JP4379123B2 - Impact tool - Google Patents

Impact tool Download PDF

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JP4379123B2
JP4379123B2 JP2004004119A JP2004004119A JP4379123B2 JP 4379123 B2 JP4379123 B2 JP 4379123B2 JP 2004004119 A JP2004004119 A JP 2004004119A JP 2004004119 A JP2004004119 A JP 2004004119A JP 4379123 B2 JP4379123 B2 JP 4379123B2
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cylinder
slide sleeve
locking member
tool
outer periphery
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JP2005193353A (en
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博 芳賀
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Koki Holdings Co Ltd
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Hitachi Koki Co Ltd
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Description

本発明は、無負荷時における打撃子の連続打撃運動(以下空打ちと呼ぶ)の防止機構を備えた打撃工具に関するものである。   The present invention relates to a striking tool provided with a mechanism for preventing a continuous striking motion (hereinafter referred to as idle driving) of a striking element when no load is applied.

モータの回転力を往復動に変換しシリンダ内に設けられたピストンを往復動させ、シリンダ内において空気室を介して打撃子を連動させると共にシリンダに着脱可能に保持された先端工具の端部と当接可能な中間子を打撃することにより先端工具に打撃を伝達する打撃伝達機構を有する構成をしている打撃工具において、シリンダの軸方向に移動可能に保持され、中間子を常時先端工具側に付勢して中間子がピストン側に所定以上移動した状態にある時には呼吸孔を閉塞し、中間子が先端工具側に所定以上移動した状態にある時には呼吸孔を開放するスライドスリーブを備えた空打ち防止機構が採用された従来の打撃工具の一例として特許文献1に開示されたものがある。   The rotational force of the motor is converted into a reciprocating motion, the piston provided in the cylinder is reciprocated, the striking element is interlocked via the air chamber in the cylinder, and the end of the tip tool detachably held in the cylinder; In a striking tool having a striking transmission mechanism that transmits striking to a tip tool by striking a contactable meson, the striking tool is held movably in the axial direction of the cylinder, and the meson is always attached to the tip tool side. When the meson is moved to the piston side by a predetermined amount or more, the breathing hole is blocked, and when the meson is moved to the tip tool side or more by a predetermined amount, the idle punching mechanism has a slide sleeve that opens the breathing hole. One example of a conventional striking tool in which is used is disclosed in Patent Document 1.

上記の空打ち防止機構は、中間子の打撃子側端部近傍外周にスライドスリーブと係合する係合部を設けると共に、シリンダ外周に中間子の軸方向移動量よりも大きな寸法を有する長穴を設け、且つスライドスリーブを、係合部と係合する内径部及びシリンダの長穴よりシリンダ外周に突出する突起部を有する円環部と、シリンダ外周にシリンダの軸方向に移動可能に保持され、一端が反先端工具側において突起部と係合すると共に他端が付勢手段により先端工具側に付勢されるスライド部とを有する構成をしており、これによって中間子が打撃子によって打撃される近傍部分で円環部材によって保持されるようになるため、中間子が往復動する際に中間子に半径方向におけるぶれの発生を抑制することができるようになるものであった。   The idle driving prevention mechanism includes an engaging portion that engages with the slide sleeve on the outer periphery in the vicinity of the end portion on the striker side of the intermediate member, and an elongated hole that has a size larger than the axial movement amount of the intermediate member on the outer periphery of the cylinder. And an annular portion having an inner diameter portion that engages with the engaging portion and a protruding portion that protrudes from the elongated hole of the cylinder to the outer periphery of the cylinder, and is held on the outer periphery of the slide sleeve so as to be movable in the axial direction of the cylinder. Is configured to have a slide portion that engages with the protrusion on the anti-tip tool side and the other end is urged to the tip tool side by the urging means, whereby the intermediate element is struck by the striker. Since the portion is held by the annular member, it is possible to suppress the occurrence of shake of the meson in the radial direction when the meson reciprocates.

特開2003−211370号公報Japanese Patent Laid-Open No. 2003-212370

上記した従来の打撃工具では、円環部材は突起部を有する形状で、突起部がシリンダ外径より突出する構造であり、円環部材は先端工具軸方向からシリンダ内に挿入することができず、シリンダ外形方向からシリンダ長穴に挿入し、更に突起部を軸として円環部材を90°回転させることにより組立てられるものであった。  In the conventional hitting tool described above, the annular member has a shape having a protruding portion, and the protruding portion protrudes from the outer diameter of the cylinder, and the annular member cannot be inserted into the cylinder from the tip tool axis direction. Then, it was assembled by inserting it into the cylinder long hole from the cylinder outer direction and further rotating the annular member by 90 ° around the protrusion.

このため、円環部材の軸方向寸法をシリンダ長穴の周方向寸法よりも小さくする必要があり、円環部材の軸方向寸法を大きくし、円環部材の強度向上を図ることができないものであった。また、円環部材の軸方向寸法を大きくするために、シリンダ長穴の周方向寸法を大きくした場合には、シリンダの強度向上を図ることができないものであった。   For this reason, it is necessary to make the axial dimension of the annular member smaller than the circumferential dimension of the cylinder elongated hole, and it is impossible to increase the axial dimension of the annular member and improve the strength of the annular member. there were. Further, when the circumferential dimension of the cylinder slot is increased in order to increase the axial dimension of the annular member, the strength of the cylinder cannot be improved.

また、シリンダ内において突起部を軸として円環部材を90°回転させる作業は作業性が悪く組立性の悪いものであった。  Further, the work of rotating the annular member by 90 ° around the protrusion in the cylinder is poor in workability and assemblability.

本発明の目的は、上記従来の欠点を解消し、寿命向上及び組立性向上を図ることができる打撃工具を提供することである。  An object of the present invention is to provide a striking tool that can eliminate the above-mentioned conventional drawbacks and can improve the life and assembly.

上記の目的は、シリンダ外周に中間子の軸方向移動量よりも大きな寸法を有する長穴内に位置し、シリンダ外周上においてスライドスリーブと当接する係止部材と、中間子の打撃子側に位置する段部外周上に位置し、係止部材との係合部を有する円環部材を設けることによって達成することができる。   The above-mentioned purpose is to be located in a long hole having a dimension larger than the axial movement amount of the mesonment on the outer circumference of the cylinder, a locking member that contacts the slide sleeve on the outer circumference of the cylinder, and a step portion located on the striker side of the meson This can be achieved by providing an annular member located on the outer periphery and having an engaging portion with the locking member.

本発明によれば、シリンダ外周に中間子の軸方向移動量よりも大きな寸法を有する長穴内に位置し、シリンダ外周上においてスライドスリーブと当接する係止部材と、中間子の打撃子側に位置する段部外周上に位置し、係止部材との係合部を有する円環部材を設けたことにより、円環部材の軸方向寸法をシリンダ長穴よりも大きくすることができ、円環部材及びシリンダの強度を確保することができ、寿命の向上を図ることができる打撃工具を提供することができるようになる。   According to the present invention, the locking member positioned on the outer periphery of the cylinder in a long hole having a dimension larger than the axial movement amount of the meson, and contacting the slide sleeve on the outer periphery of the cylinder, and the step positioned on the striker side of the meson By providing an annular member located on the outer periphery of the part and having an engaging part with the locking member, the axial dimension of the annular member can be made larger than the cylinder slot, and the annular member and the cylinder It is possible to provide a striking tool that can ensure the strength and improve the life.

また、円環部材に設けた係合部に係止部材をシリンダ長穴から挿入するだけで円環部材の組立てを行うことができ、組立性の向上を図ることができるようになる。   Further, the annular member can be assembled simply by inserting the locking member into the engaging portion provided in the annular member from the cylinder long hole, and the assemblability can be improved.

以下に本発明になる打撃工具の一実施形態を図1及び図2を用いて説明する。   An embodiment of an impact tool according to the present invention will be described below with reference to FIGS. 1 and 2.

まず、本実施形態における打撃工具の動作について説明する。   First, operation | movement of the impact tool in this embodiment is demonstrated.

モータ13の回転力は第一歯車14を通じてクランクシャフト15を回転させ、コンロッド16によってピストン17の往復運動に変換される。シリンダ4内のピストン17と打撃子3の間には、ほぼ密閉された空気室18ができ、ピストン17の往復運動によって空気室18の圧力が変動し、打撃子3が中間子2に対し打撃運動を行い、打撃運動が先端工具1に伝達する。   The rotational force of the motor 13 rotates the crankshaft 15 through the first gear 14 and is converted into a reciprocating motion of the piston 17 by the connecting rod 16. A substantially sealed air chamber 18 is formed between the piston 17 in the cylinder 4 and the striker 3, and the pressure of the air chamber 18 fluctuates due to the reciprocating motion of the piston 17, and the striker 3 strikes the intermediate member 2. The striking motion is transmitted to the tip tool 1.

中間子2は先端工具1に近い側の円筒形部2aよりも打撃子3に近い側の円筒形部2bの方が直径を小さく形成しており、打撃子3に近い側の円筒形部2bの外周位置にワッシャA10、ダンパ11、ワッシャB12がCリング19で固定されている。   The intermediate part 2 is formed with a smaller diameter in the cylindrical part 2b closer to the impactor 3 than in the cylindrical part 2a closer to the tip tool 1, and the intermediate part 2b is closer to the cylindrical part 2b closer to the impactor 3. A washer A 10, a damper 11, and a washer B 12 are fixed to the outer peripheral position by a C ring 19.

中間子2が打撃子3側に移動した際には、中間子2の径が変わる円筒形部2aと円筒形部2b間の打撃子3側に対面した段部2cはワッシャA10に当接し、ワッシャA10を介して緩衝部材であるダンパ11によって、中間子2が打撃子3側に移動する際の衝撃が緩衝される。また、この段部2cとワッシャA10との当接によって中間子2の打撃子3側への移動量は規制されている。   When the meson 2 moves to the striker 3 side, the stepped portion 2c facing the striker 3 between the cylindrical portion 2a and the cylindrical portion 2b where the diameter of the meson 2 is changed comes into contact with the washer A10. The shock when the intermediate element 2 moves to the striker 3 side is buffered by the damper 11 which is a shock absorbing member via. Further, the amount of movement of the intermediate element 2 toward the striker 3 is regulated by the contact between the step 2c and the washer A10.

中間子2の打撃子3側端部外周の係合部2dは小径部2bよりも外径寸法が小さくシリンダ4の軸方向に平行に伸びる形状とし、この係合部2dと係合する内径部およびシリンダ4内径部と係合する外径部を有し中間子2の径が変わる円筒形部2bと係合部2d間の打撃子3側に対面した段部2eに当接する円環部材6を配置している。   The engagement portion 2d on the outer periphery of the end of the striker 3 on the side of the intermediate member 2 has a smaller outer diameter than the small diameter portion 2b and extends in parallel with the axial direction of the cylinder 4, and an inner diameter portion that engages with the engagement portion 2d, and An annular member 6 having an outer diameter portion that engages with the inner diameter portion of the cylinder 4 and a stepped portion 2e that faces the striker 3 side between the engagement portion 2d and a cylindrical portion 2b that changes the diameter of the intermediate element 2 is disposed. is doing.

図2に示すように、円環部材6のシリンダ4内径部と係合する外径部には、係合部である孔部6aを設けられている(図では2ヶ所)。この係合部6aに係合する係止部材であるピン5が配置している。係合部である孔部6aの穴径は、係止部材であるピン5を挿入できるように、係止部材であるピン5の外径より若干大きく設定されており、ピン5の外径は長穴4aの外周方向寸法よりも若干小さく設定されている。係止部材5がシリンダ4に設けられた工具軸方向に縦長の長穴4aに係合し、係止部材5はこの長穴4aに沿って軸方向移動する。長穴4aは、中間子2の工具軸前後方向の移動量よりも長い寸法を持っている。   As shown in FIG. 2, the outer diameter portion that engages with the inner diameter portion of the cylinder 4 of the annular member 6 is provided with hole portions 6 a that are engaging portions (two locations in the figure). A pin 5 that is a locking member that engages with the engaging portion 6a is disposed. The hole diameter of the hole portion 6a that is the engaging portion is set to be slightly larger than the outer diameter of the pin 5 that is the locking member so that the pin 5 that is the locking member can be inserted. It is set slightly smaller than the outer circumferential direction dimension of the long hole 4a. The locking member 5 engages with a longitudinally long slot 4a in the tool axis direction provided in the cylinder 4, and the locking member 5 moves in the axial direction along the slot 4a. The long hole 4a has a dimension longer than the amount of movement of the meson 2 in the longitudinal direction of the tool axis.

シリンダ4の外周にはスライドスライドスリーブA7及びスライドスリーブB8が設けられている。スライドスリーブB8は係止部材5と当接し、スライドスリーブA7はスライドスリーブB8に当接する。スライドスリーブA7はばね9により先端工具1方向に付勢され、スライドスリーブB8、円環部材6、中間子2も同様に先端工具1方向に付勢される。   A slide slide sleeve A 7 and a slide sleeve B 8 are provided on the outer periphery of the cylinder 4. The slide sleeve B8 contacts the locking member 5, and the slide sleeve A7 contacts the slide sleeve B8. The slide sleeve A7 is urged in the direction of the tip tool 1 by the spring 9, and the slide sleeve B8, the annular member 6, and the intermediate element 2 are similarly urged in the direction of the tip tool 1.

図1の状態は打撃時であり、先端工具1を被作材に押し付けると、中間子2、円環部材6、係止部材5、スライドスリーブB8、スライドスリーブA7をばね圧に抗してピストン17方向に移動させる。   The state shown in FIG. 1 is an impact, and when the tip tool 1 is pressed against the work material, the piston 17 resists spring pressure against the meson 2, ring member 6, locking member 5, slide sleeve B8, and slide sleeve A7. Move in the direction.

また、上記した実施形態では、スライドスリーブをスライドスリーブA7とスライドスリーブB8との2つの部材により構成したものであるが、これらは1つの部材からなるものであっても良い。   Further, in the above-described embodiment, the slide sleeve is constituted by two members, the slide sleeve A7 and the slide sleeve B8, but these may be constituted by one member.

また、上記した本発明打撃工具の空打ち防止装置部は以下の手順により組立てられる。   Moreover, the above-described idle hitting prevention device portion of the hitting tool of the present invention is assembled by the following procedure.

まずシリンダ4に中間子2、ワッシャA10、ダンパ11及びワッシャBを挿入し、Cリング19をシリンダ4の内周溝に嵌める。つぎに円環部材6をシリンダ4に挿入し、円環部材6の内径部と中間子2の係合部2dを係合させる。   First, the intermediate element 2, the washer A 10, the damper 11 and the washer B are inserted into the cylinder 4, and the C ring 19 is fitted into the inner circumferential groove of the cylinder 4. Next, the annular member 6 is inserted into the cylinder 4, and the inner diameter portion of the annular member 6 and the engaging portion 2 d of the intermediate element 2 are engaged.

シリンダ4の外周にスライドスライドスリーブA7及びスライドスリーブB8を挿入し、シリンダ4の長穴4aがスライドスリーブB8で隠れない位置までスライドスライドスリーブA7及びスライドスリーブB8をピストン17側に移動させる。   The slide slide sleeve A7 and the slide sleeve B8 are inserted into the outer periphery of the cylinder 4, and the slide slide sleeve A7 and the slide sleeve B8 are moved to the piston 17 side until the long hole 4a of the cylinder 4 is not hidden by the slide sleeve B8.

その後、円環部材6の孔部6aに係止部材であるピン5をシリンダ4の長穴4aから挿入し、スライドスライドスリーブA7及びスライドスリーブB8を係止部材であるピン5に当接するまで先端工具方向に移動させる。   Thereafter, the pin 5 as the locking member is inserted into the hole 6a of the annular member 6 from the elongated hole 4a of the cylinder 4, and the tip of the slide slide sleeve A7 and the slide sleeve B8 is brought into contact with the pin 5 as the locking member. Move in the tool direction.

最後にばね9をスライドスライドスリーブA7の外周に挿入し、スライドスライドスリーブA7、スライドスリーブB8及びピン5を先端工具軸方向へ付勢することにより、円環部材6を介して中間子2を先端工具軸方向へ付勢する。   Finally, the spring 9 is inserted into the outer periphery of the slide slide sleeve A7, and the slide slide sleeve A7, the slide sleeve B8, and the pin 5 are urged in the direction of the tip tool axis, whereby the intermediate member 2 is moved through the annular member 6 to the tip tool. Energize in the axial direction.

また係止部材であるピン5がシリンダ4の外径方向への抜け止めをスライドスリーブB8で兼ねているため、部品点数の削減及び組立作業の向上を図れる。   Further, since the pin 5 as the locking member serves as the slide sleeve B8 to prevent the cylinder 4 from coming off in the outer diameter direction, the number of parts can be reduced and the assembling work can be improved.

以上により本発明打撃工具の空打ち防止装置部の組立て作業が完了する。   Thus, the assembly work of the idle hitting prevention device portion of the hitting tool of the present invention is completed.

上記したように、本発明打撃工具は、円環部材6の孔部6aに係止部材であるピン5をシリンダ4の長穴4aから挿入するのみで組立てを行うことができるものであるため、円環部材6の軸方向寸法を長穴4aの外周方向寸法よりも大きく形成することでき、円環部材6の強度を確保することができ、寿命向上を図ることができるようになる。  As described above, the hitting tool of the present invention can be assembled simply by inserting the pin 5 as the locking member into the hole 6a of the annular member 6 from the elongated hole 4a of the cylinder 4, The dimension in the axial direction of the annular member 6 can be formed larger than the dimension in the outer peripheral direction of the long hole 4a, the strength of the annular member 6 can be ensured, and the life can be improved.

また、シリンダ4の長穴4aについてはピン5の強度を確保する程度の外周方向寸法に設定すれば良く、シリンダ4の強度についても確保することができる。  Further, the long hole 4a of the cylinder 4 may be set to a dimension in the outer circumferential direction to ensure the strength of the pin 5, and the strength of the cylinder 4 can be secured.

本発明打撃工具一実施形態を示す縦断側面図。The longitudinal section side view showing one embodiment of the present invention impact tool. 図1のA−A線断面図である。It is the sectional view on the AA line of FIG.

符号の説明Explanation of symbols

1は先端工具、2は中間子、2aは円筒形部、2bは円筒形部、2cは段部、2dは係合部、2eは段部、3は打撃子、4はシリンダ、4aは長穴、5は係止部材、6は円環部材、6aは係合部、7はスライドスリーブA、8はスライドスリーブB、9はばね、10はワッシャA、11はダンパ、12はワッシャB、13はモータ、14は第一歯車、15はクランクシャフト、16はコンロッド、17はピストン、18は空気室、19はCリングである。
1 is a tip tool, 2 is an intermediate element, 2a is a cylindrical part, 2b is a cylindrical part, 2c is a step part, 2d is an engaging part, 2e is a step part, 3 is a striker, 4 is a cylinder, 4a is a long hole 5 is a locking member, 6 is an annular member, 6a is an engaging portion, 7 is a slide sleeve A, 8 is a slide sleeve B, 9 is a spring, 10 is a washer A, 11 is a damper, 12 is a washer B, 13 Is a motor, 14 is a first gear, 15 is a crankshaft, 16 is a connecting rod, 17 is a piston, 18 is an air chamber, and 19 is a C-ring.

Claims (3)

モータと、該モータの回転駆動により回転するクランクシャフトと、該クランクシャフトと係合し、シリンダ内をシリンダの軸方向に往復動するピストンと、該シリンダ内にシリンダの軸方向に往復動可能に保持され、前記ピストンの往復動を前記シリンダ内の空気室を介して往復動する打撃子と、前記シリンダ内にシリンダの軸方向に往復動可能に保持され、前記打撃子の往復動を受け先端工具端部を打撃可能な中間子と、前記シリンダに前記空気室を外気と連通させる呼吸孔を設け、且つ前記シリンダの軸方向に移動可能に保持され、前記中間子を常時前記先端工具側に付勢して前記中間子が前記ピストン側に所定以上移動した状態にある時には前記呼吸孔を閉塞し、前記中間子が前記先端工具側に所定以上移動した状態にある時には前記呼吸孔を開放するスライドスリーブを有し、前記スライドスリーブを前記先端工具側に常時付勢する付勢手段とを備えた打撃工具であって、前記シリンダ外周に前記中間子の軸方向移動量よりも大きな寸法を有する長穴内に位置し、前記シリンダ外周上において前記スライドスリーブと当接する係止部材と、前記中間子の前記打撃子側に位置する段部外周上に位置し、前記係止部材との係合部を有する円環部材を設け、前記スライドスリーブが前記係止部材に当接することによって前記係止部材の抜け止めをしたことを特徴とする打撃工具。 A motor, a crankshaft that rotates by rotation of the motor, a piston that engages with the crankshaft and reciprocates in the axial direction of the cylinder, and can reciprocate in the axial direction of the cylinder in the cylinder A striking element that holds and reciprocates the piston through an air chamber in the cylinder, and is held in the cylinder so as to be reciprocable in the axial direction of the cylinder. An intermediate element capable of striking the tool end, a breathing hole for communicating the air chamber with the outside air in the cylinder, and being held so as to be movable in the axial direction of the cylinder, the intermediate element is always biased toward the tip tool side. The breathing hole is closed when the meson is moved to the piston side by a predetermined amount or more, and when the meson is moved to the tip tool side or more by a predetermined amount, the breathing hole is closed. A striking tool having a slide sleeve that opens a breathing hole, and an urging means that constantly urges the slide sleeve toward the tip tool side, and is provided on the outer periphery of the cylinder on the outer circumference of the cylinder relative to the amount of axial movement of the meson. A locking member that is located in a long hole having a large dimension and that contacts the slide sleeve on the outer periphery of the cylinder; and an outer periphery of a step portion that is positioned on the striking element side of the intermediate element, and the locking member An impact tool comprising an annular member having an engaging portion , wherein the locking sleeve prevents the locking member from coming off by contacting the locking member . 前記スライドスリーブは、前記呼吸外周をスライド可能なスライドスリーブA と、該スライドスリーブA と前記係止部材との間に位置するスライドスリーブB とからなることを特徴とする請求項1 記載の打撃工具。 2. The batting according to claim 1, wherein the slide sleeve includes a slide sleeve A capable of sliding on the outer periphery of the breathing hole and a slide sleeve B positioned between the slide sleeve A and the locking member. tool. 前記長穴は周方向に所定間隔を持って複数個設けられ、前記係止部材は複数のピンであり前記係合部は前記ピン外径とほぼ同寸法を有する孔部であることを特徴とする請求項1 記載の打撃工具。   A plurality of the long holes are provided at a predetermined interval in the circumferential direction, the locking member is a plurality of pins, and the engaging portion is a hole having substantially the same size as the pin outer diameter. The impact tool according to claim 1.
JP2004004119A 2004-01-09 2004-01-09 Impact tool Expired - Fee Related JP4379123B2 (en)

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