JP4420853B2 - Titanium alloy valve lifter and manufacturing method thereof - Google Patents

Titanium alloy valve lifter and manufacturing method thereof Download PDF

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JP4420853B2
JP4420853B2 JP2005133553A JP2005133553A JP4420853B2 JP 4420853 B2 JP4420853 B2 JP 4420853B2 JP 2005133553 A JP2005133553 A JP 2005133553A JP 2005133553 A JP2005133553 A JP 2005133553A JP 4420853 B2 JP4420853 B2 JP 4420853B2
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valve lifter
ceiling
titanium alloy
diffusion layer
oxygen diffusion
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JP2006307790A (en
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弘幸 堀村
航介 土居
穂高 向原
雅也 高田
紀好 宮脇
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Honda Motor Co Ltd
Tanaka Seimitsu Kogyo Co Ltd
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Tanaka Seimitsu Kogyo Co Ltd
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Description

本発明は、チタン合金製バルブリフタの改良構造およびチタン合金製バルブリフタの製造方法に関する。 The present invention relates to an improved structure of a titanium alloy valve lifter and a method of manufacturing a titanium alloy valve lifter .

内燃機関の動弁装置におけるバルブリフタは、一般にスチール製が使われている。一部には音の観点から、アルミニウム合金製が使われている例がある。一方、内燃機関動弁系の軽量化の観点からは、アルミニウム合金製のバルブリフタは、耐摩耗性や強度面において難点があることから天井面やシム面を補強せずに使用することはできない。チタン合金は、高強度であるとともに強度を比重で割った値である比強度が高く、軽量化に効果的である。しかしながらチタン合金は、そのままでは耐摩耗性が十分でないため、摺動部には耐摩耗性の表面処理が必要である。そのため、チタン合金製バルブリフタは、バルブリフタの本体の表層部全面が摺動性と耐摩耗性の向上のために硬化処理されたものが知られており、このバルブリフタは、該バルブリフタ本体の内側の面である本来は摺動性と耐摩耗性が必要とされない部分までも硬化処理されている(例えば、特許文献1参照)。
特開平7−139314号公報(第2頁−第3頁、第1図)
The valve lifter in the valve operating device of the internal combustion engine is generally made of steel. Some examples are made of aluminum alloy from the viewpoint of sound. On the other hand, from the viewpoint of reducing the weight of the internal combustion engine valve system, aluminum alloy valve lifters cannot be used without reinforcing the ceiling surface and shim surface because they have difficulties in wear resistance and strength . Titanium alloys have high strength and high specific strength, which is a value obtained by dividing strength by specific gravity, and are effective for weight reduction. However, the titanium alloy has insufficient wear resistance as it is, and therefore, the sliding portion needs to have a wear-resistant surface treatment. Therefore, titanium alloys valve lifter, the surface layer portion the entire surface of the body of the valve lifter has been known one which is hardened in order to improve the sliding properties and wear resistance, the valve lifter, the inner surface of the valve lifter body In other words, a portion that does not require slidability and wear resistance is also cured (see, for example, Patent Document 1).
Japanese Patent Laid-Open No. 7-139314 (pages 2 to 3 and FIG. 1)

前記特許文献1には、チタン合金製のバルブリフタが記載され、このバルブリフタは、その表層部の動弁カムやリフタガイド等との摺動部の摺動性と耐摩耗性を向上させるために、該リフタ本体の表層部が高温下での酸化処理による酸素拡散層として硬化層処理され、この硬化層は該リフタ本体の表層部の全面に及んでいる。チタン合金の酸化処理は、高温で行われ、マスキングが困難であるため、本来、摺動性と耐摩耗性が必要とされないバルブリフタ本体の内側の表層部にも該硬化層は及んでいる。   Patent Document 1 describes a valve lifter made of a titanium alloy, and this valve lifter is designed to improve the slidability and wear resistance of a sliding portion with a valve cam or a lifter guide on the surface layer portion thereof. The surface layer portion of the lifter body is subjected to a cured layer treatment as an oxygen diffusion layer by oxidation treatment at a high temperature, and this cured layer extends over the entire surface layer portion of the lifter body. Since the oxidation treatment of the titanium alloy is performed at a high temperature and masking is difficult, the hardened layer extends to the inner surface layer portion of the valve lifter main body, which originally does not require slidability and wear resistance.

酸化処理されたチタン合金の表面部は、疲労強度が低下するので、未処理のものと同等の強度を得るためには、肉厚増加などの形状で対応する必要がある。バルブリフタで最も強度が要求される部位は天井部である。そのため全面酸化処理されたチタン合金製バルブリフタは、天井の厚さを増加するという対応を求められる。そして、天井厚さの増加はバルブフェースとカムシャフトの距離を増加させることになり、結果的にシリンダヘッドの高さを低く抑えることが困難となる。これによってエンジン重量の増加を招く。   Since the fatigue strength of the oxidized titanium alloy surface portion is reduced, it is necessary to cope with a shape such as an increase in thickness in order to obtain the same strength as that of the untreated one. The part of the valve lifter that requires the most strength is the ceiling. For this reason, a titanium alloy valve lifter that has been subjected to an overall oxidation treatment is required to cope with an increase in the thickness of the ceiling. The increase in the ceiling thickness increases the distance between the valve face and the camshaft, and as a result, it is difficult to keep the height of the cylinder head low. This causes an increase in engine weight.

上述したような状況の中で、バルブリフタ本体の天井部内面は、摺動部ではなく、つまり耐摩耗性を要求されないため、この部分の酸素拡散層の除去のための面加工処理を施すことで、上述したバルブリフタの酸化処理に伴う疲労強度低下の弊害を排除して、天井厚さを減少させることが可能となるため、バルブフェースとカムシャフトの距離を増加させることなく、すなわちシリンダヘッドの高さを低く抑えることができるチタン合金製のバルブリフタを提供する。   In the situation as described above, the inner surface of the ceiling of the valve lifter body is not a sliding part, that is, wear resistance is not required, and therefore surface treatment for removing the oxygen diffusion layer in this part is performed. This eliminates the adverse effects of fatigue strength reduction associated with the oxidation treatment of the valve lifter described above, and allows the ceiling thickness to be reduced. Therefore, the distance between the valve face and the camshaft can be increased without increasing the height of the cylinder head. Provided is a valve lifter made of a titanium alloy capable of keeping the thickness low.

本発明は、上述した課題を解決するためのチタン合金製バルブリフタの改良構造およびその製造方法に関するものであり、請求項1に記載の発明は、天井部と、天井部に連なる筒状部と、天井部の内面の中央部に位置しバルブステム上端の当接を受ける突出部とを有するバルブリフタ本体全体に酸化処理を施して酸素拡散層を形成したチタン合金製バルブリフタにおいて、バルブリフタ天井部の内面に加工を施すことにより、前記突出部の突出上面と側面とに酸素拡散層が残存するように、前記天井部の内面の酸素拡散層を除去するとともに、前記天井部の内面の一部の材料をも除去したことを特徴とする。 The present invention relates to an improved structure of a titanium alloy valve lifter for solving the above-described problems and a method for manufacturing the same, and the invention according to claim 1 includes a ceiling part, a cylindrical part connected to the ceiling part, In a titanium alloy valve lifter in which an oxygen diffusion layer is formed by subjecting the entire valve lifter body , which is located at the center of the inner surface of the ceiling portion and has a protruding portion that receives contact with the upper end of the valve stem , to the valve lifter ceiling portion By processing the inner surface, the oxygen diffusion layer on the inner surface of the ceiling portion is removed so that the oxygen diffusion layer remains on the protruding upper surface and side surfaces of the protruding portion, and a part of the inner surface of the ceiling portion is removed . The material is also removed .

また、請求項2に記載の発明は、前記バルブリフタ天井部を外周に向うほど薄くなるように加工を施した請求項1に記載の発明のチタン合金製バルブリフタであることを特徴とする。
さらに、請求項3に記載の発明は、前記バルブリフタ天井部の内面のうち、少なくとも一部に、バルブリフタ天井部の天面と平行な平坦面を形成した請求項2に記載の発明のチタン合金製バルブリフタであることを特徴とする。
また、請求項4に記載の発明は、前記平坦面を、バルブリフタ天井部の内面のうち外周寄りに形成した請求項3に記載の発明のチタン合金製バルブリフタであることを特徴とする。
また、請求項5に記載の発明は、前記突出部の突出上面に凹みが設けられた請求項1ないし4のいずれかに記載のチタン合金製バルブリフタであることを特徴とする。
The invention according to claim 2 is the titanium alloy valve lifter according to claim 1, wherein the valve lifter ceiling portion is processed so as to become thinner toward the outer periphery.
Further, in the invention described in claim 3, the flat surface parallel to the top surface of the valve lifter ceiling part is formed on at least a part of the inner surface of the valve lifter ceiling part. It is a valve lifter.
The invention described in claim 4 is the titanium alloy valve lifter according to claim 3, wherein the flat surface is formed closer to the outer periphery of the inner surface of the valve lifter ceiling.
The invention according to claim 5 is the titanium alloy valve lifter according to any one of claims 1 to 4, wherein a recess is provided on the upper surface of the protrusion.

請求項6に記載の発明は、天井部と、天井部に連なる筒状部と、天井部の内面の中央部に位置しバルブステム上端の当接を受ける突出部とを有するチタン合金製バルブリフタの製造方法であって、チタン合金製バルブリフタの外面および内面の全体に酸化処理を施して酸素拡散層を形成し、前記天井部の内面に機械加工を施すことにより、前記天井部の内面の酸素拡散層を除去するとともに、さらに、前記天井部の内面の材料の一部をも除去することを特徴とするチタン合金製バルブリフタの製造方法である。The invention according to claim 6 is a titanium alloy valve lifter having a ceiling portion, a cylindrical portion connected to the ceiling portion, and a protruding portion that is located at the center of the inner surface of the ceiling portion and receives the contact of the upper end of the valve stem. An oxygen diffusion layer is formed on the inner surface of the ceiling portion by subjecting the entire outer surface and inner surface of the titanium alloy valve lifter to an oxidation treatment to form an oxygen diffusion layer and machining the inner surface of the ceiling portion. The titanium alloy valve lifter manufacturing method is characterized in that the layer is removed and a part of the material of the inner surface of the ceiling part is also removed.

請求項7に記載の発明は、前記天井部の内面の酸素拡散層の機械加工による除去を、前記突出部の突出上面と側面とに酸素拡散層が残存するように行う請求項6記載のチタン合金製バルブリフタの製造方法である。
また、請求項8に記載の発明は、前記天井部の内面の酸素拡散層の機械加工による除去を、前記突出部の突出上面に残存する酸素拡散層が、前記筒状部の内面の酸素拡散層の機械加工により除去されない部分の端部と、前記筒状部の中央軸線方向に関して、位置的に略一致するように行うことを特徴とする請求項7記載のチタン合金製バルブリフタの製造方法である。
請求項9に記載の発明は、前記天井部の内面の材料の一部の機械加工を、バルブリフタ天井部の天面と平行をなす平坦面を切削して天井部の厚さを略半分にするまで行うことを特徴とする請求項6ないし8のいずれかに記載のチタン合金製バルブリフタの製造方法である。
The invention according to claim 7 is the titanium according to claim 6, wherein the oxygen diffusion layer on the inner surface of the ceiling is removed by machining so that the oxygen diffusion layer remains on the upper and side surfaces of the protrusion. This is a method of manufacturing an alloy valve lifter.
In the invention according to claim 8, the oxygen diffusion layer remaining on the projecting upper surface of the projecting portion is removed by machining the oxygen diffusion layer on the inner surface of the ceiling portion. 8. The titanium alloy valve lifter manufacturing method according to claim 7, wherein the end portion of the portion not removed by machining of the layer and the central axial direction of the cylindrical portion are positioned so as to substantially coincide with each other. is there.
According to the ninth aspect of the present invention, the machining of a part of the material of the inner surface of the ceiling portion is performed by cutting a flat surface parallel to the top surface of the valve lifter ceiling portion, so that the thickness of the ceiling portion is substantially halved. The method for manufacturing a valve lifter made of titanium alloy according to any one of claims 6 to 8, wherein

本発明の請求項1に係る発明は、バルブリフタ本体全体に酸化処理を施したチタン合金製バルブリフタにおいて、バルブリフタ天井部の内面に加工を施すことにより、酸素拡散層を除去したものであるから、酸素拡散層の除去により疲労強度の低下の弊害を排除して、天井厚さを減少させることが可能となるため、バルブフェースとカムシャフトの距離を増加させることなく、すなわちシリンダヘッドの高さを低く抑えることができる。さらに、上述の天井部内面加工に伴う酸素拡散層の除去でバルブリフタの重量を軽減して軽量化が図られ、高速運転時におけるバルブの追従性を向上させることができるという効果も得られる。   In the invention according to claim 1 of the present invention, the oxygen diffusion layer is removed by processing the inner surface of the valve lifter ceiling portion in the titanium alloy valve lifter in which the entire valve lifter body is oxidized. The removal of the diffusion layer eliminates the negative effects of reduced fatigue strength and allows the ceiling thickness to be reduced. Therefore, without increasing the distance between the valve face and the camshaft, that is, reducing the height of the cylinder head. Can be suppressed. Furthermore, the removal of the oxygen diffusion layer accompanying the processing of the inner surface of the ceiling portion described above reduces the weight of the valve lifter, thereby reducing the weight and improving the followability of the valve during high speed operation.

本発明の請求項2に係る発明は、請求項1に記載の発明において、前記バルブリフタ天井部を外周に向うほど薄くなるように加工を施したため、該加工によりカムが摺動するバルブリフタ天面の中心近傍から離れた外周部が薄くされ、天面の中心近傍は厚く形成されるため、この加工によりバルブリフタ天面のカム摺動部の強度が低下することはない。
本発明の請求項3に係る発明は、請求項2に記載の発明において、前記バルブリフタ天井部の内面のうち、少なくとも一部に、バルブリフタ天井部の天面と平行な平坦面を形成したため、該平坦面を利用してバルブリフタ天井部の厚みの検査を容易に行うことができる。
In the invention according to claim 2 of the present invention, in the invention according to claim 1, since the valve lifter ceiling portion is processed so as to become thinner toward the outer periphery, the valve lifter top surface on which the cam slides by the processing is provided. Since the outer peripheral part away from the vicinity of the center is thinned and the vicinity of the center of the top surface is formed thick, this processing does not reduce the strength of the cam sliding portion of the valve lifter top surface.
The invention according to claim 3 of the present invention is the invention according to claim 2, wherein a flat surface parallel to the top surface of the valve lifter ceiling portion is formed on at least a part of the inner surface of the valve lifter ceiling portion. The thickness of the valve lifter ceiling can be easily inspected using the flat surface.

本発明の請求項4に係る発明は、請求項3に記載の発明において、前記平坦面を、バルブリフタ天井部の内面のうち外周寄りに形成したため、内周寄りに形成した場合に比べて、平坦面の面積が大きく確保できるので、バルブリフタ天井部の厚み検査のための検査個所を増やすことができ、より正確な検査を行うことが可能となる。   In the invention according to claim 4 of the present invention, in the invention according to claim 3, the flat surface is formed closer to the outer periphery of the inner surface of the valve lifter ceiling, so that it is flat compared to the case where it is formed closer to the inner periphery. Since a large surface area can be secured, the number of inspection points for the thickness inspection of the valve lifter ceiling can be increased, and a more accurate inspection can be performed.

請求項6に係る発明は、請求項1に係る発明と実質的に同じ効果を奏する。The invention according to claim 6 has substantially the same effect as the invention according to claim 1.

図1ないし図5に基づいて本発明の実施例を説明する。
図1には、本発明のバルブリフタが使用される動弁機構を備えるDOHC型内燃機関Eのシリンダヘッド1の周辺構造部が図示されている。
図中の2がバルブリフタであり、バルブリフタ2はカム3と摺動することで押し下げられ、インナーシム4を介してバルブステム5の上端6を押し下げる。
An embodiment of the present invention will be described with reference to FIGS.
FIG. 1 shows a peripheral structure portion of a cylinder head 1 of a DOHC type internal combustion engine E having a valve operating mechanism in which the valve lifter of the present invention is used.
In the figure, reference numeral 2 denotes a valve lifter. The valve lifter 2 is pushed down by sliding with the cam 3 and pushes down the upper end 6 of the valve stem 5 via the inner shim 4.

完成品とされたバルブリフタ2は、既述のように、また該図2に拡大図示されるように、所定の長さを備え、所定径の筒状部22と、該筒状部22の一端開口を閉鎖する端部壁を形成する天井部21とを備えた一端閉鎖の略円筒形状を呈している。   The finished valve lifter 2 has a predetermined length, as described above and as shown in enlarged view in FIG. 2, a cylindrical portion 22 having a predetermined diameter, and one end of the cylindrical portion 22. It has a substantially cylindrical shape with one end closed and a ceiling portion 21 that forms an end wall that closes the opening.

そして、天井部21の外面(天面)21aは略平らであり、内面21bはその中央部がやや高く突出する突出部21b1とされ、この突出部21b1は、既述のインナーシム4を介して、もしくは直接バルブステム上端6との当接に供される構造部とされる(図1参照)。   The outer surface (top surface) 21a of the ceiling portion 21 is substantially flat, and the inner surface 21b is a protruding portion 21b1 whose central portion protrudes slightly higher, and this protruding portion 21b1 is interposed via the inner shim 4 described above. Or, it is a structure part that is directly subjected to contact with the upper end 6 of the valve stem (see FIG. 1).

バルブリフタ2は、その軽量化と強度的な要求を満たすべくチタン合金製とされ、例えば、α+β型チタン合金であるTi−6Al−4Vをはじめ、その他のα型,β型合金を問わず種々のチタン合金を採用することが可能である。   The valve lifter 2 is made of a titanium alloy in order to satisfy the requirements for weight reduction and strength. For example, Ti-6Al-4V, which is an α + β type titanium alloy, and other α type and β type alloys are used. Various titanium alloys can be employed.

バルブリフタ2は、その作動において、既述のように前記天井部21の外面(天面)21aで動弁カム3と摺動接触し、また、前記筒状部22の外周でシリンダヘッド1のリフタガイド孔内で往復摺動接触し、これらの摺動部21a1,22a1はとりわけ過酷な摺動摩擦の条件下に晒されることから、高い耐摩耗性と優れた摺動性が要求される。したがって、チタン合金製のバルブリフタ2は、このために後述される高温下での酸化処理が施され、該バルブリフタ2の表層面に酸素拡散層20Bである硬化層が形成されている。   In the operation, the valve lifter 2 is in sliding contact with the valve cam 3 on the outer surface (top surface) 21a of the ceiling portion 21 as described above, and the lifter of the cylinder head 1 on the outer periphery of the cylindrical portion 22. Since the sliding portions 21a1 and 22a1 are in reciprocal sliding contact within the guide hole and are exposed to particularly severe sliding friction conditions, high wear resistance and excellent sliding properties are required. Therefore, the titanium alloy valve lifter 2 is subjected to an oxidation treatment at a high temperature described later for this purpose, and a hardened layer which is an oxygen diffusion layer 20 </ b> B is formed on the surface of the valve lifter 2.

高温下での酸化処理の後バルブリフタ2外側表層面20A1である天井部外面(天面)21aの動弁カム3との摺動面21a1は面粗度向上のために表面研磨処理される場合がある。一方、該天井部内面21bは酸化処理に伴う疲労強度低下を排除する目的で酸素拡散層20Bを除去する面研削もしくは切削加工されている。   After the oxidation treatment under high temperature, the sliding surface 21a1 of the ceiling portion outer surface (top surface) 21a with the valve cam 3 which is the outer surface 20A1 of the valve lifter 2 may be subjected to surface polishing treatment for improving the surface roughness. is there. On the other hand, the ceiling inner surface 21b is subjected to surface grinding or cutting for removing the oxygen diffusion layer 20B for the purpose of eliminating a decrease in fatigue strength accompanying the oxidation treatment.

バルブリフタ2の表層面20A(20A1,20A2)は、上述の表面研磨加工や表面研削、切削等の表面加工処理が施されているが、本実施例のバルブリフタ2における天井部内面21bの酸素拡散層20Bの除去のための面加工部は特徴的であり、酸素拡散層が全面的に研削もしくは切削除去された該面加工部は、その部分的拡大図である図2(b)を参照して説明される。   The surface layer surface 20A (20A1, 20A2) of the valve lifter 2 has been subjected to surface processing such as the above-described surface polishing, surface grinding, cutting, etc., but the oxygen diffusion layer of the ceiling portion inner surface 21b of the valve lifter 2 of the present embodiment. The surface processed part for removing 20B is characteristic, and the surface processed part from which the oxygen diffusion layer is entirely ground or cut and removed is shown in FIG. 2 (b) which is a partially enlarged view thereof. Explained.

図2(b)を参照して、天井部21の内面21bは、その径方向中央部が突出基部21b2を備えて所定高さで突出され、該突出部21b1は、略円柱状を呈して突出する形状の突出部とされ、該突出部21b1の突出上面21b3はその中央部に小さな窪みが形成されるが全体としては平坦に形成される。該突出上面21b3は、既述の直接もしくはインナーシム4を介したステム上端6と当接するため、耐摩耗性と摺動性が要求され、酸化処理後は機械加工は施されない。   Referring to FIG. 2 (b), the inner surface 21b of the ceiling portion 21 has a projecting base portion 21b2 at the center in the radial direction and protrudes at a predetermined height, and the protruding portion 21b1 protrudes in a substantially columnar shape. The protruding upper surface 21b3 of the protruding portion 21b1 has a small recess at the center, but is formed flat as a whole. The projecting upper surface 21b3 is in contact with the stem upper end 6 directly or via the inner shim 4 as described above, so that wear resistance and slidability are required, and machining is not performed after the oxidation treatment.

天井部内面21bは、突出上面21b3を除き全面的に機械加工面とされ、しかも該内面21bの中央突出部21b1の突出基部21b2の裾野部21b4は、その径方向外側に向って該内面21bの壁面を形成しながら環状に拡がる広い加工壁面21b5に滑らかに接続する。環状に拡がる広い加工壁面21b5は、全面的に該面における硬化層である酸素拡散層20Bが完全にもしくは略完全に除去される機械加工面とされている。   The ceiling portion inner surface 21b is entirely machined except for the projecting upper surface 21b3, and the base portion 21b4 of the projecting base portion 21b2 of the central projecting portion 21b1 of the inner surface 21b faces the radially outer side of the inner surface 21b. While forming the wall surface, it smoothly connects to a wide processed wall surface 21b5 that expands in an annular shape. The wide processed wall surface 21b5 extending in an annular shape is a machined surface from which the oxygen diffusion layer 20B, which is a cured layer on the entire surface, is completely or substantially completely removed.

環状に拡がる広い加工壁面21b5は、前記突出基部21b2の裾野部21b4に隣接してかつ該裾野部21b4に滑らかに接続して、径方向外側に指向しかつ径方向外側に向うに従い天井部外面(天面)21aに次第に接近するように斜めに拡面するテーパ加工面21b6と、該テーパ加工面21b6に滑らかに接続し、かつ該面21b6の径方向外側で、さらに該径方向外側に指向して、しかも天井部外面(天面)21aと平行に拡面する平坦加工面21b7とからなる。したがって、この内面21bの加工壁面21b5によりリフタ2の端部壁を形成する天井部21の断面形状は、その中央部から径方向外側に向かって次第に薄くなる形状とされている。   A wide processing wall surface 21b5 extending in an annular shape is smoothly connected to the bottom portion 21b4 of the protruding base portion 21b2 and smoothly connected to the bottom portion 21b4, and is directed to the outer side in the radial direction and toward the outer side in the radial direction. A tapered surface 21b6 that is obliquely expanded so as to gradually approach the top surface 21a, and is smoothly connected to the tapered surface 21b6, and is directed radially outward and further radially outward of the surface 21b6. Moreover, it comprises a flat processed surface 21b7 that expands parallel to the outer surface (top surface) 21a of the ceiling. Therefore, the cross-sectional shape of the ceiling portion 21 that forms the end wall of the lifter 2 by the processed wall surface 21b5 of the inner surface 21b is a shape that gradually decreases from the central portion toward the radially outer side.

テーパ加工面21b6は、前記突出基部21b2の裾野部21b4との滑らかな接続部から前記広い加工壁面21b5の略径方向中央部にまで達している。
この加工壁面21b5の略径方向中央部は、言うまでもなくテーパ加工面21b6の前記平坦加工面21b7との連続した滑らかな接続部であり、平坦加工面21b7は、この連続した滑らかな接続部から天井部内面21b全面に拡がる広い加工壁面21b5の径方向外側にまで達し、ここで天井部内面21bの環状外側部と筒状部22内周22bとの接続部である環状面加工された円弧面21b8に滑らかに接続している。
The tapered processing surface 21b6 extends from a smooth connection portion with the skirt portion 21b4 of the protruding base portion 21b2 to a substantially central portion in the radial direction of the wide processing wall surface 21b5.
Needless to say, the substantially central portion in the radial direction of the processed wall surface 21b5 is a continuous smooth connection portion of the tapered processing surface 21b6 with the flat processing surface 21b7, and the flat processing surface 21b7 extends from the continuous smooth connection portion to the ceiling. It reaches the outside in the radial direction of the wide processed wall surface 21b5 that extends over the entire inner surface 21b of the part, and here is the circular surface processed arc surface 21b8 that is the connection part between the annular outer part of the ceiling part inner surface 21b and the inner periphery 22b of the cylindrical part 22 Connected smoothly.

上述の面加工が施され寸法精度が高められた天井部21の内面21bは、図3に図示される、該内面中央突出部21b1の上面21b3とステム上端6との直接もしくはインナーシム4を介した当接において、ステム上端6のスプリングリテーナ7と内面21b間の隙間Xを確保するから、該隙間Xを利用したスプリングリテーナ7と内面21bとの近接配置が可能とされて、その分前記当接位置が下げられ、したがって、シリンダヘッド1の高さが低く抑えられる構造とされ、また、薄いインナーシム4の使用も可能とされている。   The inner surface 21b of the ceiling portion 21 which has been subjected to the above-described surface processing and has improved dimensional accuracy is directly or via the inner shim 4 between the upper surface 21b3 of the inner surface central projection 21b1 and the stem upper end 6 shown in FIG. In this contact, the clearance X between the spring retainer 7 and the inner surface 21b of the stem upper end 6 is ensured, so that the spring retainer 7 and the inner surface 21b can be disposed close to each other using the clearance X. The contact position is lowered, so that the height of the cylinder head 1 is kept low, and the use of a thin inner shim 4 is also possible.

再び図2を参照して、上述の加工が施された天井部21の内面21bに対して、天井部21の外面(天面)21aは、既述したように動弁カム3との摺動面21a1とされるから、その硬化層である酸素拡散層20Bの表層面20A1が高い面粗度とされるために表面処理されており、この表面処理は硬化層である酸素拡散層20Bによる優れたカム摺動性確保のための研磨処理であり、この研磨処理はバレル研磨機等を用いてなされている。   Referring to FIG. 2 again, the outer surface (top surface) 21a of the ceiling portion 21 slides with the valve cam 3 as described above with respect to the inner surface 21b of the ceiling portion 21 subjected to the above-described processing. Since the surface 21a1 is used, the surface layer 20A1 of the oxygen diffusion layer 20B, which is the cured layer, is surface-treated so as to have a high surface roughness. The polishing process is for ensuring cam slidability, and this polishing process is performed using a barrel polishing machine or the like.

次に、上述の構造を備え、かつその外側表層面20A1においてはその全面もしくは略全面に形成され、また内側表層面20A2においては機械加工により部分的に除去される上述の酸素拡散層20Bを備えるバルブリフタ2の製造について説明する。   Next, the above-mentioned structure is provided, and the outer surface 20A1 is formed on the entire surface or substantially the entire surface, and the inner surface 20A2 is provided with the oxygen diffusion layer 20B that is partially removed by machining. The manufacture of the valve lifter 2 will be described.

第1工程
図4(a)に示すように、先ず、バルブリフタ2の形成材として、チタン合金の棒材、例えば、Ti−6Al−4Vのα+β型チタン合金の丸棒が用意され、該丸棒から円盤型のビレット201を切出し、次いで該ビレット201に潤滑処理を施す。
First Step As shown in FIG. 4A, first, as a material for forming the valve lifter 2, a titanium alloy rod, for example, a Ti-6Al-4V α + β titanium alloy round rod is prepared. Then, a disk-shaped billet 201 is cut out, and then the billet 201 is lubricated.

第2工程
ビレット201を鍛造温度Tfに加熱し、次いで、そのビレット201に熱間鍛造を施して、図4(b)に示すリフタ用一次加工体202、例えば、外径が26mm、高さが21mmのリフタ用一次加工体202を製作する。
この一次加工体202は、シリンダヘッド1のリフタガイド孔内に挿入される筒部を形成する筒状部222、およびその筒状部222の一端を閉鎖して動弁カム3と対向する端部壁を形成する天井部212を持つ一端閉鎖の略円筒形状をなす。そして、端部壁を形成する天井部212の内面212bには、その中央部に円柱状に所定高さで突出する突出部212b1が形成されている。
Second Step The billet 201 is heated to the forging temperature Tf, and then the billet 201 is hot forged, and the lifter primary workpiece 202 shown in FIG. 4B, for example, the outer diameter is 26 mm, the height is A 21 mm lifter primary processed body 202 is manufactured.
The primary workpiece 202 includes a cylindrical portion 222 that forms a cylindrical portion that is inserted into the lifter guide hole of the cylinder head 1, and an end portion that opposes the valve cam 3 by closing one end of the cylindrical portion 222. It has a substantially cylindrical shape with one end closed and a ceiling portion 212 that forms a wall. A projecting portion 212b1 projecting at a predetermined height in a columnar shape is formed at the center of the inner surface 212b of the ceiling portion 212 forming the end wall.

第3工程
リフタ用一次加工体202の筒部を形成する筒状部222外周面、端部壁を形成する天井部212の外面(天面)および筒状部222の環状端面に機械加工を施して、図4(c)に図示される所定寸法に仕上げられたリフタ用二次加工体203を製作し、次いで、そのリフタ用二次加工体203に洗浄処理を施す。
Third step: Machining is performed on the outer peripheral surface of the cylindrical portion 222 that forms the cylindrical portion of the primary lifter body 202, the outer surface (top surface) of the ceiling portion 212 that forms the end wall, and the annular end surface of the cylindrical portion 222. Then, the lifter secondary processed body 203 finished to a predetermined dimension shown in FIG. 4C is manufactured, and then the lifter secondary processed body 203 is subjected to a cleaning process.

第4工程
リフタ用二次加工体203を大気雰囲気下の加熱炉内に設置して、その加工体203に、大気中にて加熱温度T1を、T1≧600°Cに設定した酸化処理を施し、図5(d)に示すように、リフタ用二次加工体203の全面に酸化処理後の酸素拡散層204Bが形成された中間体であるリフタ用三次加工体204を得る。
Fourth Step The lifter secondary processed body 203 is placed in a heating furnace in an air atmosphere, and the processed body 203 is subjected to an oxidation treatment in which the heating temperature T1 is set to T1 ≧ 600 ° C. As shown in FIG. 5 (d), the lifter tertiary processed body 204, which is an intermediate body in which the oxidized oxygen diffusion layer 204B is formed on the entire surface of the lifter secondary processed body 203, is obtained.

大気雰囲気中の加熱炉内でT1≧600°Cに加熱され酸化処理が施されてその表層面204A全面に酸化処理による酸素拡散層204Bが形成されたリフタ用三次加工体204は、その後、該炉内において、もしくは炉外において冷却される。   The lifter tertiary processed body 204 in which the oxygen diffusion layer 204B is formed on the entire surface layer 204A by being heated to T1 ≧ 600 ° C. in a heating furnace in an air atmosphere and subjected to oxidation treatment, It is cooled in the furnace or outside the furnace.

第5工程
冷却されたリフタ用三次加工体204は、その後、適宜必要とされる表層面の仕上げや必要とされる個所における研磨機や研削機等の機械による加工処理が施される。
Fifth Step The cooled lifter tertiary processed body 204 is then subjected to processing by a machine such as a polishing machine or a grinding machine at the required location and finishing of the surface layer as required.

本実施例において、表面部,特に上面部214の外面(天面)214aの面粗度向上のために、バレル研磨を施した。   In this embodiment, barrel polishing was performed to improve the surface roughness of the surface portion, particularly the outer surface (top surface) 214a of the upper surface portion 214.

また、上述の加工に加えて、前記端部壁を形成する天井部内面214bの中央突出部上面214b3を除く壁面全面に及ぶ酸素拡散層204Bの除去を基本とする加工処理がなされる(図2(b)の該内面21bの加工面の拡大図も参照)。
天井部内面214bの略壁面全面に及ぶ酸素拡散層204B除去のための加工処理は、一部既述の説明と重複するが、以下のような加工である。
Further, in addition to the above-described processing, processing is performed based on the removal of the oxygen diffusion layer 204B over the entire wall surface excluding the central protrusion upper surface 214b3 of the ceiling inner surface 214b forming the end wall (FIG. 2). (See also the enlarged view of the processed surface of the inner surface 21b in (b)).
The processing for removing the oxygen diffusion layer 204B over substantially the entire wall surface of the ceiling portion inner surface 214b partially overlaps with the above description, but is the following processing.

すなわち、天井部内面214bの中央突出部214b1の突出基部214b2の裾野部214b4の滑らかな面形成のための加工と、該面に滑らかに接続する径方向外側に向って該内面214bの壁面を実質的に形成しながら径方向外側に指向して環状に拡がる広い加工壁面214b5の加工である。   That is, the processing for forming a smooth surface of the skirt portion 214b4 of the projecting base 214b2 of the central projecting portion 214b1 of the ceiling inner surface 214b, and the wall surface of the inner surface 214b substantially toward the radially outer side smoothly connected to the surface. This is the processing of the wide processing wall 214b5 that is formed in a radial direction and expands in an annular shape toward the outside in the radial direction.

広い加工壁面214b5の加工は、前記突出基部214b2の裾野部214b4に滑らかに接続するテーパ加工面214b6の加工と、さらに該テーパ加工面214b6に滑らかに接続する該加工面214b6の径方向外側で前記上面部214の外面(天面)214aに平行な平坦面を備えて該径方向外側に指向して拡面する平坦加工面214b7の平坦化のための加工である。そして、上述の加工に、さらに該平坦加工面214b7に滑らかに接続する円弧面214b8である加工面の加工が加えられるものであり、これらの面加工は、通常、研磨機による研磨砥石や研削機による研削砥石使用の研磨もしくは切削によりなされる。   The processing of the wide processing wall 214b5 is performed on the taper processing surface 214b6 that smoothly connects to the skirt portion 214b4 of the protruding base 214b2, and on the radially outer side of the processing surface 214b6 that smoothly connects to the taper processing surface 214b6. This is a process for flattening a flat processed surface 214b7 that has a flat surface parallel to the outer surface (top surface) 214a of the upper surface portion 214 and expands outwardly in the radial direction. Further, in addition to the above-described processing, processing of a processing surface that is a circular arc surface 214b8 that is smoothly connected to the flat processing surface 214b7 is performed. These surface processing is usually performed by a polishing grinder or grinding machine using a polishing machine. It is made by polishing or cutting using a grinding wheel.

上述の加工がその外側表層面204A1および内側表層面204A2になされたリフタ用三次加工体204は、図5(e)において図示される完成品バルブリフタ2とされる(図2も参照)。   The lifter tertiary processed body 204 obtained by performing the above processing on the outer surface 204A1 and the inner surface 204A2 is the finished valve lifter 2 illustrated in FIG. 5E (see also FIG. 2).

この完成品バルブリフタ2は、該リフタ2の外側表層面20A1全面が硬化層である酸素拡散層20Bとされ、したがって、バルブリフタ2の動弁カム3との摺動面21a1およびシリンダヘッド1のリフタガイド孔との往復摺動面22a1は、これら摺動面21a1,22a1における耐摩耗性と摺動性が十分に高められたバルブリフタ2として提供される。   The finished valve lifter 2 has an oxygen diffusion layer 20B in which the entire outer surface 20A1 of the lifter 2 is a hardened layer. Therefore, the sliding surface 21a1 of the valve lifter 2 with the valve cam 3 and the lifter guide of the cylinder head 1 are used. The reciprocating sliding surface 22a1 with the hole is provided as a valve lifter 2 in which the wear resistance and slidability of the sliding surfaces 21a1, 22a1 are sufficiently enhanced.

本発明の実施例のバルブリフタ2は、上述の構造を備えるから、以下のような作用効果を奏するものである。   Since the valve lifter 2 according to the embodiment of the present invention has the above-described structure, the following effects can be obtained.

本発明のバルブリフタ2は、バルブリフタ本体全体に酸化処理を施したチタン合金製バルブリフタ2において、バルブリフタ天井部21の内面21bに加工を施すことにより、酸素拡散層20Bを除去したものであるから、酸素拡散層20Bの除去により疲労強度低下の弊害を排除して、天井厚さを減少させることが可能となるため、バルブフェースとカムシャフトの距離を増加させることなく、すなわちシリンダヘッド1の高さを低く抑えることができる。さらに、上述の天井部内面加工に伴う酸素拡散層20Bの除去でバルブリフタ2の重量を軽減して軽量化が図られ、高速運転時におけるバルブの追従性を向上させることができるという効果も得られる。   In the valve lifter 2 of the present invention, the oxygen diffusion layer 20B is removed by processing the inner surface 21b of the valve lifter ceiling portion 21 in the valve lifter 2 made of titanium alloy in which the entire valve lifter body is oxidized. By removing the diffusion layer 20B, it is possible to reduce the ceiling thickness by eliminating the adverse effect of fatigue strength reduction. Therefore, the height of the cylinder head 1 can be increased without increasing the distance between the valve face and the camshaft. It can be kept low. Furthermore, the removal of the oxygen diffusion layer 20B associated with the above-described inner surface processing of the ceiling portion reduces the weight of the valve lifter 2, thereby reducing the weight and improving the follow-up performance of the valve during high-speed operation. .

バルブリフタ2の端部壁を形成する天井部21は、その断面形状が外周に向うほど薄くなるように加工されるから、動弁カム3が摺動するバルブリフタ2の天井部21の中心近傍から離れた外周部は薄いが、該天井部21の中心部近傍の実質的な動弁カム3との摺動面21a1は厚く形成されているので、動弁カム3との摺動面21a1の強度は該加工による影響を殆ど受けず、該摺動面21a1の強度は低下することがない。   The ceiling 21 that forms the end wall of the valve lifter 2 is processed so that its cross-sectional shape becomes thinner toward the outer periphery, so that it is separated from the vicinity of the center of the ceiling 21 of the valve lifter 2 on which the valve cam 3 slides. Although the outer peripheral portion is thin, the substantial sliding surface 21a1 with the valve cam 3 near the center of the ceiling 21 is formed thick, so the strength of the sliding surface 21a1 with the valve cam 3 is It is hardly affected by the processing, and the strength of the sliding surface 21a1 does not decrease.

また、バルブリフタ2の天井部内壁21bの加工面のうち、少なくとも一部の加工面は、該天井部外面(天面)21aと平行な平坦加工面21b7として形成されているので、該天井部21の肉厚の厚み検査が前記平坦加工面21b7を利用して容易に行うことができる。   Further, at least a part of the processed surface of the ceiling portion inner wall 21b of the valve lifter 2 is formed as a flat processed surface 21b7 parallel to the outer surface (top surface) 21a of the ceiling portion. The thickness inspection can be easily performed using the flat processed surface 21b7.

さらに、天井部内面21bの加工面である平坦加工面21b7は、該天井部21の内面21bのうちの外周寄りに形成した加工面であるから、該加工面が前記天井部内壁21bの内周寄りに形成した場合に比べて、平坦加工面21b7の面積が広くなり、その分厚み検査に供される個所を増やすことができるので、天井部21の肉厚のより正確な検査を行うことが可能となる。   Further, since the flat processed surface 21b7 that is the processed surface of the ceiling portion inner surface 21b is a processed surface formed near the outer periphery of the inner surface 21b of the ceiling portion 21, the processed surface is the inner periphery of the ceiling inner wall 21b. Compared with the case where it is formed closer, the area of the flat processed surface 21b7 becomes larger, and the number of portions used for the thickness inspection can be increased accordingly, so that the thickness of the ceiling portion 21 can be more accurately inspected. It becomes possible.

本発明に係るチタン合金製バルブリフタは、上述の実施の形態に限らず、本発明の要旨を逸脱することなく、種々の形状を採り得ることはもちろんである。例えば中央突出部上面21b3を含む壁面全面に加工処理がなされたり、または実施例の様に中央突出部を除く天井部21の内面21bの全面ではなく特に疲労強度が要求される部位のみの壁面一部に加工処理がなされても良い。   The titanium alloy valve lifter according to the present invention is not limited to the above-described embodiment, and can of course take various shapes without departing from the gist of the present invention. For example, processing is performed on the entire wall surface including the upper surface 21b3 of the central protrusion, or the wall surface only on a portion requiring particularly fatigue strength, not the entire inner surface 21b of the ceiling portion 21 excluding the central protrusion, as in the embodiment. The part may be processed.

本発明のバルブリフタが使用された内燃機関の主要構造部を示す縦断面図である。It is a longitudinal cross-sectional view which shows the main structure part of the internal combustion engine in which the valve lifter of this invention was used. 本発明のバルブリフタを示す図であり、(a)は側断面図、(b)は(a)の一部を拡大して示す拡大図である。It is a figure which shows the valve lifter of this invention, (a) is a sectional side view, (b) is an enlarged view which expands and shows a part of (a). 本発明のバルブリフタ装着部の拡大構造断面図である。It is an expanded structure sectional view of the valve lifter mounting part of the present invention. 本発明のバルブリフタの製造工程を示す図である。It is a figure which shows the manufacturing process of the valve lifter of this invention. 本発明のバルブリフタの製造工程を示す図である。It is a figure which shows the manufacturing process of the valve lifter of this invention.

符号の説明Explanation of symbols

1・・シリンダヘッド、2・・・バルブリフタ、3・・・カム、4・・・インナーシム、5・・・バルブステム、6・・・バルブステム上端、7・・・スプリングリテーナ、20A1・・・外側表層面、20A2・・・内側表層面、20B・・・酸素拡散層、21・・・天井部、21a・・・天井部外面(天面)、21a1・・・摺動面、21b・・・天井部内面、22・・・筒状部、22a1・・・摺動面、201・・・ビレット、202・・・リフタ用一次加工体、203・・・リフタ用二次加工体、204・・・リフタ用三次加工体。
1 .... Cylinder head, 2 .... Valve lifter, 3 .... Cam, 4 .... Inner shim, 5 .... Valve stem, 6 .... Valve stem upper end, 7 .... Spring retainer, 20A1 .. -Outer surface layer, 20A2 ... Inner surface layer, 20B ... Oxygen diffusion layer, 21 ... Ceiling part, 21a ... Ceiling part outer surface (top surface), 21a1 ... Sliding surface, 21b ..Inner surface of the ceiling part, 22 ... cylindrical part, 22a1 ... sliding surface, 201 ... billette, 202 ... primary workpiece for lifter, 203 ... secondary workpiece for lifter, 204 ... Tertiary processed bodies for lifters.

Claims (9)

天井部と、天井部に連なる筒状部と、天井部の内面の中央部に位置しバルブステム上端の当接を受ける突出部とを有するバルブリフタ本体全体に酸化処理を施して酸素拡散層を形成したチタン合金製バルブリフタにおいて、バルブリフタ天井部の内面に加工を施すことにより、前記突出部の突出上面と側面とに酸素拡散層が残存するように、前記天井部の内面の酸素拡散層を除去するとともに、前記天井部の内面の一部の材料をも除去したことを特徴とするチタン合金製バルブリフタ。 An oxygen diffusion layer is formed by subjecting the entire valve lifter body having a ceiling portion, a cylindrical portion connected to the ceiling portion, and a protruding portion located at the center of the inner surface of the ceiling portion to receive contact of the upper end of the valve stem to an oxidation treatment. In the formed titanium alloy valve lifter, by processing the inner surface of the valve lifter ceiling portion, the oxygen diffusion layer on the inner surface of the ceiling portion is formed so that the oxygen diffusion layer remains on the upper and side surfaces of the protrusion. A titanium alloy valve lifter characterized in that it is removed and part of the material on the inner surface of the ceiling part is also removed . 前記バルブリフタ天井部を外周に向かうほど薄くなるように加工を施したことを特徴とする請求項1に記載のチタン合金製バルブリフタ。   The valve lifter made of titanium alloy according to claim 1, wherein the valve lifter ceiling portion is processed so as to become thinner toward the outer periphery. 前記バルブリフタ天井部の内面のうち、少なくとも一部に、バルブリフタ天井部の天面と平行な平坦面を形成したことを特徴とする請求項2に記載のチタン合金製バルブリフタ。   3. The titanium alloy valve lifter according to claim 2, wherein a flat surface parallel to the top surface of the valve lifter ceiling is formed on at least a part of the inner surface of the valve lifter ceiling. 前記平坦面を、バルブリフタ天井部の内面のうち外周寄りに形成したことを特徴とする請求項3に記載のチタン合金製バルブリフタ。   4. The titanium alloy valve lifter according to claim 3, wherein the flat surface is formed near the outer periphery of the inner surface of the valve lifter ceiling. 前記突出部の突出上面に凹みが設けられたことを特徴とする請求項1ないし4のいずれかに記載のチタン合金製バルブリフタ。 The titanium alloy valve lifter according to any one of claims 1 to 4, wherein a recess is provided on the upper surface of the protrusion . 天井部と、天井部に連なる筒状部と、天井部の内面の中央部に位置しバルブステム上端の当接を受ける突出部とを有するチタン合金製バルブリフタの製造方法であって、A manufacturing method of a titanium alloy valve lifter having a ceiling part, a cylindrical part connected to the ceiling part, and a protruding part located at the center part of the inner surface of the ceiling part and receiving the contact of the upper end of the valve stem,
チタン合金製バルブリフタの外面および内面の全体に酸化処理を施して酸素拡散層を形成し、Oxygen treatment is performed on the entire outer surface and inner surface of the titanium alloy valve lifter to form an oxygen diffusion layer,
前記天井部の内面に機械加工を施すことにより、前記天井部の内面の酸素拡散層を除去するとともに、さらに、前記天井部の内面の材料の一部をも除去するBy machining the inner surface of the ceiling portion, the oxygen diffusion layer on the inner surface of the ceiling portion is removed, and further, part of the material on the inner surface of the ceiling portion is also removed.
ことを特徴とするチタン合金製バルブリフタの製造方法。A method for manufacturing a titanium alloy valve lifter.
前記天井部の内面の酸素拡散層の機械加工による除去を、前記突出部の突出上面と側面とに酸素拡散層が残存するように行うことを特徴とする請求項6記載のチタン合金製バルブリフタの製造方法。7. The titanium alloy valve lifter according to claim 6, wherein the oxygen diffusion layer on the inner surface of the ceiling portion is removed by machining so that the oxygen diffusion layer remains on the upper and side surfaces of the protrusion. Production method. 前記天井部の内面の酸素拡散層の機械加工による除去を、前記突出部の突出上面に残存する酸素拡散層が、前記筒状部の内面の酸素拡散層の機械加工により除去されない部分の端部と、前記筒状部の中央軸線方向に関して、位置的に略一致するように行うことを特徴とする請求項7記載のチタン合金製バルブリフタの製造方法。The removal of the oxygen diffusion layer on the inner surface of the ceiling by machining, the end of the portion where the oxygen diffusion layer remaining on the upper surface of the projection is not removed by machining of the oxygen diffusion layer on the inner surface of the cylindrical portion The titanium alloy valve lifter manufacturing method according to claim 7, wherein the valve lifter is positioned so as to substantially coincide with the center axis direction of the cylindrical portion. 前記天井部の内面の材料の一部の機械加工を、バルブリフタ天井部の天面と平行をなす平坦面を切削して天井部の厚さを略半分にするまで行うことを特徴とする請求項6ないし8のいずれかに記載のチタン合金製バルブリフタの製造方法。The machining of a part of the material of the inner surface of the ceiling part is performed until a flat surface parallel to the top surface of the valve lifter ceiling part is cut and the thickness of the ceiling part is substantially halved. A method for producing a valve lifter made of titanium alloy according to any one of 6 to 8.
JP2005133553A 2005-04-28 2005-04-28 Titanium alloy valve lifter and manufacturing method thereof Expired - Fee Related JP4420853B2 (en)

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