it is presumed that the curing speed in the thickness direction is slow from the TO sensitivity curve, and the quality of the printing plate is due to the formation of an image having a shallow concave top.
Table 3 shows the resin composition and plate configuration, and Table 4 shows the evaluation results. In Table 3, “resin compositions” 1 to 5 are labeled “resins” 1 to 5 for convenience.

〔実施例3、実施例4、比較例4〕
実施例2について、上層部1に使用する樹脂組成物として樹脂組成物4を塗布すること以外は同様の方法によって実施例3の印刷版を得た。
実施例3の上層部1使用する樹脂組成物として樹脂組成物4を塗布する画像領域について、凸文字画像、網点画像領域に0.4mmの厚みで塗布することに加え、ベタ画像内の中央部に位置する凹文字部分にのみ0.15mmの厚みで塗布すること以外は同様の方法によって実施例の印刷版を得た。
実施例3、実施例4の印刷版により得られた印刷物は、実施例2の印刷物に対して更に凸文字、網点画像の印刷再現性が向上しており、マージナルの影響、段目の痕跡の無い印刷物となった。ベタ内の文字部分にのみ樹脂組成物4を塗布した実施例4では、凹文字の印刷品質も向上した。
一方、実施例4について、上層部2使用する樹脂組成物として樹脂組成物3を塗布しないこと以外は同様の方法によって比較例4の印刷版を得た。
比較例4の印刷版により得られた印刷物は、実施例4に近い印刷品質が得られたが、ベタ画像の周辺部ではベタツキの大きな印刷版となり、紙粉の付着が見られた。
表3に樹脂組成物、版構成を、表4に評価結果を示す。なお、表3において、「樹脂組成物」1〜5は、便宜上「樹脂」1〜5と標記した。
[Example 3, Example 4, Comparative Example 4]
About Example 2, the printing plate of Example 3 was obtained by the same method except apply | coating the resin composition 4 as a resin composition used for the upper layer part 1. FIG .
Image area for applying the resin composition 4 as a resin composition for use in the upper part 1 of Example 3, a convex character image, in addition to applying a thickness of 0.4mm to halftone dot image area, in the solid image A printing plate of Example 4 was obtained by the same method except that the coating was applied only to the concave character portion located in the center portion with a thickness of 0.15 mm.
The printed matter obtained from the printing plates of Example 3 and Example 4 is further improved in print reproducibility of convex characters and halftone images compared to the printed matter of Example 2, and the influence of marginal and step marks It became a printed matter without. In Example 4 in which the resin composition 4 was applied only to the solid character portion, the print quality of the concave characters was also improved.
On the other hand, for Example 4, was obtained a printing plate of Comparative Example 4 by the same method except that no resin composition 3 was applied as a resin composition for use in the upper part 2.
The printed matter obtained with the printing plate of Comparative Example 4 had a printing quality close to that of Example 4, but a printing plate with a large stickiness at the periphery of the solid image, and adhesion of paper dust was observed.
Table 3 shows the resin composition and plate configuration, and Table 4 shows the evaluation results. In Table 3, “resin compositions” 1 to 5 are labeled “resins” 1 to 5 for convenience.

〔比較例5、比較例6〕
比較例1について、上層部2使用する樹脂組成物として樹脂組成物5を画像領域全面に塗布すること以外は同様の方法によって比較例5の印刷版を得た。
比較例1について、上層部2使用する樹脂組成物として樹脂組成物4を画像領域全面に塗布すること以外は同様の方法によって比較例6の印刷版を得た。
比較例5、比較例6の印刷版から得られる印刷物は、比較例1に対して硬化物硬度の高い樹脂組成物を印刷版表面に配置したにも関わらず、比較例1と同等か、それより劣悪な印刷品質となった。これはベタ画像のインクの潰しにより適正印圧を決定する印刷方法において、ベタ画像全域に高硬度樹脂組成物を配した構成体では適正印圧が高く必要であり、その結果、微細な画像領域において印刷品質が悪化することを示している。
比較例6の印刷版では、同時にベタ画像の周辺部ではベタツキの大きな印刷版となり、紙粉の付着が見られた。
表3に樹脂組成、版構成を、表4に評価結果を示す。なお、表3において、「樹脂組成物」1〜5は、便宜上「樹脂」1〜5と標記した。
[Comparative Example 5 and Comparative Example 6]
Comparative Example 1, was obtained a printing plate of Comparative Example 5 in the same manner except applying a resin composition 5 as a resin composition for use in the upper section 2 to the image region entirely.
Comparative Example 1, was obtained a printing plate of Comparative Example 6 in the same manner except applying a resin composition 4 as a resin composition for use in the upper section 2 to the image region entirely.
The printed matter obtained from the printing plates of Comparative Example 5 and Comparative Example 6 is equivalent to Comparative Example 1 in spite of the fact that a resin composition having a higher cured product hardness than that of Comparative Example 1 is disposed on the surface of the printing plate. The print quality was worse. This is a printing method in which an appropriate printing pressure is determined by crushing a solid image ink. In a structure in which a high-hardness resin composition is arranged over the entire solid image, a high appropriate printing pressure is required. Indicates that the print quality deteriorates.
In the printing plate of Comparative Example 6, at the same time, a printing plate with a large stickiness was formed at the periphery of the solid image, and adhesion of paper dust was observed.
The resin composition shown in Table 3, the plate structure, and the evaluation results are shown in Table 4. In Table 3, “resin compositions” 1 to 5 are labeled “resins” 1 to 5 for convenience.

本発明の多層フレキソ印刷版とその製造方法は、フレキソ印刷の中でも特に段ボール印刷の分野で好適に利用できる。   The multilayer flexographic printing plate and the method for producing the same according to the present invention can be suitably used especially in the field of cardboard printing among flexographic printing.

上部層1塗工工程の例を示す概念図。The conceptual diagram which shows the example of an upper layer 1 coating process. 上部層2塗工工程、下部層塗工工程、支持体ラミネート工程の例を示す概念図。The conceptual diagram which shows the example of an upper layer 2 coating process, a lower layer coating process, and a support body lamination process. 本発明の多層フレキソ印刷版の例を示す概念図。The conceptual diagram which shows the example of the multilayer flexographic printing plate of this invention. (a)、(b)は、それぞれ従来技術による多層フレキソ版の例を示す概念図。(A), (b) is a conceptual diagram which shows the example of the multilayer flexo plate by a prior art, respectively.

1:感光性樹脂組成物
2:感光性樹脂組成物
3:感光性樹脂組成物
4:ネガフィルム
4−a:ネガフィルム上の細線部分
4−b:ネガフィルム上の網点画像部分
4−c;ネガフィルム上のベタ画像部分
5:保護フィルム
6:活性光線を透過するガラス板
7:支持体
8:ドクターブレード
9:ラミネートロール
1: Photosensitive resin composition A
2: Photosensitive resin composition B
3: Photosensitive resin composition C
4: Negative film 4-a: Fine line portion on negative film 4-b: Halftone dot image portion on negative film 4-c; Solid image portion on negative film 5: Protective film 6: Glass plate transmitting actinic rays 7: Support 8: Doctor blade 9: Laminate roll

Claims (7)

全画像領域において、印刷版表面に用いる少なくとも二種類以上の組成の異なる液状感光性樹脂組成物からなる上部層、前記上部層とは組成の異なる液状感光性樹脂組成物からなる下部層と、からなる二層以上の積層物を露光・現像して得られる多層フレキソ印刷版であって、
前記上部層を構成する少なくとも二種類以上の組成の異なる液状感光性樹脂組成物それぞれ選択的に配置されており、
前記上部層を構成する少なくとも二種類以上の液状感光性樹脂組成物のうち、少なくとも一種類の液状感光性樹脂組成物が水素引き抜き型光開始剤を含有し、下部層を構成する液状感光性樹脂組成物が水素引き抜き型光開始剤を含有しない多層フレキソ印刷版。
In the entire image area, an upper layer composed of at least two kinds of liquid photosensitive resin compositions having different compositions used on the printing plate surface, and a lower layer composed of a liquid photosensitive resin composition having a composition different from that of the upper layer, A multilayer flexographic printing plate obtained by exposing and developing a laminate of two or more layers comprising :
Liquid photosensitive resin compositions having different compositions comprising at least two types constituting the upper layer are selectively disposed respectively.
Among the at least two kinds of liquid photosensitive resin compositions constituting the upper layer, at least one kind of liquid photosensitive resin composition contains a hydrogen abstraction type photoinitiator, and the liquid photosensitive resin constituting the lower layer A multilayer flexographic printing plate wherein the composition does not contain a hydrogen abstraction type photoinitiator .
前記上部層が一定厚みを有し、前記下部層が単一組成の液状感光性樹脂組成物から成りかつ一定厚みを有し、上部層と下部層との間で同一組成の感光性樹脂組成物が連続して存在しないことを特徴とする請求項1に記載の多層フレキソ印刷版。 Having the upper layer is constant thickness, the lower layer has a formation Li Kui constant thickness from a liquid photosensitive resin composition having a single composition, the photosensitive resin composition of the same composition between the upper layer and the lower layer 2. The multilayer flexographic printing plate according to claim 1, wherein the product is not continuously present. 前記上部層を構成する二種類以上の液状感光性樹脂組成物が光硬化した際の何れかの硬度が、前記下部層を構成する液状感光性樹脂組成物が光硬化した際の硬度より高いことを特徴とする請求項1または2に記載の多層フレキソ印刷版。 Any hardness at the time of two or more kinds of liquid photosensitive resin composition is photocured constituting the upper layer is higher than the hardness when the liquid photosensitive resin composition constituting the lower layer is photocured A multilayer flexographic printing plate according to claim 1 or 2, wherein 前記上部層を構成する二種以上の液状感光性樹脂組成物の何れかの不溶化最小露光量が、前記下部層を構成する液状感光性樹脂組成物の不溶化最小露光量より大きいことを特徴とする請求項1〜3のいずれかに記載の多層フレキソ印刷版。 Either insolubilizing the minimum exposure amount of the upper layer of two or more kinds of liquid photosensitive resin composition constituting the, being greater than insolubilized minimum exposure amount of liquid photosensitive resin composition constituting the lower layer The multilayer flexographic printing plate according to any one of claims 1 to 3. 前記上部層を構成する二種類以上の液状感光性樹脂組成物の内、少なくともベタ画像表面領域を形成する液状感光性樹脂が水素引き抜き型光開始剤を含有する請求項1〜4のいずれかに記載の多層フレキソ印刷版。 5. The liquid photosensitive resin forming at least a solid image surface region among two or more types of liquid photosensitive resin compositions constituting the upper layer contains a hydrogen abstraction type photoinitiator. The multilayer flexographic printing plate as described. 前記水素引き抜き型開始剤がベンゾフェノンであることを特徴とする請求項1〜5のいずれかに記載の多層フレキソ印刷版。 The multilayer flexographic printing plate according to claim 1, wherein the hydrogen abstraction type initiator is benzophenone. 請求項1〜6のいずれかに記載の多層フレキソ印刷版を製造する方法であって、
(a)不飽和プレポリマー、(b)エチレン性不飽和モノマー、(c)光重合開始剤を含有して成り、それぞれ組成の異なる液状感光性樹脂組成物A、液状感光性樹脂組成物B、液状感光性樹脂組成物Cを用い、
(1) 画像領域の任意の場所に保護フィルムを介して液状感光性樹脂組成物AをXmm以下の厚みで塗布する工程(上部層1塗工工程)
(2) その上から画像領域全体に液状感光性樹脂組成物Bを塗布した後、保護フィルム上Xmmの間隔でドクターブレードを用いて塗布樹脂組成物全体の厚みを一定にする工程(上部層2塗工工程)
(3) さらにその上から画像領域全体に液状感光性樹脂組成物Cを塗布した後、保護フィルム上Ymmの間隔でドクターブレードを用いて塗布樹脂全体の厚みを一定にする工程(下部層塗工工程)
(ここでX、Yは、0.05≦X<Y≦10の関係が成立する数値を表す。)
を含む成型・露光工程、現像工程を含み、液状感光性樹脂組成物AおよびBのうち、少なくとも一方が水素引き抜き型光開始剤を含有し、液状感光性樹脂組成物Cが水素引き抜き型光開始剤を含有しないことを特徴とする多層フレキソ印刷版の製造方法。
A method for producing a multilayer flexographic printing plate according to any one of claims 1-6,
(A) unsaturated prepolymer, (b) an ethylenically unsaturated monomer, (c) a liquid photosensitive resin composition A, a liquid photosensitive resin composition B each comprising a photopolymerization initiator and having different compositions , Using the liquid photosensitive resin composition C,
(1) A process of applying the liquid photosensitive resin composition A with a thickness of X mm or less to an arbitrary area of the image area through a protective film (upper layer 1 coating process)
(2) Step of applying the liquid photosensitive resin composition B to the entire image area from above, and then making the thickness of the entire coating resin composition constant using a doctor blade at intervals of X mm on the protective film (upper layer 2 Coating process)
(3) Further, after the liquid photosensitive resin composition C is applied to the entire image area from above, the thickness of the entire applied resin is made constant using a doctor blade at intervals of Ymm on the protective film (lower layer coating) Process)
(Here, X and Y represent numerical values that satisfy the relationship of 0.05 ≦ X <Y ≦ 10.)
Molding and exposure steps including a development step seen including, among the liquid photosensitive resin compositions A and B, at least one of containing hydrogen abstraction type photoinitiators, liquid photosensitive resin composition C is hydrogen abstraction type light multi layer flexographic printing plate manufacturing method of you characterized by containing no initiator.
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