JP4367112B2 - Developing sleeve and developing sleeve manufacturing method - Google Patents

Description

  The present invention relates to a developing device of an image forming apparatus using an electrophotographic system such as a copying machine, a printer, a facsimile machine, or a combination of these, and more particularly to improvement of a developing sleeve of the developing device.

JP-A-5-46007

  Conventionally, in a developing device of an image forming apparatus using an electrophotographic method (electrostatic transfer method), a developer containing toner is held on a roll-shaped developing sleeve, and an electrostatic latent image on the surface of the opposing photosensitive drum is formed. In contrast, toner is selectively applied to form a toner image on the photosensitive drum. Here, in order to form a uniform and thin developer layer on the developing sleeve, fine irregularities are formed on the surface of the developing sleeve by sandblasting. However, when the surface irregularity of the developing sleeve is formed by such a sandblasting process, a physical force is applied to the developing sleeve during the processing, and there is a possibility that the outer periphery of the developing sleeve may be touched and distorted. As a result, an image defect corresponding to the rotation period of the developing sleeve may occur.

  On the other hand, Patent Document 1 discloses a technique for forming a large number of fine grooves substantially horizontally in the rotation direction of the developing sleeve on the surface of the developing sleeve by a photoetching process. When the surface irregularity of the developing sleeve is formed by such photo-etching treatment, almost no physical force is applied to the developing sleeve during processing due to its processing characteristics utilizing chemical reaction, and the outer circumference of the developing sleeve is touched. There is little risk of distortion. As a result, there is little possibility of image defects corresponding to the rotation period of the developing sleeve.

  However, although the technique disclosed in Patent Document 1 does not cause touch or distortion on the outer periphery of the developing sleeve, the developing sleeve has different fine shapes and surface properties at the seam portion and other portions of the developing sleeve. There is a risk that an image defect corresponding to the rotation period of the image will occur.

  The present invention has been made in view of such technical problems, and an object thereof is to provide a developing sleeve capable of holding a uniform developer layer on the surface thereof.

The present invention is a developing sleeve as follows. That is, a developing sleeve for holding a developer, which is composed of a cylindrical developing sleeve base material having a joint portion where both ends of the plate-like base material are connected , and at least a developing region on the surface of the developing sleeve base material . a first unevenness formed by etching the entire front surface of which at least the entire developing area formed by sandblasting, the joint portion and the other portion of the surface of the developing sleeve base A developing sleeve having a second unevenness smaller than the first unevenness that equalizes the unevenness .

    Such a first unevenness can be a surface pattern formed by the following grooves. That is, as the first unevenness, on the surface of the developing sleeve, an upstream main conveying groove and a downstream main conveying groove adjacent to the upstream main conveying groove on the downstream side in the rotation direction of the developing sleeve. And a sub-transport groove that is not parallel to any of the upstream and downstream main transport grooves between the upstream and downstream main transport grooves. Further, both end portions of the sub-transport groove can be configured not to be connected to the main transport groove, and one end portion of the sub-transport groove is connected to the main transport groove on the upstream side or the downstream side. Further, both end portions of the sub-transport groove can be connected to the upstream and downstream main transport grooves.

  Further, as the first unevenness, on the surface of the developing sleeve, an upstream main conveying groove, and a middle main conveying groove adjacent to the upstream main conveying groove on the downstream side in the rotation direction of the developing sleeve. Between the upstream main stream groove and the downstream main transport groove adjacent to the downstream side in the rotation direction of the developing sleeve, and the upstream and midstream main transport grooves. Between the upstream side secondary conveyance groove that is not parallel to any of the main conveyance grooves on the side and the primary conveyance groove on the intermediate flow side and the downstream side, it is not parallel to any of the intermediate conveyance side and downstream main conveyance grooves. A downstream side secondary transport groove, and both ends of the upstream side secondary transport groove are connected to the upstream side and middle stream side main transport grooves, and both ends of the downstream side secondary transport groove are It may be a surface pattern connected to the downstream main conveyance groove. Further, the position of the middle-stream side main transport groove to which the end of the upstream side sub-transport groove is connected and the position of the middle-stream side main transport groove to which the end of the downstream side sub-transport groove is connected It can also be configured to match, and the position of the intermediate flow side main conveyance groove to which the end of the upstream side sub conveyance groove is connected and the middle flow to which the end of the downstream side sub conveyance groove is connected It can also be configured such that the position of the main transfer groove on the side is different.

  Furthermore, the first and second sub-transport grooves adjacent to each other in the rotation axis direction of the developing sleeve are provided as the sub-transport grooves, and an end of the first sub-transport groove and an end of the second sub-transport groove The positions of the end of the first sub-conveying groove and the end of the second sub-conveying groove match, and the sub-conveying groove and the main conveying groove The land portion of the surface pattern surrounded by can be configured to be an isosceles triangle having apexes corresponding to the end portions of the first and second sub-transport grooves.

Then, the first irregularities, it formed by the developing sleeve is etched. Meanwhile, the second unevenness, formed by the developing sleeve sandblasting. Rz of the second uneven portion can be set to 0 [μm] to 16 [μm], and more preferably 0 [μm] to 8 [μm].

Further, the developing sleeve has a joint portion, the second concave-convex (and the first concave-convex) may be formed over at least the entire developing area, it may be formed over the entire surface. The developing sleeve is obtained by joining plate-like (planar) base materials , and the joint portion is different in characteristics (such as etching resistance characteristics) from other portions.

The present invention is also a method for manufacturing a developing sleeve as follows. That is, a developing sleeve manufacturing method for holding a developer, a cylindrical step of manufacturing a cylindrical developing sleeve base member having a joint portion by joining both ends of a plate-like base member, and the developing sleeve base a first uneven step of at least the entire developing area of the surface of the wood to form the first uneven by etching, by sandblasting at least the entire developing area of the surface of the developing sleeve base, the joint equivalently the front surface irregularities of the parts and other portions, a method for producing a developing sleeve, characterized in that it and a second concave-convex forming a small second uneven than said first irregularities. In addition, the cylindrical step, the first concavo-convex step, the second concavo-convex step, and the order are reversible, but it is preferable to perform the second concavo-convex step after the first concavo-convex step because the surface property of the developing sleeve can be made more uniform. . In consideration of workability, it is preferable that the cylindrization step is performed before the second concavo-convex step.

Further, the first concavo-convex step may form the first concavo-convex shape in the developing region of the developing sleeve substrate, or may form the first concavo-convex over the entire surface. Further, the second concave-convex step may be those which form the second uneven shape in the current image area of the developing sleeve substrate may be one for forming the second uneven over the entire surface.

  ADVANTAGE OF THE INVENTION According to this invention, the image development sleeve which can hold | maintain a uniform developing agent layer by the surface, and its manufacturing method can be provided.

  Embodiments of the present invention will be described below with reference to the drawings.

  FIG. 1 shows an image forming apparatus (printer apparatus) provided with a developer carrier according to this embodiment. FIG. 2 is an enlarged view showing the developing device 14.

  In this image forming apparatus, toner images of respective color components of yellow (Y), magenta (M), cyan (C), and black (K) based on image information are individually obtained in four image forming units 10Y, 10M, 10C, and 10K. After the primary transfer is performed so as to sequentially overlap the intermediate transfer belt 20 as an intermediate transfer member, the secondary transfer is performed collectively on a recording sheet P as a recording medium supplied from the paper feeding device 30 and finally fixed. This is a color printer that can form a full color image on the recording paper P by fixing the toner image on the recording paper P in the apparatus 40. In the figure, the solid line with an arrow indicates the rotation direction of each rotating component, and the alternate long and short dash line indicates the conveyance path of the recording paper P.

  In each of the image forming units 10Y, 10M, 10C, and 10K, image information input from an externally connected device, a document reading device, or the like is subjected to image processing by an image signal processing device (not shown), and each color component is colored. The decomposed toner images are individually formed by an electrophotographic process. Each of the image forming units 10 has a photosensitive drum 11 as an image carrier, a charging device 12 that contacts and charges the surface of the photosensitive drum 11, and each color component on the charged surface of the photosensitive drum 11. An exposure device 13 as a latent image forming device that forms an electrostatic latent image by exposing light beams (dotted arrows) according to the image signal of the image, and an electrostatic latent image on the photosensitive drum 11 is supplied by a developing roll 14b. A developing device 14 that develops with a developer (toner) of a predetermined color to form a toner image, a transfer roll type primary transfer device 15 that transfers the toner image on the photosensitive drum 11 to the intermediate transfer belt 20, and after one-point transfer The neutralizing corotron 16 for neutralizing the surface of the photosensitive drum 11 and the drum cleaning for removing adhering matters such as toner remaining on the photosensitive drum 11 after the primary transfer with the cleaning blade 17a or the like. A device 17 is obtained with similarly.

  The photosensitive drum 11 is in the form of a drum in which an organic photosensitive layer is formed on the surface of a grounded drum-shaped conductive support, and is driven to rotate in the direction of arrow A. The charging device 12 includes a corona discharger, and charges the surface of the photosensitive drum 11 to a predetermined charging potential (a charging potential having the same polarity as the charging polarity of the toner). As the charging device 12, a contact type charging device in which a charging roll or the like is brought into contact with the photosensitive drum 11 may be used. The exposure device 13 rotates, on the surface of the charged photosensitive drum 11, beam light (dotted line) emitted from a light source 13a such as a semiconductor laser based on an image signal transmitted from an image signal processing device (not shown). The surface of the photosensitive drum 11 is scanned and exposed through a polygon mirror (polygon mirror) 13b and a predetermined optical system (reflection mirror, lens, etc.), thereby forming an electrostatic latent image having a predetermined latent image potential. It has become.

  As shown in FIG. 2, the developing device 14 has a unit case 14a that contains developer and opens to face the photosensitive drum 11, and a developing roll 14b is disposed at a location facing the opening of the unit case 14a. In addition, a transport auger 14c, d for developer stirring and transport is disposed in the unit case 14a, and a transport paddle 14e is provided between the transport auger 14c, d and the developing roll 14b as necessary. It is arranged. A trimming member 14f is provided in the vicinity of the opening of the unit case 14a so as to face the developing roll 14b. Here, the developing roll 14b is fixedly provided with a cylindrical magnet (mag roll) having a diameter of 30 mm, and a developing sleeve (development) made of stainless steel is rotatable around it (in the direction of arrow B in the figure). Agent carrier 1). The gap G between the developing sleeve 1 and the photosensitive drum 11 is set to 0.30 to 0.375 mm, and the gap g between the developing sleeve 1 and the trimming member 14f is set to 0.2 to 1.0 mm.

  The developing device 14 is a two-component developing device that uses a two-component developer composed of toner and carrier. A predetermined developing bias voltage is applied to the developing sleeve 1 of the developing roll 14a, and the photosensitive drum 11 and Magnetic brush development is performed between the two. A predetermined surface pattern is formed on the surface of the developing sleeve by an etching process, and details thereof will be described later as examples and modifications.

  Here, the toner used in the present embodiment is a small spherical toner. That is, the toner is a spherical particle having a shape factor SF of less than 140, preferably 135 or less, more preferably 120 or less. When the spherical coefficient SF is 140 or more, the toner particles are indeterminate in a non-spherical shape, and it becomes difficult to obtain good transferability and the like, and it is difficult to improve the image quality of the obtained image. On the other hand, the toner particles preferably have a volume average particle diameter of 2 to 8 μm from the viewpoint of planning high image quality.

  The toner particles contain a binder resin and a colorant as essential components, and optionally contain a release agent resin. As the binder resin, a fixing resin conventionally used for toner can be used, and is not particularly limited. Specifically, styrenes such as styrene, parachlorostyrene, and α-methylstyrene; acrylic monomers such as methyl acrylate, ethyl acrylate, n-propyl acrylate, uraryl acrylate, and 2-ethylhexyl acrylate Methacrylic monomers such as methyl methacrylate, ethyl methacrylate, n-propyl methacrylate, lauryl methacrylate and 2-ethylhexyl methacrylate; ethylenically unsaturated acids such as acrylic acid, methacrylic acid and sodium styrenesulfonate Vinyl nitriles such as acrylonitrile and methacrylonitrile; pinyl ethers such as vinyl methyl ether and vinyl isoptyl ether; vinyl ketones such as pinyl methyl ketone, pinyl ethyl ketone and pinyl isopropenyl ketone; ethylene, propylene Homopolymer consisting of a monomer such as olefins such as butadiene, copolymers combinations thereof monomers of two or more, or mixtures thereof. Further, to these homopolymers, copolymers or mixtures, epoxy resins, polyester resins, polyurethane resins, polyamide resins, cellulose resins, polyether resins, etc., non-pinyl condensation resins, or those and the pinyl resins And a graft polymer obtained by polymerizing a pinyl monomer in the presence of these.

  A conventionally known colorant can be used as the colorant, and is not particularly limited. For example, carbon black, chrome yellow, hansa yellow, penzin yellow, selenium yellow, quinoline yellow, permanent orange GTR, pyrazolone orange, palcan orange, watch young red, permanent red, pruriancamine 3B, prignancamine 6B, day Pon oil red, pyrazolone red, resol red, rhodamine B lake, lake red C, rose pengal, aniline blue, ultramarine blue, calco oil blue, methylene blue chloride, phthalocyanine blue, phthalocyanine green, malachite green oxalelate Acridine, xanthene, azo, benzoquinone, azine, anthraquinone, thioindico, dioxazine One or more dyes such as thiazine, azomethine, indico, thioindico, phthalocyanine, aniline plaque, polymethine, triphenylmethane, diphenylmethane, thiazine, thiazole, xanthene, etc. Can be used together.

  A release agent or a release agent resin which is optionally contained in the toner particles may be added as a part of the binder resin component. As the release agent used here, low pre-determined polyolefins such as polyethylene, polypropylene and boribten; fatty acid amides such as silicones, oleic acid amide, engineered lucic acid amide, ricinoleic acid amide and stearic acid amide; Plant waxes such as carnauba wax, rice wax, candelilla wax, tree wax, jojoba oil, etc .; animal waxes such as beeswax: montan wax, ozokerite, ceresin, paraffin wax, microcrystalline wax, physsia tropsille Examples thereof include mineral-based or petroleum-based waxes such as waxes, and modified products thereof. At least one of these may be contained in the toner particles.

  In addition to the above components, the toner particles can contain various components in order to control various characteristics. For example, when used as a magnetic toner, a magnetic powder (for example, ferrite or magnetite), a metal such as reduced iron, cobalt, nickel, or manganese, an alloy, or a compound containing these metals may be included. Further, if necessary, a charge control agent usually used such as a quaternary ammonium salt, a nigrosine compound or a triphenylmethane pigment may be appropriately selected and contained.

  A method for obtaining toner particles satisfying the above conditions is not particularly limited. For example, an irregularly shaped toner particle selected by a normal pulverization method is spherically shaped so as to satisfy the above conditions by mechanical impact. By known high-speed mechanical impact method, which is produced by spheroidization, wet melt spheronization method, which is produced by spheroidizing irregularly shaped toner in a dispersion medium, suspension polymerization, dispersion polymerization, emulsion polymerization aggregation method, etc. For example, a spherical toner manufacturing method can be used. Further, as a more preferable aspect of the toner, a toner in which specific irregular fine particles, monodispersed spherical silica and a small-diameter organic compound are externally added to substantially spherical toner particles, or a specific abrasive in advance of substantially spherical toner particles. And a toner in which monodispersed spherical silica and an organic compound having a small diameter are externally added.

  Here, the irregular fine particles added externally to the toner particles have an irregular shape having a shape factor of 130 or more, preferably 135 to 150, more preferably 140 to 145. This shape factor is the same as the shape factor SF of the toner particles described above.

  The irregular fine particles are fine particles having a polarity opposite to the charging polarity of the toner. Moreover, the irregular fine particles have a particle size of 0.1 to 1.0 times the volume average particle size of the toner particles. Specifically, the volume average particle diameter is 0.5 to 10.0 μm, preferably 0.7 to 5.0 μm, more preferably 1 to 3 μm. When the volume average particle diameter of the fine particles becomes a value less than 0.1 times (less than 0.5 μm) with respect to the volume average particle diameter of the toner particles, the irregular fine particles as a sealant for the blade edge in the cleaning device Since the supply is not sufficiently performed, there is a tendency that good cleaning characteristics cannot be obtained. On the contrary, the volume average particle diameter is l. If the value exceeds 0 times (10 μm), particles tend to scatter in the developing device or the like, and contamination in the image forming apparatus tends to occur.

  The material of the non-running fine particles is not particularly limited, and for example, various resin components shown as the binder resin for the toner particles can be used. And, as a method for obtaining the irregular fine particles, the resin fine particles are obtained by mechanically using existing resin pulverization methods, or in liquid media such as water and organic solvents. Manufacturing methods can be used.

  The abrasive fine particles added externally to the toner particles are fine particles having a polarity opposite to the charged polarity of the toner. Moreover, the fine particles are particles having a volume average particle diameter in the range of 0.3 to 2 μm, preferably 0.5 to 1.5 μm. If this abrasive fine particle has a volume average particle size of less than 0.3 μm, slipping will occur in the blade edge portion of the cleaning device, and the abrasive fine particle will not accumulate in the blade edge portion, so that a good polishing effect is obtained. There is a tendency that good cleaning characteristics cannot be obtained. On the other hand, when the volume average particle diameter exceeds 2 μm, the external addition strength with the toner particles becomes weak, and the particles are likely to be scattered in the developing device and the like, and the image forming apparatus tends to be contaminated.

  Furthermore, the monodispersed spherical silica added externally to the toner particles has a specific gravity of 1. 3-l. 9. The average particle size is 80 to 300 nm. By controlling the specific gravity to 1.9 or less, peeling of the spherical silica from the toner particles can be suppressed, and conversely, by controlling the specific gravity to 1.3 or more, aggregation and dispersion can be suppressed. Further, when the average particle diameter is smaller than 80 nm, the effect as a transfer aid is lowered, and when it is larger than 300 nm, there is a problem that it is difficult to externally add to the toner particles. Since this silica is monodispersed and spherical, it is uniformly dispersed on the surface of the toner particles, and a stable spacer effect is obtained.

  Here, the definition of monodispersion can be discussed with the standard deviation with respect to the average particle diameter including the foliage, and the standard deviation is desirably D50 * 0.22 or less. As the definition of the sphere, it can be discussed with the sphericity of the Wade 11 and the sphericity is 0.6 or more, preferably 0.8 or more. The reason for limiting to silica is that its refractive index is l. Even if the particle size is increased, the transparency decreases due to light scattering, and particularly affects the PE value when an image is formed on an OHP (overhead projector) by forming an image on an OHP sheet. Not to mention. General spherical silica having a specific gravity of 2.2 and a maximum particle size of 50 nm is the limit in terms of production. In this case, uniform dispersion with respect to the toner grains 1000 and a stable spacer effect cannot be obtained. Such monodispersed spherical silica can be obtained by a sol-gel method which is a wet method. The specific gravity of silica at this time can be controlled to be lower than that of the vapor phase oxidation method because it is prepared by a wet method and without firing. Further, it is possible to further adjust by controlling the type of hydrophobic treatment agent or the amount of treatment in the hydrophobization treatment step. The particle size can be freely controlled by the sol-gel hydrolysis, the weight ratio of alkoxysilane, ammonia, alcohol, water in the condensation polymerization step, the reaction temperature, the stirring rate, and the supply rate. Monodisperse and spherical shapes can also be achieved by creating this method.

  Specifically, tetramethoxysilane is dropped in a water frame and in the presence of alcohol while ammonia water is used as a catalyst while dropping, and a frame is formed. Next, the silica sol suspension prepared by the reaction is centrifuged and separated into wet silica gel, alcohol, and aqueous ammonia. Next, a general silane compound can be used as the 6 hydrophobizing agent for adding a solvent to wet silica gel to re-form a silica sol, and then hydrophobizing the silica surface by adding a hydrophobizing agent. Next, the target monodispersed silica can be obtained by removing the solvent from the hydrophobized silica sol, drying, and sheeping. Moreover, you may hydrophobize again the siri force obtained in this way. As the silanized inclusion, a water-soluble one can be used. As such a silane compound, chemical structural formula RaSiX4-a (wherein, a is an integer of 0 to 3, R represents an organic group such as a hydrogen atom, an alkyl group and an alkenyl group, X is a chlorine atom, Represents a hydrolyzable group such as a methoxy group and an ethoxy group.), And any type of chlorosilane, alkoxysilane, silazane, and a special silylating agent can be used. . Of these hydrophobizing agents comprising silane compounds, particularly preferred are dimethyldimethoxysilane, hexamethyldisilazane, methyltrimethoxysilane, isoptyltrimethoxysilane, decyltrimethoxysilane, and the like.

  Further, the organic compound having a small diameter externally added to the toner particles has a diameter smaller than that of the monodispersed spherical silica, specifically 80 nm or less, more preferably 50 nm or less. The reason for using such a small-diameter organic compound is that it is necessary to sufficiently coat the surface of the toner particles in order to control the fluidity and charge of the toner, but the above-mentioned spherical silica alone cannot be sufficiently coated. To supplement it. The small-diameter organic compound and the monodispersed spherical silica are coated on the toner particles by the procedure of first mixing the monodispersed spherical silica with the toner and then adding and mixing the small-diameter organic compound. This is a procedure in which a small-diameter organic compound and monodispersed spherical silica are simultaneously added to and mixed with toner particles, and since the small-diameter organic compound selectively adheres to the toner surface, it has a larger diameter than the organic compound. This is because the monodispersed spherical silica is easily released from the toner particles, and the toner fluidity becomes extremely high in the procedure of adding and mixing the monodispersed spherical silica after adding and mixing the organic compound having a small diameter. This is because it is difficult to uniformly disperse spherical silica to be added and mixed later on the toner particles.

  The above irregular or abrasive fine particles, monodispersed spherical silica and small-sized organic compounds (hereinafter collectively referred to simply as “aggregated fine particles”) preferably do not contain a colorant. This is to prevent image defects caused by some of the fine particles included in the toner image together with the toner particles when transferred and fixed. Then, the toner for development used in the present embodiment can be prepared by externally adding and aggregating the agglomerated fine particles obtained as described above to the toner particles described above at a certain ratio. In this case, the external addition ratio is 0.3 to 10 parts by weight, preferably 0.5 to 5 parts by weight, more preferably 1 part by weight when the total of the toner particles and the aggregated particles is 100 parts by weight. ~ 3 parts by weight. When the external addition amount of the pseudo-gathered particles is less than 0.3 part by weight, there is a tendency that a good cleaning effect for the spherical toner is not sufficiently obtained. There is a tendency to remarkably deteriorate the charging characteristics and the commuting characteristics.

The primary transfer device 15 includes a transfer roll 15a (outer diameter of about 28 mm, which is formed by forming an elastic layer (volume resistivity: 10 ⁷ to 10 ⁹ Ω) such as foamed urethane rubber in which carbon black is dispersed on a conductive roll core material. A transfer voltage having a polarity opposite to the charging polarity of the toner is applied from the transfer power supply 15b to an Asuka C hardness of about 35 °.

The intermediate transfer belt 20 is stretched around a drive roll 21, a tension roll 22, a backup roll 23 that constitutes a part of the secondary transfer device, driven rolls 24 a to 24 b, and the like, and is the primary of the photosensitive drum 11 in each image forming unit 10. It is arranged so as to pass through the transfer position, and is moved around in the direction of arrow B by the drive roll 21. As the intermediate transfer bell and 20, a volume resistivity is 10 ¹⁰ to 10 ¹⁴ Ω · cm and a thickness is obtained by applying a conductive agent such as carbon black to a synthetic resin such as polyimide or polyamide. The one formed into a belt shape of about 0.1 mm is used. Further, as the backup roll 23, a roll (EPDM and NBR) in which an elastic layer made of EPDM rubber or the like and a tube layer of blend rubber (EPDM and NBR) in which carbon black or the like is dispersed is formed on a conductive roll core material ( An outer diameter of about 28 mm, a surface resistivity of 10 ⁷ to 10 ¹⁰ Ω / □, and an Asuka C hardness of about 70 ° are used.

Further, around the intermediate transfer belt 20, a secondary transfer roll 25 constituting a part of a secondary transfer device that rotates while pressing the intermediate transfer belt 20 against the backup roll 23 is disposed. In this secondary transfer device, a secondary transfer voltage having the same polarity as the charging polarity of toner is applied to a backup roll 23 from a transfer power supply (not shown) via a power supply roll 26. The secondary transfer roll 25 includes an elastic layer made of foamed urethane rubber or the like in which carbon black or the like is dispersed in a conductive roll core, a tube layer of urethane rubber in which carbon black or the like is dispersed, and a fluorine-based resin. It is a roll (outside diameter of about 28 mm, volume resistivity of 10 ³ to 10 ¹⁰ Ω · cm, Asuka C hardness of about 30 °) formed by forming a coated surface layer, and is grounded. Further, around the intermediate transfer belt 20, there is a belt cleaning device 28 for removing adhering matters such as toner remaining on the intermediate transfer belt 20 after the secondary transfer with a cleaning blade 28 a, and the intermediate transfer belt 20. A mark detection sensor 29 for detecting a reference position mark and a control mark to be formed is provided.

  The paper feeding device 30 includes a paper feeding tray 31 that stores and stores a large number of recording papers P, a feeding device 32 that feeds the recording paper P from the paper feeding tray 31 one by one, and a recording that is sent by the sending device 32. A paper feed path including a plurality of paper transport roll pairs 33 and a paper transport guide for transporting the paper P toward the secondary transfer position, and a secondary transfer roll at the secondary transfer position at a predetermined timing after the recording paper P is temporarily stopped. 25 and a registration roll 34 fed between the intermediate transfer belt 20 and the like. The fixing device 40 includes a heating roll 41 having a heating source, and a pressure roll 42 that rotates in pressure contact with the heating roll 41, and a pressure contact portion between the heating roll 41 and the pressure roll 43. The fixing process is performed by introducing the recording sheet P after transfer into the (nip part) and passing it therethrough. Reference numerals 35 and 36 in FIG. 1 denote two continuous paper transport belt devices that transport and introduce the recording paper P after the secondary transfer to the fixing device 40.

  Next, the operation of this color printer will be described.

  First, when a print start signal for a full-color image is issued, the following printing operation is executed.

  First, in the image forming units 10Y to 10K, after the surface of the photosensitive drum 11 that rotates in the arrow direction A is charged to a predetermined charging potential (negative potential in this embodiment) by the charging device 12, each exposure device. The beam light of each color component is irradiated from 13 to form an electrostatic latent image having a predetermined latent image potential. Subsequently, the electrostatic latent images on the respective photosensitive drums 11 are developed with a developer (toner) of a predetermined color by the respective developing devices 14, whereby the four color toner images are individually formed on the respective photosensitive drums 11. It is formed.

  The four color toner images formed on the photosensitive drums 11 of the respective image forming units 10 are sequentially superimposed on the intermediate transfer belt 20 that moves in the direction of arrow B at the primary transfer position facing the primary transfer device 15. Primary transfer is performed in the state. In this primary transfer, the toner image is electrostatically transferred intermediately by a transfer electric field formed between the transfer roll 15a and the photosensitive drum 11 by a primary transfer voltage applied to the primary transfer roll 15a from the transfer power supply 15b. This is done by shifting to the belt 20 side. After the primary transfer, the photosensitive drum 11 is neutralized by the neutralizing corotron 16 and then cleaned by removing untransferred toner and the like by the drum cleaner 17.

  On the other hand, after the recording paper P is sent out from the paper feed tray 31 of the paper feeding device 30 through the paper feed path in accordance with the toner image forming operation, the registration roll 34 and the intermediate transfer belt 20 are synchronized with the secondary transfer timing. It is sent to a secondary transfer position between the secondary transfer rolls 25. As a result, the four-color multiple toner images primarily transferred to the intermediate transfer belt 20 are collectively transferred to the recording paper P in a secondary transfer. In this secondary transfer, the toner image is electrostatically transferred to the recording paper P by a transfer electric field formed between the secondary transfer roll 26 by a secondary transfer voltage applied to the backup roll 23 via the power supply roll 24. This is done by moving to the side. The intermediate transfer belt 20 after the secondary transfer is cleaned by removing untransferred toner and the like by the belt cleaner 28.

  Next, after the secondary transfer, the recording paper P is peeled off from the intermediate transfer belt 20, then transported by the paper transport belt devices 35 and 36, and sent to the fixing device 30, and the nip between the heating roll 41 and the pressure roll 43. The toner image is fixed on the recording paper P by being heated and pressurized through the portion. As described above, a full-color image is formed on one side of the recording paper P. The process speed of this image forming apparatus is 250 mm / sec or more (264 to 451 mm / sec).

  Further, in this color printer, yellow, magenta, cyan, and black single colors are obtained by performing the image forming operation with only one of the four image forming units 10 (Y, M, C, K). It is possible to perform printing (image formation) composed of a toner image. Further, by performing an image forming operation with any two of the four image forming units 10 (Y, M, C, K), red (Y + M), green (Y + C), and blue (M + C) It is also possible to print a mixed monochromatic toner image. Further, by performing an image forming operation with the three image forming units 10 (Y, M, and C), it is also possible to perform printing including a black (Y + M + C) color toner image.

  By the way, in the image forming apparatus according to this embodiment, an uneven surface pattern is formed on the surface of the developing sleeve 1 of the developing device 14 by a photoresist etching process and a sandblasting process. This surface pattern will be described below as an example.

  First Embodiment FIG. 3 illustrates a developing sleeve 1 according to a first embodiment. On the surface of the developing sleeve 1 (at least) in the developing region, the following regular surface pattern (first unevenness) is formed by the photoresist-type etching in the direction of rotation of the developing sleeve (the direction indicated by the arrow Y in the figure below). It is simply formed in the “Y direction”) and the rotation axis direction (arrow X direction in the figure, hereinafter simply referred to as “X direction”).

  That is, a part of the surface pattern is formed in the main transport grooves DM (u), DM (m), DM (l)... From the upstream side to the downstream side in the rotation direction of the developing sleeve 1 (indicated by the arrow Y in the figure). Are formed adjacent to each other. Each of the main transport grooves DM (u) to (l)... Is formed substantially parallel to the rotation axis of the developing sleeve 1.

  Further, sub-transport grooves DS (u: i), DS (u: i + 1)... Are formed in the X direction between adjacent main transport grooves DM (u) and main transport grooves DM (m), and are adjacent to each other. Sub-transport grooves DS (l: i), DS (l: i + 1),... Adjacent in the X direction are formed between the main transport groove DM (m) and the main transport groove DM (l). Each sub transport groove DS has an angle of about 60 ° with respect to the main transport groove DM, and both ends thereof are connected to the main transport groove DM. The positions of the end of the sub-transport groove DS and the end of the sub-transport groove DS adjacent in the X direction match, but the end of the sub-transport groove DS adjacent to the end of the sub-transport groove DS in the Y direction. (The sub-transport groove DS is discontinuous in the Y direction). Further, the land portion of the surface pattern surrounded by the sub transport groove DS and the main transport groove DM is an equilateral triangle.

  For example, the upstream end of the sub transport groove DS (u: i) coincides with the upstream end of the sub transport groove DS (u: i-1) and the main transport groove DM (u), and the sub transport groove DS ( The downstream end of u: i) coincides with the downstream end of the secondary transport groove DS (u: i + 1) and the main transport groove DM (m), but the downstream end of the secondary transport groove DS (u: i) The portion does not coincide with the upstream end of the sub transport groove DS (l: i) or the sub transport groove DS (l: i + 1). The land portion L of the direction pattern surrounded by the sub transport grooves DS (u: i), DS (u: i + 1) and the main transport grooves DM (u), DM (m) is an equilateral triangle.

  FIG. 4 shows a cross section of the groove portion (main conveyance groove DM, sub-conveyance groove DS) D and the land portion L. As will be described later, the developing sleeve 1 forms a regular surface pattern by cylindricalizing a plate-like base material. Further, when the plate-like base material is formed into a cylinder, the end portions of the plate-like base material are joined together. At that time, the properties of the plate-like substrate differ between the joint portion J (right hatched portion in the drawing) and the other portion N (left hatched portion in the drawing). As a result, in the surface roughness after the surface pattern of the groove portion D and the land portion L is formed, the joint portion J and the other portion N (in particular, the surface roughness of the groove portion D of the joint portion J and the Other than the surface roughness of the groove portion D of the portion N other than the above. Therefore, after forming a regular surface pattern, the surface is equalized by sandblasting (second unevenness step) to form fine irregular unevenness (second unevenness) on the entire surface of the developing sleeve 1, Unevenness of the surface property between the joint portion J and the other portion N is reduced.

  The groove width W of the main transport groove DM is 240 μm, and the groove depth H is 60 μm. The groove width W of the sub conveying groove DS is 240 μm, and the groove depth H is 60 μm. The interval between two main conveyance grooves adjacent in parallel is 1000 μm. The surface roughness Rz of the groove D is 20 [μm].

  Second Embodiment FIG. 5 illustrates a developing sleeve 1 according to a second embodiment. On the surface of the developing sleeve 1 in (at least) the developing region, the following surface pattern is formed by photoresist-type etching in the direction of rotation of the developing sleeve 1 (arrow Y direction in the figure, hereinafter simply referred to as “Y direction”). In addition, it is continuously formed in the direction of the rotation axis (in the direction of arrow X in the figure, hereinafter simply referred to as “X direction”).

  In this surface pattern, the positions of the end of the sub-transport groove DS and the end of the sub-transport groove DS adjacent in the Y direction coincide (the sub-transport groove DS is continuous in the Y direction). For example, the downstream end of the sub transport groove DS (u: i) coincides with the upstream end of the sub transport groove DS (l: i) or the sub transport groove DS (l: i + 1). Since the other surface pattern configurations are the same as those of the developing sleeve 1 according to the first embodiment, description thereof is omitted.

Manufacturing Method FIG. 6 illustrates a manufacturing method of the developing sleeve 1. First, a flat plate-like substrate 1 ′ made of stainless steel or aluminum is pressed against a cylindrical mold (not shown) to form a cylindrical shape (FIG. 6A: cylindrical process). Next, a regular surface pattern (first unevenness) is formed by well-known photoresist etching (first unevenness step). That is, first, a liquid or sheet-like photocurable resist layer is provided as a photoresist on a planar stainless steel substrate, and a light-shielding mask (resist pattern) having the above-described shape is applied on the resist layer (FIG. 6 ( b)). Then, the resist layer on which the light-shielding mask is applied is exposed to remove the uncured portion of the resist layer. Thereafter, the base material is eroded by a certain amount with an acid such as hydrochloric acid (FIG. 6C). At this time, the base material of the resist layer portion that has been cured by exposure is free from erosion. In this way, a surface pattern corresponding to the light shielding mask is formed on the substrate. Furthermore, in order to form fine irregularities (second irregularities) on the surface, sand blasting (second irregularity treatment) is performed (FIG. 6D). In this way, the developing sleeve 1 according to Example 1 or Example 2 is obtained. Note that this sand blasting process is lighter than the case of forming irregularities on the surface of the developing sleeve 1 only by the sand blasting process.

FIG. 1 illustrates an image forming apparatus having a developing sleeve according to the present invention. FIG. 2 illustrates a developing device having a developing sleeve according to the present invention. FIG. 3 illustrates a developing sleeve according to the first embodiment. FIG. 4 illustrates a cross section of the developing sleeve. FIG. 5 illustrates the developing sleeve according to the second embodiment. FIG. 6 illustrates a method for manufacturing the developing sleeve.

Explanation of symbols

  DESCRIPTION OF SYMBOLS 14 ... Developing device, 14a ... Unit case, 14b ... Developing roll, 14c, d ... Conveying auger, 14e ... Conveying paddle 14e, 14f ... Trimming member, 1 ... Developing sleeve (developer carrier), DM ... Main conveying groove, DS ... Sub-transfer groove

Claims (2)

A developing sleeve for holding the developer;
It consists of a cylindrical developing sleeve base material having a joint part where both ends of the plate base material are connected,
The first unevenness formed by etching at least the entire development region of the surface of the developing sleeve base material, and formed by sandblasting at least the entire development region of the surface of the developing sleeve base material , developing sleeve, characterized in that said equally the front surface irregularities of the joint portion and the other portion, and a smaller second uneven than said first irregularities. A method for producing a developing sleeve for holding a developer,
A cylindrical process for producing a cylindrical developing sleeve base material having a joint portion by joining both end portions of the plate-like base material, and etching the entire developing region at least on the surface of the developing sleeve base material. a first uneven step of forming a first uneven, by sandblasting at least the entire developing area of the surface of the developing sleeve substrate to equal the front surface irregularities of the joint portion and the other portion, And a second concavo-convex process for forming a second concavo-convex smaller than the first concavo-convex.

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