JP4354128B2 - Manufacturing method of bag with mouth - Google Patents
Manufacturing method of bag with mouth Download PDFInfo
- Publication number
- JP4354128B2 JP4354128B2 JP2001129739A JP2001129739A JP4354128B2 JP 4354128 B2 JP4354128 B2 JP 4354128B2 JP 2001129739 A JP2001129739 A JP 2001129739A JP 2001129739 A JP2001129739 A JP 2001129739A JP 4354128 B2 JP4354128 B2 JP 4354128B2
- Authority
- JP
- Japan
- Prior art keywords
- mouth
- bag
- film
- manufacturing
- laminate film
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14598—Coating tubular articles
- B29C45/14614—Joining tubular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B2150/00—Flexible containers made from sheets or blanks, e.g. from flattened tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B2160/00—Shape of flexible containers
- B31B2160/20—Shape of flexible containers with structural provision for thickness of contents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B70/00—Making flexible containers, e.g. envelopes or bags
- B31B70/74—Auxiliary operations
- B31B70/81—Forming or attaching accessories, e.g. opening devices, closures or tear strings
- B31B70/84—Forming or attaching means for filling or dispensing contents, e.g. valves or spouts
- B31B70/844—Applying rigid valves, spouts, or filling tubes
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Bag Frames (AREA)
- Making Paper Articles (AREA)
Description
【0001】
【発明の属する技術分野】
本発明は、レトルト加熱殺菌を必要とするミルクコーヒー経腸栄養食のような液体飲料を充填するのに適した口部付き袋の製造方法に関する。
【0002】
【従来の技術】
レトルト加熱殺菌を必要とする液体飲料を充填する口部付き袋の製造方法として、予め成形した口部をラミネートフイルムで形成した袋の開口部に挿入し、開口部に挿入し口部をシール部に合わせた形状を持つヒートシールバーを用いて袋の開口部内面に溶着する口部付き袋を作る製造方法は知られている。
【0003】
この種の口部付き袋は、缶やビンに比較して軽量で開封性がよいので、液体飲料だけでなくうどんのめんつゆや焼き肉のたれの収納容器としてガラス瓶やプラスチック容器に代えて用いることもできる。
【0004】
【発明が解決しようとする課題】
上記口部付き袋の製造方法は、成形した口部を袋の内面にヒートシールバーを用いて溶着することで口部付き袋を製造するので、口部と袋とのヒートシール部は三次元形状になり、口部をシール部に合わせた形状を持つヒートシールバーで加熱加圧処理しても、口部と袋のヒートシール部にピンホールのようなシール不良が発生し、シール不良の口部付き袋が成形され、しかも、口部付き袋のピンホールのようなシール不良を検査機により検出することが難しい。
本発明は上記した点に鑑みてなされたもので、口部と袋とのヒートシール部にピンホールのようなシール不良が発生しない口部付き袋の製造方法を提供することを目的とする。
【0005】
【課題を解決するための手段】
本発明の口部付き袋の製造方法は、ラミネートフイルムで形成した袋の開口部に少なくとも1本の口部成形具を挿入し、口部成形具を含む開口部を口部成形空間を有する金型で囲み、金型の口部成形空間内の前記金型の内側面と前記口部成形具及び前記袋の外側面との間に樹脂を注入し、少なくとも1本の注ぎ口を有する口部を袋の表面に一体成形するレトルト用口部付き袋の製造方法であって、前記ラミネートフイルムは、ポリエチレンフィルムとポリエステルフィルムとアルミホイルとポリエチレンフィルムの順に層設された4層ラミネートフィルム、または無延伸ポリプロピレンフィルムとポリエステルフィルムとアルミホイルと無延伸ポリプロピレンフィルムの順に層設された4層ラミネートフィルムであり、口部は、袋を形成するラミネートフイルムの表面フイルムと同じ樹脂で成形されることを特徴とする。
【0006】
【発明の実施の形態】
以下本発明の実施の形態を図面を参照して説明する。
図1は、本発明による口部付き袋の製造方法により作られた口部付き袋1の好ましい実施の形態を示し、この口部付き袋1は、ラミネートフイルムで形成した袋体2と、袋体2の上端部外面に溶着された口部3とから構成されている。
【0007】
上記袋体2は、矩形状に裁断された2枚の包材2a,2aを重ね合わせ、上端部に口部3の注ぎ口3aの成形に必要な口部成形具である丸棒4が挿入される開口4a(図3)を残して、上端部と両側部と下端部をヒートシールすることで形成される。
【0008】
上記包材2aは、図2に示すように、厚さ30μmのポリエチレンフィルム5と厚さ12μmのポリエステルフィルム6と厚さ9μmのアルミホイル7と厚さ70μmのポリエチレンフィルム8の4層ラミネートフィルムであることが好ましいが、厚さ30μmの無延伸ポリプロピレンフィルムと厚さ12μmのポリエステルフィルム6と厚さ9μmのアルミホイル7と厚さ70μmの無延伸ポリプロピレンフィルムの4層ラミネートフィルムであってもよい。
【0009】
上記口部3は、袋体2を形成するラミネートフイルムの表面フイルムと同じ樹脂で成形される。口部3は、袋体2の表面フィルムがポリエチレン樹脂であれば、ポリエチレン樹脂により成形され、袋体2の表面フィルムがポリプロピレン樹脂であれば、ポリプロピレン樹脂により成形される。口部3と袋体2の表面フィルムを同じ樹脂とすることで、口部3の成型時に、袋体2の表面フィルムが溶融し、ピンホールのようなシール不良を発生することなく、が口部3と袋体2の表面フィルムは一体的に結合される。
【0010】
つぎに、口部付き袋1の製造方法を説明する。
まず、ポリエチレンフィルム5を一面に有するラミネートフィルムを用意し、ラミネートフィルムを矩形状に裁断して包材2aを形成する。
【0011】
つぎに、2枚の包材2a,2aをポリエチレンフィルム5が外面に位置するように重ね合わせ、2枚の包材2a,2aを上端部に開口4aを残して上端部と両側部と下端部をヒートシールして袋体2を形成する。
【0012】
つぎに、袋体2の開口4aに丸棒4を挿入し、図3および図4に示すように、丸棒4を挿入した袋体2の丸棒4を含む開口部を囲むように、口部成形空間10aを有する上金型10と口部成形空間11aを有する下金型11を配置し、上金型10と下金型11を図示しない結合具で結合し、密封した口部成形空間10a,11aを形成する。
【0013】
つぎに、上金型10と下金型11により形成された口部成形空間10a,11aに、ゲート15,15を通して溶融したポリエチレン樹脂を注入し、注入した溶融ポリエチレン樹脂を冷却することで、注ぎ口3aを有する口部3を袋体2の表面に一体成形する。
【0014】
成形された口部付き袋1は、袋体2の外面フィルムの溶融部に口部3が一体成形されるので、口部3と袋体2の間にピンホールのようなシール不良が発生しない。
【0015】
口部付き袋1に収容された液体食品を取り出すために、口部3に螺着されたキャップ(図示せず)を外し、口部付き袋1の両面部分を指で押し、口部付き袋1に収容された液体食品を加圧することで行う。
【0016】
図5ないし図7は、本発明の他の実施の形態を示し、図5に示す実施の形態においては、口部付き袋20は、ラミネートフイルムで形成した袋体21と、袋体21の一端側外面に溶着された口部22とから構成されている。この場合、口部22は、袋体21を形成するラミネートフイルムの表面フイルムと同じ樹脂で成形される。図5に示す口部付き袋20は、バッグインボックスの外箱内に収容される容器に適している。
【0017】
図6に示す実施の形態においては、口部付き袋30は、ラミネートフイルムで形成した袋体31と、袋体31の上端外面に溶着された口部32とから構成されている。口部32は、袋体31を形成するラミネートフイルムの表面フイルムと同じ樹脂で成形される。袋体31は、内側に折り込まれるガゼット部33,33と両面部分34,34とから形成される。図6に示す口部付き袋30は、直立袋に適している。
【0018】
図7に示す実施の形態においては、口部付き袋40は、ラミネートフイルムで形成した袋体41と、袋体41の上端外面に溶着された口部42とから構成されている。口部42には3つの口43,43,43が設けられている。図7に示す口部付き袋40は、高カロリー輸液バッグ用袋に適している。
【0019】
【発明の効果】
以上述べたように本発明によれば、金型の口部成形空間内に樹脂を注入し、少なくとも1本の注ぎ口を有する口部を袋の表面に一体成形することで、ヒートシール部にピンホールのようなシール不良が発生しない口部付き袋を作ることができる。
【図面の簡単な説明】
【図1】本発明による口部付き袋の製造方法により作られた口部付き袋の一部を示す斜視図。
【図2】図1の口部付き袋の包材の構成を示す図。
【図3】本発明による口部付き袋の製造方法に用いられる成形装置を示す横断面図。
【図4】本発明による口部付き袋の製造方法に用いられる成形装置を示す縦断面図。
【図5】本発明による口部付き袋の製造方法により作られた口部付き袋の他の例を示す図。
【図6】本発明による口部付き袋の製造方法により作られた口部付き袋の他の例を示す図。
【図7】本発明による口部付き袋の製造方法により作られた口部付き袋の他の例を示す図。
【符号の説明】
1 口部付き袋
2 袋体
3 口部
3a 注ぎ口
4 口部成形具
10 上金型
10a 口部成形空間
11 下金型6
11a 口部成形空間7[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for producing a bag with a mouth suitable for filling a liquid beverage such as milk coffee enteral nutritional food that requires retort heat sterilization.
[0002]
[Prior art]
As a method of manufacturing a bag with a mouth portion that fills a liquid beverage that requires retort heat sterilization, a mouth portion that has been molded in advance is inserted into the opening portion of the bag formed of a laminate film, and the mouth portion is inserted into the opening portion to seal the mouth portion. A manufacturing method for making a bag with a mouth that is welded to the inner surface of an opening of a bag using a heat seal bar having a shape adapted to the above is known.
[0003]
This type of bag with a mouth is lighter and easier to open than cans and bottles, so it can be used as a storage container for not only liquid drinks but also udon noodle soup and baked meat sauce instead of glass bottles or plastic containers. it can.
[0004]
[Problems to be solved by the invention]
Since the manufacturing method of the said bag with a mouth manufactures a bag with a mouth by welding the formed mouth to the inner surface of a bag using a heat seal bar, the heat seal part of a mouth and a bag is three-dimensional Even if heat and pressure treatment is performed with a heat seal bar that has a shape that matches the mouth part with the seal part, a seal failure such as a pinhole occurs in the mouth and the heat seal part of the bag. A bag with a mouth is formed, and furthermore, it is difficult to detect a sealing failure such as a pinhole in the bag with a mouth by a testing machine.
The present invention has been made in view of the above points, and an object of the present invention is to provide a method for manufacturing a bag with a mouth portion in which a sealing failure such as a pinhole does not occur in a heat seal portion between the mouth portion and the bag.
[0005]
[Means for Solving the Problems]
According to the manufacturing method of a bag with a mouth of the present invention, at least one mouth molding tool is inserted into an opening of a bag formed of a laminate film, and the opening including the mouth molding tool is a gold having a mouth molding space. A mouth portion having at least one pouring spout surrounded by a mold, injecting resin between the inner side surface of the die in the mouth portion molding space of the die and the outer side surface of the mouth portion molding tool and the bag A method for manufacturing a bag with a mouth for a retort, wherein the laminate film is a four-layer laminate film in which a polyethylene film, a polyester film, an aluminum foil, and a polyethylene film are layered in this order, or It is a four-layer laminate film in which stretched polypropylene film, polyester film, aluminum foil, and unstretched polypropylene film are layered in this order, and the mouth forms a bag Characterized in that it is molded in the same resin as the surface film of the Mi titanate film.
[0006]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described below with reference to the drawings.
FIG. 1 shows a preferred embodiment of a bag with a
[0007]
The
[0008]
As shown in FIG. 2, the
[0009]
The
[0010]
Below, the manufacturing method of the
First, a laminate film having the
[0011]
Next, the two
[0012]
Next, the
[0013]
Next, the molten polyethylene resin is injected into the
[0014]
In the molded
[0015]
In order to take out the liquid food contained in the
[0016]
5 to 7 show another embodiment of the present invention. In the embodiment shown in FIG. 5, the bag with
[0017]
In the embodiment shown in FIG. 6, the
[0018]
In the embodiment shown in FIG. 7, the
[0019]
【The invention's effect】
As described above, according to the present invention, the resin is injected into the mouth molding space of the mold, and the mouth having at least one pouring spout is integrally formed on the surface of the bag. It is possible to make a bag with a mouth that does not cause a sealing failure such as a pinhole.
[Brief description of the drawings]
FIG. 1 is a perspective view showing a part of a bag with a mouth made by the method for manufacturing a bag with a mouth according to the present invention.
2 is a diagram showing a configuration of a packaging material for the bag with a mouth in FIG. 1. FIG.
FIG. 3 is a cross-sectional view showing a molding apparatus used in the method for manufacturing a bag with a mouth according to the present invention.
FIG. 4 is a longitudinal sectional view showing a molding apparatus used in the method for manufacturing a bag with a mouth according to the present invention.
FIG. 5 is a view showing another example of a bag with a mouth made by the method for manufacturing a bag with a mouth according to the present invention.
FIG. 6 is a view showing another example of a bag with a mouth made by the method for manufacturing a bag with a mouth according to the present invention.
FIG. 7 is a view showing another example of a bag with a mouth made by the method for manufacturing a bag with a mouth according to the present invention.
[Explanation of symbols]
DESCRIPTION OF
11a
Claims (2)
前記ラミネートフイルムは、ポリエチレンフィルムとポリエステルフィルムとアルミホイルとポリエチレンフィルムの順に層設された4層ラミネートフィルム、または無延伸ポリプロピレンフィルムとポリエステルフィルムとアルミホイルと無延伸ポリプロピレンフィルムの順に層設された4層ラミネートフィルムであり、
口部は、袋を形成するラミネートフイルムの表面フイルムと同じ樹脂で成形される
ことを特徴とする口部付き袋の製造方法。At least one mouth forming tool is inserted into an opening of a bag formed of a laminate film, and the opening including the mouth forming tool is surrounded by a mold having a mouth forming space, and the inside of the mouth forming space of the mold A retort mouth part in which a resin is injected between the inner side surface of the mold and the outer side surface of the mouth part forming tool and the bag, and a mouth part having at least one spout is integrally formed on the outer surface of the bag. A manufacturing method of a bag,
The laminate film is a four-layer laminate film in which a polyethylene film, a polyester film, an aluminum foil, and a polyethylene film are layered in this order, or an unstretched polypropylene film, a polyester film, an aluminum foil, and an unstretched polypropylene film are layered in this order. Layer laminate film,
The method for manufacturing a bag with a mouth, wherein the mouth is formed of the same resin as the surface film of the laminate film forming the bag.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001129739A JP4354128B2 (en) | 2001-04-26 | 2001-04-26 | Manufacturing method of bag with mouth |
PCT/JP2002/005918 WO2003106156A1 (en) | 2001-04-26 | 2002-06-13 | Method of manufacturing bag with mouth part |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001129739A JP4354128B2 (en) | 2001-04-26 | 2001-04-26 | Manufacturing method of bag with mouth |
PCT/JP2002/005918 WO2003106156A1 (en) | 2001-04-26 | 2002-06-13 | Method of manufacturing bag with mouth part |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2002321292A JP2002321292A (en) | 2002-11-05 |
JP4354128B2 true JP4354128B2 (en) | 2009-10-28 |
Family
ID=32232528
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2001129739A Expired - Lifetime JP4354128B2 (en) | 2001-04-26 | 2001-04-26 | Manufacturing method of bag with mouth |
Country Status (2)
Country | Link |
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JP (1) | JP4354128B2 (en) |
WO (1) | WO2003106156A1 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4932139B2 (en) * | 2004-02-20 | 2012-05-16 | 藤森工業株式会社 | Packaging bag |
JP4828282B2 (en) * | 2005-06-03 | 2011-11-30 | 株式会社クラレ | Pouch with spout |
CN106739151B (en) * | 2016-12-20 | 2018-12-28 | 青岛华仁医疗用品有限公司 | A kind of automatic bag-mfg. machine and bag-making method |
JPWO2021251343A1 (en) * | 2020-06-09 | 2021-12-16 |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BE639801A (en) * | 1961-06-21 | 1900-01-01 | ||
DE3043134C2 (en) * | 1980-11-15 | 1986-06-19 | Altstädter Verpackungsvertriebs Gesellschaft mbH, 6102 Pfungstadt | Packing for flowable products |
EP0083778B1 (en) * | 1982-01-07 | 1987-11-11 | Fresenius AG | Preservation bag |
JPS6449613A (en) * | 1987-08-20 | 1989-02-27 | Naigai Kasei Kk | Manufacture of sheetlike vessel made of plastic |
SE9100921L (en) * | 1991-03-27 | 1992-09-28 | Tetra Alfa Holdings | OPENING DEVICE FOR A PACKAGING CONTAINER AND WAY TO MANUFACTURE THEM |
PH31484A (en) * | 1992-12-22 | 1998-11-03 | Hosokawa Yoko Kk | Container, method of manufacturing the same and installation jig for cartridge container for d18scharge gun. |
JP3227413B2 (en) * | 1997-09-19 | 2001-11-12 | 出光石油化学株式会社 | Easy tear shrink laminate film and bag product using the same |
JP4022051B2 (en) * | 2000-06-27 | 2007-12-12 | 孝彰 勝原 | Soft bag and manufacturing method thereof |
-
2001
- 2001-04-26 JP JP2001129739A patent/JP4354128B2/en not_active Expired - Lifetime
-
2002
- 2002-06-13 WO PCT/JP2002/005918 patent/WO2003106156A1/en active Application Filing
Also Published As
Publication number | Publication date |
---|---|
JP2002321292A (en) | 2002-11-05 |
WO2003106156A1 (en) | 2003-12-24 |
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