JP4422585B2 - Separator centrifuge - Google Patents

Separator centrifuge Download PDF

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JP4422585B2
JP4422585B2 JP2004290838A JP2004290838A JP4422585B2 JP 4422585 B2 JP4422585 B2 JP 4422585B2 JP 2004290838 A JP2004290838 A JP 2004290838A JP 2004290838 A JP2004290838 A JP 2004290838A JP 4422585 B2 JP4422585 B2 JP 4422585B2
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heavy liquid
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JP2006102603A (en
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光治 永根
保寿 田中
一樹 大森
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Mitsubishi Kakoki Kaisha Ltd
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Description

本発明は、被処理液を遠心力で固液分離または液液分離する遠心分離機に関し、更に詳しくは、回転体内に分離板群が装着された分離板型遠心分離機の重液排出機構に関するものである。   The present invention relates to a centrifuge for solid-liquid separation or liquid-liquid separation of a liquid to be treated by centrifugal force, and more particularly, to a heavy liquid discharge mechanism of a separation plate centrifuge in which a separation plate group is mounted in a rotating body. Is.

この種の遠心分離機は、高速で回転する回転体の高い遠心作用により、固形分を含有する被処理液を固形分と液分に分離する固液分離操作や、比重差を有する二種類以上の液分が混合した被処理液を二種類以上の液分に分離する液液分離操作等に使用されている。また、遠心分離機の中でも複数の分離板を回転体内に積層した分離板群を有する分離板型遠心分離機は、分離板群の大きい沈降面積を利用して液中の微粒子や比重差の小さい混合液体を効率良く分離することができるため、船舶の燃料油あるいは潤滑油の清浄化、食品、医薬、バイオテクノロジー等の多くの分野で使用されている。また、分離板型遠心分離機は、固形分濃度が比較的低い被処理液の清浄化、清澄化に使用されている一方、固形分の排出機構や重液の排出機構を利用して固形分濃度が比較的高い被処理液を濃縮、清浄化する場合にも使用されている。   This kind of centrifuge is a solid-liquid separation operation that separates the liquid to be treated containing solids into solids and liquids by the high centrifugal action of a rotating body that rotates at high speed, and two or more types having a specific gravity difference. It is used for liquid-liquid separation operations, etc., in which a liquid to be treated in which the liquid components are mixed is separated into two or more liquid components. In addition, among the centrifuges, a separation plate type centrifuge having a separation plate group in which a plurality of separation plates are stacked in a rotating body uses a large sedimentation area of the separation plate group to reduce the fine particles in the liquid and the difference in specific gravity. Since the mixed liquid can be separated efficiently, it is used in many fields such as the purification of marine fuel oil or lubricating oil, food, medicine and biotechnology. In addition, the separator type centrifuge is used for cleaning and clarifying the liquid to be treated having a relatively low solid content concentration. On the other hand, the solid content discharge mechanism and the heavy liquid discharge mechanism are used. It is also used when concentrating and cleaning a liquid to be treated having a relatively high concentration.

分離板型遠心分離機は、回転胴及び回転胴の上部を覆う蓋部からなり且つ外周部にスラッジ排出孔を有する回転体と、回転体内に配置された截頭円錐形状の薄板からなる分離板が回転体の軸方向に多数積層して形成された分離板群と、スラッジ排出孔を開閉する弁シリンダまたはスラッジ排出量を調節する排出ノズルと、上端部が回転体の下端軸心部に取り付けられた回転軸とを備えている。また、回転体蓋上端には分離した軽液分と重液分を機外に排出する重液室と軽液室とが設けられ、これらの軽液室及び重液室にはそれぞれの排出管路が回転体蓋の上端部まで延設されている。軽液排出管路は回転体の軸心上に配置され、重液排出管路は軽液排出管路との間に隙間を介して囲む状態で配置され且つこの隙間が管路として形成されている。軽液排出管路及び重液排出管路にはそれぞれ軽液及び重液の吸込み口が形成され、これらの吸込み口は分離板の軸心から所定距離隔てた位置に固定されている。   Separation plate type centrifuge is composed of a rotating body having a rotating body and a lid that covers the upper part of the rotating body and having a sludge discharge hole on the outer periphery, and a separating plate made of a truncated cone-shaped thin plate disposed in the rotating body Is formed by laminating a large number in the axial direction of the rotating body, a valve cylinder that opens and closes a sludge discharge hole or a discharge nozzle that adjusts the sludge discharge amount, and an upper end portion attached to the lower end axis of the rotating body Rotating shaft. In addition, the upper end of the rotating body lid is provided with a separated light liquid and a heavy liquid chamber for discharging the heavy liquid to the outside of the machine, and a light liquid chamber. A path extends to the upper end of the rotating body lid. The light liquid discharge pipe is arranged on the axis of the rotating body, the heavy liquid discharge pipe is arranged in a state of being surrounded by a gap between the light liquid discharge pipe and the gap is formed as a pipe. Yes. Light liquid and heavy liquid suction openings are formed in the light liquid discharge pipe and the heavy liquid discharge pipe, respectively, and these suction openings are fixed at a predetermined distance from the axis of the separation plate.

上記分離板型遠心分離機においては、軽液と重液の分離液の目標比重が変化した場合には分離された軽液と重液の界面を常に分離板の軸心から半径方向の最適位置に設定する必要があるため、重液排出管路の下端に直径の異なる調整板を取り付け、被処理液の種類が変わるごとに調整板を取り替えていた。   In the above separation plate type centrifuge, when the target specific gravity of the light liquid and heavy liquid separated liquid changes, the interface between the separated light liquid and heavy liquid is always the optimum position in the radial direction from the axis of the separation plate. Therefore, an adjustment plate with a different diameter was attached to the lower end of the heavy liquid discharge pipe, and the adjustment plate was replaced each time the type of liquid to be treated was changed.

そこで、特許文献1において、調整板を取り替えることなく軽液と重液の界面を適宜設定できる分離板型遠心分離機が提案されている。この分離板型遠心分離機は、例えば図5〜図7に示すように、回転体1内に積層された截頭円錐形状の分離板2により原液を処理し、分離された重液分(例えば、水分)は重液室6を介して機外に排出し、軽液分(例えば、油分)は軽液室5を介して軽液インペラー7により機外に導出するようにしている。更に、この分離板型遠心分離機は、重液室6の開口部に水平に取り付けられ且つ上面には重液管路13を接続した固定ディスク11と、軽液インペラー7を囲繞して固定ディスク11に回動可能に嵌装され、下部にはガイド溝16が刻設された円板9Aを具備した調整ディスク9と、固定ディスク11と調整ディスク9の間に挿着され、上面には固定ディスク11の下側に回動可能に嵌着するボス部14を有し、下面にはガイド溝16に摺動自在に緩挿するガイド15を突設した重液スキマー12とを具備している。   Therefore, Patent Document 1 proposes a separation plate type centrifuge capable of appropriately setting the interface between light and heavy liquids without replacing the adjustment plate. As shown in FIGS. 5 to 7, for example, the separation plate type centrifuge processes the stock solution by a truncated cone-shaped separation plate 2 stacked in the rotating body 1, and separates the separated heavy liquid (for example, , Moisture) is discharged out of the apparatus through the heavy liquid chamber 6, and a light liquid (for example, oil) is led out of the apparatus through the light liquid chamber 5 by the light liquid impeller 7. Further, the separator-type centrifuge has a fixed disk 11 attached horizontally to the opening of the heavy liquid chamber 6 and connected with a heavy liquid pipe line 13 on the upper surface, and a light disk impeller 7 surrounding the fixed disk. 11 is rotatably inserted into the adjustment disk 9 having a disk 9A in which a guide groove 16 is engraved in the lower part, and is inserted between the fixed disk 11 and the adjustment disk 9 and fixed on the upper surface. A heavy liquid skimmer 12 having a boss portion 14 rotatably fitted on the lower side of the disk 11 and a guide 15 projecting loosely and slidably into a guide groove 16 is provided on the lower surface. .

上記分離板型遠心分離機では、調整ディスク9の上部に付設された操作ハンドル10を適宜の角度を回動させれば、調整ディスク9の下部の円板9Aに刻設された円弧状のガイド溝16が変位し、ガイド溝16に緩挿している重液スキマー12の下面に突設したガイド15を半径方向の内向きに移動する。重液スキマー12は、図7に示すように、ボス部14を中心として振り子状に水平に可動であるため、ガイド15の移動により重液スキマー12の先端の吸込み口も重液室6の外径側と内径側の範囲(B−Bの範囲)で移動する。重液スキマー12の先端吸込み口の位置は油分の比重に相当する重液調節板の直径の位置に調整すれば良い。調整ディスク9の回動角度により重液スキマー12の先端の吸込み口の半径方向の位置を連続的に変位できるため処理する軽液の比重に応じて常に最適の位置に設定することができる。 In the separation plate type centrifuge, when the operation handle 10 attached to the upper part of the adjustment disk 9 is rotated by an appropriate angle, the arcuate guide engraved in the circular plate 9A below the adjustment disk 9 is provided. The groove 16 is displaced, and the guide 15 protruding from the lower surface of the heavy liquid skimmer 12 loosely inserted in the guide groove 16 is moved inward in the radial direction. As shown in FIG. 7, the heavy liquid skimmer 12 is horizontally movable in a pendulum manner around the boss portion 14, so that the suction port at the tip of the heavy liquid skimmer 12 is moved outside the heavy liquid chamber 6 by the movement of the guide 15. It moves in the range between the diameter side and the inner diameter side (range of B 1 -B 2 ). The position of the suction inlet of the heavy liquid skimmer 12 may be adjusted to the position of the diameter of the heavy liquid adjusting plate corresponding to the specific gravity of the oil. Since the radial position of the suction port at the tip of the heavy liquid skimmer 12 can be continuously displaced by the rotation angle of the adjustment disk 9, it can always be set to the optimum position according to the specific gravity of the light liquid to be processed.

実公平6−28196号公報Japanese Utility Model Publication No. 6-28196

しかしながら、上述した従来の分離板型遠心分離機における軽液と重液の界面を設定する構造の場合には、操作ハンドル10を用いて重液スキマー12を操作する直動式の可変方法を採用しているため、操作ハンドル10の操作上の安定性に欠け、被処理液毎に重液の自由界面の設定の精度に欠けるという課題があった。   However, in the case of the structure in which the interface between the light liquid and the heavy liquid is set in the above-described conventional separation plate type centrifuge, a direct-acting variable method in which the heavy liquid skimmer 12 is operated using the operation handle 10 is adopted. Therefore, there is a problem that the operation handle 10 is not stable in operation, and the accuracy of setting the free interface of the heavy liquid is insufficient for each liquid to be processed.

本発明は、上記課題を解決するためになされたもので、被処理液が変化しても、軽液と重液の界面を設定する調整板を取り替える必要がなく、分離された重液と軽液の自由界面を最適位置に任意に精度良く確実に設定することができ、しかも短時間で安定的に自由界面を設定することができる分離板型遠心分離機を提供することを目的としている。   The present invention has been made to solve the above problems, and even if the liquid to be treated changes, there is no need to replace the adjustment plate for setting the interface between the light liquid and the heavy liquid, and the separated heavy liquid and light liquid are not replaced. An object of the present invention is to provide a separation plate type centrifuge capable of arbitrarily and accurately setting a free interface of a liquid at an optimal position and capable of stably setting a free interface in a short time.

本発明の請求項1に記載の分離板型遠心分離機は、上端が開口した回転胴と、この回転胴の上端開口に嵌着された回転体蓋とで内部に分離室を形成する回転体と、この回転体の分離室内の上下方向に所定間隔をもって積層された複数の分離板と、上記分離室で分離した軽液及び重液をそれぞれが流入する重液室及び軽液室と、上記重液室内の軽液を機外に排出する軽液排出管路と、上記軽液排出管路を囲繞し且つ上記重液室内の重液を機外に排出する重液排出管路と、を備えた分離板型遠心分離機において、上記重液排出管路は、上記軽液室側に固定された下部固定円板と、この下部固定円板の上面に形成された嵌合部に回転自在に偏心して嵌合し且つ上記重液室内に重液吸込み口として開口する流路を面内に有する中間調整円板と、この中間調整円板の上面に突設されたピンが嵌入するガイド溝が下面に形成された上部回動円板と、を備え、且つ、上記上部回動円板を回動させる駆動手段を設け、上記駆動手段により上記上部回動円板を回動させることにより、上記中間調整円板のピンが上記上部回動円板のガイド溝に沿って摺動する間に、上記中間調整円板が上記下部固定円板上で偏心回転して上記重液吸込み口の位置を上記重液排出管路の径方向に対して任意に調節できることを特徴とするものである。   According to a first aspect of the present invention, there is provided a separation plate type centrifugal separator comprising: a rotary body having an upper end opened; and a rotary body having a separation chamber formed therein by a rotary body lid fitted to the upper end opening of the rotary cylinder. A plurality of separation plates stacked at predetermined intervals in the vertical direction in the separation chamber of the rotating body, a heavy liquid chamber and a light liquid chamber into which the light liquid and the heavy liquid separated in the separation chamber respectively flow, and the above A light liquid discharge pipe for discharging light liquid in the heavy liquid chamber to the outside of the machine, and a heavy liquid discharge pipe for surrounding the light liquid discharge pipe and discharging the heavy liquid in the heavy liquid chamber to the outside of the machine. In the separation plate type centrifuge, the heavy liquid discharge pipe is freely rotatable by a lower fixed disk fixed to the light liquid chamber side and a fitting portion formed on the upper surface of the lower fixed disk. An intermediate adjusting disk having an in-plane flow path that is eccentrically fitted into the heavy liquid chamber and opens as a heavy liquid suction port in the heavy liquid chamber, An upper rotating disk in which a guide groove into which a pin protruding from the upper surface of the adjusting disk is fitted is formed on the lower surface, and provided with driving means for rotating the upper rotating disk, By rotating the upper rotating disc by the driving means, the intermediate adjusting disc is moved to the lower portion while the pin of the intermediate adjusting disc slides along the guide groove of the upper rotating disc. The position of the heavy liquid suction port can be arbitrarily adjusted with respect to the radial direction of the heavy liquid discharge pipe by rotating eccentrically on the fixed disk.

また、本発明の請求項2に記載の分離板型遠心分離機は、請求項1に記載の発明において、上記駆動手段は、上記重液排出管路の周面に形成されたギアと、このギアと噛合するギア部を有する手動または自動のギア回動手段とを、有することを特徴とするものである。   According to a second aspect of the present invention, there is provided the separation plate type centrifugal separator according to the first aspect, wherein the driving means includes a gear formed on a peripheral surface of the heavy liquid discharge pipe, It has a manual or automatic gear rotation means which has a gear part which meshes | engages with a gear, It is characterized by the above-mentioned.

また、本発明の請求項1及び請求項2に記載の発明によれば被処理液が変化しても、軽液と重液の界面を設定する調整板を取り替える必要がなく、分離された重液と軽液の自由界面を最適位置に任意に精度良く確実に設定することができ、しかも短時間で安定的に自由界面を設定することができる分離板型遠心分離機を提供することができる。   Further, according to the first and second aspects of the present invention, even if the liquid to be treated changes, it is not necessary to replace the adjusting plate for setting the interface between the light liquid and the heavy liquid. It is possible to provide a separation plate centrifuge that can arbitrarily and accurately set the free interface between the liquid and light liquid at an optimal position and can set the free interface stably in a short time. .

以下、図1〜図4に示す実施形態に基づいて本発明を説明する。尚、図1は本発明の分離板型遠心分離機の一実施形態の全体を示す断面図、図2は図1に示す分離板型遠心分離機の要部を示す断面図、図3は図1に示す分離板型遠心分離機の重液排出管路の下部固定円板を示す図で、(a)はその平面図、(b)はその断面図、図4は図1に示す分離板型遠心分離機の重液排出管路の中間調整円板を示す図で、(a)はその平面図、(b)はその断面図である。   Hereinafter, the present invention will be described based on the embodiment shown in FIGS. 1 is a cross-sectional view showing an entire embodiment of the separation plate type centrifuge of the present invention, FIG. 2 is a cross sectional view showing the main part of the separation plate type centrifuge shown in FIG. 1, and FIG. FIG. 4 is a view showing a lower fixed disk of a heavy liquid discharge pipe of the separation plate type centrifuge shown in FIG. 1, (a) is a plan view thereof, (b) is a sectional view thereof, and FIG. 4 is a separation plate shown in FIG. It is a figure which shows the intermediate | middle adjustment disk of the heavy-liquid discharge pipeline of a type | mold centrifuge, (a) is the top view, (b) is the sectional drawing.

本実施形態の分離板型遠心分離機20は、図1、図2に示すように、鉛直方向の供給管21を中心に駆動機構(図示せず)によって高速回転する、上端が開口した回転胴22と、回転胴22の上端開口に嵌着された回転体蓋23とで内部に分離室24を形成する回転体(図示せず)と、分離室24内の上下方向に所定間隔をもって積層された複数の分離板25と、分離室24で分離した軽液L及び重液Hをそれぞれが流入する軽液室26及び重液室27と、軽液室26内の軽液Lを機外に排出する軽液排出管路28と、軽液排出管路28を囲繞し且つ重液室27内の重液Hを機外に排出する重液排出管路29と、を備え、重液排出管路29以外は従来の分離板型遠心分離機に準じて構成されている。   As shown in FIGS. 1 and 2, the separation plate type centrifuge 20 of the present embodiment is a rotating drum whose upper end is opened at a high speed by a drive mechanism (not shown) around a vertical supply pipe 21. 22 and a rotating body lid 23 fitted into the upper end opening of the rotating drum 22, and a rotating body (not shown) that forms a separation chamber 24 therein, are stacked in the vertical direction in the separation chamber 24 at a predetermined interval. A plurality of separation plates 25, a light liquid chamber 26 and a heavy liquid chamber 27 into which the light liquid L and the heavy liquid H separated in the separation chamber 24 respectively flow, and the light liquid L in the light liquid chamber 26 are removed from the machine. A heavy liquid discharge pipe 28, and a heavy liquid discharge pipe 29 that surrounds the light liquid discharge pipe 28 and discharges the heavy liquid H in the heavy liquid chamber 27 to the outside of the apparatus. The parts other than the passage 29 are configured in accordance with a conventional separator plate type centrifuge.

上記軽液排出管路28は供給管21を囲繞すると共に供給管21に固定されている。軽液排出管路28の下端には軽液室26に軽液吸込み口が臨む軽液インペラー28Aが形成され、軽液室26内の軽液を軽液インペラー28Aから吸い込み、軽液排出管路28を介して機外へ排出するようにしている。   The light liquid discharge pipe 28 surrounds the supply pipe 21 and is fixed to the supply pipe 21. A light liquid impeller 28A is formed at the lower end of the light liquid discharge pipe 28 so that the light liquid suction port faces the light liquid chamber 26, and the light liquid in the light liquid chamber 26 is sucked from the light liquid impeller 28A. It is made to discharge outside through the machine 28.

上記重液排出管路29は、例えば図2〜図4に示すように、軽液排出管路28の下部に固定された下部固定円板30と、この下部固定円板30の上面に形成された嵌合隆起部30Aに回転自在に偏心して嵌合し且つ重液室27内に重液吸込み口31Aとして開口する流路を面内に有する中間調整円板31と、この中間調整円板31の上面に突設されたピン31Bが嵌入するガイド溝32A(図1参照)が下面に形成された上部回動円板32と、を備え、上記各円板30、31、32はそれぞれ同一外径を有し、互いに重なった状態で重液室27内に収納されている。また、上部回動円板32は、図1に示すように、重液排出管路29の管路本体29Aの下端において一体化している。尚、これらの部材は、図1に示すように、いずれもケーシング33内に収納されている。   The heavy liquid discharge pipe 29 is formed on the lower fixed disk 30 fixed to the lower part of the light liquid discharge pipe 28 and the upper surface of the lower fixed disk 30 as shown in FIGS. An intermediate adjusting disc 31 that has a flow path that is rotatably eccentrically fitted to the fitting raised portion 30A and that opens as a heavy liquid suction port 31A in the heavy liquid chamber 27, and the intermediate adjusting disk 31. And an upper rotating disc 32 having a guide groove 32A (see FIG. 1) in which a pin 31B projecting from the upper surface is fitted on the lower surface, and the discs 30, 31, 32 are identical to each other. It has a diameter and is stored in the heavy liquid chamber 27 so as to overlap each other. Further, as shown in FIG. 1, the upper rotating disk 32 is integrated at the lower end of the conduit body 29 </ b> A of the heavy liquid discharge conduit 29. These members are all housed in a casing 33 as shown in FIG.

即ち、上記下部固定円板30は、図2に示すように軽液排出管路28の下部に固定されている。図3の(a)、(b)に示すように下部固定円板30には軽液排出管路28が貫通する中央孔30Bが軽液排出管路28の大径と略等しい大きさに形成され、軽液排出管路28は中央孔30Bに密着している。下部固定円板30の上面には嵌合隆起部30Aが円形状に隆起して形成され、嵌合隆起部30Aの上面は平坦になっている。また、この嵌合隆起部30Aの軸心は、図3の(a)、(b)に示すように、下部固定円板30の中央孔30Bの軸心、更に云えば供給管21の軸心及び軽液排出管路28の軸心から偏倚した位置にある。   That is, the lower fixed disk 30 is fixed to the lower part of the light liquid discharge conduit 28 as shown in FIG. As shown in FIGS. 3A and 3B, a central hole 30 </ b> B through which the light liquid discharge pipe 28 passes is formed in the lower fixed disk 30 to have a size substantially equal to the large diameter of the light liquid discharge pipe 28. The light liquid discharge conduit 28 is in close contact with the central hole 30B. A fitting raised portion 30A is formed in a circular shape on the upper surface of the lower fixed disk 30, and the upper surface of the fitting raised portion 30A is flat. Further, as shown in FIGS. 3A and 3B, the axial center of the fitting raised portion 30A is the axial center of the central hole 30B of the lower fixed disk 30, more specifically, the axial center of the supply pipe 21. And a position deviated from the axis of the light liquid discharge pipe 28.

図4の(a)、(b)に示すように上記中間調整円板31には円形状の貫通孔31Cが形成され、貫通孔31Cの軸心は中間調整円板31の軸心から偏倚した位置にある。中間調整円板31の下面には貫通孔31Cから拡径する拡径部31Dが形成され、貫通孔31Cと拡径部31Dとの間には段部が形成されている。そして、図1に示すように拡径部31Dには下部固定円板30上面の嵌合隆起部30Aが嵌合し、図3の(a)に示すように嵌合隆起部30Aを軸として正逆方向に回転するようになっている。また、中間調整円板31内には外周面から貫通孔31Cの内周面まで貫通する流路31Eが形成され、この流路31Eの外周面における開口が重液吸込み口31Aとして形成されている。つまり、この中間調整円板31の流路31Eが重液インペラーとして形成されている。更に、中間調整円板31の上面にはピン31Bが植設され、このピン31Bが上部回動円板32の下面に径方向に形成されたガイド溝32Aに嵌入している。   As shown in FIGS. 4A and 4B, the intermediate adjustment disc 31 is formed with a circular through hole 31 </ b> C, and the axis of the through hole 31 </ b> C is deviated from the axis of the intermediate adjustment disc 31. In position. On the lower surface of the intermediate adjustment disc 31, an enlarged diameter portion 31D that is enlarged from the through hole 31C is formed, and a step portion is formed between the through hole 31C and the enlarged diameter portion 31D. As shown in FIG. 1, a fitting bulging portion 30A on the upper surface of the lower fixed disk 30 is fitted into the enlarged diameter portion 31D, and as shown in FIG. It is designed to rotate in the reverse direction. A flow path 31E that penetrates from the outer peripheral surface to the inner peripheral surface of the through hole 31C is formed in the intermediate adjustment disc 31, and an opening in the outer peripheral surface of the flow path 31E is formed as a heavy liquid suction port 31A. . That is, the flow path 31E of the intermediate adjustment disc 31 is formed as a heavy liquid impeller. Further, a pin 31B is planted on the upper surface of the intermediate adjustment disc 31, and this pin 31B is fitted into a guide groove 32A formed in the radial direction on the lower surface of the upper rotating disc 32.

また、本実施形態の分離板型遠心分離機20は、図1、図2に示すように、上記重液インペラーの上部回動円板32を回動操作する操作ハンドル34を備えている。この操作ハンドル34は、図2に示すように、ハンドル部34Aと、ハンドル部34Aの軸部34Bを回動自在に軸支する軸受け34Cと、軸部34Bの先端に取り付けられた第1傘歯車34Dとを備え、軸受け34Cがケーシング33の上部に固定され、第1傘歯車34Dがケーシング33内に臨んでいる。また、ケーシング33内の重液排出管路29の管路本体29Aにはハブを介して第2傘歯車35が取り付けられている。そして、操作ハンドル34の第1傘歯車34Dと管路本体29Aの第2傘歯車35とは噛合し、上部回動円板32の駆動手段として機能する。従って、操作ハンドル34を手動で操作することよって第1、第2傘歯車34D、35を介して管路本体29Aと一体化した上部回動円板32をきめ細かく正確に回動操作することができる。   In addition, as shown in FIGS. 1 and 2, the separation plate type centrifugal separator 20 of the present embodiment includes an operation handle 34 that rotates the upper rotation disk 32 of the heavy liquid impeller. As shown in FIG. 2, the operation handle 34 includes a handle portion 34A, a bearing 34C that pivotally supports the shaft portion 34B of the handle portion 34A, and a first bevel gear attached to the tip of the shaft portion 34B. 34D, the bearing 34C is fixed to the upper part of the casing 33, and the first bevel gear 34D faces the casing 33. A second bevel gear 35 is attached to the conduit main body 29A of the heavy liquid discharge conduit 29 in the casing 33 via a hub. The first bevel gear 34D of the operation handle 34 and the second bevel gear 35 of the pipe main body 29A mesh with each other and function as drive means for the upper rotating disk 32. Therefore, by manually operating the operation handle 34, the upper rotating disk 32 integrated with the pipe main body 29A can be finely and precisely rotated through the first and second bevel gears 34D and 35. .

尚、操作ハンドル34のハンドル部34Aに電動モータ等を取り付けることによって駆動手段を自動で操作することができる。自動操作する場合には、制御装置(図示せず)に操作用のプログラムを格納し、被処理液の種類に応じて重液Hの自由界面を予め設定しておくことにより、重液H(図5参照)の自由界面を自動的に設定することができる。   The drive means can be automatically operated by attaching an electric motor or the like to the handle portion 34A of the operation handle 34. In the case of automatic operation, an operation program is stored in a control device (not shown), and a free interface of heavy liquid H is set in advance according to the type of liquid to be treated, so that heavy liquid H ( The free interface of FIG. 5) can be automatically set.

次に、動作について説明する。被処理液を分離板型遠心分離機20の供給管21から回転体内の分離室24内へ供給すると、回転体が高速で回転しているため、被処理液は、複数の分離板25によってその成分の比重差により遠心力で軽液L(図5参照)、重液H及びスラッジの層に分離する。   Next, the operation will be described. When the liquid to be treated is supplied from the supply pipe 21 of the separation plate centrifuge 20 into the separation chamber 24 in the rotating body, the rotating body is rotated at a high speed. Separated into light liquid L (see FIG. 5), heavy liquid H and sludge layers by centrifugal force due to the difference in specific gravity of the components.

被処理液を連続的に供給すると、軽液Lは分離板25に沿って半径方向内方へ徐々に移動し、分離室24から軽液室26内に流入する。やがて、軽液Lは軽液室26から軽液インペラー28Aの軽液吸込み口を介して軽液排出管路28へ送り込まれ、機外へ連続的に排出される。   When the liquid to be treated is continuously supplied, the light liquid L gradually moves inward in the radial direction along the separation plate 25 and flows into the light liquid chamber 26 from the separation chamber 24. Eventually, the light liquid L is sent from the light liquid chamber 26 to the light liquid discharge pipe 28 via the light liquid suction port of the light liquid impeller 28A, and is continuously discharged outside the apparatus.

また、重液Hは、回転体蓋23と細隙を隔てた仕切り板の下端から回転体蓋23との隙間へ流入する。重液Hは隙間を流路として回転体蓋23の上方へ流れ、重液室27内へ流入する。やがて、重液Hは重液室27から中間調整円板31の重液吸込み口31Aから流路31Eを経て、下部固定円板30の嵌合隆起部30Aと上部回動円板32で挟まれた貫通孔31Cに達し、軽液排出管路28の外周面との隙間を経由して重液排出管路29から機外へ排出される。   Further, the heavy liquid H flows into the gap between the rotating body lid 23 from the lower end of the partition plate that is spaced from the rotating body lid 23. The heavy liquid H flows above the rotating body lid 23 through the gap and flows into the heavy liquid chamber 27. Eventually, the heavy liquid H is sandwiched between the heavy liquid suction chamber 31A of the lower fixed disk 30 and the upper rotating disk 32 through the flow path 31E from the heavy liquid suction port 31A of the intermediate adjustment disk 31 from the heavy liquid chamber 27. It reaches the through hole 31 </ b> C and is discharged out of the machine from the heavy liquid discharge line 29 via a gap with the outer peripheral surface of the light liquid discharge line 28.

被処理液が変わって重液の自由界面を設定し直す場合には、操作ハンドル34を回動操作して重液インペラーとなる重液吸込み口31Aの位置を変える。即ち、操作ハンドル34を操作すると、軸部34B及び第1、第2傘歯車34D、35を介して上部回動円板32が減速されて回動する。上部回動円板32の回動により、上部回動円板32下面のガイド溝32A及び中間調整円板31のピン31Bを介して中間調整円板31が下部固定円板30の嵌合隆起部30Aを軸として回動する。この際、下部固定円板30の嵌合隆起部30Aと中間調整円板31の貫通孔31Cは一致しているが、上部回動円板32の軸心、即ち分離板25の軸心とは一致していないため、中間調整円板31の回動に伴って重液吸込み口31Aが分離板25の軸心から半径方向において図1に示す実線位置から破線位置まで偏倚し、軽液Lと重液Hとの自由界面を最適位置に適合させることができる。つまり、重液吸込み口31Aは、実線位置で分離板25の軸心に最も近く、重液Hの最も多い被処理液の場合の調節位置であり、破線位置で分離板25の軸心から最も遠く、重液Hの最も少ない被処理液の場合の調節位置である。   When the liquid to be treated is changed and the free interface of the heavy liquid is reset, the operation handle 34 is rotated to change the position of the heavy liquid suction port 31A serving as the heavy liquid impeller. That is, when the operation handle 34 is operated, the upper rotating disk 32 is decelerated and rotated via the shaft portion 34B and the first and second bevel gears 34D and 35. Due to the rotation of the upper rotating disk 32, the intermediate adjustment disk 31 is fitted to the lower fixed disk 30 through the guide groove 32A on the lower surface of the upper rotating disk 32 and the pin 31B of the intermediate adjustment disk 31. It rotates about 30A as an axis. At this time, the fitting raised portion 30A of the lower fixed disc 30 and the through hole 31C of the intermediate adjustment disc 31 coincide with each other, but the axis of the upper rotating disc 32, that is, the axis of the separation plate 25 is the same. As the intermediate adjustment disc 31 rotates, the heavy liquid suction port 31A deviates from the axial center of the separation plate 25 in the radial direction from the solid line position shown in FIG. The free interface with the heavy liquid H can be adapted to the optimum position. That is, the heavy liquid suction port 31A is the adjustment position in the case of the liquid to be treated that is closest to the axis of the separation plate 25 at the position of the solid line and has the most heavy liquid H, and is the most from the axis of the separation plate 25 at the position of the broken line. This is an adjustment position in the case of a liquid to be processed which is far away and has the least amount of heavy liquid H.

以上説明したように本実施形態によれば、重液排出管路29は、軽液室26側に固定された下部固定円板30と、下部固定円板30の上面に形成された嵌合隆起部30Aに回転自在に偏心して嵌合し且つ重液室27内に重液吸込み口31Aとして開口する流路31Eを面内に有する中間調整円板31と、中間調整円板31の上面に突設されたピン31Bが嵌入するガイド溝32Aが下面に形成された上部回動円板32と、を備え、且つ、上部回動円板32を回動させる操作ハンドル34を設け、操作ハンドル34により上部回動円板32を回動させることにより、中間調整円板31のピン31Bが上部回動円板32のガイド溝32Aに沿って摺動する間に、中間調整円板31が下部固定円板30上で嵌合隆起部30Aを軸として偏心回転して重液吸込み口31Aの位置を重液排出管路29の径方向に対して任意に調節できるため、被処理液が変化しても、軽液と重液の界面を設定する調整板を取り替える必要がなく、分離された重液と軽液の自由界面を最適位置に任意に精度良く確実に設定することができ、しかも短時間で安定的に自由界面を設定することができる。   As described above, according to the present embodiment, the heavy liquid discharge pipe 29 includes the lower fixed disk 30 fixed to the light liquid chamber 26 side and the fitting ridge formed on the upper surface of the lower fixed disk 30. An intermediate adjusting disc 31 having a flow path 31E that is rotatably eccentrically fitted to the portion 30A and opens as a heavy liquid suction port 31A in the heavy liquid chamber 27, and an upper surface of the intermediate adjusting disk 31 An upper rotating disk 32 having a guide groove 32A into which the provided pin 31B is inserted is formed on the lower surface, and an operating handle 34 for rotating the upper rotating disk 32 is provided. By rotating the upper rotating disk 32, the intermediate adjusting disk 31 is moved to the lower fixed circle while the pin 31B of the intermediate adjusting disk 31 slides along the guide groove 32A of the upper rotating disk 32. Eccentric rotation on the plate 30 with the fitting raised portion 30A as an axis Since the position of the liquid suction port 31A can be arbitrarily adjusted with respect to the radial direction of the heavy liquid discharge pipe 29, it is necessary to replace the adjustment plate for setting the interface between the light liquid and the heavy liquid even if the liquid to be treated changes. In addition, the free interface between the separated heavy liquid and light liquid can be set arbitrarily and accurately at the optimum position, and the free interface can be set stably in a short time.

尚、本発明は上記実施形態に何等制限されるものではなく、本発明の趣旨に反しない限り本発明に包含される。   In addition, this invention is not restrict | limited at all to the said embodiment, Unless it is contrary to the meaning of this invention, it is included by this invention.

本発明は、石油、化学工業、食品工業、医薬品工業、バイオテクノロジーの分野、船舶における潤滑油や燃料油の清浄化などで使用される分離板型遠心分離機に好適に利用することができる。   INDUSTRIAL APPLICABILITY The present invention can be suitably used for separator plate centrifuges used in the fields of petroleum, chemical industry, food industry, pharmaceutical industry, biotechnology, cleaning of lubricating oil and fuel oil in ships, and the like.

本発明の分離板型遠心分離機の一実施形態の全体を示す断面図である。It is sectional drawing which shows the whole one Embodiment of the separation-plate-type centrifuge of this invention. 図1に示す分離板型遠心分離機の要部を示す断面図である。It is sectional drawing which shows the principal part of the separation plate type centrifuge shown in FIG. 図1に示す分離板型遠心分離機の重液排出管路の下部固定円板を示す図で、(a)はその平面図、(b)はその断面図である。It is a figure which shows the lower fixed disk of the heavy-liquid discharge pipeline of the separation-plate-type centrifuge shown in FIG. 1, (a) is the top view, (b) is the sectional drawing. 図1に示す分離板型遠心分離機の重液排出管路の中間調整円板を示す図で、(a)はその平面図、(b)はその断面図である。It is a figure which shows the intermediate | middle adjustment disk of the heavy-liquid discharge pipeline of the separation-plate-type centrifuge shown in FIG. 1, (a) is the top view, (b) is the sectional drawing. 従来の分離板型遠心分離機の一実施形態を示す断面図である。It is sectional drawing which shows one Embodiment of the conventional separator plate-type centrifuge. 図5に示す分離板型遠心分離機の要部を示す断面図である。It is sectional drawing which shows the principal part of the separation plate type centrifuge shown in FIG. 図6に示す分離板型遠心分離機の要部の半分を示す平面図である。It is a top view which shows the half of the principal part of the separation plate type centrifuge shown in FIG.

符号の説明Explanation of symbols

20 分離板型遠心分離機
23 回転体蓋
24 分離室
25 分離板
26 軽液室
27 重液室
28 軽液排出管路
29 重液排出管路
29A 管路本体
30 下部固定円板
30A 嵌合隆起部(嵌合部)
31 中間調整円板
31A 重液吸込み口
31B ピン
31C 貫通孔
32 上部回動円板
32A ガイド溝
34 操作ハンドル
34D 第1傘歯車(ギヤ部)
35 第2傘歯車(ギヤ部)
20 Separator plate centrifuge 23 Rotating body lid 24 Separation chamber 25 Separation plate 26 Light liquid chamber 27 Heavy liquid chamber 28 Light liquid discharge conduit 29 Heavy liquid discharge conduit 29A Pipe body 30 Lower fixed disk 30A Fitting ridge Part (fitting part)
31 Intermediate adjusting disk 31A Heavy liquid suction port 31B Pin 31C Through hole 32 Upper rotating disk 32A Guide groove 34 Operation handle 34D First bevel gear (gear part)
35 Second bevel gear (gear part)

Claims (2)

上端が開口した回転胴と、この回転胴の上端開口に嵌着された回転体蓋とで内部に分離室を形成する回転体と、この回転体の分離室内の上下方向に所定間隔をもって積層された複数の分離板と、上記分離室で分離した軽液及び重液をそれぞれが流入する軽液室及び重液室と、上記軽液室内の軽液を機外に排出する軽液排出管路と、上記軽液排出管路を囲繞し且つ上記重液室内の重液を機外に排出する重液排出管路と、を備えた分離板型遠心分離機において、上記重液排出管路は、上記軽液室側に固定された下部固定円板と、この下部固定円板の上面に形成された嵌合部に回転自在に偏心して嵌合し且つ上記重液室内に重液吸込み口として開口する流路を面内に有する中間調整円板と、この中間調整円板の上面に突設されたピンが嵌入するガイド溝が下面に形成された上部回動円板と、を備え、且つ、上記上部回動円板を回動させる駆動手段を設け、上記駆動手段により上記上部回動円板を回動させることにより、上記中間調整円板のピンが上記上部回動円板のガイド溝に沿って摺動する間に、上記中間調整円板が上記下部固定円板上で偏心回転して上記重液吸込み口の位置を上記重液排出管路の径方向に対して任意に調節できることを特徴とする分離板型遠心分離機。   A rotating body having a separation chamber formed therein by a rotating drum having an upper end opened and a rotating body lid fitted to the upper end opening of the rotating drum, and stacked in a vertical direction within the separation chamber of the rotating member at predetermined intervals. A plurality of separation plates, a light liquid chamber and a heavy liquid chamber into which the light liquid and heavy liquid separated in the separation chamber flow, and a light liquid discharge pipe for discharging the light liquid in the light liquid chamber to the outside of the apparatus. And a heavy liquid discharge line that surrounds the light liquid discharge line and discharges the heavy liquid in the heavy liquid chamber to the outside of the apparatus, wherein the heavy liquid discharge line is A lower fixed disc fixed to the light liquid chamber side and a fitting portion formed on the upper surface of the lower fixed disc, which is rotatably eccentrically fitted and serves as a heavy liquid suction port in the heavy liquid chamber An intermediate adjusting disk having an open channel in the plane and a guide into which a pin protruding from the upper surface of the intermediate adjusting disk is fitted. An upper rotating disk having a groove formed on the lower surface, and provided with a driving means for rotating the upper rotating disk, and the upper rotating disk is rotated by the driving means. While the pin of the intermediate adjusting disk slides along the guide groove of the upper rotating disk, the intermediate adjusting disk rotates eccentrically on the lower fixed disk, and the heavy liquid suction port A separation plate type centrifuge characterized in that the position can be arbitrarily adjusted with respect to the radial direction of the heavy liquid discharge pipe. 上記駆動手段は、上記重液排出管路の周面に形成されたギアと、このギアと噛合するギア部を有する手動または自動のギア駆動手段とを、有することを特徴とする請求項1に記載の分離板型遠心分離機。   The said drive means has the gear formed in the surrounding surface of the said heavy-liquid discharge conduit | pipe, and the manual or automatic gear drive means which has a gear part meshing with this gear, The claim 1 characterized by the above-mentioned. The separation plate type centrifuge described.
JP2004290838A 2004-10-01 2004-10-01 Separator centrifuge Active JP4422585B2 (en)

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