JP4398497B2 - Waste melting furnace slag outlet opening bit - Google Patents
Waste melting furnace slag outlet opening bit Download PDFInfo
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- JP4398497B2 JP4398497B2 JP2007266673A JP2007266673A JP4398497B2 JP 4398497 B2 JP4398497 B2 JP 4398497B2 JP 2007266673 A JP2007266673 A JP 2007266673A JP 2007266673 A JP2007266673 A JP 2007266673A JP 4398497 B2 JP4398497 B2 JP 4398497B2
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- bit
- melting furnace
- base metal
- hollow
- furnace slag
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Furnace Charging Or Discharging (AREA)
- Earth Drilling (AREA)
Description
本発明は可燃性及び不燃性ゴミ(合成樹脂、ガラス、金属類他)の廃棄物溶融炉等のスラグ排出口を開削する開口用ビットに関するものである。 The present invention relates to an opening bit for cutting out a slag discharge port of a waste melting furnace or the like of combustible and noncombustible waste (synthetic resin, glass, metals, etc.).
従来、溶融炉の開口に際して用いられるスラグ排出口用ビットでは先端に嵌込溝を形成し、超硬チップの基部を該溝に嵌合させた。又、該チップの外周を上記ビットにしんちゅうロー付けするものであった(例えば特許文献1、2)。 Conventionally, in a slag discharge port bit used for opening a melting furnace, a fitting groove is formed at the tip, and a base portion of a cemented carbide chip is fitted into the groove. Also, the outer periphery of the chip is brazed to the bit (for example, Patent Documents 1 and 2).
ビットの先端に超硬チップを嵌込溝に嵌込む作業は精密作業であって熟練を要し、超硬チップの分離により掘削作業に支障を来した。 The work of inserting the carbide tip into the fitting groove at the tip of the bit was a precision work and required skill, and the excavation work was hindered by the separation of the carbide tip.
又超硬チップの外周をビットの先端に溶接により固定し、或はしんちゅうローによる接着が行われた(特許文献2)。しかし超硬チップと台金との接合は困難で熟練を要し、ローによる溶着は熱により外れ易いという問題があった。 Further, the outer periphery of the cemented carbide tip was fixed to the tip of the bit by welding, or adhesion was carried out with a brass row (Patent Document 2). However, the joining of the cemented carbide tip and the base metal is difficult and requires skill, and there is a problem that welding by soldering is easily removed by heat.
何れも掘削作業中にビットの先端面から超硬チップが熱影響、熱膨張により分離し易く、分離により掘進速度を著しく低下させるという問題があった。 In either case, there was a problem that the carbide tip was easily separated from the tip end face of the bit during the excavation work due to thermal influence and thermal expansion, and the excavation speed was remarkably reduced by the separation.
本発明は竪形炉(シヤフト炉)方式で炉内が1500℃を越える廃棄物溶融炉におけるスラグ排出口の封止剤(マッド)の開孔作業に用いるドリフターの中空ロッドの先端に設けられるビットであって上記廃棄物溶融炉に多数回使用可能なスラグ排出口開口用ビットを得ることを目的とする。 The present invention is a bit provided at the tip of a hollow rod of a drifter used for opening a sealant (mud) for a slag discharge port in a waste melting furnace in which the inside of the furnace exceeds 1500 ° C. in a vertical furnace system. It is an object of the present invention to obtain a slag discharge port opening bit that can be used many times in the waste melting furnace.
上記の目的を達成するため本発明は
第1に穿孔用中空ビットの先端面に該ビットの中心軸線と直交する山頂線よりなる山形台金を3方又は4方に形成し、各台金の両山形傾斜面、頂部及びその外端面に硬化肉盛材を一連に、かつ均等硬度に溶着肉盛りしてなり、さく岩機の中空ロッドの先端に上記穿孔用中空ビットを上記中心軸線上に1体に溶着してなる廃棄物溶融炉スラグ排出口開口用ビット、
第2に上記3方又は4方の山形台金の上記中心軸線側に集合する部分に凹部空間を形成し、該空間の底面から上記中空ビットの外周に向って該ビットの基部側に傾斜する3個又は4個の溝を上記山形台金間に形成し、該溝のそれぞれ傾斜面に圧力空気噴出口を開口した上記第1発明記載の廃棄物溶融炉スラグ排出口開口用ビット、
第3に上記溶着肉盛りが両側の山形傾斜面の頂部を凸弧形に接続してなる上記第1又は第2発明記載の廃棄物溶融炉スラグ排出口開口用ビット、
によって構成される。
In order to achieve the above object, the present invention firstly forms a chevron base metal made of a crest line perpendicular to the central axis of the bit in three or four directions on the tip surface of the hollow bit for drilling. A series of hardfacing materials are deposited on both slopes, the top, and the outer end face of the two mountain-shaped slopes , and the hollow bit for drilling is placed on the central axis at the tip of the hollow rod of the drilling machine. A waste melting furnace slag outlet opening bit welded to one body,
Second, a recessed space is formed in a portion of the three-way or four-way angled base metal that gathers on the central axis side, and is inclined from the bottom surface of the space toward the base of the bit toward the outer periphery of the hollow bit. The waste melting furnace slag discharge port opening bit according to the first invention, wherein three or four grooves are formed between the chevron base metal, and a pressure air jet port is opened on each inclined surface of the groove,
Third, the welding melt slag discharge port opening bit according to the first or second invention, wherein the weld deposit is formed by connecting the tops of angled inclined surfaces on both sides in a convex arc shape,
Consists of.
従ってドリフターに装着された中空ロッドの先端に設けた穿孔用中空ビットの先端に設けた3方又は4方の山形台金に山頂線を凸弧形に形成して溶着肉盛りされた硬化肉盛材による山形台金の3方又は4方の山形面が溶融炉の上記排出口に衝接し、上記排出口の耐火物の中心線の回りに回動しながら上記排出口のマッドを前進しながら衝撃破砕し繰粉はビットの先端中央凹部から3個の溝を経てビット及びロッドの側面から圧力空気によって炉外に排出され、上記排出口は開削され、炉内の溶融物が排出口から炉外に排出される。 Therefore, the hardfacing is formed by depositing the top of the three-way or four-way chevron provided at the tip of the hollow rod for drilling attached to the drifter by forming a peak line in a convex arc shape. The three or four chevron surfaces of the Yamagata base made of material abut against the discharge port of the melting furnace, while rotating around the refractory center line of the discharge port while moving forward through the mud of the discharge port The impact-pulverized and powdered powder is discharged from the side of the bit and rod through the groove at the center of the tip of the bit and discharged from the furnace by pressurized air, the outlet is opened, and the melt in the furnace is discharged from the outlet Discharged outside.
上記3方の山形硬化肉盛材は3個の山形台金の外面に図1(ハ)(ニ)図に記載されているとおり一連に、かつ均等硬度に肉盛り分配されているため硬度むらが少なく掘削抵抗を山形頂面及び両側の傾斜面によって均等掘削し、山形硬化肉盛材は台金と溶着一体化しているため、衝撃力や熱等によって山形台金から分離脱落するおそれはない。 The above three-way chevron hardfacing material is distributed in a series and evenly on the outer surface of the three chevron base metal as shown in FIGS. Since the excavation resistance is evenly excavated by the top surface of the mountain and the inclined surfaces on both sides, and the mountain-shaped hardfacing material is integrated with the base metal, there is no risk of falling off from the base metal base due to impact force or heat. .
本発明は上述のように構成したのでビットの外端面の硬化肉盛材の脱落のおそれがなく、排出口の耐火物を均等に掘削することができるため、スラグ排出口の掘削推進を安全迅速に行い得る効果がある。又炉内温度が1500℃を越える高温において、上記ビットを上記ロッドの先端と1体に多数回使用し得る効果がある。 Since the present invention is configured as described above, there is no risk of falling of the hardfacing material on the outer end face of the bit, and the refractory at the discharge port can be evenly excavated. There is an effect that can be performed. In addition, there is an effect that the bit can be used many times for the end of the rod and one body at a high temperature exceeding 1500 ° C. in the furnace.
可燃性(紙、合成樹脂等)及び不燃性(ガラス、金属類)の廃棄物の図2に示す溶融炉14の排出口口15の封止剤15’(マッド)を開孔するため、機枠にドリフター(さく岩機)を上記排出口15に向って往復摺動自在に設け、
上記ドリフターにシヤンクロッドを介して回転中空ロッド1を上記排出口15に向って設ける。
In order to open the sealant 15 '(mud) of the
The rotary hollow rod 1 is provided in the drifter toward the
中空ロッド1の先端部には穿孔用中空ビット2を溶着6する(図1(ロ)図、図2、図4)。
A
上記中空ロッド1及び中空ビット2は中心軸線cの回りに回動し、上記台座2’の先端に設けた穿孔用中空ビット2の先端面に上記中心軸線cと直交する山頂線3よりなる山形台金4を上記軸線cから3方又は4方に形成する。
The hollow rod 1 and the
そして上記3方又は4方の山形台金4のそれぞれ山形傾斜面4’,4’、その山頂線3及び該山形台金4の外端面4”に硬化肉盛材5を溶着肉盛りする。
Then, the
上記硬化肉盛材5にはタングステン系又はステライト等が用いられ、切削能力は焼結超硬合金と同等である。
The
上記3方の山形台金4の上記中心軸線c側に集合する部分に凹部空間sを形成し、該空間sの底面8から上記中空ビット2の外周に向かって該ビット2の基部側に傾斜する3個又は4個の溝9を上記山形台金4の間に形成し、該溝9のそれぞれ下端側内部に圧力空気噴出口10を開口し、繰粉を上記ビット2の側溝11から台座2’を経てロッド1の外周と穿孔壁との中間に排出する。
A concave space s is formed in a portion of the three-way
上記硬化肉盛材5の溶着肉盛りによる山形頂部5’は両側の山形傾斜面の硬化肉盛り5”,5”の頂部3を上記肉盛りによって凸弧形に接続する。
The crests 5 'formed by the welding of the
従ってドリフターを動作させ中空ロッド1から台座2’を経て中空ビット2の上記高圧空気噴出口10,10,10から高圧空気を噴出させ、その状態で該ビット2を溶融炉の開口部に向って推進させると3方の山形傾斜面4’,4’の硬化肉盛り5”,5”及び凸弧形山形頂部5’を形成する硬化肉盛材5が排出口15のマッドに衝接して排出口15を開削することができる。
Accordingly, by operating the drifter, high pressure air is ejected from the hollow rod 1 through the pedestal 2 'through the high
この開削に際し、上記硬化肉盛材5はその山形傾斜面の硬化肉盛り5”,5”及び凸弧形山形頂部5’が排出口15の上記マッド15’に均等衝接し、掘削抵抗が分散されるため上記肉盛材5の部分的離脱のおそれが無く開孔が充分かつ安全迅速に行われる。
At the time of this excavation, the
尚図5(イ)(ロ)図中12は従来の超硬合金チップ、13は該チップ12の溶着ビードである。
5A and 5B,
1500℃を越える上記廃棄物溶融炉の溶融物をマッド材15’で封止されたスラグ排出口15をドリフターに設けた中空ロッド1の先端に溶着6した中空ビット2の3方又は4方山形台金4に溶着した硬化肉盛材5によって該肉盛材5の分離脱落のおそれが少なく多数回に亘って上記廃棄物溶融炉の上記排出口を開削することができる。
A three- or four-sided mountain shape of a
1 中空ロッド
2 穿孔用中空ビット
2’ 台座
c 中心軸線
3 山頂線
4 山形台金
4’ 山形傾斜面
4” 外端面
5 硬化肉盛材
6 溶着
DESCRIPTION OF SYMBOLS 1
Claims (3)
の廃棄物溶融炉スラグ排出口開口用ビット。 The waste melting furnace slag discharge port opening bit according to claim 1 or 2, wherein the weld deposit is formed by connecting the tops of angled inclined surfaces on both sides in a convex arc shape.
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JP2007266673A JP4398497B2 (en) | 2007-10-12 | 2007-10-12 | Waste melting furnace slag outlet opening bit |
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JP2007266673A JP4398497B2 (en) | 2007-10-12 | 2007-10-12 | Waste melting furnace slag outlet opening bit |
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JP4398497B2 true JP4398497B2 (en) | 2010-01-13 |
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JPH0387494A (en) * | 1989-08-31 | 1991-04-12 | Okumura Kikai Seisaku Kk | Cutter bit |
JPH0810517Y2 (en) * | 1989-10-25 | 1996-03-29 | 新日本製鐵株式会社 | Drill bit |
US5150636A (en) * | 1991-06-28 | 1992-09-29 | Loudon Enterprises, Inc. | Rock drill bit and method of making same |
JPH0715893U (en) * | 1993-08-23 | 1995-03-17 | 日本ハードメタル株式会社 | Soft soil civil engineering bit |
JP3235053B2 (en) * | 1996-11-14 | 2001-12-04 | ヤマモトロックマシン株式会社 | Drill bit for drifter drill |
JP2002038867A (en) * | 2000-07-25 | 2002-02-06 | Yamamoto Rock Machine Co Ltd | Drilling device |
JP3085847U (en) * | 2001-11-06 | 2002-05-24 | 有限会社エヌテイマテックス | Drill bit |
JP4036728B2 (en) * | 2002-11-05 | 2008-01-23 | 岡部株式会社 | Self-drilling lock bolt and self-drilling lock bolt using the same |
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