JP4387127B2 - Easy-sealed double bag heat treatment method and tray used for this heat treatment - Google Patents

Easy-sealed double bag heat treatment method and tray used for this heat treatment Download PDF

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Publication number
JP4387127B2
JP4387127B2 JP2003183828A JP2003183828A JP4387127B2 JP 4387127 B2 JP4387127 B2 JP 4387127B2 JP 2003183828 A JP2003183828 A JP 2003183828A JP 2003183828 A JP2003183828 A JP 2003183828A JP 4387127 B2 JP4387127 B2 JP 4387127B2
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Japan
Prior art keywords
heat treatment
double bag
tray
liquid
easy
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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JP2003183828A
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Japanese (ja)
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JP2005013537A (en
Inventor
哲雄 淺原
敬三 酒井
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Hisaka Works Ltd
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Hisaka Works Ltd
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Filing date
Publication date
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Priority to JP2003183828A priority Critical patent/JP4387127B2/en
Publication of JP2005013537A publication Critical patent/JP2005013537A/en
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Publication of JP4387127B2 publication Critical patent/JP4387127B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は食品、健康食品、医療品などに用いられるダブルバッグをレトルトのような加熱処理機で加熱処理する方法及びこれに用いるトレーに関する。
【0002】
本発明でいうダブルバッグは、液と液又は粉体と液体その他2種以上の内容物をシール部で隔離して保存又は貯蔵されているバッグを指し、またイージーシールとは常時はシール部で2種以上の内容物が隔離されているが、使用時に手指などにより簡単に開封可能としたシール状態をいう。
【0003】
【従来の技術】
従来、イージーシールのダブルバッグにおいて、加熱処理時に2種以上の被処理物を隔離するようにするシール部を保護する手段は考えられていなかった。
【0004】
トレーの内部で食品などのパウチを加熱殺菌処理する場合、トレー内部を仕切る突起部を設けた例がある。しかし、これは複数段に積み重ねられたトレー内でパウチが浮かび上がらないようまた不用意に移動しないように制限したものであり、本発明のようにシール部を保護する例とは異なっている。
【0005】
また合成樹脂製のソフトバッグの首部に枕部を設け、この枕部に受金具を設けた例があるが(特公平5−55147号公報)、本発明の構成とは異なっている。
【0006】
【発明が解決しようとする課題】
イージーシールのダブルバッグをレトルトのような高温高圧加熱処理機に挿入して殺菌処理する場合、特に加熱蒸気噴射式処理機或いは熱水のスプレー式加熱処理機のようにダブルバッグに浮力が働かない状態における加熱処理では、トレー上に広げて載置されたダブルバッグが加熱によりシール部の強度が低下し、さらに被処理物の自重がかかってシール部が開き、2種類以上の内容物が混合してしまう危険性が見られた。
【0007】
本発明の目的は、高温加熱処理時イージーシールしたダブルバッグのシール部に浮力が働かない状態として2種以上の被処理物の混合が生じない加熱処理方法を提供すると共にこの処理に使用するトレーを提供するものである。
【0008】
【課題を解決するための手段】
上記目的を達成するため、第1発明ではトレー上にダブルバッグを載置して、レトルトのような高温高圧加熱処理機に挿入し、ダブルバッグに浮力が働かない状態で加熱処理を行うに際して、トレー内部を仕切る仕切部を設け、この仕切部がダブルバッグの下方からシール部を支持して2種類以上の被処理物の隔離状態を維持できる状態で加熱処理するイージーシールとしたダブルバッグの加熱処理方法とした。
【0009】
第2発明では、ダブルバッグが液と液又は粉体と液体その他2種類以上の被処理物をシール部で隔離し、使用時に手指などにより簡単に開封可能とした請求項1記載のダブルバッグの加熱処理方法とした。
【0010】
第3発明では、請求項1又は請求項2に記載のダブルバッグの加熱処理方法に用いるトレーとして、トレーを横断する複数の仕切部がダブルバッグのシール部を支持する位置に固定されるか又は適宜移動調節して固定できるトレーとした。
【0011】
【作用】
第1発明では、トレーを仕切る仕切部を設け、この仕切部がダブルバッグの下方からシール部を支持して2種類以上の被処理物の隔離状態を維持できるようにしたので、加熱処理によりシール部の強度が若干下ってもまた被処理物の自重も直接シール部に作用しなくなったので、該シール部が開口しないようになった。
従って、イージーシールとしたダブルバッグについて懸念なく加熱処理が行えるようになった。
【0012】
第2発明では、ダブルバッグのシール部は、液と液又は粉体と液体その他2種類以上の被処理物としての内容物を隔離し、使用時に手指などにより簡単に開封可能としたものを用いる。
【0013】
第3発明では、第1発明又は第2発明に記載のダブルバッグの加熱処理方法に用いるトレーとして、仕切部がトレーを横断して設置され、トレー底面で固定されるか、ダブルバッグのシール部の位置に合わせて移動して固定されるようにすることにより、加熱処理時にシール部が開口しないよう最適な状態が得られるようになった。
【0014】
【発明の実施の形態】
本発明はイージーシールしたダブルバッグの加熱処理方法及びこの加熱に使用するトレーであり、イージーシール部は2種類以上の液と液又は粉体と液体等を混合して使用する直前迄隔離するものであり、加熱処理による殺菌処理時にシール部を保護するものである。
【0015】
【実施例】
サンプル: 2リットル入りダブルバッグ (合成樹脂製 パウチ)
内容物: 透析用薬剤2液
仕切部の高さ: 30mm
加熱条件: 110℃、 30分 0.15 MPa 冷却13分
【0016】
上記加熱条件でダブルバッグを加熱処理したところ、シール部が開くことなく処理が完了した。
【0017】
仕切部の形状はダブルバッグの大きさに合わせて替えることができる。
【0018】
以下図面を参考に詳細を説明する。
【0019】
図1において、1はトレーで、複数段積み重ねられレトルト等の加熱処理機内へ搬入される。図3に示すように、底面及び側壁には例えば千鳥状に多数の小孔を有し、加熱蒸気の噴射式或いは熱水のスプレー式加熱処理機に対応している。
【0020】
2は仕切部で、図示した例ではトレー内部を横断する倒置コ字形として2列に配置しそれぞれトレーの底面に固定されている。これら仕切部上にダブルバッグのシール部を載せて6個装填する。
【0021】
この仕切部2は図示した例に限らず被処理物の形体により固定位置を適宜変えられるようにすることもできる。
【0022】
3は被処理物で、例えば点滴用の薬剤のように2液又は液体と粉体とを使用時に混合できるようにしたもので、通常は2種以上の内容物がシール部4で隔離されている。このシール部4は使用時に手指などにより分離するよう被処理物を引張れば簡単に開封可能とした。5は内容物の出入口を示す。
【0023】
図2はトレー1の縦断面図で、仕切部2の状態を示している。
【0024】
図3は本発明の加熱状態を説明するもので、ダブルバッグ3は内容物の膨張に従い膨れ上がっているが、シール部4は仕切部2により下から支持されているので、開口することなく内容物の混合が生じない状態である。
【0025】
図4は従来の加熱処理状態を示し、(イ)は加熱前の状態、(ロ)は加熱時の状態を示す。加熱時内容物が膨張してバッグに圧力が掛かる状態及びシール部に内容物の自重が掛かりシール部が開口する危険性が多かったことを示す。
【0026】
図5及び図6はトレーの側面を示す参考図である。補助リブ6が設けられ、複数段に積み重ねられるようになっている。
【0027】
トレーが積み重ねられたとき、下段のバッグに上段のトレー底面が当らない程度の間隔を保持するようにしている。
【0028】
【発明の効果】
本発明ではレトルト殺菌装置のような高温高圧加熱処理時にイージーシールとしたダブルバッグのシール部が開いて2種類以上の被処理物が混合しない状態で加熱処理する方法を提供すると共にこの処理に使用するトレーを提供することができた。
【図面の簡単な説明】
【図1】 トレー上に被処理物を載置した状態を示す平面図
【図2】 トレーの縦断面図
【図3】 本発明による加熱状態を示す説明図
【図4】 (イ)は加熱前の状態、(ロ)は加熱時の従来のダブルバッグの状態を示す説明図
【図5】 本発明に使用するトレーの側面図
【図6】 同トレーの正面図
【符号の説明】
1: トレー
2: 仕切部
3: 被処理物
4: シール部
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for heat-treating a double bag used for foods, health foods, medical products and the like with a heat treatment machine such as a retort, and a tray used therefor.
[0002]
The double bag as used in the present invention refers to a bag in which liquid, liquid, powder, liquid, and other two or more contents are separated or stored in a seal part, and easy seal is always a seal part. Two or more kinds of contents are isolated, but it means a sealed state that can be easily opened by fingers during use.
[0003]
[Prior art]
Conventionally, in an easy-seal double bag, no means has been considered for protecting a seal portion that isolates two or more objects to be processed during heat treatment.
[0004]
In the case where a pouch such as food is heat sterilized inside the tray, there is an example in which a protrusion for partitioning the inside of the tray is provided. However, this is limited so that the pouch does not float up or move inadvertently in trays stacked in a plurality of stages, and is different from the example in which the seal portion is protected as in the present invention.
[0005]
Further, there is an example in which a pillow portion is provided at the neck portion of a soft bag made of synthetic resin, and a receiving metal fitting is provided on this pillow portion (Japanese Patent Publication No. 5-55147), but this is different from the configuration of the present invention.
[0006]
[Problems to be solved by the invention]
When an easy-seal double bag is inserted into a high-temperature / high-pressure heat treatment machine such as a retort for sterilization, buoyancy does not work on the double bag, especially in the case of a heating steam injection treatment machine or a hot water spray-type heat treatment machine. In the heat treatment in the state, the strength of the seal part is lowered by heating the double bag that is spread and placed on the tray, and the seal part opens due to the weight of the object to be treated, and two or more kinds of contents are mixed. There was a danger of doing so.
[0007]
An object of the present invention is to provide a heat treatment method in which mixing of two or more kinds of objects to be processed does not occur in a state in which buoyancy does not act on a sealed portion of a double bag that is easily sealed during high temperature heat treatment, and a tray used for this treatment Is to provide.
[0008]
[Means for Solving the Problems]
In order to achieve the above object, in the first invention, a double bag is placed on a tray , inserted into a high-temperature and high-pressure heat treatment machine such as a retort, and when heat treatment is performed without buoyancy acting on the double bag, Heating the double bag as an easy seal that has a partition that partitions the inside of the tray and heat-treats in a state in which the partition supports the seal from below the double bag and can maintain the isolation state of two or more objects to be processed The processing method was used.
[0009]
In the second invention, the double bag according to claim 1, wherein the double bag separates liquid, liquid, powder, liquid, and other two or more objects to be processed by a seal portion, and can be easily opened by fingers during use. A heat treatment method was adopted.
[0010]
In the third invention, as the tray used in the heat treatment method for a double bag according to claim 1 or claim 2, a plurality of partitioning portions crossing the tray are fixed at positions supporting the seal portion of the double bag, or A tray that can be fixed by moving and adjusting as appropriate.
[0011]
[Action]
In the first invention, a partition for partitioning the tray is provided, and the partition supports the seal portion from below the double bag so that two or more kinds of workpieces can be kept in an isolated state. Even if the strength of the part is slightly reduced, the weight of the object to be processed does not directly act on the seal part, so that the seal part does not open.
Accordingly, the easy-sealing double bag can be heated without any concern.
[0012]
In the second invention, the seal part of the double bag uses a liquid, a liquid, a powder, a liquid, and other two or more kinds of contents to be processed, which can be easily opened by fingers during use. .
[0013]
In the third invention, as the tray used in the heat treatment method for a double bag according to the first invention or the second invention, a partition is installed across the tray and fixed on the bottom of the tray, or a double bag seal part By moving to the position of and fixed, the optimum state can be obtained so that the seal portion does not open during the heat treatment.
[0014]
DETAILED DESCRIPTION OF THE INVENTION
The present invention relates to a heat treatment method for an easy-sealed double bag and a tray used for this heating. The easy-sealed part is a mixture of two or more kinds of liquid and liquid or powder and liquid, etc., which are separated until just before use. The seal part is protected during the sterilization treatment by the heat treatment.
[0015]
【Example】
Sample: 2 liter double bag (synthetic resin pouch)
Contents: Height of dialysis drug 2 liquid partition: 30mm
Heating conditions: 110 ° C, 30 minutes 0.15 MPa Cooling 13 minutes [0016]
When the double bag was heat-treated under the above heating conditions, the treatment was completed without opening the seal part.
[0017]
The shape of the partition can be changed according to the size of the double bag.
[0018]
Details will be described below with reference to the drawings.
[0019]
In FIG. 1, reference numeral 1 denotes a tray, which is stacked in a plurality of stages and carried into a heat treatment machine such as a retort. As shown in FIG. 3, the bottom and side walls have a large number of small holes, for example, in a staggered manner, and correspond to a heating steam spraying type or a hot water spraying type heat treatment machine.
[0020]
Reference numeral 2 denotes a partition, which is arranged in two rows as an inverted U-shape traversing the inside of the tray in the illustrated example, and is fixed to the bottom surface of the tray. Six double bag seals are loaded on these partitions.
[0021]
The partition portion 2 is not limited to the illustrated example, and the fixing position can be appropriately changed depending on the shape of the object to be processed.
[0022]
Reference numeral 3 denotes an object to be treated. For example, two liquids or liquid and powder can be mixed at the time of use like a drug for infusion. Usually, two or more kinds of contents are separated by a seal part 4. Yes. The seal portion 4 can be easily opened by pulling the workpiece so as to be separated by fingers during use. Reference numeral 5 denotes a content entrance / exit.
[0023]
FIG. 2 is a longitudinal sectional view of the tray 1 and shows the state of the partition 2.
[0024]
FIG. 3 illustrates the heating state of the present invention. The double bag 3 is inflated as the contents expand, but the seal part 4 is supported from below by the partition part 2, so that the contents are not opened. This is a state in which mixing of objects does not occur.
[0025]
FIG. 4 shows a conventional heat treatment state, (A) shows a state before heating, and (B) shows a state during heating. It shows that the contents expand during heating and pressure is applied to the bag, and that the weight of the contents is applied to the seal part and there is a high risk of opening the seal part.
[0026]
5 and 6 are reference views showing the side of the tray. Auxiliary ribs 6 are provided and are stacked in a plurality of stages.
[0027]
When the trays are stacked, an interval is maintained such that the bottom of the upper tray does not hit the lower bag.
[0028]
【The invention's effect】
The present invention provides a method of performing a heat treatment in a state where two or more kinds of objects to be treated are not mixed by opening a seal portion of a double bag which is an easy seal at the time of high-temperature and high-pressure heat treatment such as a retort sterilizer and used for this treatment. Was able to provide a tray to do.
[Brief description of the drawings]
FIG. 1 is a plan view showing a state in which an object is placed on a tray. FIG. 2 is a longitudinal sectional view of the tray. FIG. 3 is an explanatory view showing a heating state according to the present invention. (B) is an explanatory view showing the state of a conventional double bag during heating. FIG. 5 is a side view of a tray used in the present invention. FIG. 6 is a front view of the tray.
1: Tray 2: Partition part 3: Object to be processed 4: Seal part

Claims (3)

トレー上にダブルバッグを載置して、レトルトのような高温高圧加熱処理機に挿入し、ダブルバッグに浮力が働かない状態で加熱処理を行うに際して、トレー内部を仕切る仕切部を設け、この仕切部がダブルバッグの下方からシール部を支持して2種類以上の被処理物を隔離した状態で加熱処理することを特徴とするイージーシールとしたダブルバッグの加熱処理方法。A double bag is placed on the tray , inserted into a high-temperature high-pressure heat treatment machine such as a retort, and when the heat treatment is performed without buoyancy acting on the double bag, a partition is provided to partition the inside of the tray. A heat treatment method for a double bag as an easy seal, wherein the heat treatment is performed in a state in which two or more kinds of objects to be processed are isolated by supporting the seal portion from below the double bag. ダブルバッグが液と液又は粉体と液体その他2種類以上の被処理物をシール部で隔離し、使用時に手指などにより簡単に開封可能とした請求項1記載のダブルバッグの加熱処理方法。  The double bag heat treatment method according to claim 1, wherein the double bag separates liquid, liquid, powder, liquid, and other two or more objects to be processed by a seal portion, and can be easily opened by fingers during use. 請求項1又は請求項2に記載のダブルバッグの加熱処理方法に用いるトレーとして、トレーを横断する複数の仕切部がダブルバッグのシール部を支持する位置に固定されるか又は適宜移動調節できるようにしたトレー。 The tray used in the heat treatment method for a double bag according to claim 1 or claim 2 is configured such that a plurality of partitioning portions crossing the tray are fixed at a position supporting the seal portion of the double bag, or can be appropriately moved and adjusted. Tray.
JP2003183828A 2003-06-27 2003-06-27 Easy-sealed double bag heat treatment method and tray used for this heat treatment Expired - Lifetime JP4387127B2 (en)

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JP6007165B2 (en) * 2013-11-05 2016-10-12 富士フイルム株式会社 Sterilization tray and wet heat sterilization method
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