JP4385184B2 - Electric loop sterilizer - Google Patents

Electric loop sterilizer Download PDF

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JP4385184B2
JP4385184B2 JP2006301263A JP2006301263A JP4385184B2 JP 4385184 B2 JP4385184 B2 JP 4385184B2 JP 2006301263 A JP2006301263 A JP 2006301263A JP 2006301263 A JP2006301263 A JP 2006301263A JP 4385184 B2 JP4385184 B2 JP 4385184B2
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loop
block body
clamp
movable electrode
sterilizer
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JP2008113930A (en
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浩 後藤
守 岡本
茂男 日野
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Airtech Japan Ltd
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Description

本発明は微生物の培養等を行う実験において、寒天培地上に微生物等の試料を塗り広げる操作で使用するループ,エーゼ,ニードル(以下ループと称する)を滅菌する電気式ループ滅菌器に関する。   The present invention relates to an electric loop sterilizer for sterilizing a loop, an ace, and a needle (hereinafter referred to as a loop) used in an operation for spreading a sample of microorganisms or the like on an agar medium in an experiment for culturing microorganisms.

微生物を取り扱う実験では、各種のループやエーゼ,ニードル(以下ループと略す)を使用し、微生物等の試料を寒天培地上に塗り広げる操作がある。一度使用したループは、試料間の交叉汚染を防ぐ為に、通常ガスバーナーにて火炎滅菌し再使用することが多い。その実験試料が感染性を有する場合マニュアルで操作するときは、作業者の空気感染防止の為、この滅菌操作を安全キャビネット1内に行う必要がある。。安全キャビネット1は図1aの如く、精密に調整された流入空気2と給気空気3の気流バランスにより、感染性実験試料4から発生する汚染エアロゾル5を安全キャビネット1の作業空間6に封じ込めている。尚、図1aにおいて7は循環ファン,8は排気フィルター,9は給気フィルター,10は前面パネル,11は浄化排気である。   In experiments dealing with microorganisms, various loops, azes, and needles (hereinafter abbreviated as loops) are used to spread a sample such as microorganisms on an agar medium. In order to prevent cross-contamination between samples, the loop once used is usually flame-sterilized with a gas burner and reused in many cases. When the experimental sample is infectious, when it is manually operated, it is necessary to perform this sterilization operation in the safety cabinet 1 to prevent the operator from being infected with air. . As shown in FIG. 1 a, the safety cabinet 1 encloses the contaminated aerosol 5 generated from the infectious experimental sample 4 in the work space 6 of the safety cabinet 1 by the air flow balance between the inflow air 2 and the supply air 3 that is precisely adjusted. . In FIG. 1a, 7 is a circulation fan, 8 is an exhaust filter, 9 is an air supply filter, 10 is a front panel, and 11 is purified exhaust.

しかし、安全キャビネット1内で、前述のガスバーナー12による滅菌操作をすると、図1bの如く、炎による強い上昇気流13に起因し、作業空間6の風速バランスが維持できない。この対策として、図2に示す電気ヒーター14を利用したループ専用の滅菌器15が市販されている。この滅菌器15は、有底筒状のルツボ碍子16の周囲にヒーター14を配し、その外周を断熱材17で囲い筒状体開口部のループ挿入口18からループ20の金属部分21を挿入し加熱するものである。然し、ヒーター14が滅菌可能な温度(約800℃)に達するまで電源投入後より10分程度掛かり、かつ滅菌が必要な実験中は電源を切ることは出来ず、常時約150W程度の電気を消費することになる。よって安全キャビネットの風速バランスを乱すことなく、ループを短時間で滅菌可能な、消費電力の少ない滅菌器が必要であった。   However, if the sterilization operation using the gas burner 12 is performed in the safety cabinet 1, the balance of the wind speed in the work space 6 cannot be maintained due to the strong upward air flow 13 caused by the flame as shown in FIG. 1b. As a countermeasure, a loop-specific sterilizer 15 using the electric heater 14 shown in FIG. 2 is commercially available. In this sterilizer 15, a heater 14 is disposed around a bottomed cylindrical crucible insulator 16, the outer periphery thereof is surrounded by a heat insulating material 17, and the metal portion 21 of the loop 20 is inserted from the loop insertion port 18 of the cylindrical body opening. And heated. However, it takes about 10 minutes after the power is turned on until the heater 14 reaches a sterilizable temperature (about 800 ° C), and the power cannot be turned off during the experiment requiring sterilization, and it consumes about 150W of electricity at all times. Will do. Therefore, a sterilizer with low power consumption that can sterilize the loop in a short time without disturbing the wind speed balance of the safety cabinet is required.

また、複数の釣菌針を連続して保持し、それら釣筋針に通電して発熱させるスクリーニング装置(特許文献1、9頁参照)があるが、装置が大規模となり、安全キャビネット内でマニュアルで使用することは出来ない。
特開2002−171995号公報
In addition, there is a screening device (see Patent Documents 1 and 9) that holds a plurality of fishhook needles continuously and generates heat by energizing these fishhook needles. Cannot be used with.
JP 2002-171995 A

本発明は上記の点に鑑みて、安全キャビネット内で使用しても、ガスバーナーを使用したときのごとき滅菌時に上昇気流が生じず、作業室内の気流バランスを乱すことのない滅菌器を得ることを目的とする。
また、本発明は、熱殺菌のためのループに電圧を負荷している時間を少なくすることによって消費電力を少なくするとを目的とする。
In view of the above points, the present invention provides a sterilizer that does not disturb the air flow balance in the work chamber without causing an upward air flow during sterilization even when used in a safety cabinet, such as when a gas burner is used. With the goal.
Another object of the present invention is to reduce power consumption by reducing the time during which voltage is applied to the loop for heat sterilization.

請求項1記載の発明にあっては、揺動自在に支持されたブロック体の一端に可動電極支持体を介して可動電極を設けると共に、ブロック体の他端にクランプを設け、かつ、前記ブロック体の揺動時におけるクランプの揺動軌跡内に固定電極を設けてなり、可動電極とクランプとの間に金属製のループを差し渡しブロック体を揺動することによりクランプと固定電極とにより金属製ループを挟持し、両電極間に通電し金属製ループを発熱させる。
請求項2記載の発明にあっては、ブロック体に設けた可動電極支持体は、該支持体が支持する可動電極とブロック体に設けたクランプとの間隔を調節可能とした。
請求項3記載の発明にあっては、ブロック体には、ブロック体に設けたクランプが固定電極と離れる方向にブロック体を付勢するスプリングを設けることによって、ループに通電するためブロック体に押圧力を手動により加えない限り、クランプと固定電極とは離れる方向にブロック体が揺動し通電を断ち過加熱を防止している。
According to the first aspect of the present invention, a movable electrode is provided at one end of a block body supported in a swingable manner via a movable electrode support body, a clamp is provided at the other end of the block body, and the block A fixed electrode is provided in the swing trajectory of the clamp when the body swings, a metal loop is inserted between the movable electrode and the clamp, and the block and the fixed electrode are made of metal by swinging the block body. The loop is sandwiched and the metal loop is heated by energizing between both electrodes.
In the invention described in claim 2, the movable electrode support provided on the block body can adjust the distance between the movable electrode supported by the support and the clamp provided on the block body.
In the invention according to claim 3, the block body is provided with a spring that urges the block body in a direction in which the clamp provided on the block body separates from the fixed electrode, thereby pressing the block body to energize the loop. Unless the pressure is manually applied, the block body swings in a direction away from the clamp and the fixed electrode to cut off current and prevent overheating.

揺動自在に支持されたブロック体の一端に可動電極支持体を介して可動電極を設けると共に、ブロック体の他端にクランプを設け、かつ、前記ブロック体の揺動時におけるクランプの揺動軌跡内に固定電極を設けてなり、可動電極とクランプとの間に金属製のループを差し渡しブロック体を揺動することによりクランプと固定電極とにより金属製ループを挟持し、両電極間に通電し金属製ループを発熱させる。また、ブロック体に設けた可動電極支持体は、該支持体が支持する可動電極とブロック体に設けたクランプとの間隔を調節可能としたため、滅菌時に安全キャビネット内において使用しても、キャビネット内に上昇気流が生ずることがなく、キャビネット内作業空間の気流バランスを乱すことはない。 A movable electrode is provided at one end of the block body supported so as to be swingable via a movable electrode support, and a clamp is provided at the other end of the block body. A fixed electrode is provided inside, a metal loop is inserted between the movable electrode and the clamp, and the block body is swung to sandwich the metal loop between the clamp and the fixed electrode. Heat the metal loop. In addition, since the movable electrode support provided on the block body can adjust the distance between the movable electrode supported by the support and the clamp provided on the block body, it can be used in a safety cabinet during sterilization. Ascending airflow is not generated in the cabinet, and the airflow balance of the work space in the cabinet is not disturbed.

また、市販品の電気ヒーター式滅菌器の常時150W程度の電力消費に比べ、本発明の滅菌器は、ループに電圧を負荷している間の約3秒程度のみ30〜70Wの電力消費であり、両電極に負荷する電圧は低電圧(最大でも5V)に保てるので作業者が電極間に触れても感電することはない。   Moreover, compared to the constant power consumption of about 150 W of the commercial electric heater sterilizer, the sterilizer of the present invention consumes 30 to 70 W for only about 3 seconds while the voltage is applied to the loop. Since the voltage applied to both electrodes can be kept at a low voltage (5 V at the maximum), there is no electric shock even if the operator touches between the electrodes.

本発明滅菌器は、ループに直接電流を流し、ループを発熱させるがループは熱容量が少ない為、周囲の空気温度はほとんど変化せず、上昇気流がほとんど発生しないので安全キャビネットの作業空間内の気流のバランスを乱すことがない。
また、使用電力も30〜70W程度の電気容量にて発熱滅菌し、かつ滅菌時間は約3秒程度であり、消費電力が極めて少ないという効果を有する。
The sterilizer of the present invention applies current directly to the loop to generate heat, but the loop has a small heat capacity, so the ambient air temperature hardly changes and almost no updraft is generated. Will not disturb the balance.
In addition, the power used is heat sterilized with an electric capacity of about 30 to 70 W, and the sterilization time is about 3 seconds, which has the effect that the power consumption is extremely small.

本発明、電気式ループ滅菌器30の最良の実施形態を図面と共に次に説明する。図3は、電気式ループ滅菌器30の平面図、図4は同正面図、図5は同左側面図、図6A,Bはループ31及びループフォルダー32の側面図、図7は前記滅菌器をケースに入れた状態の側面図である。   The best embodiment of the present invention, electric loop sterilizer 30, will now be described with reference to the drawings. 3 is a plan view of the electric loop sterilizer 30, FIG. 4 is a front view thereof, FIG. 5 is a left side view thereof, FIGS. 6A and 6B are side views of the loop 31 and the loop folder 32, and FIG. It is a side view of the state put in the case.

電気式ループ滅菌器30はベース33に立設した支腕34に、ブロック体35を軸36により揺動自在に支持している。37は可動電極支持体で、長さ方向中心線上に長さ調節用長孔38を有し、該長孔38に挿入されブロック体35に螺合したローレット39,39によってブロック体35に取付位置調節自在に固定されている。可動電極支持体37はローレット39をゆるめることで、ブロック体35上でその位置を変更出来る。   The electric loop sterilizer 30 supports a block body 35 by a shaft 36 on a support arm 34 erected on a base 33 so as to be swingable. Reference numeral 37 denotes a movable electrode support, which has a length adjusting long hole 38 on the longitudinal center line, and is attached to the block body 35 by knurling 39, 39 inserted into the long hole 38 and screwed into the block body 35. Adjustable and fixed. The position of the movable electrode support 37 can be changed on the block body 35 by loosening the knurling 39.

可動電極支持体37の上端にはループホルダー32を受けるため先端がV字状に開いた可動電極40が設けられている。
ブロック体35の下端上面にはL字状のクランプ41を設けている。42は固定電極で、倒コ字状にベース33に設けられ、上部の水平に延びる部分42aはL字状クランプ41の上位に位置し、ブロック体35が図5において反時計針方向に旋回したときに、クランプ41は前記電極42の上記水平に延びる部分42aにその下面から当接する。ブロック体35はスプリング43で常時図5において時計針方向に旋回するように付勢されておりクランプ41と固定電極の水平部分42aとは離れた状態を保っている。
At the upper end of the movable electrode support 37, a movable electrode 40 whose tip is opened in a V shape for receiving the loop holder 32 is provided.
An L-shaped clamp 41 is provided on the upper surface of the lower end of the block body 35. Reference numeral 42 denotes a fixed electrode, which is provided on the base 33 in an inverted U-shape. An upper horizontally extending portion 42a is positioned above the L-shaped clamp 41, and the block body 35 pivots counterclockwise in FIG. Sometimes, the clamp 41 comes into contact with the horizontally extending portion 42a of the electrode 42 from its lower surface. The block body 35 is always urged by the spring 43 so as to pivot in the clockwise direction in FIG. 5, and the clamp 41 and the horizontal portion 42a of the fixed electrode are kept apart.

本発明ループ滅菌器30は可動電極40と固定電極42との間にループ31を介在させ、ループ31に通電することで発熱滅菌をするものであるが、上記可動電極40と固定電極42とに負荷する電圧は図8に示す制御回路51により切替可能としている。電源には一般の商用電源を入力し、ダイオードD52とコンデンサC53にてDC141Vへ全波整流後、DC5V電源回路54に供給し、電極間に負荷する2.5〜5V電圧を作っている。細い又は電気抵抗の少ないループは発熱しやすく3V程度の電圧が好ましい。このループの場合は高/中/低切替スイッチ55の信号を出力制御回路56に入力し、固定電極42と可動電極40との電極間の電圧をそれぞれ全開(5V)/70%(3.5V相当)/50%(2.5V相当)に制御することで加熱溶断することはない。本電気式滅菌器は装置を小型化するために、直流回路としたが、交流回路でも電極間を5V程度の制御をすることで、同様な滅菌が可能である。
また、図8に示す如く、滅菌時のループの過電流による熱溶断を防止する為、電極間に流れる電流をサーキットプロテクター(過電流遮断器)57により15A以内に制御している。15Aを超えた場合は、瞬時に電気を遮断する。
The loop sterilizer 30 of the present invention interposes the loop 31 between the movable electrode 40 and the fixed electrode 42, and sterilizes the heat by energizing the loop 31, but the movable electrode 40 and the fixed electrode 42 are connected to each other. The voltage to be loaded can be switched by the control circuit 51 shown in FIG. A general commercial power source is input to the power source, and after full-wave rectification to DC 141V by a diode D52 and a capacitor C53, it is supplied to a DC 5V power circuit 54 to create a voltage of 2.5 to 5V to be loaded between the electrodes. A thin loop with little electrical resistance is likely to generate heat, and a voltage of about 3V is preferable. In the case of this loop, the signal of the high / medium / low switch 55 is inputted to the output control circuit 56, and the voltage between the fixed electrode 42 and the movable electrode 40 is fully opened (5V) / 70% (3.5V), respectively. Equivalent) / 50% (corresponding to 2.5V) does not cause heat fusing. Although this electric sterilizer is a DC circuit in order to reduce the size of the apparatus, the AC sterilizer can be sterilized in the same manner by controlling about 5V between the electrodes.
Further, as shown in FIG. 8, the current flowing between the electrodes is controlled within 15 A by a circuit protector (overcurrent breaker) 57 in order to prevent thermal fusing due to overcurrent of the loop during sterilization. If it exceeds 15A, the electricity is cut off instantly.

本発明電気式ループ滅菌器30を使用する際は、螺子39をゆるめ滅菌するループ31の長さに応じて可動電極支持体37をブロック体35に対して移動してループホルダー32先端の金属部分が可動電極40のV字内に位置し、ループ31の先端がブロック35端部に設けられているクランプ41に当接するようにする。そして、ループフォルダー32を可動電極40のV字内に押し込む如き感触でスプリング43の引張り力に抗して矢印方向に手で押し付けブロック体35を軸36を中心に図5において反時計針方向に旋回するようにすると、クランプ41は持ち上がり、クランプ41に当接しているループ31の先端部分は、クランプ41の旋回動につれクランプ41と固定電極42の水平部分42aとに挟持されることになり、固定電極42と可動電極40との間には電気回路が生じ、ループ31に通電しループ31は発熱し赤変する。上記色変化の状態を見て可動電極へのループフォルダー32の押圧を解くとスプリング43の引張り力でブロック体35は時計針方向に旋回しクランプ41は固定電極42との接触を解き通電が解除される。このように本発明では、ループの置き忘れによる長時間通電をさせない機構を有し、ループの溶断を防止している。
上記操作において、クランプ41と固定電極42とによってループ31の先端が強固に挟持されるために、ループ31に若干の錆が生じていても通電を保つことが出来る。
When the electric loop sterilizer 30 of the present invention is used, the movable electrode support 37 is moved with respect to the block 35 according to the length of the loop 31 to be sterilized by loosening the screw 39, and the metal portion at the tip of the loop holder 32 is used. Is positioned within the V-shape of the movable electrode 40 so that the tip of the loop 31 contacts the clamp 41 provided at the end of the block 35. Then, the block body 35 is pressed by hand in the direction of the arrow against the pulling force of the spring 43 with the feeling that the loop folder 32 is pushed into the V-shape of the movable electrode 40, and in the counterclockwise direction in FIG. When the pivot 41 is rotated, the clamp 41 is lifted, and the tip portion of the loop 31 in contact with the clamp 41 is sandwiched between the clamp 41 and the horizontal portion 42 a of the fixed electrode 42 as the clamp 41 rotates. An electric circuit is generated between the fixed electrode 42 and the movable electrode 40, and the loop 31 is energized to generate heat and turn red. When the state of the color change is seen and the loop folder 32 is pressed against the movable electrode, the block body 35 is rotated in the clockwise direction by the pulling force of the spring 43, the clamp 41 is released from the contact with the fixed electrode 42, and the energization is released. Is done. As described above, the present invention has a mechanism that prevents energization for a long time due to the loop being left behind, and prevents the loop from being melted.
In the above operation, in order to tip the loop 31 by the clamp 41 and the fixed electrode 42 is firmly clamped, it is possible to maintain the current even if caused slight rust loop 31.

次に、ループ31の発熱時間と必要電力との関係について述べる。
試作の電気バーナーの電極に、それぞれのループを接触させ、約3秒以内に発熱する必要な電圧とその時の電流を図1に示す電圧(電流)計で測定し、発熱に必要な電力量(W)を計算した。測定結果を表1(電圧3V)と表2(電圧5V)に示す。
Next, the relationship between the heat generation time of the loop 31 and the required power will be described.
Each loop is brought into contact with the electrode of the prototype electric burner, the necessary voltage that generates heat within about 3 seconds and the current at that time are measured with the voltage (current) meter shown in FIG. W) was calculated. The measurement results are shown in Table 1 (voltage 3V) and Table 2 (voltage 5V).

Figure 0004385184
Figure 0004385184

Figure 0004385184
Figure 0004385184

本発明滅菌器30は、安全キャビネット1内に置くときは、図7に示す如くケース内に入れて作業空間の隅に置くようにするのが好ましい。   When the sterilizer 30 of the present invention is placed in the safety cabinet 1, it is preferably placed in the case and placed in the corner of the work space as shown in FIG.

aは気流バランスが精密に調整された状態の安全キャビネットの作業空間を示す断面図、bは気流バランスが乱れた状態の安全キャビネットの作業空間を示す断面図。a is a cross-sectional view showing the work space of the safety cabinet in a state where the airflow balance is precisely adjusted, and b is a cross-sectional view showing the work space of the safety cabinet in a state where the airflow balance is disturbed. 電気モーターを利用したループ専用の滅菌器の断面図。Sectional drawing of the sterilizer only for loops using an electric motor. 本発明滅菌器の平面図。The top view of this invention sterilizer. 同正面図。The front view. 同左側面図。The left side view. A,Bはループホルダーに支持されたループの側面図。A and B are side views of the loop supported by the loop holder. 本発明滅菌器をケースに収容した状態を示す側面図。The side view which shows the state which accommodated this invention sterilizer in the case. 電極の制御回路図。The control circuit diagram of an electrode.

符号の説明Explanation of symbols

30 電気式ループ滅菌器
31 ループ
32 ループフォルダー
33 ベース
34 支腕
35 ブロック体
36 軸
37 可動電極支持体
38 長さ調節用長孔
39 ローレット
40 可動電極
41 クランプ
42 固定電極
43 スプリング
30 Electric Loop Sterilizer 31 Loop 32 Loop Folder 33 Base 34 Supporting Arm 35 Block Body 36 Shaft 37 Movable Electrode Support 38 Length Adjusting Slot 39 Knurl 40 Movable Electrode 41 Clamp 42 Fixed Electrode 43 Spring

Claims (3)

揺動自在に支持されたブロック体の一端に可動電極支持体を介して可動電極を設けると共に、ブロック体の他端にクランプを設け、かつ、前記ブロック体の揺動時におけるクランプの揺動軌跡内に固定電極を設けてなり、可動電極とクランプとの間に金属製のループを差し渡しブロック体を揺動することによりクランプと固定電極とにより金属製ループを挟持し、両電極間に通電し金属製ループを発熱させることを特徴とする電気式ループ滅菌器。 A movable electrode is provided at one end of the block body supported so as to be swingable via a movable electrode support, and a clamp is provided at the other end of the block body. A fixed electrode is provided inside, a metal loop is inserted between the movable electrode and the clamp, and the block body is swung to sandwich the metal loop between the clamp and the fixed electrode. An electric loop sterilizer that heats a metal loop. ブロック体に設けた可動電極支持体は、該支持体が支持する可動電極とブロック体に設けたクランプとの間隔を調節可能としたことを特徴とする請求項1記載の電気式ループ滅菌器。   2. The electric loop sterilizer according to claim 1, wherein the movable electrode support provided on the block body can adjust a distance between the movable electrode supported by the support and a clamp provided on the block body. ブロック体には、ブロック体に設けたクランプが固定電極と離れる方向にブロック体を付勢するスプリングを設けたことを特徴とする請求項1記載の電気式ループ滅菌器。   The electric loop sterilizer according to claim 1, wherein the block body is provided with a spring that urges the block body in a direction in which a clamp provided on the block body separates from the fixed electrode.
JP2006301263A 2006-11-07 2006-11-07 Electric loop sterilizer Active JP4385184B2 (en)

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