JP4383835B2 - Pipe bending apparatus and pipe bending method - Google Patents

Pipe bending apparatus and pipe bending method Download PDF

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JP4383835B2
JP4383835B2 JP2003400297A JP2003400297A JP4383835B2 JP 4383835 B2 JP4383835 B2 JP 4383835B2 JP 2003400297 A JP2003400297 A JP 2003400297A JP 2003400297 A JP2003400297 A JP 2003400297A JP 4383835 B2 JP4383835 B2 JP 4383835B2
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bending
pipe
die
pressing
pressing die
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JP2005161325A (en
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篤典 岸本
行一 上野
欣弘 平瀬
清史 上井
孝 有泉
昭夫 佐藤
孝司 鈴木
正雄 岡田
猛 弓納持
裕英 吉田
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JFE Steel Corp
Toyota Motor Corp
Taiyo Corp
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Description

本発明は、パイプを塑性加工により曲げるパイプ曲げ加工装置及びパイプ曲げ加工方法に関する。   The present invention relates to a pipe bending apparatus and a pipe bending method for bending a pipe by plastic working.

自動車、空気調和機等には、極小曲げ加工(例えば曲げ半径1.5DR以下)されたパイプ部品が汎用されている。パイプを所定形状に曲げるための曲げ加工装置としては、図4及び図5に示すような回転引き曲げ加工装置が広く利用されている。図5は図4のb−b断面図である。   Pipe parts that have been subjected to minimal bending (for example, a bending radius of 1.5 DR or less) are widely used in automobiles, air conditioners, and the like. As a bending apparatus for bending a pipe into a predetermined shape, a rotary pull bending apparatus as shown in FIGS. 4 and 5 is widely used. 5 is a cross-sectional view taken along line bb of FIG.

回転引き曲げ加工装置は、曲げ案内用の溝を形成した回転可能な曲げ型91と、パイプpの一部を曲げ型91に固定するためのクランプ92と、パイプpの曲げ外周面を保持する押し型93と、パイプpの内周面を保持するワイパー94と、パイプpの内側に保持されるマンドレル95と、パイプpの後端からパイプpを軸方向に付勢するパイプブースター96とを有している。   The rotary pull bending apparatus holds a rotatable bending die 91 having a bending guide groove, a clamp 92 for fixing a part of the pipe p to the bending die 91, and a bending outer peripheral surface of the pipe p. A pressing die 93, a wiper 94 that holds the inner peripheral surface of the pipe p, a mandrel 95 that is held inside the pipe p, and a pipe booster 96 that urges the pipe p in the axial direction from the rear end of the pipe p. Have.

押し型93はホルダー97によりパイプpの軸方向に移動自在に支持されるとともに、ホルダー97は位置調節ねじ7aにより曲げ型1の半径方向位置が調節可能となっている。一般に押し型93の位置はパイプpの加工時には固定されていることが多い。   The pressing die 93 is supported by a holder 97 so as to be movable in the axial direction of the pipe p, and the holder 97 can be adjusted in the radial position of the bending die 1 by a position adjusting screw 7a. In general, the position of the pressing die 93 is often fixed when the pipe p is processed.

パイプpを曲げ加工するには、パイプpの一部をクランプ92により曲げ型91に固定するとともに、位置調節ねじ97aにより押し型93を所望の位置にまで移動させ、曲げ型91、ワイパー94、マンドレル95及び押し型93でパイプpを狭持しつつ曲げ型91を回転させることにより、曲げ型91の溝形状に倣った形状にパイプpが曲げ加工される。また、必要に応じてパイプpの後端からパイプブースター96により付勢する。   In order to bend the pipe p, a part of the pipe p is fixed to the bending die 91 by the clamp 92, and the pressing die 93 is moved to a desired position by the position adjusting screw 97a, and the bending die 91, the wiper 94, By rotating the bending die 91 while holding the pipe p with the mandrel 95 and the pressing die 93, the pipe p is bent into a shape following the groove shape of the bending die 91. Further, if necessary, the pipe is boosted by the pipe booster 96 from the rear end of the pipe p.

上述したパイプpの曲げ加工装置においては、パイプpの曲げの幾何学中立軸を中心として、曲げの内外でパイプの曲げ挙動が異なる。つまり、曲げ外側は中立軸に対して軌跡長が長いため軸方向に伸ばされ曲げ加工後の肉厚が元の肉厚tよりも薄くなる。曲げ内側では中立軸に対して軌跡長が短くなるので軸方向に縮められて曲げ加工後の肉厚が元の肉厚tよりも厚くなる。   In the above-described bending apparatus for the pipe p, the bending behavior of the pipe differs between the inside and outside of the bending around the geometric neutral axis of the bending of the pipe p. That is, since the trajectory length is long with respect to the neutral axis on the outer side of the bend, the thickness is increased in the axial direction and the thickness after bending becomes thinner than the original thickness t. Since the trajectory length is shorter with respect to the neutral axis on the inner side of the bend, the thickness is reduced in the axial direction and the thickness after bending becomes thicker than the original thickness t.

従って、曲げ外側では割れが、曲げ内側では座屈が発生しやすくなる。加えて曲げ加工後の断面の楕円化を生じる。従来、曲げ内側の座屈防止及びパイプpの楕円化防止には図4及び図5に示すようにパイプpの内側にマンドレル95を具備した状態で曲げ加工を行っていた。つまり、パイプpの曲げ内側の管壁を曲げ型91及びワイパー94とマンドレル95とで狭持した状態で曲げ加工することにより座屈防止が図られてきた。   Therefore, cracks are likely to occur on the outer side of the bend and buckling on the inner side of the bend. In addition, the cross section after bending is made elliptical. Conventionally, in order to prevent buckling on the inner side of bending and prevention of ovalization of the pipe p, bending is performed in a state where a mandrel 95 is provided on the inner side of the pipe p as shown in FIGS. That is, buckling prevention has been achieved by bending the pipe wall on the inner side of the pipe p with the bending die 91, the wiper 94, and the mandrel 95.

しかし、曲げ外側の管壁はマンドレル95によるしごき変形を受けるので、曲げ外側の減肉が助長されるという欠点を有していた。   However, since the outer pipe wall is subjected to ironing deformation by the mandrel 95, there has been a disadvantage that thinning of the outer bending side is promoted.

このような曲げ加工における座屈を抑制する方法として、従来技術では、回転引き曲げ加工装置において、曲げ加工の開始タイミング及び加工速度を制御することにより、曲げ加工部分の中立軸を幾何学軸よりも5〜10%背面側に移動させることが提案されている(特許文献1)。   As a method for suppressing buckling in such bending, in the conventional technique, the rotary pulling bending device controls the bending start point and the processing speed so that the neutral axis of the bending portion is controlled from the geometric axis. Has also been proposed to be moved to the back side by 5 to 10% (Patent Document 1).

そして、パイプ内部にマンドレルを挿入し、押し型にパイプ後端引掛け用凸部を設けて、この凸部にパイプの後端を引掛けておき、曲げ型に沿ってパイプの曲げ加工を行う部分を曲げる際同時に、押し型を前方に押し出して、この凸部に引掛けたパイプの後端を押し型と一緒に前方に所定長さ押し出すことが提案されている(特許文献2)。   Then, a mandrel is inserted into the pipe, and a projection for hooking the rear end of the pipe is provided on the push die, and the rear end of the pipe is hooked on the convex, and the pipe is bent along the bending die. At the same time as bending the part, it has been proposed to push the pushing die forward and push the rear end of the pipe hooked on the convex portion forward together with the pushing die by a predetermined length (Patent Document 2).

更に、従来技術では、パイプについて、押し型93側の周面を管半径と略同一に保つとともに、曲げ型91側の周面を管半径よりも大きい半径に変形させ、しかも、パイプ全周の長さを数%縮小させるパイプ曲げ加工方法を開示する(特許文献3)。   Further, in the prior art, the peripheral surface on the pressing die 93 side of the pipe is kept substantially the same as the pipe radius, the peripheral surface on the bending die 91 side is deformed to a radius larger than the pipe radius, and the entire circumference of the pipe is A pipe bending method for reducing the length by several percent is disclosed (Patent Document 3).

ところで、押し型は曲げ型に対して適正な加圧力で押しつけなければならない。例えば、パイプの曲げ加工を行う部分については座屈等を防止する目的で押し型を相対的に強く押しつける必要があるが、曲げ加工を行わない部分については押し型を曲げ型に強く押しつけることは必須ではない。   By the way, the pressing die must be pressed against the bending die with an appropriate pressure. For example, it is necessary to press the pressing die relatively strongly for the purpose of preventing buckling and the like for the part where the pipe is bent, but for the part where bending is not performed, the pressing die is strongly pressed against the bending die. Not required.

押し型を曲げ型に押しつける加圧力を制御する方法としては加圧手段を制御して加圧力を制御する方法(特許文献4)や、加圧手段を制御して押し型の変位を制御する方法(特許文献5)が開示されている。
特開2001−353530号公報 特開平5−96332号公報 特開昭55−5180号公報 特開平3−204120号公報 特開平3−297517号公報
As a method for controlling the pressing force for pressing the pressing die against the bending die, a method for controlling the pressing force by controlling the pressing means (Patent Document 4), or a method for controlling the displacement of the pressing die by controlling the pressing means. (Patent Document 5) is disclosed.
JP 2001-353530 A Japanese Patent Laid-Open No. 5-96332 Japanese Patent Laid-Open No. 55-5180 JP-A-3-204120 JP-A-3-297517

しかしながら、圧力の制御は制御が複雑となり装置としても大がかりとなること、押し型の変位制御は曲げ型の回転と押し型の変位とを同期させる必要があり曲げ型形状が複雑な場合には制御機構が複雑となるとともに変位が大きいと曲げ型が押し型をかじってしまう等の問題点があった。   However, pressure control is complicated and the equipment becomes large, and the displacement control of the pressing die needs to synchronize the rotation of the bending die with the displacement of the pressing die. When the mechanism is complicated and the displacement is large, there is a problem that the bending die bites the pushing die.

本発明では、簡便な方法で押し型の加圧力を制御できるパイプ曲げ加工装置及び方法を提供することを解決すべき課題とする。そして、本発明ではパイプ曲げ加工時に座屈及び減肉を防止できるパイプ曲げ加工装置及び方法を提供することを解決すべき課題とする。また、パイプの周長を自由に変化させることができるパイプ曲げ加工装置及び方法を提供することを解決すべき課題とする。   In this invention, it is set as the problem which should be solved to provide the pipe bending apparatus and method which can control the pressurizing force of a pressing die by a simple method. In the present invention, it is an object to be solved to provide a pipe bending apparatus and method capable of preventing buckling and thinning during pipe bending. It is another object of the present invention to provide a pipe bending apparatus and method that can freely change the circumference of the pipe.

(1)上記課題を解決する本発明のパイプ曲げ加工装置は、回転可能な本体部と該本体部の周面に形成されパイプの曲げ形状に対応した形状の溝部とをもつ曲げ型と、
該パイプの一部を保持するクランプと、
該曲げ型の該溝部との間に該パイプを狭持でき、狭持する該パイプの軸方向に移動可能な押し型と、
該押し型を該曲げ型に向けて加圧する加圧手段と、
該加圧手段を制御する制御手段と、
該溝部と該押し型との間の間隔の大きさを制限する間隔制限手段を有し、
前記パイプの曲げ加工の程度は変化しており、
前記間隔制限手段は前記曲げ型に固定された曲げ型側制限部と該曲げ型側制限部の周面に当接することで該押し型の該曲げ型への移動量を制限し且つ該押し型に固定されている押し型側制限部とをもち、
前記曲げ型制限部は前記曲げ型の周面から高さh1で前記押し型に当接するように形成され、
前記押し型側制限部は前記曲げ型制限部が当接する深さh2の溝部であり、
前記高さh1と前記深さh2との差uで規定される間隔を前記曲げ型及び前記押し型の間に形成し、その差uがパイプ曲げ加工の程度及びパイプの縮径の程度に応じて変化するように形成させることにより、該パイプを曲げるとともに縮径することを特徴とする(請求項1)。
(1) A pipe bending apparatus of the present invention that solves the above-described problems includes a bending die having a rotatable main body portion and a groove portion formed on the peripheral surface of the main body portion and having a shape corresponding to the bending shape of the pipe;
A clamp that holds a portion of the pipe;
A pressing die that can be sandwiched between the bending portion and the groove, and is movable in the axial direction of the sandwiched pipe;
Pressurizing means for pressurizing the pressing mold toward the bending mold;
Control means for controlling the pressurizing means;
An interval limiting means for limiting the size of the interval between the groove and the pressing die;
The degree of bending of the pipe has changed,
The spacing limiting means limits the amount of movement of the pressing die to the bending die by contacting a bending die side limiting portion fixed to the bending die and a peripheral surface of the bending die side limiting portion. It has a push die side restriction part fixed to
The bending die restricting portion is formed so as to contact the pressing die at a height h1 from the peripheral surface of the bending die,
The pressing die side restricting portion is a groove portion having a depth h2 with which the bending die restricting portion abuts.
An interval defined by the difference u between the height h1 and the depth h2 is formed between the bending die and the pressing die, and the difference u depends on the degree of pipe bending and the degree of diameter reduction of the pipe. In this case, the pipe is bent and reduced in diameter by being formed so as to change.

そして、上記課題を解決する本発明のパイプ曲げ加工方法は、回転可能な本体部と該本体部の周面に形成されパイプの曲げ形状に対応した形状の溝部とをもつ曲げ型と、
該パイプの一部を保持するクランプと、
該曲げ型の該溝部との間に該パイプを狭持でき、狭持する該パイプの軸方向に移動可能な押し型と、
該押し型を該曲げ型に向けて加圧する加圧手段と、
該加圧手段を制御する制御手段と、
該溝部及び該押し型の間隔を該溝部及び該押し型が狭持する該パイプの部分の曲げ形状及び/又は縮径量に応じて前記間隔を制限する間隔制限手段と、を用いたパイプ曲げ加工方法であって、
前記パイプの曲げ加工の程度は変化しており、
前記間隔制限手段は前記曲げ型に固定された曲げ型側制限部と該曲げ型側制限部の周面に当接することで該押し型の該曲げ型への移動量を制限し且つ該押し型に固定されている押し型側制限部とをもち、
前記曲げ型制限部は前記曲げ型の周面から高さh1で前記押し型に当接するように形成され、
前記押し型側制限部は前記曲げ型制限部が当接する深さh2の溝部であり、
前記高さh1と前記深さh2との差uで規定される間隔を前記曲げ型及び前記押し型の間に形成し、その差uがパイプ曲げ加工の程度及びパイプの縮径の程度に応じて変化するように形成させることにより、該パイプを曲げるとともに縮径することを特徴とする(請求項5)。
And the pipe bending method of the present invention that solves the above-mentioned problems is a bending die having a rotatable main body and a groove formed on the peripheral surface of the main body and having a shape corresponding to the bending shape of the pipe,
A clamp that holds a portion of the pipe;
A pressing die that can be sandwiched between the bending portion and the groove, and is movable in the axial direction of the sandwiched pipe;
Pressurizing means for pressurizing the pressing mold toward the bending mold;
Control means for controlling the pressurizing means;
Bending of the pipe using the interval limiting means for limiting the interval according to the bending shape and / or the diameter reduction amount of the pipe portion held by the groove and the pressing die. A processing method,
The degree of bending of the pipe has changed,
The spacing limiting means limits the amount of movement of the pressing die to the bending die by contacting a bending die side limiting portion fixed to the bending die and a peripheral surface of the bending die side limiting portion. It has a push die side restriction part fixed to
The bending die restricting portion is formed so as to contact the pressing die at a height h1 from the peripheral surface of the bending die,
The pressing die side restricting portion is a groove portion having a depth h2 with which the bending die restricting portion abuts.
An interval defined by the difference u between the height h1 and the depth h2 is formed between the bending die and the pressing die, and the difference u depends on the degree of pipe bending and the degree of diameter reduction of the pipe. In this case, the pipe is bent and reduced in diameter by being formed so as to change.

つまり、溝部と押し型との間の間隔を間隔制限手段により制御されることで、加圧手段の加圧力を精密に制御しなくても容易に押し型からパイプに加わる加圧力を制限することにより、押し型の送り量を精密に制御できる。本発明装置では、溝部と押し型との間の間隔を制御しているので押し型の変位を単独で制御する場合に比べて制御が容易となる効果がある。   In other words, by controlling the distance between the groove and the pressing die by the interval limiting means, it is possible to easily limit the pressing force applied from the pressing die to the pipe without precisely controlling the pressing force of the pressurizing means. Thus, the feed amount of the pressing die can be precisely controlled. In the device according to the present invention, since the distance between the groove and the pressing die is controlled, there is an effect that the control becomes easier as compared with the case where the displacement of the pressing die is controlled independently.

本発明によれば、押し型に対する加圧力の制御を精密に行わなくても必要な加圧力を押し型により溝部(パイプ)に加えることができる。つまり、加圧手段により押し型に加えられる加圧力は、間隔制限手段により制限されるまでパイプに加わるので、パイプに大きな加圧力を加える必要がある部位では、溝部及び押し型の間隔を小さく制御することでパイプに大きな加圧力を加えることができる。   According to the present invention, the necessary pressing force can be applied to the groove (pipe) by the pressing die without precisely controlling the pressing force on the pressing die. In other words, the pressing force applied to the pressing die by the pressurizing means is applied to the pipe until it is limited by the interval limiting means, so that the gap between the groove and the pressing die is controlled to be small in a portion where a large pressing force needs to be applied to the pipe By doing so, a large pressure can be applied to the pipe.

そして、前記溝部及び前記押し型を組み合わせた部分の周長は前記パイプの周長よりも短くすることが好ましい(請求項2、6。曲げ加工及び縮径を行うパイプの部分により大きな力を加えることで効果的にパイプの縮径ができる。 And it is preferable to make the circumference of the part which combined the said groove part and the said pressing die shorter than the circumference of the said pipe (Claim 2 , 6 ) . Can effectively diameter of the pipe by applying a greater force section of the pipe to perform bending working and diameter.

前記溝部及び前記押し型を組み合わせた部分の周長と前記間隔制限手段により制限された前記間隔の大きさとの和は前記パイプの周径に対して85%〜97%であることが好ましい(請求項)。前記溝部及び前記押し型を組み合わせた部分の周長と前記間隔制限手段により制限された前記間隔の大きさとの和を上記範囲に制御することで、パイプが溝部及び曲げ型に狭持されて縮径される。パイプの曲げ加工を行う部位に縮径を行うようにすれば、パイプの周方向に適正な値の圧縮応力が加わり、減肉や割れ等が発生し難くなる。 The sum of the peripheral length of the portion combining the groove and the pressing die and the size of the interval limited by the interval limiting means is preferably 85% to 97% with respect to the peripheral diameter of the pipe. Term 3 , 8 ). By controlling the sum of the circumferential length of the combined portion of the groove and the pressing die and the size of the interval limited by the interval limiting means within the above range, the pipe is held between the groove and the bending die and contracted. Diameter. If the diameter of the pipe is reduced, an appropriate value of compressive stress is applied in the circumferential direction of the pipe, so that it is difficult for thickness reduction or cracking to occur.

) (1)において、前記加圧手段は前記曲げ型及び前記パイプが当接する点と前記本体部の回転中心とを通る直線が該押し型に交わる点を該直線方向に加圧する手段であることが好ましい(請求項)。 Oite (2) (1), the pressurizing means pressurizes the point of intersection in a straight line is push type which passes through the rotation center of the main body portion and that the bending tool and the pipe comes into contact with the straight line direction Preferably, it is a means (claims 4 , 7 ).

加圧手段として、曲げ型及びパイプが当接する点と本体部の回転中心とを通る直線が押し型に交わる点をその直線方向に加圧する手段とすることで、パイプに不要なモーメントが加わることがなくなり、加工されるパイプに対して余分な力が加わらない。余分な力が加わらないので、パイプの管壁に対して余分な変形が生じなくなる。   As a pressurizing means, an unnecessary moment is applied to the pipe by using a means that pressurizes the point where the straight line passing through the point where the bending die and the pipe abut and the rotation center of the main body intersect the push die in the linear direction. And no extra force is applied to the pipe being processed. Since no extra force is applied, no extra deformation occurs on the pipe wall.

〔第1実施形態〕
(構成)
本実施形態のパイプ曲げ加工装置の構成概略を図1に示す。図1におけるa−a断面図を図2に示す。本実施形態のパイプ曲げ加工装置は、曲げ型1とクランプ2と押し型3と加圧手段(図略)と制御手段(図略)と間隔制限手段とを有する。
[First Embodiment]
(Constitution)
A schematic configuration of the pipe bending apparatus of the present embodiment is shown in FIG. FIG. 2 is a sectional view taken along the line aa in FIG. The pipe bending apparatus of the present embodiment includes a bending die 1, a clamp 2, a pressing die 3, a pressurizing means (not shown), a control means (not shown), and an interval limiting means.

曲げ型1は本体部と溝部とをもつ。本体部は回転軸(回転中心)oに回転自在に保持されている。溝部はその本体部の周面に形成されており、パイプpの曲げ形状に対応した形状をもつ。   The bending die 1 has a main body portion and a groove portion. The main body is rotatably held on a rotation shaft (rotation center) o. The groove is formed on the peripheral surface of the main body, and has a shape corresponding to the bent shape of the pipe p.

押し型3はパイプpを溝部に押しつけ塑性変形させる手段である。押し型3はパイプpを保持しパイプpとともにパイプpの軸方向に移動可能に支持されている。溝部と押し型3とを組み合わせた部分の周長がパイプの周長よりも短くなっている。   The pressing die 3 is means for pressing the pipe p against the groove and plastically deforming it. The pressing die 3 holds the pipe p and is supported so as to be movable in the axial direction of the pipe p together with the pipe p. The circumferential length of the portion where the groove portion and the pressing die 3 are combined is shorter than the circumferential length of the pipe.

更に本装置は間隔制限手段をもつ。間隔制限手段は溝部と押し型3との間隔を制限する手段である。間隔制限手段は曲げ型側制限部と押し型側制限部とをもつ。   In addition, the apparatus has spacing limiting means. The interval limiting unit is a unit that limits the interval between the groove and the pressing die 3. The interval limiting means has a bending die side limiting portion and a pressing die side limiting portion.

図2に示すように、曲げ型1の溝部の両脇には曲げ型側制限部11が凸部として一体的に形成される。曲げ型1の溝部に対応する押し型3の部分の両脇には押し型側制限部31が凹部として一体的に形成される。溝部と押し型3とが組み合わさる際に、曲げ型側制限部11の周面と押し型側制限部31とは当接し組み合わされて溝部と押し型3との間隔を制限することで押し型3の移動を制限する。   As shown in FIG. 2, the bending die side limiting portions 11 are integrally formed as convex portions on both sides of the groove portion of the bending die 1. On both sides of the portion of the pressing die 3 corresponding to the groove portion of the bending die 1, a pressing die side limiting portion 31 is integrally formed as a recess. When the groove portion and the pressing die 3 are combined, the peripheral surface of the bending die side limiting portion 11 and the pressing die side limiting portion 31 are brought into contact with each other and combined to limit the distance between the groove portion and the pressing die 3. Limit 3 moves.

具体的には曲げ型側制限部11の曲げ型1の周面からの高さh1と、押し型側制限部31の押し型3の溝部に対向する面からの深さh2との差が溝部と押し型との間隔uとなる。この高さh1と深さh2との差(=溝部と押し型3との間隔u)をパイプの曲げ加工の程度及びパイプの縮径の程度に応じて変化させる(曲げ加工の程度又は縮径の程度が大きい部分には高さh1と深さh2との差を小さくする。高さh1及び深さh2のいずれを変化させてもよい。)。押し型3が加圧手段により充分に加圧されているならば、溝部及び押し型3を組み合わせた部分の周長と間隔制限手段により制限される間隔(u×2)との和となるまで、パイプの周長は縮径される。   Specifically, the difference between the height h1 of the bending die side limiting portion 11 from the peripheral surface of the bending die 1 and the depth h2 from the surface of the pressing die side limiting portion 31 facing the groove portion of the pressing die 3 is the groove portion. And the distance u from the pressing die. The difference between the height h1 and the depth h2 (= the distance u between the groove and the pressing die 3) is changed according to the degree of pipe bending and the diameter of the pipe (the degree of bending or the diameter reduction). The difference between the height h1 and the depth h2 is reduced in a portion where the degree of the height is large, and either the height h1 or the depth h2 may be changed. If the pressing die 3 is sufficiently pressurized by the pressing means, until the sum of the circumferential length of the portion combining the groove and the pressing die 3 and the interval (u × 2) limited by the interval limiting means is obtained. The circumference of the pipe is reduced in diameter.

つまり、曲げ型側制限部と押し型側制限部とは組み合わさることでカム類似の作用を発揮して溝部及び押し型3の間隔uを制限する。ここで、曲げ型側制限部及び押し型側制限部ともに曲げ型1及び押し型3と一体である必要はなく、間隔uが変化する曲げ型1及び押し型3の移動を制限するものであればどのような手段でもよい。例えば、曲げ型1と押し型とに間隔制限手段(曲げ型側制限部及11び押し型側制限部31)を設ける代わりに、曲げ型1と加圧手段とに曲げ型側制限部及11び押し型側制限部31と同様な間隔制限手段を設けることができる。   That is, by combining the bending die side limiting portion and the pressing die side limiting portion, an effect similar to a cam is exhibited and the interval u between the groove portion and the pressing die 3 is limited. Here, both the bending die side limiting portion and the pressing die side limiting portion do not need to be integrated with the bending die 1 and the pressing die 3, and may restrict the movement of the bending die 1 and the pressing die 3 in which the interval u changes. Any means may be used. For example, instead of providing the space limiting means (bending mold side limiting portion and 11 and the pressing mold side limiting portion 31) between the bending die 1 and the pressing die, the bending die side limiting portion and 11 are provided between the bending die 1 and the pressing means. An interval limiting means similar to the push mold side limiting portion 31 can be provided.

溝部及び押し型3を組み合わせた部分の周長と間隔制限手段により制限される間隔との和は、パイプの伸び等の性状にもよるが、好ましくはパイプの周長に対して97%以下、より好ましくは95%以下とする。更に、溝部及び押し型3を組み合わせた部分の周長は好ましくは85%以上とする。つまり、パイプの周長をこれらの値に対応する長さにまで縮径することでパイプ曲げ加工時に発生する座屈、割れ、減肉等を効果的に防止できる。   The sum of the peripheral length of the combined portion of the groove portion and the pressing die 3 and the interval limited by the interval limiting means depends on properties such as the elongation of the pipe, but is preferably 97% or less with respect to the peripheral length of the pipe, More preferably, it is 95% or less. Furthermore, the circumferential length of the portion where the groove portion and the pressing die 3 are combined is preferably 85% or more. That is, buckling, cracking, thinning, etc. that occur during pipe bending can be effectively prevented by reducing the diameter of the pipe to a length corresponding to these values.

クランプ2はパイプpの一部を保持する手段である。好ましくはパイプpの一端部を曲げ型1の周面の一部に固定する手段である。パイプpはクランプ2に固定された部分を支持点の1つとして曲げ加工される。   The clamp 2 is a means for holding a part of the pipe p. Preferably, it is means for fixing one end of the pipe p to a part of the peripheral surface of the bending die 1. The pipe p is bent with a portion fixed to the clamp 2 as one of the support points.

加圧手段は加圧することで押し型3を曲げ型1に押しつける手段である。加圧手段としては油圧機構、クランク機構等の一般的な手段が採用できる。加圧手段は油圧により制御される手段である。加圧手段は制御手段から入力される制御信号に基づき加圧力及び送り量が制御される。必要に応じて加圧手段の加圧力及び/又は送り量は測定されて制御手段に信号として出力することができる。   The pressurizing means is means for pressing the pressing die 3 against the bending die 1 by applying pressure. As the pressurizing means, general means such as a hydraulic mechanism and a crank mechanism can be adopted. The pressurizing means is a means controlled by hydraulic pressure. The pressurizing means controls the pressurizing force and the feed amount based on the control signal input from the control means. If necessary, the pressing force and / or feed amount of the pressurizing means can be measured and output as a signal to the control means.

制御手段は加圧手段を制御する手段である。加圧手段は間隔uが一番小さい部位、パイプが曲げ加工される部位のような加圧力が必要な部位でも充分な加圧力を発揮できるように制御されることが好ましい。例えば、制御手段は加圧力を一定にすることができる。加圧力が一定でも間隔制限手段の作用によりパイプの部位によって縮径の程度が異なる。   The control means is means for controlling the pressurizing means. It is preferable that the pressurizing means is controlled so that sufficient pressure can be exerted even at a site where the applied pressure is required, such as a site where the interval u is the smallest and a site where the pipe is bent. For example, the control means can make the applied pressure constant. Even if the pressure is constant, the degree of diameter reduction varies depending on the part of the pipe due to the action of the interval limiting means.

(作用効果)
上述の構成をもつことから本実施形態のパイプ曲げ加工装置は以下の作用効果を有する。すなわち、本加工装置は曲げ加工されるパイプpをクランプ2により狭持して曲げ型1の周面上に固定する。クランプ2は曲げ型1とともに回転する。パイプpはクランプ2、曲げ型1及び押し型3により力が加わり曲げ型1の周面の溝部の形状に従って曲げ加工される。制御手段は、加圧手段を制御する。
(Function and effect)
Since it has the above-described configuration, the pipe bending apparatus of the present embodiment has the following operational effects. That is, the present processing apparatus holds the pipe p to be bent by the clamp 2 and fixes it on the peripheral surface of the bending die 1. The clamp 2 rotates together with the bending die 1. The pipe p is bent by the clamp 2, the bending die 1 and the pressing die 3 according to the shape of the groove on the peripheral surface of the bending die 1. The control means controls the pressurizing means.

その結果、溝部と押し型3との間隔uは間隔制限手段により制限されるので制限された間隔uにまで溝部と押し型3とが近接しパイプpが縮径されることとなる。つまり、間隔制限手段によってパイプpの縮径量が制御できる。   As a result, since the interval u between the groove and the pressing die 3 is limited by the interval limiting means, the groove and the pressing die 3 come close to the limited interval u, and the diameter of the pipe p is reduced. That is, the diameter reduction amount of the pipe p can be controlled by the interval limiting means.

パイプpの縮径される部位が曲げ加工される部位である場合には、曲げ加工により管壁が伸ばされる部分が縮径で余る管肉によって補われて、パイプpの曲げ外側の減肉を防止できる。また、縮径時にはパイプpの周方向に圧縮応力が加わるためにパイプpの管壁を溝部及び押し型3に対して押しつける応力が発生するので、パイプpの曲げ内側の座屈及びパイプpの曲げ加工による楕円化を抑制できる。   When the part of pipe p whose diameter is reduced is a part to be bent, the part where the pipe wall is extended by the bending process is compensated by the remaining pipe wall due to the reduced diameter, and the thinning outside the pipe p is reduced. Can be prevented. Further, since the compressive stress is applied in the circumferential direction of the pipe p when the diameter is reduced, the stress that presses the pipe wall of the pipe p against the groove portion and the pressing die 3 is generated. Ovalization due to bending can be suppressed.

以上述べたように、本実施形態の曲げ加工装置の構成によれば、簡便に押し型3を溝部に押しつける加圧力を制御でき、曲げ外側の減肉を抑制できるとともに曲げ内側に座屈がなく、軸方向で周長の異なるパイプの製造が可能となる。   As described above, according to the configuration of the bending apparatus of the present embodiment, it is possible to easily control the pressing force that presses the pressing die 3 against the groove, to suppress the thinning of the outer side of the bending, and to avoid the buckling of the inner side of the bending. This makes it possible to manufacture pipes having different circumferential lengths in the axial direction.

〔第2実施形態〕
(構成)
本実施形態のパイプ曲げ加工装置の構成概略を図3に示す。図3におけるa−a断面図は図2とほぼ同じである。本実施形態のパイプ曲げ加工装置は、曲げ型1とクランプ2と押し型3と加圧手段8と制御手段6と間隔制限手段とを有する。更に、押し型付勢手段4を有する。なお、各構成要素に付けた符号は第1実施形態の構成要素と作用効果がほぼ同じものについては同じ符号とした。
[Second Embodiment]
(Constitution)
A schematic configuration of the pipe bending apparatus of the present embodiment is shown in FIG. The aa cross-sectional view in FIG. 3 is almost the same as FIG. The pipe bending apparatus of the present embodiment includes a bending die 1, a clamp 2, a pressing die 3, a pressurizing means 8, a control means 6, and an interval limiting means. Furthermore, it has a pressing die urging means 4. In addition, the code | symbol attached | subjected to each component was made into the same code | symbol about what has a substantially the same effect as the component of 1st Embodiment.

曲げ型1、押し型3、制御手段6及び間隔制限手段は第1実施形態と同様であるので説明を省略する。   Since the bending die 1, the pressing die 3, the control means 6, and the interval limiting means are the same as those in the first embodiment, description thereof is omitted.

加圧手段8は、曲げ型1及びパイプpが当接する点と曲げ型1の本体部の回転中心とを通る直線が押し型3に交わる点を加圧する手段である。加圧の方向は本体部の回転中心に向けた方向である。常に、加圧手段8は、加圧する位置及び方向を一定にするために、ホルダー7を介して押し型3を加圧する。ホルダー7は、図に示すように、曲げ型1の半径方向及び曲げ型1の回転軸方向には押し型3を拘束するとともに、パイプpの軸方向には曲げ型1を移動可能に保持する手段である。   The pressurizing unit 8 is a unit that pressurizes a point where a straight line passing through a point where the bending die 1 and the pipe p abut and a rotation center of the main body of the bending die 1 intersects the pressing die 3. The direction of pressurization is the direction toward the center of rotation of the main body. The pressurizing means 8 always pressurizes the pressing die 3 through the holder 7 in order to make the position and direction of pressurization constant. As shown in the drawing, the holder 7 restrains the pressing die 3 in the radial direction of the bending die 1 and the rotation axis direction of the bending die 1 and holds the bending die 1 movably in the axial direction of the pipe p. Means.

パイプpは曲げ型1に接する点から本体部の回転中心と反対方向に力が作用している。この力と反対向きの力をパイプpに加えることで力が釣り合い、パイプpに回転モーメントが加わることを防止できる。更に、従来のパイプ曲げ加工装置において座屈防止のために必要であったワイパー等のパイプpを押し型3の反対側から保持する部材が不要となる。ワイパーのセッティング位置調整には熟練を要するとともに、磨耗する消耗品であるため、ワイパーが必要なくなることによる利点は大きい。   A force acts on the pipe p in a direction opposite to the rotation center of the main body from the point of contact with the bending die 1. By applying a force opposite to this force to the pipe p, the force is balanced and it is possible to prevent a rotational moment from being applied to the pipe p. Further, a member for holding the pipe p such as a wiper from the opposite side of the pressing die 3 that is necessary for preventing buckling in the conventional pipe bending apparatus is not required. Adjustment of the setting position of the wiper requires skill and is a consumable item that wears out, so the advantage of eliminating the need for the wiper is great.

押し型付勢手段4は押し型3をパイプpの軸方向に付勢する手段である。押し型3及びパイプpは曲げ型1の回転に伴い移動するので、パイプpの大きさが大きくなると曲げ型1に加わる力が大きくなる。押し型付勢手段4により押し型3を付勢することで曲げ型1を回転させる力を小さくできる。また、押し型付勢手段4に代えて従来用いられていたパイプブースターを用いてもよい。なお、パイプブースターはパイプpの端部を保持する必要があるので、押し型3を直接的に付勢する押し型付勢手段4の方が装置を小型化できる余地があり好ましい。   The pressing die urging means 4 is a means for urging the pressing die 3 in the axial direction of the pipe p. Since the pressing die 3 and the pipe p move as the bending die 1 rotates, the force applied to the bending die 1 increases as the size of the pipe p increases. By urging the pressing die 3 by the pressing die urging means 4, the force for rotating the bending die 1 can be reduced. Further, a pipe booster that has been conventionally used may be used in place of the push-type urging means 4. Since the pipe booster needs to hold the end of the pipe p, the push-type urging means 4 for directly urging the push-type 3 is preferable because there is room for downsizing the apparatus.

(作用効果)
上述の構成をもつことから本実施形態のパイプ曲げ加工装置は第1実施形態の装置がもつ作用効果に加えて以下の作用効果を有する。すなわち、加圧手段8として、曲げ型及びパイプが当接する点と本体部の回転中心とを通る直線が押し型に交わる点をその直線方向に加圧する手段とすることで、パイプに不要なモーメントが加わることがなくなり、加工されるパイプに対して余分な力が加わらない。余分な力が加わらないので、パイプの管壁に対して余分な変形が生じなくなる。
(Function and effect)
Since it has the above-described configuration, the pipe bending apparatus of the present embodiment has the following operational effects in addition to the operational effects of the apparatus of the first embodiment. That is, the pressure means 8 is a means for pressurizing the point where the straight line passing through the point where the bending die and the pipe abut and the rotation center of the main body intersect the push die in the direction of the straight line. Will not be applied and no extra force will be applied to the pipe being processed. Since no extra force is applied, no extra deformation occurs on the pipe wall.

押し型付勢手段4は押し型3をパイプpの軸方向に付勢することで押し型3の慣性力が曲げ型1に加わることを抑制できるので曲げ型1の回転、すなわち、パイプpの軸方向への移動を円滑に行うことができる。また、押し型3とパイプpとの滑りが低減できるのでパイプpの曲げ外側に僅かに残る場合があるしごきによる減肉も抑制できる。   The pressing die urging means 4 can suppress the inertial force of the pressing die 3 from being applied to the bending die 1 by urging the pressing die 3 in the axial direction of the pipe p. The movement in the axial direction can be performed smoothly. Further, since the slip between the pressing die 3 and the pipe p can be reduced, it is possible to suppress the thinning due to ironing that may remain slightly on the bent outer side of the pipe p.

〔第3実施形態〕
(構成)
本実施形態のパイプ曲げ加工装置は、曲げ型とクランプと押し型と加圧手段と制御手段とを有する。間隔制限手段がない以外、第1実施形態とほぼ同様である。つまり、パイプの曲げ加工中において、溝部と押し型とが常に当接するようになっており、溝部及び押し型を組み合わせた部分の周長が溝部及び押し型により狭持されたパイプpに必要なだけ縮径できる長さとなっている。
[Third Embodiment]
(Constitution)
The pipe bending apparatus of the present embodiment includes a bending die, a clamp, a pressing die, a pressurizing unit, and a control unit. It is almost the same as the first embodiment except that there is no interval limiting means. That is, during bending of the pipe, the groove portion and the pressing die always come into contact with each other, and the circumferential length of the portion combining the groove portion and the pressing die is necessary for the pipe p sandwiched by the groove portion and the pressing die. The length can only be reduced.

(作用効果)
上述の構成をもつことから本実施形態のパイプ曲げ加工装置は第1実施形態の装置がもつ作用効果と同様の作用効果を有する。
(Function and effect)
Since it has the above-described configuration, the pipe bending apparatus of the present embodiment has the same functions and effects as those of the apparatus of the first embodiment.

(試験1)
使用したパイプは、外径(D)がφ70mm、管壁(t)の肉厚が2.6mmの炭素鋼の電縫鋼管で、JIS11号丸管引張で、引っ張り強度(TS)が590MPaであった。このパイプに加えた曲げ加工は曲げ半径(R)が180mm、曲げ角度が90°、加圧力16tonであった。
(Test 1)
The pipe used was a carbon steel electric resistance steel pipe having an outer diameter (D) of φ70 mm and a wall thickness (t) of 2.6 mm. It was JIS No. 11 round pipe tension and had a tensile strength (TS) of 590 MPa. It was. The bending process applied to this pipe was a bending radius (R) of 180 mm, a bending angle of 90 °, and a pressing force of 16 ton.

図3で示したパイプ曲げ加工装置(本発明装置)と図3で示したパイプ曲げ加工装置において間隔制限手段11及び31を欠いたもの(比較例装置)とを利用してパイプ曲げ加工を行った。パイプの曲げ加工後、外観を観察した。外観は肉眼にて観察を行い座屈発生の有無を調べた。   Pipe bending is performed using the pipe bending apparatus shown in FIG. 3 (the apparatus of the present invention) and the pipe bending apparatus shown in FIG. 3 without the space limiting means 11 and 31 (comparative example apparatus). It was. After bending the pipe, the appearance was observed. The appearance was observed with the naked eye and examined for the occurrence of buckling.

(結果)
比較例装置を用いて曲げ加工を行ったパイプは座屈が発生していた。それに対して、本発明装置を用いて曲げ加工を行ったパイプは座屈の発生はなく良好な製品を得ることができた。比較例装置で加工したパイプに発生した座屈は必要以上にパイプに対して縮径を行ったために生じたものと考えられる。
(result)
The pipe that was bent using the comparative apparatus had buckling. On the other hand, the pipe bent using the apparatus of the present invention did not buckle and was able to obtain a good product. It is considered that the buckling that occurred in the pipe processed by the comparative apparatus was caused by reducing the diameter of the pipe more than necessary.

つまり、本発明装置では加圧手段の複雑な制御を行わなくても座屈の発生しない、適正な曲げ型及び押し型の間隔とすることができる。従って、パイプ曲げに伴う座屈等の不都合の生じないパイプ曲げ装置を廉価に提供することができることが分かった。更に、寸法精度が良好で、製品の歩留まり、生産性も向上できる。   That is, in the apparatus of the present invention, it is possible to set an appropriate interval between the bending die and the pressing die so that buckling does not occur without performing complicated control of the pressing means. Therefore, it has been found that a pipe bending apparatus that does not cause inconvenience such as buckling due to pipe bending can be provided at low cost. Furthermore, the dimensional accuracy is good, and the product yield and productivity can be improved.

(試験2)
溝部及び押し型3を組み合わせた部分の周長を変化させてパイプの曲げ加工の状態を検討した。なお、周長の変更は溝部及び押し型部のフランジ部を研削することにより行った。使用したパイプは、外径(D)がφ70mm、周長が220mm、管壁(t)の肉厚が2.0mmの炭素鋼の電縫鋼管で、JIS11号丸管引張で、引っ張り強度(TS)が460MPa、伸びが55%であった。このパイプに加えた曲げ加工は曲げ半径(R)が180mm(≒2.6D)曲げ角度が90°であった。マンドレル、ワイパー及び押し型付勢手段は使用せず、押し型を加圧する加圧力は12.5tonとした。図6に押し型及び曲げ型及び押し型の周長と、加工後のパイプの最大減肉率とを示す。
(Test 2)
The state of bending of the pipe was examined by changing the circumference of the portion where the groove portion and the pressing die 3 were combined. The circumference was changed by grinding the groove portion and the flange portion of the stamping die portion. The pipe used was a carbon steel ERW steel pipe with an outer diameter (D) of φ70 mm, a circumference of 220 mm, and a wall thickness (2.0 mm) of the pipe wall (t). ) Was 460 MPa, and the elongation was 55%. The bending process applied to this pipe had a bending radius (R) of 180 mm (≈2.6D) and a bending angle of 90 °. A mandrel, a wiper, and a pressing die urging means were not used, and the pressure applied to press the pressing die was 12.5 ton. FIG. 6 shows the peripheries of the pressing die, the bending die, and the pressing die, and the maximum thickness reduction rate of the pipe after processing.

図6から明らかなように、曲げ型及び押し型の周長をパイプの周長に対して85%〜98%の範囲とすることにより加工後のパイプの外観が良好であった。また、曲げ型及び押し型の周長をパイプの周長に対して85%〜97%の範囲とすることで最大減肉率が7%程度と小さくすることができた。更に、85%〜95%とすることにより最大減肉が5%以下と極めて小さくすることができた。   As apparent from FIG. 6, the appearance of the pipe after processing was good by setting the peripheral lengths of the bending die and the pressing die in the range of 85% to 98% with respect to the peripheral length of the pipe. Moreover, the maximum thickness reduction rate was able to be reduced to about 7% by making the circumference of a bending die and a pressing die into the range of 85%-97% with respect to the circumference of a pipe. Furthermore, by setting it to 85% to 95%, the maximum thickness reduction can be extremely reduced to 5% or less.

本発明のパイプ曲げ加工装置の一実施形態を示した概略図である。It is the schematic which showed one Embodiment of the pipe bending apparatus of this invention. 図1に示したパイプ曲げ加工装置のa−a断面概略図である。It is the aa cross-sectional schematic of the pipe bending apparatus shown in FIG. 本発明のパイプ曲げ加工装置の一実施形態を示した概略図である。It is the schematic which showed one Embodiment of the pipe bending apparatus of this invention. 従来技術のパイプ曲げ加工装置を示した概略図である。It is the schematic which showed the pipe bending apparatus of the prior art. 図4に示したパイプ曲げ加工装置のb−b断面概略図である。It is a bb cross-sectional schematic diagram of the pipe bending apparatus shown in FIG. 試験2の結果を示したグラフである。6 is a graph showing the results of Test 2.

符号の説明Explanation of symbols

1、91…曲げ型 11…間隔制限手段(曲げ型側制限部)
2、92…クランプ
3、93…押し型 31…間隔制限手段(押し型側制限部)
4…押し型付勢手段
6…制御手段
7、97…ホルダー
8…加圧手段
9…油圧制御手段
94…ワイパー
95…マンドレル
96…パイプブースター
o…曲げ型の回転中心(回転軸)
DESCRIPTION OF SYMBOLS 1,91 ... Bending die 11 ... Space | interval restriction | limiting means (bending die side restriction | limiting part)
2, 92 ... Clamp 3, 93 ... Push mold 31 ... Interval limiting means (push mold side limiting portion)
4 ... Pushing type urging means 6 ... Control means 7, 97 ... Holder 8 ... Pressurizing means 9 ... Hydraulic control means 94 ... Wiper 95 ... Mandrel 96 ... Pipe booster o ... Rotation center (rotating shaft) of the bending die

Claims (8)

回転可能な本体部と該本体部の周面に形成されパイプの曲げ形状に対応した形状の溝部とをもつ曲げ型と、
該パイプの一部を保持するクランプと、
該曲げ型の該溝部との間に該パイプを狭持でき、狭持する該パイプの軸方向に移動可能な押し型と、
該押し型を該曲げ型に向けて加圧する加圧手段と、
該加圧手段を制御する制御手段と、
該溝部と該押し型との間の間隔の大きさを制限する間隔制限手段を有し、
前記パイプの曲げ加工の程度は変化しており、
前記間隔制限手段は前記曲げ型に固定された曲げ型側制限部と該曲げ型側制限部の周面に当接することで該押し型の該曲げ型への移動量を制限し且つ該押し型に固定されている押し型側制限部とをもち、
前記曲げ型制限部は前記曲げ型の周面から高さh1で前記押し型に当接するように形成され、
前記押し型側制限部は前記曲げ型制限部が当接する深さh2の溝部であり、
前記高さh1と前記深さh2との差uで規定される間隔を前記曲げ型及び前記押し型の間に形成し、その差uがパイプ曲げ加工の程度及びパイプの縮径の程度に応じて変化するように形成させることにより、該パイプを曲げるとともに縮径することを特徴とするパイプ曲げ加工装置。
A bending die having a rotatable main body portion and a groove portion formed on the peripheral surface of the main body portion and having a shape corresponding to the bending shape of the pipe;
A clamp that holds a portion of the pipe;
A pressing die that can be sandwiched between the bending portion and the groove, and is movable in the axial direction of the sandwiched pipe;
Pressurizing means for pressurizing the pressing mold toward the bending mold;
Control means for controlling the pressurizing means;
An interval limiting means for limiting the size of the interval between the groove and the pressing die;
The degree of bending of the pipe has changed,
The spacing limiting means limits the amount of movement of the pressing die to the bending die by contacting a bending die side limiting portion fixed to the bending die and a peripheral surface of the bending die side limiting portion. It has a push die side restriction part fixed to
The bending die restricting portion is formed so as to contact the pressing die at a height h1 from the peripheral surface of the bending die,
The pressing die side restricting portion is a groove portion having a depth h2 with which the bending die restricting portion abuts.
An interval defined by the difference u between the height h1 and the depth h2 is formed between the bending die and the pressing die, and the difference u depends on the degree of pipe bending and the degree of diameter reduction of the pipe. A pipe bending apparatus characterized by bending the pipe and reducing the diameter by forming the pipe so as to change.
前記溝部及び前記押し型を組み合わせた部分の周長が前記パイプの周長よりも短い請求項1に記載のパイプ曲げ加工装置。   The pipe bending apparatus according to claim 1, wherein a circumferential length of a portion where the groove portion and the pressing die are combined is shorter than a circumferential length of the pipe. 前記溝部及び前記押し型を組み合わせた部分の周長と前記間隔制限手段により制限された前記間隔の大きさとの和は前記パイプの周長に対して85%〜97%である請求項1又は2に記載のパイプ曲げ加工装置。   The sum of the peripheral length of the portion combining the groove and the pressing die and the size of the interval limited by the interval limiting means is 85% to 97% with respect to the peripheral length of the pipe. The pipe bending apparatus described in 1. 前記加圧手段は前記曲げ型及び前記パイプが当接する点と前記本体部の回転中心とを通る直線が該押し型に交わる点を該直線方向に加圧する手段である請求項1〜3のいずれかに記載のパイプ曲げ加工装置。   The pressurizing means is means for pressurizing a point where a straight line passing through a point where the bending die and the pipe abut and a rotation center of the main body part intersects the push die in the linear direction. A pipe bending apparatus according to claim 1. 回転可能な本体部と該本体部の周面に形成されパイプの曲げ形状に対応した形状の溝部とをもつ曲げ型と、
該パイプの一部を保持するクランプと、
該曲げ型の該溝部との間に該パイプを狭持でき、狭持する該パイプの軸方向に移動可能な押し型と、
該押し型を該曲げ型に向けて加圧する加圧手段と、
該加圧手段を制御する制御手段と、
該溝部及び該押し型の間隔を該溝部及び該押し型が狭持する該パイプの部分の曲げ形状及び/又は縮径量に応じて前記間隔を制限する間隔制限手段と、を用いたパイプ曲げ加工方法であって、
前記パイプの曲げ加工の程度は変化しており、
前記間隔制限手段は前記曲げ型に固定された曲げ型側制限部と該曲げ型側制限部の周面に当接することで該押し型の該曲げ型への移動量を制限し且つ該押し型に固定されている押し型側制限部とをもち、
前記曲げ型制限部は前記曲げ型の周面から高さh1で前記押し型に当接するように形成され、
前記押し型側制限部は前記曲げ型制限部が当接する深さh2の溝部であり、
前記高さh1と前記深さh2との差uで規定される間隔を前記曲げ型及び前記押し型の間に形成し、その差uがパイプ曲げ加工の程度及びパイプの縮径の程度に応じて変化するように形成させることにより、該パイプを曲げるとともに縮径することを特徴とするパイプ曲げ加工方法。
A bending die having a rotatable main body portion and a groove portion formed on the peripheral surface of the main body portion and having a shape corresponding to the bending shape of the pipe;
A clamp that holds a portion of the pipe;
A pressing die that can be sandwiched between the bending portion and the groove, and is movable in the axial direction of the sandwiched pipe;
Pressurizing means for pressurizing the pressing mold toward the bending mold;
Control means for controlling the pressurizing means;
Bending of the pipe using the interval limiting means for limiting the interval according to the bending shape and / or the diameter reduction amount of the pipe portion held by the groove and the pressing die. A processing method,
The degree of bending of the pipe has changed,
The spacing limiting means limits the amount of movement of the pressing die to the bending die by contacting a bending die side limiting portion fixed to the bending die and a peripheral surface of the bending die side limiting portion. It has a push die side restriction part fixed to
The bending die restricting portion is formed so as to contact the pressing die at a height h1 from the peripheral surface of the bending die,
The pressing die side restricting portion is a groove portion having a depth h2 with which the bending die restricting portion abuts.
An interval defined by the difference u between the height h1 and the depth h2 is formed between the bending die and the pressing die, and the difference u depends on the degree of pipe bending and the degree of diameter reduction of the pipe. A pipe bending method characterized by bending the pipe and reducing the diameter by forming the pipe so as to change.
前記溝部及び前記押し型を組み合わせた部分の周長が前記パイプの周長よりも短い請求項5に記載のパイプ曲げ加工方法。   The pipe bending method according to claim 5, wherein a circumferential length of a portion where the groove portion and the pressing die are combined is shorter than a circumferential length of the pipe. 前記加圧手段は前記曲げ型及び前記パイプが当接する点と前記本体部の回転中心とを通る直線が該押し型に交わる点を該直線方向に加圧する手段である請求項5又は6に記載のパイプ曲げ加工方法。   7. The pressurizing means is means for pressurizing a point where a straight line passing through a point where the bending mold and the pipe abut and a rotation center of the main body portion intersects the pressing mold in the linear direction. Pipe bending method. 前記溝部及び前記押し型を組み合わせた部分の周長は前記パイプの周長に対して85%〜97%である請求項5〜7のいずれかに記載のパイプ曲げ加工方法。   The pipe bending method according to any one of claims 5 to 7, wherein a circumferential length of a portion where the groove portion and the pressing die are combined is 85% to 97% with respect to a circumferential length of the pipe.
JP2003400297A 2003-11-28 2003-11-28 Pipe bending apparatus and pipe bending method Expired - Fee Related JP4383835B2 (en)

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