JP4401762B2 - Metal halide lamp and lighting device - Google Patents

Description

  The present invention relates to a metal halide lamp that does not enclose mercury and an illumination device using the same.

  In a metal halide lamp, a pair of electrodes are sealed in a discharge space formed inside a fireproof and translucent airtight container, and a discharge medium mainly composed of a luminescent metal halide is sealed inside. The pair of electrodes is connected to a sealed metal foil hermetically embedded in a pair of long and narrow sealing portions integrally formed at both ends of the hermetic container by welding the base ends thereof, and the intermediate portion is loosened to the sealing portion. In general, the structure is such that the main electrode portion at the front end is exposed to the discharge space by, for example, protruding into the discharge space. It should be noted that the tip of the electrode has a shaft portion that extends as it is, and the tip has a flat or hemispherical shape, or bulges into a substantially spherical shape having a larger diameter than the shaft portion.

  When this type of metal halide lamp is used for automotive headlamps, there is a problem that the amount of light immediately after the start of lighting is small, and in order to solve the problem, power several times that at the time of stable is temporarily turned on. Control. For this purpose, immediately after the start of lighting, several times the current at the time of stabilization is passed between the electrodes, the high-pressure discharge lamp is rapidly started up to accelerate the increase in the amount of light, and the state is quickly shifted to the stable state. The lighting circuit is configured.

  On the other hand, a high-pressure discharge lamp having an internal volume of 0.1 cc or less used for metal halide lamps for automobile headlamps and spot illuminations, etc., contains a rare gas or a luminescent metal in an arc tube provided with a pair of electrodes facing each other. A structure in which a halide and mercury are enclosed is common, and is widely used because of its relatively high efficiency and high color rendering. Thus, metal halide lamps that are currently in practical use, including for automotive headlamps, require mercury (hereinafter referred to as “mercury-containing lamp” for convenience). In addition, in a metal halide lamp for an automobile headlamp, it is indispensable to enclose about 2 to 15 mg of mercury.

However, now that environmental problems are becoming more serious, it is considered very important in the lighting field to reduce mercury from the lamp, which has a large environmental load, and to eliminate it. In response to this problem, some proposals for not using mercury have already been made in metal halide lamps (see, for example, Patent Document 1). In Patent Document 1, instead of mercury, a substance having a high vapor pressure such as ZnI ₂ is encapsulated in addition to a halide of a luminescent substance, for example, ScI ₃ -NaI, so that the same electrical characteristics and luminescent characteristics as a mercury-containing lamp are obtained. Is obtained.

However, a metal halide lamp that does not enclose mercury (hereinafter referred to as “mercury-free lamp” for the sake of convenience) has a low lamp voltage although it can obtain the same electrical characteristics as a mercury-containing lamp. In addition, in the case of automotive headlamps, in order to accelerate the rise of the luminous flux, the time for supplying a current several times the stable lamp current immediately after lighting is about 4 seconds compared to about 1 second for a mercury-containing lamp. It is necessary to keep it flowing for a while. For this reason, the mercury-free lamp has a tendency that the scattering of the electrode material is relatively larger than the mercury-containing lamp, and the lamp life tends to be shortened. Therefore, in order to overcome this, a lamp design is made such that the electrode temperature is lowered.
JP 11-238488 A

  However, if the electrode temperature is lowered, the electron emission becomes worse, so that the starting point of the discharge arc becomes unstable, and the starting point of the discharge arc easily moves. Thus, if the starting point of the discharge arc moves, there is a disadvantage that the brightness flickers. Therefore, if the entire tip of the electrode is sharpened as is known, the starting point of the discharge arc is likely to be stable, but the electrode temperature is excessively increased, and thus the electrode is scattered and the life is adversely affected. There is.

  An object of the present invention is to provide a metal halide lamp in which the starting point of a discharge arc generated at the tip of an electrode does not easily change or continue to move during the lifetime, and has no adverse effect on the lifetime, and an illumination device using the same. And

A metal halide lamp of the invention of claim 1, the internal volume is less refractory by a light-transmitting airtight container 0.1 cc; comprise a shaft portion while being FuSo spaced opposite the airtight container, the proximal end A protrusion whose diameter is 30% or less of the diameter of the shaft is connected to the tip of the shaft, and the cross-sectional area of the base of the protrusion is S (mm ² ), and is inserted within 1 second immediately after lighting. when the maximum value of the current was I (a) is a pair of electrodes that satisfies the conditions of the ^{I / S ≦ 1 × 10 4} (a / mm 2); halide and sodium scandium (Sc) (Na A metal halide comprising a first halide comprising a halide, and a second halide comprising at least one selected from a halide of indium (In) and a halide of zinc (Zn); Contains gas Together are sealed in an airtight container, a discharge medium is essentially free of mercury; is characterized in that it comprises a.

  In the present invention and each of the following inventions, the definitions and technical meanings of terms are as follows unless otherwise specified.

  <Regarding the Airtight Container> The airtight container is fireproof and translucent and has an internal volume of 0.1 cc or less. Moreover, an enclosure part and a pair of sealing part can be provided. “Fire resistance” means sufficiently withstanding the normal operating temperature of the discharge lamp. Therefore, the airtight container may be made of any material as long as it is a material having fire resistance and can emit visible light in a desired wavelength region generated by discharge to the outside. Is formed using quartz glass or the like. If necessary, it is allowed to form a halogen-resistant or halogenated-resistant transparent coating on the inner surface of the hermetic container or to modify the inner surface of the hermetic container.

  The surrounding portion has a discharge space having a suitable shape with an internal volume of 0.1 cc or less, preferably 0.05 cc or less, such as a long and narrow discharge space in a metal halide lamp used for an automobile headlamp. Is formed. In addition, as an elongate discharge space, a discharge space can be made into a column shape, for example. As a result, the discharge arc tends to bend upward in horizontal lighting, and thus approaches the upper inner surface of the discharge vessel, so that the temperature rise at the top of the discharge vessel is accelerated.

  Furthermore, the surrounding portion can have a relatively large thickness. That is, the thickness at the substantially central portion of the distance between the electrodes can be made larger than the thickness at both sides. As a result, the heat transfer of the discharge vessel is improved and the temperature rise of the discharge medium adhering to the lower part of the discharge space and the inner side surface of the discharge vessel is accelerated, so that the rise of the luminous flux is accelerated.

  The pair of sealing portions seals the surrounding portion, and is a means that the shaft portion of the electrode is embedded therein and contributes to airtight introduction of current from the lighting circuit to the electrode. It extends from one to the other. And in order to seal an electrode and to introduce | transduce an electric current from a lighting circuit to an electrode airtightly, the appropriate airtight sealing conduction means, Preferably the sealing metal foil is embed | buried airtightly inside.

  Note that the sealing metal foil is a means for functioning as a current conducting conductor while cooperating to be embedded in the inside of the sealing portion so that the sealing portion keeps the inside of the enclosure of the airtight container airtight. When the airtight container is made of quartz glass, molybdenum (Mo) is optimal as the material. Since molybdenum oxidizes at about 350 ° C., it is buried so that the temperature of the outer end is lower. Although the method for embedding the sealing metal foil in the sealing portion is not particularly limited, for example, a reduced pressure sealing method, a pinch sealing method, or the like can be employed. In the case of a metal halide lamp used for an automobile headlamp or the like that has a small internal volume of 0.1 cc or less and in which a rare gas such as xenon (Xe) is sealed at 5 atm or more at room temperature, the former is preferable.

  <About a pair of electrodes> A pair of electrodes are sealed and opposed to the insides of both ends of the enclosure portion of the hermetic container. Since the metal halide lamp has a small discharge space with an internal volume of 0.1 cc or less, the distance between the electrodes is set to 5 mm or less, and in the case of a metal halide lamp for automobile headlamps, it is set to 4.2 ± 0.1 mm. .

The pair of electrodes includes a shaft portion and a protrusion at the tip portion of the shaft portion . This projection is a small diameter as compared to the distal portion of the shaft portion, the cross-sectional area of the portion of the proximal end which is connected to the distal end of the shaft portion and S (mm ^2). As will be described later, the area S has a predetermined relationship with respect to the maximum value I (A) of the current applied within 1 second immediately after lighting, that is, the formula I / S ≦ 1 × 10 ⁴ (A / mm ² ). A metal halide lamp is constructed and lit to satisfy. The diameter at the base end of the protrusion is preferably about 5% or more of the diameter of the electrode shaft portion for effective heat transfer. On the other hand, in order move the origin of the discharge arc is less effective protrusions, the upper limit of the diameter at the proximal end of the projection, Ru der 3 0% or less of the shaft portion of the electrode. The protrusions at the tip of the shaft portion of the electrode allow the cross-sectional shape to be various shapes such as a circle, an ellipse, or a rectangle.

Further, the pair of electrodes is preferably set to an appropriate value within a range of 3 to 4 mm in diameter of the shaft portion. Therefore, the general lower limit of the ratio I / S is preferably 0.005 × 10 ⁴ (A / mm ² ). However, preferably ^{0.01 × 10 4 (A / mm} 2), more preferably Ru ^{0.1 × 10 4 (A / mm} 2) der.

  By the way, in the present invention, the “tip portion of the electrode” means that the portion of the portion exposed in the discharge space of the electrode body includes a portion where the starting point of the discharge arc on the tip side is likely to be formed at the tip and its vicinity. Therefore, it may be the shoulder portion on the tip side of the electrode. Further, the protrusion may not only have a coaxial relationship with the electrode, but may have a relationship in which the axis of the protrusion intersects the electrode axis. Furthermore, the protrusions may be formed in advance before the electrodes are sealed in the airtight container, or may be discharged between the electrodes after sealing the protrusion electrodes prepared separately and before shipping. For example, tungsten (W) vapor of the electrode material scattered on the surface is combined with free halogen to produce tungsten halide, and further, a halogen cycle of tungsten is generated to adhere to the tip of the electrode in a protruding shape. You may do.

  Further, the pair of electrodes includes a shaft portion made of a refractory metal such as tungsten (W), doped tungsten, rhenium (Re), tungsten-rhenium alloy (W-Re), and the base ends of the shaft portions are sealed. It is buried in the sealing part such as by welding to a metal foil, the middle is loosely supported by the sealing part of the hermetic vessel, and the tip of the discharge space of the hermetic vessel faces the discharge space. Established.

Furthermore, in the case of metal halide lamps used for automobile headlamps, the starting point of the discharge arc is stabilized by extending the shaft of the electrode to the tip as it is to make a truncated cone, hemisphere or semi-elliptical sphere. In addition to this, the effect is increased synergistically due to the protrusion formed at the tip . However, if necessary, the vicinity of the tip of the electrode can be made into a substantially spherical shape having a diameter larger than that of the shaft portion. That is, the number of times the lamp blinks is very large, and a larger current flows at the time of starting than at the normal time. Accordingly, if the entire electrode is made large in diameter, the constituent material of the hermetic container that is in contact with the electrode shaft Each time is blinking, it tends to crack due to thermal stress. Thus, by forming a large diameter portion in the vicinity of the tip of the electrode, the electrode can be made to flash, but since the shaft portion is not large in diameter, cracks are less likely to occur.

  Furthermore, the electrode may be configured to operate with either alternating current or direct current. When operating with alternating current, the pair of electrodes have the same structure. When operating with direct current, the temperature of the anode generally increases greatly, so if a large diameter portion is formed in the vicinity of the tip, the heat radiation area can be increased and frequent flashing can be accommodated. On the other hand, the cathode does not necessarily have to have a large diameter portion.

  <Discharge Medium> The discharge medium contains a metal halide and a rare gas and essentially does not contain mercury. The metal halide includes first and second halides.

  The first halide consists of scandium (Sc) and sodium (Na) halides. These metals are main luminescent metals that emit white light efficiently. However, the above-mentioned metal halide can be selected and added as a light emitting metal in addition to the first halide, for example, a rare earth metal such as dysprosium (Dy) as desired.

The second halide is made of at least one selected from halides of indium (In) and zinc (Zn). These metals are primarily lamp voltage forming media that replace mercury. However, since these metals emit blue light at the same time, there is an effect of correcting the chromaticity of white light emission of the main light emitting material constituting the first metal halide. Specifically, InI, InI ₃ and InBr are conceivable as halides of indium (In). Any of these may be used.

  In addition to the second metal halide, a metal halide selected from the following group can be supplementarily added as a lamp voltage forming medium. That is, magnesium (Mg), cobalt (C), chromium (Cr), manganese (Mn), antimony (Sb), rhenium (Re), gallium (Ga), tin (Sn), iron (Fe), aluminum (Al ), Titanium (Ti), zirconium (Zr), and hafnium (Hf), by adding one or more metal halides selected from the group, the lamp voltage can be adjusted. The above group of metals are not expected to be metals that have high vapor pressure and do not emit light in the visible range, or that emit relatively little light, that is, light emitting metals, but are mainly suitable for forming lamp voltage. is there.

  Thus, by using the second halide or / and the metal halide as an auxiliary lamp voltage forming medium, in a small metal halide lamp as in the present invention, about 25 to 70V without using mercury. Lamp voltage can be obtained. For this reason, it becomes possible to supply the required lamp power with a relatively small lamp current.

  The rare gas acts as a starting gas and a buffer gas, and one or a plurality of kinds such as argon (Ar), krypton (Kr), and xenon (Xe) can be used. In addition, as a metal halide lamp for automobile headlamps, xenon is sealed at 5 atmospheres or more, preferably 8 to 16 atmospheres, or sealed so that the pressure in the discharge space when lighting is 50 atmospheres or more. By doing so, when the vapor pressure of the light emitting metal immediately after lighting is low, it is possible to contribute white light emission of Xe as a luminous flux at the time of rising.

In addition, mention mercury. In the present invention, “essentially free of mercury” means that not only mercury (Hg) is not enclosed, but also there is less than 2 mg, preferably 1 mg or less of mercury per 1 cc of internal volume of the airtight container. It means that it is allowed. However, it is environmentally desirable not to enclose mercury at all. When the lamp voltage of the discharge lamp is increased to a required level with mercury vapor as in the conventional case, the short arc type may contain 20 to 40 mg per 1 cm ³ of the inner volume of the hermetic container, and moreover 50 mg or more in some cases. It can be said that the amount of mercury is substantially low.

  As the halogen constituting the halide, iodine is most suitable among the halogens in terms of reactivity, and at least the main light emitting metal is mainly encapsulated as iodide. However, if necessary, different halogen compounds such as iodide and bromide can be used in combination.

  <Regarding the Action of the Present Invention> In the present invention, by having the above-described configuration, in a small metal halide lamp having an internal volume of 0.1 cc or less, Zn or / and In are mainly used even if mercury is not enclosed. The above-mentioned halide increases the lamp voltage, enabling the required lamp power to be input with a relatively small lamp current. In order to accelerate the rise of the luminous flux so that the metal halide lamp of the present invention can be used for automobile headlamps, the current I (A) input immediately after lighting is about 2 to 4 times the lamp current at the time of stability, Preferably, it is about 2.1 to 2.5 times, and it is continuously supplied for about 4 seconds, and then controlled so as to gradually become a stable lamp current.

In addition, since the protrusions are formed at the tip portions of the shaft portions of the pair of electrodes, the starting point of the discharge arc is easily stabilized at the tips of the protrusions, and therefore, the occurrence of brightness flickering is effectively suppressed. In addition, the relationship between the cross-sectional area S (mm ² ) of the base end of the protrusion connected to the tip end portion of the shaft portion of the electrode and the maximum value I (A) of the current input within 1 second immediately after lighting is expressed by the formula I / S ≦ 1 × 10 ⁴ (A / mm ² ), the heat of the protrusions quickly moves to the tip of the electrode and is further dissipated through the intermediate part of the electrode. You can avoid ascending. Therefore, even if the electrode temperature is designed to be relatively low, brightness flicker does not occur and the life characteristics are not deteriorated.

  <Other Configurations of the Present Invention> By selectively adding the configuration shown below, the performance of the high-pressure discharge lamp is improved or the function is increased.

  1. About the outer tube The outer tube is made of quartz glass, high silicate glass, or the like, and is a means for accommodating at least the main part of the discharge vessel therein. It blocks UV rays radiated from the outer tube and arc tube to the outside, mechanically protects them, and touches the hermetic container of the arc tube with hands to cause fingerprints and fat and cause devitrification. Do not let it go, or keep the airtight container warm. Further, the inside of the outer tube may be hermetically sealed with respect to the outside air according to the purpose, or air or an inert gas having the same or reduced pressure as the outside air may be enclosed. Further, if necessary, it may communicate with the outside air. Further, a light shielding film can be provided on the outer surface or the inner surface of the outer tube.

  Further, when forming the outer tube, the outer tube can be supported by the hermetic container by glass-welding both ends of the outer tube to the sealing portion extending in the tube axis direction from both ends of the hermetic container. it can.

  2. About the base The base functions to connect the metal halide lamp to the lighting circuit and, in addition, to support it mechanically.

  3. About the igniter The igniter is a means for generating a high-voltage pulse voltage and applying it to the high-pressure discharge lamp to promote its start-up. The igniter can be integrated with the high-pressure discharge lamp by storing it inside the base. it can.

  4). About the auxiliary starting conductor The auxiliary starting conductor is a means for increasing the electric field strength in the vicinity of the electrode to assist the starting of the high-pressure discharge lamp. One end of the auxiliary auxiliary conductor is connected to the same potential as the other electrode, and the other end It arrange | positions on the outer surface of the airtight container in the electrode vicinity.

    A lighting device according to a second aspect of the present invention comprises: a lighting device body; and the metal halide lamp according to claim 1 disposed in the lighting device body; and a lighting device for lighting the metal halide lamp. Yes.

  In the present invention, the “illumination device” is a broad concept including all devices using a metal halide lamp as a light source, such as an automobile headlamp, a lighting fixture, a signal light, a marker lamp, an optical fiber illumination device, a photochemical reaction device, and the like. is there. The “illuminating device main body” means all remaining portions excluding the metal halide lamp and the lighting circuit from the lighting device.

  The lighting circuit is means for lighting the metal halide lamp, and is preferably an electronic one. However, if necessary, the lighting circuit may be mainly composed of a coil and an iron core. In the case of a lighting circuit for an automobile headlamp, the maximum input power for 4 seconds immediately after the metal halide lamp is turned on is 2 to 4 times, preferably 2.1 to 2.5 times the lamp power when stable. As a result, the rising of the luminous flux can be accelerated so as to fall within a range required for an automobile headlamp. Note that when the enclosure pressure of Xe as a rare gas is X (atmospheric pressure) in the range of 5 to 15 atm, and the maximum input power up to 4 seconds immediately after the metal halide lamp is turned on is AA (W), AA is By satisfying the configuration, it is possible to obtain a luminous intensity of 8000 cd at a representative point on the front face of the headlamp necessary for an automotive headlamp by speeding up the rise of the light beam up to 4 seconds immediately after lighting.

AA> −2.5X + 102.5
As described above, since the Xe enclosed pressure and the maximum input power have a linear relationship only with a discharge medium having a low vapor pressure, the emission of xenon (Xe) is overwhelming at a point 4 seconds after the start. Because it is. Since the amount of light emitted from xenon is determined by the sealing pressure and the power at that time, the input power may be increased if the xenon sealing pressure is low. Conversely, if the xenon sealing pressure is high, the input power may be reduced. In the present invention, the lighting of the metal halide lamp may be either AC lighting or DC lighting.
Further, the lighting circuit can be configured to have a no-load output voltage of 200 V or less as required. Since a metal halide lamp that does not enclose mercury generally has a lower lamp voltage than a metal halide lamp containing mercury, the no-load output voltage of the lighting circuit can be reduced to 200 V or less. As a result, the lighting circuit can be miniaturized.

According to claim 1, since mercury is essentially not used, it is environmentally friendly, and the diameter of the base end of the protrusion connected to the tip end of the shaft portion is 30% or less of the diameter of the shaft portion. Even if the electrode temperature is designed to be relatively low, the flickering of brightness does not occur, and the cross-sectional area S (mm ² ) of the base end of the protrusion and the input within 1 second immediately after lighting By satisfying the formula I / S ≦ 1 × 10 ⁴ (A / mm ² ) with respect to the maximum current I (A), the heat of the protrusion is quickly conducted to the electrode and is cooled well. It is possible to provide a small metal halide lamp having an internal volume of 0.1 cc or less in which the life characteristics are unlikely to deteriorate.

    According to claim 2, it is possible to provide a lighting device having the effect of claim 1.

  Hereinafter, embodiments for carrying out the present invention will be described with reference to the drawings.

    1 to 3 show a metal halide lamp for an automobile headlamp as a first embodiment for carrying out the metal halide lamp of the present invention, FIG. 1 is a front view of the whole lamp, and FIG. 2 is an enlarged view of an arc tube. FIG. 3 is an enlarged front view of an electrode. The metal halide lamp HPDL includes an arc tube IT, an insulating tube T, an outer tube OT, and a base B.

  The arc tube IT includes an airtight container 1, a pair of electrodes 1b and 1b, a sealing metal foil 2, a pair of external lead wires 3A and 3B, and a discharge medium.

  The airtight container 1 includes an enclosing portion 1a and a pair of sealing portions 1a1. The surrounding portion 1a is formed in a hollow spindle shape, and is integrally provided with a pair of elongated sealing portions 1a1 at both ends thereof, and an elongated substantially cylindrical discharge space 1c is formed therein. The internal volume of the discharge space 1c is 0.1 cc or less.

The electrode 1b is made of a doped tungsten wire, has the same diameter in the axial portion over the axial tip portion Et, the intermediate portion Em, and the proximal end portion Eb, and as shown in an enlarged view in FIG. A part of the intermediate portion Em is exposed in the discharge space 1c, and the tip portion Et has a protrusion P. The protrusion P protrudes from the central portion of the tip portion Et in a coaxial relationship with the electrode 1b, the diameter of the base end thereof is 30% or less of the diameter of the shaft portion, and the cross-sectional area S (mm ² ) is shown below. Are related. In FIG. 3, the portion between the two lead lines and in contact with the tip portion Et of the electrode 1 b is a portion of the cross-sectional area S at the base end of the protrusion P. The above relationship is that the ratio I / S between the maximum value I (A) of the current flowing between the pair of electrodes 1b and 1b within 1 second immediately after the metal halide lamp of this embodiment is turned on is I / S ≦ 1 × It is comprised so that the conditions of 10 < ⁴ > (A / mm < ² >) may be satisfied. In this embodiment, the protrusion P has a columnar shape with a hemispherical tip. Further, the tip portion Et of the shaft portion of the electrode 1b is also hemispherical. Furthermore, the electrode 1b is welded to a sealing metal foil 2 described later embedded in the sealing portion 1a1 at the base end portion Eb of the shaft portion , and the intermediate portion Em is loosely supported by the sealing portion 1a1. Is disposed at a predetermined position of the airtight container 1.

  In FIG. 1, after forming the lower sealing portion 1 a 1, the sealing tube 1 a 2 is integrally cut from the lower portion of the sealing portion 1 a 1 without being cut and extends into the base B.

  The sealing metal foil 2 is made of molybdenum foil, and is hermetically embedded in the sealing portion 1 a 1 of the hermetic container 1.

  The distal ends of the pair of external lead wires 3A and 3B are welded to the other end of the sealing metal foil 2 in the sealing portions 1a1 at both ends of the airtight container 1, and the proximal end sides are led out to the outside. In FIG. 1, an external lead wire 3A led upward from the discharge vessel IT is folded back along an outer tube OT (described later) and introduced into a connector B (described later) to be connected to one of the terminal terminals (not illustrated). ing. In FIG. 1, the external lead wire 3B led downward from the discharge vessel IT extends along the tube axis, is introduced into the base B, and is connected to the other base terminal.

  The enclosure 1a of the hermetic vessel 1 is filled with a first halide made of a light emitting metal halide, a second halide made of a lamp voltage forming metal halide and a rare gas as a discharge medium. . The light emitting metals are sodium (Na) and scandium (Sc), and the lamp voltage forming metals are zinc (Zn) and indium (In).

  The outer tube OT has an ultraviolet ray cutting performance, houses the discharge vessel IT therein, and the reduced diameter portions 4 at both ends are glass-welded to the sealing portion 1a1 of the discharge vessel IT. However, the inside is not airtight but communicates with the outside air.

  The insulating tube T covers the external lead wire 3A.

  The base B is standardized for automobile headlamps, supports the discharge vessel IT and the outer tube OT along the central axis, and is detachable from the back of the automobile headlamp. It is configured to be mounted.

Discharge vessel IT
Airtight container 1a: made of quartz glass, sphere length 7 mm, maximum outer diameter 6 mm,
Maximum inner diameter 2.4mm, inner volume 0.025cc
Electrode 1b: a tungsten wire having a diameter of 0.35 mm, a distance between the electrodes of 4.2 mm,
Cross-sectional area S of the base end of the protrusion S = 6.9 × 10 ⁻³ mm ²
Discharge medium Metal halide: ScI ₃ —NaI—ZnI ₂ = 0.3 mg
Xenon: 10 atm Outer tube OT: Outer diameter 9 mm, inner diameter 7 mm, internal atmosphere; atmospheric pressure (atmosphere)
Input power immediately after lighting: 85W
Input current immediately after lighting: 2.5A
Stable lamp voltage: 45V
Lamp power when stable: 35W
I / S = 0.36 × 10 ³

Next, two types of lamps were produced, 10 metal halide lamps of the above example and 10 metal halide lamps having the same specifications as the example except that the projection P was not provided as a comparative example. As a result, the result of the investigation as to whether or not the starting point of the discharge arc is moving was as follows. That is, in the examples, no movement of the starting point of the discharge arc was recognized. On the other hand, in the comparative example, movement of the starting point of the discharge arc was recognized in seven lamps.

  Hereinafter, other embodiments for carrying out the metal halide lamp of the present invention will be described with reference to FIGS. In each figure, the same parts as those in FIG.

    FIG. 4 is an enlarged front view of electrodes in a metal halide lamp for an automotive headlamp as a second embodiment for implementing the high-pressure discharge lamp of the present invention. In this embodiment, the tip end Et of the electrode 1b is flat, and the protrusion P has a conical shape.

    FIG. 5 is an enlarged front view of electrodes in a metal halide lamp for an automobile headlamp as a third embodiment for implementing the high-pressure discharge lamp of the present invention. In this embodiment, the shape of the tip end Et and the protrusion P of the electrode 1b is the same as the first embodiment shown in FIG. 3, but the protrusion P is inclined with respect to the electrode axis at the shoulder portion of the tip end Et in the electrode 1b. It is formed toward the direction to do.

    6 and 7 show an automobile headlamp as an embodiment for carrying out the lighting device of the present invention, FIG. 6 is a perspective view seen from the back side, and FIG. 7 is a circuit diagram of a lighting circuit. In FIG. 6, the automotive headlamp HL includes a automotive headlamp body 21, a metal halide lamp HPDL, and two lighting circuits OC.

  The automotive headlamp main body 21 includes a front transmission panel 21a, reflectors 21b and 21c, a lamp socket 21d, a mounting portion 21e, and the like. The front lens 21a has a shape combined with the outer surface of the automobile, and includes necessary optical means such as a prism. The reflectors 21b and 21c are disposed in each metal halide lamp HPDL, and are configured to obtain light distribution characteristics required for each. The lamp socket 21d is connected to the output end of the lighting circuit OC and is attached to the base 21d of the metal halide lamp HPDL. The attachment portion 21e is a means for attaching the automobile headlamp body 21 to a predetermined position of the automobile.

  The metal halide lamp HPDL has the structure shown in FIG. The lamp socket 21d is attached to and connected to the base. Thus, the two metal halide lamps HPDL are mounted on the automobile headlamp apparatus main body 21 to constitute a four-lamp type automobile headlamp. The light emitting part of each metal halide lamp HPDL is located substantially at the focal point of the reflectors 21b and 21c of the automotive headlamp body 21.

  Each of the two lighting circuits OC has a circuit configuration to be described later, is housed in the metal container 22, and energizes the metal halide lamp HPDL to light it.

  As shown in FIG. 7, the lighting circuit OC includes a DC power source 11, a chopper 12, a control unit 13, a lamp current detection unit 14, a lamp voltage detection unit 15, an igniter 16, a metal halide lamp HPDL, and a full bridge inverter 17. Then, direct current lighting is performed immediately after the metal halide lamp HPDL is lighted, and then alternating current lighting is performed.

  The DC power source 11 is means for supplying DC power to a chopper 12 described later, and a battery or a rectified DC power source is used. In the case of an automobile, a battery is generally used. However, it may be a rectified DC power source that rectifies AC. If necessary, the electrolytic capacitor 11a is connected in parallel to perform smoothing.

  The chopper 12 is a DC-DC conversion circuit that converts a DC voltage into a DC voltage of a required value, and controls the metal halide lamp HPDL through a full bridge inverter 17 described later. When the DC power supply voltage is low, a step-up chopper is used, and when it is high, a step-down chopper is used.

  The control means 13 controls the chopper 12. For example, immediately after lighting, a lamp current more than three times the rated lamp current is passed through the metal halide lamp HPDL from the chopper 22 via the full-bridge inverter 17, and then the lamp current is gradually reduced over time. Control to make the lamp current. Further, the control means 13 generates a constant power control signal and performs constant power control of the chopper 22 by receiving feedback input of detection signals corresponding to the lamp current and the lamp voltage as will be described later. Further, the control means 13 has a built-in microcomputer in which a temporal control pattern is incorporated in advance, and immediately after the lamp is turned on, a lamp current more than three times the rated lamp current is supplied to the metal halide lamp HPDL. The chopper 12 is configured to control the current.

  The lamp current detection unit 14 is inserted in series with the lamp via the full bridge inverter 17, detects a current corresponding to the lamp current, and inputs the control input to the control unit 13.

  Similarly, the lamp voltage detection means 15 is connected in parallel with the metal halide lamp HPDL via the full bridge inverter 17, detects a voltage corresponding to the lamp voltage, and inputs the control input to the control means 23.

  The igniter 16 is interposed between the full bridge inverter 17 and the metal halide lamp HPDL, and is configured to supply a start pulse voltage of about 20 kV to the metal halide lamp HPDL at the start.

  The full bridge inverter 17 includes a bridge circuit composed of four MOSFETs Q1, Q2, Q3 and Q4, a MOSFET Q1 and Q3 of the bridge circuit 17a, a gate drive circuit 28b for alternately switching Q2 and Q4, and a polarity inversion circuit INV. Then, the DC voltage from the chopper 12 is converted into a rectangular-wave low-frequency AC voltage by the above switching and applied to the metal halide lamp HPDL to light the metal halide lamp HPDL with low-frequency AC lighting. At the time of direct current lighting immediately after lighting, for example, MOSFETs Q1 and Q3 of the bridge circuit 17a are continuously turned on, and Q2 and Q4 are turned off.

  Then, when the metal halide lamp HPDL is first dc-lit using the lighting circuit OC and then lit with a rectangular-wave low-frequency AC, a required light beam is generated immediately after the lighting. As a result, it is possible to realize lighting with a luminous flux of 25% and a luminous flux of 80% after 4 seconds 1 second after turning on the power necessary for an automobile headlight.

The front view of the whole lamp | ramp which shows the metal halide lamp for motor vehicle headlamps as the 1st form for implementing the metal halide lamp of this invention Similarly, front view of the enlarged main part of the arc tube Similarly, an enlarged front view of the electrode The enlarged front view of the electrode in the metal halide lamp for motor vehicle headlamps as the 2nd form for implementing the metal halide lamp of this invention The enlarged front view of the electrode in the metal halide lamp for motor vehicle headlamps as the 3rd form for implementing the metal halide lamp of this invention The rear perspective view which shows the whole automobile headlamp as one form for implementing the illuminating device of this invention Similarly, the circuit diagram of the lighting circuit

Explanation of symbols

      DESCRIPTION OF SYMBOLS 1b ... Electrode, Eb ... Base end part, Em ... Middle part, Et ... Tip part, P ... Protrusion, S ... Area of base end

Claims (2)

A fireproof and translucent airtight container having an internal volume of 0.1 cc or less;
A projection having a shaft portion that is sealed and opposed to the airtight container and having a base end diameter of 30% or less of the diameter of the shaft portion is connected to the tip end portion of the shaft portion. The condition of I / S ≦ 1 × 10 ⁴ (A / mm ² ), where S (mm ² ) is the cross-sectional area of the end and I (A) is the maximum value of current that is input within 1 second immediately after lighting. A pair of electrodes satisfying
A first halide comprising a scandium (Sc) halide and a sodium (Na) halide; and a second halide comprising at least one selected from an indium (In) halide and a zinc (Zn) halide. A metal halide containing a halide, and a discharge medium enclosed in an airtight container containing a rare gas and essentially free of mercury;
A metal halide lamp characterized by comprising: A lighting device body;
The metal halide lamp according to claim 1, wherein the metal halide lamp is disposed in a lighting device body;
A lighting device for lighting a metal halide lamp;
An illumination device comprising:

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