JP4354045B2 - Existing pipe continuous water construction method and apparatus - Google Patents
Existing pipe continuous water construction method and apparatus Download PDFInfo
- Publication number
- JP4354045B2 JP4354045B2 JP13725799A JP13725799A JP4354045B2 JP 4354045 B2 JP4354045 B2 JP 4354045B2 JP 13725799 A JP13725799 A JP 13725799A JP 13725799 A JP13725799 A JP 13725799A JP 4354045 B2 JP4354045 B2 JP 4354045B2
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- Prior art keywords
- existing pipe
- cut
- pipe line
- existing
- insertion part
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/18—Appliances for use in repairing pipes
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Branch Pipes, Bends, And The Like (AREA)
- Excavating Of Shafts Or Tunnels (AREA)
Description
【0001】
【発明の属する技術分野】
本発明は既設管路の不断水工事方法およびその装置に係り、既設管路に対し通水などを遮断することなしに漏水補修、分岐管路による取出しなどの工事を実施することのできる新しい方法およびその装置を提供しようとするものである。
【0002】
【従来の技術】
既設管路はその長期に亘る使用によって腐食、損耗し漏洩などを発生することからそうした損耗、漏洩部分を補修し、また管路中にバルブやメータなどの機器を追加挿入し、あるいは分岐管を取出し、更にはこれらを適宜に組み合わせ、若しくは伸縮可撓管の挿入その他の施工を併せて実施することが多いが、このような場合には管路内に通水などを遮断して行うことが一般的である。
【0003】
然し、既設管路の通水などを遮断するならば該管路系を利用した給排水作用が完全に停止し、あるいは少くとも大幅に制限されることとなって給排水系の広汎な全般において大きな支障を来すことが多いから水路系管路の如きにおいて不断水補修することについても一部に行われている。即ちこのような従来技術としては既設管路に対して補修部位を収容包囲する大型円筒状の竪形ケースまたはカバーの如きを設けると共に該ケースまたはカバーには上記既設管路に対する切断機やケース内を遮断するスライド弁を設けたような設備を採用し、また既設管路に連結用スリーブを管路をガイドとしたスライダブルに装着したような条件下で、切断機によって既設管を切断してから、一旦切断機を既設配管から離脱退避せしめ、次いで前記スライド弁によってケース内を分割遮断するものである。
【0004】
また、上記したようなスライド弁によるケース内の分割シール後に一旦移動退避した前記切断機の位置は管路中挿入部体をセットし、次いで遮断シールしていたスライド弁を開披すると共に前記管路中挿入部体を切取られた既設管中にセットし、更にこの状態で前記のように準備されていた連結用スリーブを挿入部体と既設管との間に移動添設せしめ、このようにしてからケース内の水をケース底部に設けられた排水口から抜取り、その後に上述したような大型ケースを取外して既設管路中に挿入部体を連続した管路状態とするものである。
【0005】
【発明が解決しようとする課題】
上記したような従来の不断水管路交換工法によるものは弁体開閉操作機構なども必要で、竪形円筒状ケースを主体とした相当の大型な設備を必要とし、また多段の過程が必要であって長時間に亘る作業とならざるを得ないこととなり、コストアップを避け得ない不利がある。
【0006】
また管路内は不断水であってもケース内には相当の水が噴出し、スライド弁でケース内を分割シールした後にケース上部またはケース下部の水を適宜に放出することが必要であり、スライド弁は単にケース内を区分シールするだけであるから上記のように大型な竪形円筒状ケース内で、前記のようにそれなりに長時間となる作業中に相当大量の管路内流水が放出されることとなる欠点を有している。
【0007】
【課題を解決するための手段】
本発明は上記したような従来技術における不利、欠点を解消することについて検討を重ね、中間に回転軸を備え、該回転軸に切断機と装入管路部体とを取付けるよにした横型ケースを採用し、既設管路の切断と新しい管路部体の装入とを連続的に行うことによって、比較的短時間内にコンパクトな設備により的確な管路交換操作を実施することに成功したものであって、以下の如くである。
【0008】
(1) 横型ケース内に横設された回転軸に既設管路を切断する切断機構と切断された既設管路内に挿入する挿入部体を取付けた状態で前記横型ケースを既設管路に添設し、前記切断機構で既設管路を切断してから上記回転軸により前記挿入部体を既設管路の切断部間に挿入し接続することを特徴とする既設管路不断水工事方法。
【0009】
(2) 既設管路内に挿入する挿入部体の両端部に接続スリーブを添設して回転軸に取付け、前記挿入部体を既設管路の切断部間に挿入してから該挿入部体および既設管路の切断端部をガイドとして既設管路上に前記接続スリーブを部分的に移動せしめ接続操作することを特徴とした前記(1)項に記載の既設管路不断水工事方法。
【0010】
(3) 横型ケースに回転軸を横設し、該回転軸に既設管路切断機構と切断された既設管路内に挿入する挿入部体を取付けるようにしたことを特徴とする既設管路不断水工事装置。
【0011】
(4) 回転軸に切断機および挿入部体取付部を駆動する駆動部と原動機構からの駆動力を伝達する被動部とを設けたことを特徴とする前記(3)項に記載の既設管路不断水工事装置。
【0012】
横型ケース内に横設された回転軸に既設管路を切断する切断機構と切断された既設管路内に挿入する挿入部体を取付けた状態で前記横型ケースを既設管路に添設し、前記切断機構で既設管路を切断してから上記回転軸により前記挿入部体を既設管路の切断部間に挿入し接続することによって既設管路の切断と該既設管路切断部に対する挿入部体の挿入操作とを連続的に実施せしめ、高能率且つ短時間内の挿入接続を可能とし不断水工事における管路内流水の損失などを低減する。
【0013】
既設管路内に挿入する挿入部体の両端部に接続スリーブを添設して回転軸に取付け、前記挿入部体を既設管路の切断部間に挿入してから該挿入部体および既設管路の切断端部をガイドとして既設管路上に前記接続スリーブを部分的に移動せしめ接続操作することによって既設管路の接続部に対する接続操作を挿入部体の切断部挿入に連続して実施せしめ作業の高能率性を確保する。
【0014】
横型ケースを採用することによって目的とする既設管路の方向にそったケースの取扱いを得しめ、また該横型ケースに回転軸を横設し、該回転軸に既設管路切断機構と切断された既設管路間に挿入する挿入部体を取付けるようにしたことにより管路切断機構と切断された既設管路間に挿入する挿入部体とを既設管路の設定方向にそってセットせしめ、回転軸を中心とした回動操作によって既設管路切断に連続して切断機の取出しと挿入部体の挿入とを同時に行わしめることができ、高能率に目的の作業を行わしめる。
【0015】
回転軸に切断機および挿入部体取付部を駆動する駆動部と原動機構からの駆動力を伝達する被動部とを設けたことにより回転軸を中心とした比較的簡易且つコンパクトな構成によって的確な切断および挿入部体の挿入操作を実現せしめる。
【0016】
【発明の実施の形態】
上記したような本発明によるものの具体的な実施態様を添附図面に示すものについて説明すると、本発明においては図1の(A)〜(C)にそれぞれ示すように既設管路10の軸線と平行な軸材1を中心とした横型円筒状ケース2を採用し、該ケース2の下部には図1の(A)に示すように前記既設管路10を包囲して設定される切断機3が設けられるように成っているが該切断機3は前記軸材1に軸着されたものであって、軸材1には該切断機3に対向して切断された既設管路10中に挿入される挿入部体4が取付けられるように成っている。
【0017】
また前記した軸材1には駆動ギヤ5が設けられていて原動機構6からの駆動を受けることにより回動され、また別に設けられた駆動ギヤ7は前記切断機3を駆動し、図1の(A)のように既設管10に切断機3をセットした状態で駆動ギヤ7を介した駆動が与えられることにより既設管10を切断するように成っている。
【0018】
更に本発明では上述したような挿入部体4には図1の(A)(B)に示すように連結スリーブ8が両端部に装着されていて既設管路10の切断部間に図1の(B)に示す如く装入された状態で油圧シリンダーの如きによる作動で同図(C)のように連結スリーブ8を既設管路10の切断部方向に移動せしめて図1(D)のように切断管端に対する接続を完成し得るものである。
【0019】
上記したような本発明によるものは横型円筒の如きケースを用い、切断機3と挿入部体4とをセットして既設管路10を切断してから連続的に挿入部体4を既設管路10の切断端部間に送り込んで特別なシール操作などを行うことなく連続的に接続操作することができるもので能率的な作業をなし得ることは明かであり、既設管路10内を流れる流体は単にケース2内に封入されたままで作業され、外部に流失することも実質的にない。
【0020】
【発明の効果】
上記したような本発明によるときは比較的コンパクトな設備と少い操作過程によって有効な既設管路の不断水工事を円滑に遂行することができ、またケース内の水を排出操作したり、シール部体を出入操作するようなことのない不断水工事を円滑に実施し得るものであるから工業的にその効果の大きい発明である。
【図面の簡単な説明】
【図1】本発明による装置およびその既設管路非遮断工事の過程を段階的に示した説明図であって既設管路の方向にそった横断面図と既設管路の方向に直交した縦断面図とを適宜に併せて示したものである。
【符号の説明】
1 軸材
2 横型円筒状ケース
3 切断機
4 既設管路中挿入部体
5 駆動ギヤ
6 原動機構
7 別に設けられた駆動ギヤ
8 連結スリーブ
10 既設管路[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method and apparatus for unrestricted water construction of an existing pipeline, and a new method capable of carrying out construction such as water leakage repair and removal by a branch pipeline without blocking water flow to the existing pipeline. And an apparatus for the same.
[0002]
[Prior art]
Existing pipes will corrode, wear, and leak due to their long-term use, so such wear and leaks are repaired, and devices such as valves and meters are additionally inserted into the pipes, or branch pipes are installed. In many cases, these are taken out and combined as appropriate, or an expansion / contraction flexible pipe is inserted and other constructions are carried out. It is common.
[0003]
However, if the water flow of the existing pipeline is interrupted, the water supply / drainage operation using the pipeline will be stopped completely, or at least greatly restricted, and this will cause a major hindrance in the entire water supply / drainage system. In some cases, repairing water continuously such as in waterways is partly performed. That is, as such a conventional technique, a large cylindrical bowl-shaped case or a cover that encloses and surrounds a repair site with respect to an existing pipe line is provided, and a cutting machine or case for the existing pipe line is provided in the case or cover. The equipment is equipped with a slide valve that shuts off the existing pipe, and the existing pipe is cut by a cutting machine under the condition that the connecting sleeve is mounted on a slidable with the pipe as a guide. Thus, the cutting machine is once removed from the existing piping and retracted, and then the inside of the case is divided and cut off by the slide valve.
[0004]
Also, the position of the cutting machine once moved and retracted after the split seal in the case by the slide valve as described above is set in the insertion section in the pipeline, and then the slide valve that has been cut off and sealed is opened and the pipe The insertion section in the road is set in the cut-out existing pipe, and the connecting sleeve prepared as described above is further moved between the insertion section and the existing pipe in this state. After that, the water in the case is extracted from the drain outlet provided in the bottom of the case, and then the large case as described above is removed to make the insertion part continuous in the existing pipe line.
[0005]
[Problems to be solved by the invention]
The conventional continuous water pipe replacement method as described above requires a valve body opening / closing mechanism and the like, requires a considerably large facility mainly composed of a bowl-shaped cylindrical case, and requires a multistage process. Therefore, it is necessary to work for a long time, and there is a disadvantage that an increase in cost cannot be avoided.
[0006]
In addition, even if the pipe is indefinite water, a considerable amount of water spouts out of the case, and it is necessary to discharge the water at the upper part of the case or the lower part of the case appropriately after dividing and sealing the inside of the case with a slide valve. Since the slide valve simply seals the inside of the case, a considerable amount of running water is discharged in the large bowl-shaped cylindrical case as described above during work that takes a long time as described above. Have the disadvantages of being
[0007]
[Means for Solving the Problems]
The present invention has been repeatedly studied to eliminate the disadvantages and disadvantages of the prior art as described above, and has a rotating shaft in the middle, and a horizontal case in which a cutting machine and a charging pipe section are attached to the rotating shaft. By successfully cutting existing pipes and inserting new pipe parts, we succeeded in carrying out accurate pipe exchange operations with compact equipment in a relatively short period of time. It is as follows.
[0008]
(1) The horizontal case is attached to the existing pipe with the cutting mechanism for cutting the existing pipe line and the insertion body inserted into the cut existing pipe attached to the rotary shaft installed horizontally in the horizontal case. An existing pipe continuous water construction method characterized in that the existing pipe line is cut by the cutting mechanism and then the insertion part is inserted and connected between the cut parts of the existing pipe by the rotating shaft.
[0009]
(2) A connecting sleeve is attached to both ends of the insertion part to be inserted into the existing pipeline and attached to the rotary shaft, and the insertion part is inserted between the cut parts of the existing pipeline, and then the insertion part is inserted. The existing pipe unreserved water construction method according to the item (1), wherein the connection sleeve is partially moved on the existing pipe line by using the cut end portion of the existing pipe line as a guide to perform connection operation.
[0010]
(3) An existing pipe line is characterized in that a rotating shaft is installed horizontally in a horizontal case, and an existing pipe cutting mechanism and an insertion part inserted into the cut existing pipe line are attached to the rotating shaft. Water construction equipment.
[0011]
(4) The existing pipe according to (3) above, characterized in that a driving part for driving the cutting machine and the insertion part body mounting part and a driven part for transmitting the driving force from the driving mechanism are provided on the rotating shaft. Road continuous water construction equipment.
[0012]
The horizontal case is attached to the existing pipeline with a cutting mechanism that cuts the existing pipeline on the rotary shaft that is installed horizontally in the horizontal case and an insertion part that is inserted into the cut existing pipeline, After cutting the existing pipe line with the cutting mechanism, the insertion part is inserted and connected between the cutting parts of the existing pipe line by the rotating shaft, thereby cutting the existing pipe line and inserting part for the existing pipe line cutting part. The body insertion operation is performed continuously, enabling highly efficient and short-term insertion connection, and reducing the loss of water flowing in the pipes in the continuous water works.
[0013]
Connecting sleeves are attached to both ends of the insertion part to be inserted into the existing pipe and attached to the rotary shaft, and the insertion part and the existing pipe are inserted after the insertion part is inserted between the cut parts of the existing pipe. The operation of connecting the connecting portion of the existing pipe line to the connecting portion of the existing pipe line is carried out continuously by inserting the cut part of the insertion pipe body by partially moving the connecting sleeve on the existing pipe line using the cut end of the road as a guide. Ensure high efficiency.
[0014]
By adopting the horizontal case, the handling of the case along the direction of the target existing pipeline was obtained, and the rotary shaft was installed horizontally on the horizontal case, and the existing pipeline cutting mechanism was cut off on the rotary shaft. By installing the insertion part inserted between the existing pipes, the pipe cutting mechanism and the insertion part inserted between the cut existing pipes are set along the setting direction of the existing pipes and rotated. With the pivoting operation around the axis, the cutting machine can be taken out and the insertion part can be inserted simultaneously with the cutting of the existing pipe line, and the target work can be performed with high efficiency.
[0015]
Since the rotary shaft is provided with a drive unit for driving the cutting machine and the insertion unit body mounting portion and a driven unit for transmitting the driving force from the driving mechanism, it can be accurately obtained by a relatively simple and compact configuration around the rotary shaft. The cutting and insertion part insertion operation is realized.
[0016]
DETAILED DESCRIPTION OF THE INVENTION
A specific embodiment of the present invention as described above will be described with reference to the accompanying drawings. In the present invention, as shown in FIGS. 1A to 1C, respectively, it is parallel to the axis of the existing
[0017]
Further, the shaft member 1 is provided with a
[0018]
Further, in the present invention, as shown in FIGS. 1A and 1B, the
[0019]
As described above, according to the present invention, a case such as a horizontal cylinder is used, the cutting machine 3 and the
[0020]
【The invention's effect】
According to the present invention as described above, it is possible to smoothly perform the continuous water construction of the existing pipe line with relatively compact equipment and a small operation process, and to discharge the water in the case or to seal This is an invention that is industrially highly effective because it can smoothly carry out unreserved water construction without the operation of entering and exiting the body.
[Brief description of the drawings]
BRIEF DESCRIPTION OF DRAWINGS FIG. 1 is an explanatory diagram showing a step-by-step process of a device according to the present invention and its existing pipeline non-blocking construction, and a longitudinal section perpendicular to the direction of the existing pipeline and a cross-sectional view along the direction of the existing pipeline A plan view is also shown as appropriate.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1
Claims (4)
前記切断機構で既設管路を切断してから上記回転軸により前記挿入部体を既設管路の切断部間に挿入し接続する
ことを特徴とする既設管路不断水工事方法。A cutting mechanism that cuts an existing pipe line on a rotary shaft that is installed horizontally in the horizontal case and an insertion part body that is inserted into the cut existing pipe line are cut by rotating the rotary shaft. The horizontal case is attached to the existing pipe in a state where it is attached to the rotary shaft so that it can be directly replaced with the existing pipe line,
An existing pipe non-continuous water construction method, wherein the existing pipe line is cut by the cutting mechanism and then the insertion part is inserted and connected between the cut parts of the existing pipe line by the rotating shaft.
ことを特徴とした請求項1に記載の既設管路不断水工事方法。Connecting sleeves are attached to both ends of the insertion part to be inserted into the existing pipe and attached to the rotary shaft, and the insertion part and the existing pipe are inserted after the insertion part is inserted between the cut parts of the existing pipe. 2. The existing pipe continuous water construction method according to claim 1, wherein the connection sleeve is partially moved on the existing pipe line by using the cut end portion of the road as a guide to perform connection operation.
ことを特徴とする既設管路不断水工事装置。 A cutting mechanism housed in a horizontal case, and a cutting mechanism that cuts an existing pipe line on a rotary shaft that is installed horizontally in the horizontal case, and an insertion part that is inserted into the cut existing pipe pipe. The horizontal case is attached to the existing pipeline in a state where the insertion portion is attached to the rotary shaft so as to be directly replaceable with the portion of the existing pipeline that has been cut. An existing pipe continuous water construction apparatus, wherein the existing pipe line is cut and then inserted between the cut parts of the existing pipe line by the rotating shaft .
ことを特徴とする請求項3に記載の既設管路不断水工事装置。The existing pipe continuous water construction apparatus according to claim 3, wherein a driving unit for driving the cutting mechanism and the insertion body attaching portion and a driven unit for transmitting a driving force from the driving mechanism are provided on the rotating shaft. .
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13725799A JP4354045B2 (en) | 1999-05-18 | 1999-05-18 | Existing pipe continuous water construction method and apparatus |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13725799A JP4354045B2 (en) | 1999-05-18 | 1999-05-18 | Existing pipe continuous water construction method and apparatus |
Publications (2)
Publication Number | Publication Date |
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JP2000329288A JP2000329288A (en) | 2000-11-30 |
JP4354045B2 true JP4354045B2 (en) | 2009-10-28 |
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JP13725799A Expired - Lifetime JP4354045B2 (en) | 1999-05-18 | 1999-05-18 | Existing pipe continuous water construction method and apparatus |
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CN107178675B (en) * | 2017-06-16 | 2023-06-13 | 深圳市水务技术服务有限公司 | Method and device for realizing replacement of pipe section or valve without stopping water on water supply pipeline |
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1999
- 1999-05-18 JP JP13725799A patent/JP4354045B2/en not_active Expired - Lifetime
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JP2000329288A (en) | 2000-11-30 |
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