JP4349701B2 - Watch exterior parts and manufacturing method thereof - Google Patents

Watch exterior parts and manufacturing method thereof Download PDF

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Publication number
JP4349701B2
JP4349701B2 JP28357699A JP28357699A JP4349701B2 JP 4349701 B2 JP4349701 B2 JP 4349701B2 JP 28357699 A JP28357699 A JP 28357699A JP 28357699 A JP28357699 A JP 28357699A JP 4349701 B2 JP4349701 B2 JP 4349701B2
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Japan
Prior art keywords
parts
weight
molding
reinforcing member
approximately
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JP28357699A
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JP2001108763A (en
Inventor
武久 古屋
健三 井汲
健一 鈴木
茂 分部
花井  賢司
木崎  信尚
健 井上
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Citizen Holdings Co Ltd
Citizen Watch Co Ltd
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Citizen Holdings Co Ltd
Citizen Watch Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は時計用外装部品及びその製造方法に係わり、特に、高比重樹脂材料で樹脂成形し、特に、チタン金属と同等な重量感、質感が得られる時計用外装部品及びその製造方法に関する。
【0002】
【従来の技術】
従来から、金属アレルギーには効果的で、しかも軽量であると言うことからチタン合金を素材とした携帯時計が広く普及している。このチタン合金を素材とした携帯時計はケース、ベゼル、裏蓋及びバンド等の外装部品を形成する方法の一つとして特開平7−62466号公報や特開平9−194982号公報に開示さたものがある。即ち、この方法は概ね次のような形成方法を採っている。チタン粉末を主材料としてその他の金属粉末を混ぜ合わせ、金型に充填し加圧のもとで焼結して所望の形状に形成するものである。
【0003】
このチタン合金で出来た外装部品は比重が略4.5位であり、亜鉛や真鍮等の金属で出来た部品より非常に軽く感じるものである。また、耐蝕性にも強く、金属アレルギーにも効果的な性質を持っている。また、当然ながら高気圧にも耐え、時計として保証する10気圧にも十分耐圧できるものであった。
【0004】
【発明が解決しようとする課題】
しかしながら、前述したチタン合金材の外装部品には次のような問題点がある。即ち、焼結による成形方法は、複雑な形状を要する部分や、寸法に高精度を要求される部分はその通りに成形することが出来ず、成形後に切削加工や研削加工等の二次加工を必要とされ、その加工も難削材のあるため経験と工数を要する加工となっていた。
【0005】
また、材料費も高く、且つ、上記した二次加工費もかかって部品コストが高くなることから高い価格帯を示す時計となっていた。
【0006】
本発明は上記従来の課題に鑑みなされたものであり、その目的は、上記チタン金属時計と同等の重量感、質感を有して、且つ、安いコストで形成でき、耐気圧性、耐蝕性、耐金属アレルギー性に優れた時計用外装部品及びその製造方法を提供するものである。
【0007】
【課題を解決するための手段】
上記目的を達成するために、本発明における時計用外装部品は、ケース、ベゼル、裏蓋等の時計用外装部品において、材料組成が、ナイロン樹脂100重量部に対して、タングステン粉末略400〜580重量部と、ガラス繊維及び無機粉末が配合されて、比重が略4〜5からなる材料で射出成形して形成したことを特徴とする時計用外装部品。
【0008】
また、ケース、ベゼル、裏蓋等の時計用外装部品において、材料組成が、ナイロン樹脂100重量部に対して、タングステン粉末略400〜580重量部と、ガラス繊維及び無機粉末が配合されて、比重が略4〜5からなる材料で成形する際に、断面が略L字形状のフランジ部を有してリング状になった金属補強部材の一部が露出する如くインサート成形により一体的に射出成形して形成したことを特徴とするものである。
【0009】
また、前記金属補強部材は、断面が略L字形状の端部(非露出部)が上部に折れ曲がった突出部を設けて成形樹脂との接触表面積を広くしたことを特徴とするものである。
【0010】
また、前記金属補強部材は、成形樹脂との接触部に多数の凹凸部を設けて成形樹脂との接触表面積を広くしたことを特徴とするものである。
【0011】
また、前記時計用外装部品は、金属色調の表面処理を施したことをと特徴とするものである。
【0012】
また、本発明の時計用外装部品の製造方法は、材料組成が、ナイロン樹脂100重量部に対して、タングステン粉末略400〜580重量部と、ガラス繊維及び無機粉末が配合されて、比重が略4〜5からなる材料をペレット化する工程と、このペレットを乾燥する工程と、成形条件が、シリンダー温度が略260〜280°C、金型温度が略80〜100°C、射出圧力が略1200〜1600kg/cm2 の条件のもとで射出成形機に取り付けた金型内に前記材料を射出成形する工程と、を有する工程で形成したことを特徴とするものである。
【0013】
また、材料組成が、ナイロン樹脂100重量部に対して、タングステン粉末略400〜580重量部と、ガラス繊維及び無機粉末が配合されて、比重が略4〜5からなる材料をペレット化する工程と、このペレットを乾燥する工程と、射出成形機に取り付けた金型内に断面が略L字形状のフランジ部を有してリング状になった金属補強部材を挿着する工程と、成形条件が、シリンダー温度が略260〜280°C、金型温度が略80〜100°C、射出圧力が略1200〜1600kg/cm2 の条件のもとで前記金属補強部材を挿着した金型内に前記材料を射出成形する工程と、を有する工程で形成したことを特徴とするものでる。
【0014】
【発明の実施の形態】
以下図面に基づいて本発明における時計用外装部品について説明する。図1は、本発明の第1の実施の形態に係わる携帯時計の部分組立断面図である。この携帯時計1は、本発明のケース2と、ケース2と一体的に形成した金属補強部材3と、ケース2の横孔に挿着されたリューズ4と、ケース2の上に取り付けされてガラス11を固定すると共にクリックバネ7と係合するステンレス材から形成された見返しリング5と、ケース2の上に取り付けられて回動するレジスターリング6と、ケース2の上部にあってケース2及び見返しリング5に固定されてレジスターリング6と係合するクリックバネ7と、ケース2の内部に固定部材を介して取り付けられるムーブ8と、このムーブ8上に取り付けられるソーラセル9と、このソーラセル9上に取り付けられる文字板10と、見返しリング5に固定されて文字板10上に取り付けられるガラス11とから構成されている。尚、図中省略してあるが指針が文字板10とガラス11の間でムーブ8から突出した指針取付け軸に取り付けられて配設される。中に配設されるムーブ8、ソーラセル9、文字板10及び指針はケース2とリューズ4との間に挟設されるパッキン12と、ケース2と見返しリング5との間に挟設されるパッキン13と、見返しリング5とガラス11との間に挟設さるパッキン14等によって完全な密封状態の中にあり、完全な防水構造が取られている。
【0015】
図2は、図1に示すA部(ケースに金属補強部材をインサート成形した部分)の拡大断面図である。前記金属補強部材3は、断面が略L字形状のフランジ部を有してリング状に形成されている。その一部3aがケース2より露出している。この金属補強部材3はステンレス材から出来ており耐蝕性の良いものである。
【0016】
さて、ケース2の材料組成は、ナイロン樹脂100重量部に対して、タングステン粉末略400重量部と、ガラス繊維80重量部及び無機粉末40重量部を配合した材料を射出成形によって形成したものである。尚、射出成形に当たっては、金型内に先に金属補強部材3を挿着し、その後金型内に前記材料を射出成形して金属補強部材3と一体的に形成したものである。
【0017】
上記配合した材料で成形したケースの比重が略4位で、前述したチタン合金で出来た部品の比重略4.5より少し軽めであるが、持った感じで重量的に顕著な差異は感ぜず、重量感、質感は余り遜色を感じないものが得られた。
【0018】
前記金属補強部材3は、前述したようにステンレス材で形成され、ケース2の高圧に対する補強の機能を有している。この金属補強部材3は断面が略L字型をしたフランジ形状をしており、ケース2との接触表面積が大きくなるようにしてある。このように接触表面積が大きくなると、両部品の熱収縮率の違いによる収縮変化が生じても離形現象を非常に少なく押さえることができ、水分等の浸透を防止する。
【0019】
図3及び図4は、金属補強部材を形状を変えた本発明の第2及び第3の実施の形態を示す部分断面図である。図3は、金属補強部材3Aの断面が略L字形状の端部(非露出部)が上部に折れ曲がった突出部3cを設けている。図4は、金属補強部材3Bは成形樹脂との接触部の表面に多数の凹凸部3dを設けたものであり、いずれも成形樹脂との接触表面積を広くしたものである。
【0020】
以上述べたように、金属補強部材3(3A、3B)を図2及び図3、図4に示す形状にすることによって成形樹脂との接触表面積が非常に大きくなり、水分等の浸透を防止して防水効果を高めることができる。
【0021】
前記ケース2の外表面2aには表面処理が施されている。この表面処理は、レニー系のプライマー塗料を略10〜12μmの厚みに施した後、ニッケル金属色調気味のメタリック塗料(例えば、メーカ:日本化成、塗料名:エフェクトラック、塗料色:ニッケル#11365)を略5μmの厚みに塗装し、更に、その上に酸化シリコンの硬質被膜を略10μmの厚みに施したものである。
【0022】
前記プライマー塗料は、メタリック塗料の密着性を良くするためである。硬質被膜はキズ等の損傷を防止するものである。本実施の形態では、ニッケル金属色調気味のメタリック塗装を施してチタン金属と同等な金属色調を出したものである。
【0023】
最近のチタン金属時計でも表面処理の技術で各種の外観色調の異なった金属色調のものが現れている。本実施の形態においても色調の異なるメタリック塗料を使用することによって所望の金属外観色調が得られ、チタン金属と同等の重量感、質感を感じさせることができる。
【0024】
上記した本実施の形態では、メタリック塗装を施したものであるが、同様に、ケース2の表面にホーニング処理等によって粗面化し、その後湿式メッキを施すことによって金属外観を得ることができる。尚、メッキ処理は下地に銅メッキやニッケルメッキを施してその上に所望の仕上げメッキを施すのが好ましい。下地の銅メッキにニッケルメッキはナイロン樹脂とのメッキの密着性を良好にする。また、同様にケース2の表面に金属蒸着を施すことによっても金属外観が得られる。
【0025】
さて、本実施の形態のケース2の材料組成は、ナイロン樹脂100重量部に対して、タングステン粉末略400重量部と、ガラス繊維略80重量部及び黒鉛なる無機粉末40重量部を配合して、比重が略4の配合材料を得たものであるが、ナイロン樹脂100重量部に対して、タングステン粉末略580重量部と、ガラス繊維略100重量部及び黒鉛なる無機粉末50重量部を配合して、比重が略5の配合材料であってもチタン金属ケースと同等に近い遜色のない質感のケースが得られる。重量的には少し重い訳であるが、チタン金属の外観色調質感の伴ったケースのみを取り上げると著しい重量感の差を感じないためチタン金属のケースと余り変わりのしない重量的質感を与える。重量的にチタン金属と略同質を感じさせる範囲は、比重略4〜5の範囲で、比重が4より小さくなってくると明らかな軽さを感じ、比重が5より大きくなると明らかな重さを感じて、チタン金属かどうかの疑念を感じさせるものとなる。
【0026】
外装部品であるレジスターリング6は、上記したケース2と同じ比重を略4に配合した材料で射出成形して形成したものである。これには金属補強部材は入っていない。また、外観色調もケース2は全く同じ表面処理を施して同一に仕上げてある。このようにして形成したケース2及びレジスターリング6を組み込んだ時計はチタン金属時計と略同一の質感を感じさせるものである。
【0027】
上記構成によりその作用について説明する。先ず、上述した材料組成からなる高比重樹脂の特性は、ナイロン樹脂は引っ張り強度、曲げ強度にも強く、又、対衝撃性も有することから耐高気圧に好適である。また、耐薬品性も強いことから外装部品に好適である。更に、ガラス繊維を添加することによって機械的強度を増すと共に、耐熱性、寸法安定性も増し、精密部品として好適に利用出来る。
【0028】
更に、金属メッキを直接施すことができ金属被膜を形成して金属感を出すことができる。
【0029】
タングステンは比重が19と非常に重く、チタンと同等の重量的質感を出すには配合容量が少なくて良い。配合容量が少ないと成形性を良くすることができる。また、タングステン粉末は異形状粉が使用されており樹脂との結合度を強くして成形品の強度等も強くすることができる。更に、金属アレルギー性にも影響が小さい。
【0030】
ガラス繊維は上記したように成形組織結合度を強くし成形品の強度を増す。
【0031】
無機粉末は色付けと表面の粗面化し易くする目的で入れるもので、各種色合いが調整できる。また、表面の粗面化が早くし易くなる。表面の粗面化(表面の微細な凹凸)はメッキする上で欠かせない工程で、粗面化はホーニング方法等で行うが、ホーニングの際に無機粉末が剥離するので凹凸が早くでき、粗面化がし易くなるのである。
【0032】
ここでの無機粉末は、黒鉛粉末、その他のものとしてニッケル粉末が選択される。ニッケル粉末を入れればグレー色が得られる。
【0033】
比重が略4〜5になるように配合量を設定したことは、チタンの比重が4.5であることから、重量感からして比重を略4〜5位の範囲なら質感とし遜色を感じないからである。
【0034】
また、上述した金属補強部材をインサート成形することは、高気圧に耐える構造が取れる。また、金属補強部材の材料としてステンレス材を使用しているので耐蝕性も良い。更に、金属補強部材を形状を図2や図3、図4に示す形状にして成形樹脂との接触表面積を大きくすると非常に高い防水効果が得られる。また、例えば、金属補強部材の露出面の一部分に切削加工を施して平滑に仕上げ、パッキンを介して見返しリングと係合させる構造も取ることができる。
【0035】
また、上述した金属メッキ、メタリック塗装、金属蒸着の表面処理は、チタンの外観的質感と遜色のない質感が出せる。金属メッキはナイロン樹脂表面を粗面化して施される。下地に銅メッキやニッケルメッキを施して貴金属メッキを施すと高級感のある金属メッキが得られる。
【0036】
メタリック塗装は各種金属感の現れる塗装が施せる。メタリック塗装を施す場合は下地にプライマーを施して行うと密着性が良くなる。また、メタリック塗装の上に硬質性を保持させるためにガラス入りのトップコートを施すと好適である。金属蒸着によって各種色合いの金属感を出すことができる。上記した金属メッキやメタリック塗装等は安価にできるものである。
【0037】
以上の方法で金属感のある外観が得られ、チタンと同質感のある表面外観を安価に得ることができる。
【0038】
次に、本発明における時計用外装部品の製造方法について説明する。
先ず、ケース2の製造方法は、材料組成が、ナイロン樹脂100重量部に対して、タングステン粉末略400〜580重量部と、ガラス繊維80〜100重量部及び無機粉末40〜50重量部が配合されて、比重が略4〜5からなる材料をペレット化する工程と、このペレットを乾燥する工程と、射出成形機の材料供給部(ホッパー)に材料を入れて、射出成形機に取り付けた金型内に断面が略L字形状のフランジ部を有してリング状になった金属補強部材3を所定の位置に挿着する工程と、成形条件が、シリンダー温度が略260〜280°C、金型温度が略80〜1
00°C、射出圧力が略1200〜1600kg/cm2 の条件のもとで前記金属補強部材3を挿着した金型内に前記材料を射出成形する工程と、金型を開いて成形部品を取り出すことによってケース2が得られる。
【0039】
同様に、レジスターリング6の製造方法は、上記したケース2の製造工程において、金属補強部材3を挿着する工程を除き、その他の工程は同様であるので説明は省略する。
【0040】
【発明の効果】
本発明によれば、タングステン粉末を入れたナイロン樹脂で射出成形で部品を成形し、メッキや塗装の簡単な表面処理を施すことによって、チタン金属と殆ど同質の質感が得られるので、非常に安く形成できる。
【0041】
また、強度的に強いナイロン樹脂を使用し、ガラス繊維を入れることにより、時計として保証する10気圧の耐圧に十分満足することができる。更に、金属補強部材を入れることにより、更なる耐圧向上効果を得ることができる。
【0042】
また、金属補強部材をフランジ形状に形成したり、金属補強部材と樹脂との接触表面を拡大することにより、十分な防水効果を発揮することができる。
【0043】
また、比重の重いタングステン粉末を使用することによって、ナイロン樹脂を多くすることができるので、射出成形における材料の流動性を良くし、部品形状が精度良く成形できると共に、成形機のシリンダーや金型の磨耗を軽減することができる。
【0044】
以上述べたように、チタン金属時計と同等の重量感、質感を有して、且つ、安いコストで形成でき、耐気圧性、耐蝕性、耐金属アレルギー性に優れた時計用外装部品及びその製造方法を提供することができる。
【図面の簡単な説明】
【図1】本発明の第1の実施の形態に係わる携帯時計の部分組立断面図である。
【図2】図1に示すA部の拡大断面図である。
【図3】本発明の第2の実施の形態を示すケースに金属補強部材をインサート成形部分の拡大断面図である。
【図4】本発明の第3の実施の形態を示すケースに金属補強部材をインサート成形部分の拡大断面図である。
【符号の説明】
1 携帯時計
2 ケース
2a ケース外表面
3 金属補強部材
6 レジスターリング
13 パッキン
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a timepiece exterior component and a method for manufacturing the same, and more particularly to a timepiece exterior component that can be molded with a high specific gravity resin material and that can obtain a feeling of weight and texture equivalent to titanium metal and a method for manufacturing the same.
[0002]
[Prior art]
Conventionally, portable watches made of titanium alloy have been widely used because they are effective against metal allergy and are lightweight. This portable watch made of titanium alloy is disclosed in Japanese Patent Application Laid-Open Nos. 7-62466 and 9-194982 as one of methods for forming exterior parts such as cases, bezels, back covers and bands. There is. That is, this method generally adopts the following forming method. Other metal powders are mixed with titanium powder as the main material, filled in a mold, and sintered under pressure to form a desired shape.
[0003]
The exterior parts made of this titanium alloy have a specific gravity of about 4.5, and feel much lighter than parts made of metals such as zinc and brass. In addition, it has strong corrosion resistance and is effective against metal allergies. Of course, it can withstand high atmospheric pressure and can withstand pressure of 10 atm guaranteed as a watch.
[0004]
[Problems to be solved by the invention]
However, the above-described titanium alloy exterior parts have the following problems. That is, in the molding method by sintering, a portion requiring a complicated shape or a portion requiring high accuracy in dimensions cannot be molded as it is, and secondary processing such as cutting or grinding is performed after molding. It was necessary and the processing was difficult to cut, so it required processing and experience.
[0005]
Moreover, since the material cost is high and the above-mentioned secondary processing cost is incurred, the part cost is high, so the watch has a high price range.
[0006]
The present invention has been made in view of the above-described conventional problems, and its purpose is to have a feeling of weight and texture equivalent to those of the titanium metal watch and can be formed at a low cost, and is resistant to atmospheric pressure, corrosion resistance, It is an object of the present invention to provide a watch exterior part having excellent metal allergy resistance and a method for producing the same.
[0007]
[Means for Solving the Problems]
In order to achieve the above object, the timepiece exterior component in the present invention is a timepiece exterior component such as a case, bezel, back cover, etc., and the material composition is about 400 to 580 tungsten powder with respect to 100 parts by weight of nylon resin. An exterior part for a watch, characterized in that it is formed by injection molding with a material composed of a weight part, glass fiber and inorganic powder and having a specific gravity of about 4 to 5.
[0008]
In addition, in watch exterior parts such as cases, bezels and back covers, the material composition is about 400 to 580 parts by weight of tungsten powder, glass fiber and inorganic powder are blended with 100 parts by weight of nylon resin, and the specific gravity Is molded integrally by insert molding so that a part of the ring-shaped metal reinforcing member having a flange portion with a substantially L-shaped cross section is exposed when molding is made of a material consisting of approximately 4-5. It is characterized by being formed.
[0009]
Further, the metal reinforcing member is characterized in that an end portion (non-exposed portion) having a substantially L-shaped cross section is provided with a protruding portion bent upward so as to increase the contact surface area with the molding resin.
[0010]
Further, the metal reinforcing member is characterized in that a large number of uneven portions are provided at the contact portion with the molding resin to increase the contact surface area with the molding resin.
[0011]
In addition, the timepiece exterior part is characterized by being subjected to a metal color surface treatment.
[0012]
Moreover, the manufacturing method of the exterior parts for timepieces of the present invention has a material composition of about 400 to 580 parts by weight of tungsten powder, glass fiber and inorganic powder, and a specific gravity of about 100 parts by weight of nylon resin. The step of pelletizing a material consisting of 4-5, the step of drying the pellet, and the molding conditions are as follows: cylinder temperature is approximately 260-280 ° C, mold temperature is approximately 80-100 ° C, injection pressure is approximately And a step of injection-molding the material in a mold attached to an injection molding machine under the condition of 1200 to 1600 kg / cm <2>.
[0013]
Further, the material composition is a step of pelletizing a material having a specific gravity of about 4 to 5 by blending about 400 to 580 parts by weight of tungsten powder, glass fiber and inorganic powder with respect to 100 parts by weight of nylon resin. A step of drying the pellet, a step of inserting a ring-shaped metal reinforcing member having a flange portion having a substantially L-shaped cross section in a mold attached to an injection molding machine, and molding conditions In the mold in which the metal reinforcing member is inserted, the cylinder temperature is about 260 to 280 ° C., the mold temperature is about 80 to 100 ° C., and the injection pressure is about 1200 to 1600 kg / cm 2. And a step of injection-molding the material.
[0014]
DETAILED DESCRIPTION OF THE INVENTION
A timepiece exterior component according to the present invention will be described below with reference to the drawings. FIG. 1 is a partially assembled cross-sectional view of a portable timepiece according to the first embodiment of the present invention. The portable timepiece 1 includes a case 2 of the present invention, a metal reinforcing member 3 formed integrally with the case 2, a crown 4 inserted into a lateral hole of the case 2, and a glass mounted on the case 2 A turn ring 5 made of stainless steel that fixes 11 and engages with the click spring 7, a register ring 6 that is mounted on the case 2 and rotates, and a case 2 and a turn on the top of the case 2. A click spring 7 fixed to the ring 5 and engaged with the register ring 6, a move 8 attached to the inside of the case 2 via a fixing member, a solar cell 9 attached on the move 8, and a solar cell 9 The dial 10 is attached to the dial plate 10 and the glass 11 is fixed to the dial ring 5 and attached to the dial 10. Although not shown in the figure, the pointer is disposed between the dial plate 10 and the glass 11 by being attached to a pointer mounting shaft protruding from the move 8. A move 8, a solar cell 9, a dial plate 10, and a pointer disposed inside are a packing 12 sandwiched between the case 2 and the crown 4, and a packing sandwiched between the case 2 and the facing ring 5. 13 and a packing 14 or the like sandwiched between the turning ring 5 and the glass 11, and is in a completely sealed state, and has a completely waterproof structure.
[0015]
FIG. 2 is an enlarged cross-sectional view of a portion A shown in FIG. 1 (a portion in which a metal reinforcing member is insert-molded in the case). The metal reinforcing member 3 has a flange portion having a substantially L-shaped cross section and is formed in a ring shape. A part 3 a thereof is exposed from the case 2. The metal reinforcing member 3 is made of stainless steel and has good corrosion resistance.
[0016]
The material composition of case 2 is formed by injection molding a material in which approximately 400 parts by weight of tungsten powder, 80 parts by weight of glass fiber and 40 parts by weight of inorganic powder are blended with 100 parts by weight of nylon resin. . In the injection molding, the metal reinforcing member 3 is first inserted into the mold, and then the material is injection molded into the mold to be integrally formed with the metal reinforcing member 3.
[0017]
The specific gravity of the case molded with the above blended material is about 4th, which is slightly lighter than the specific gravity of about 4.5 parts made of the titanium alloy described above. As a result, the weight and texture were not so faint.
[0018]
The metal reinforcing member 3 is formed of stainless steel as described above, and has a function of reinforcing the case 2 against high pressure. The metal reinforcing member 3 has a flange shape with a substantially L-shaped cross section so that the contact surface area with the case 2 is increased. When the contact surface area becomes large in this way, even if a shrinkage change occurs due to the difference in the thermal shrinkage rate of both parts, the release phenomenon can be suppressed to a very low level, and the penetration of moisture and the like is prevented.
[0019]
3 and 4 are partial cross-sectional views showing the second and third embodiments of the present invention in which the shape of the metal reinforcing member is changed. In FIG. 3, the metal reinforcing member 3 </ b> A is provided with a protruding portion 3 c in which an end portion (non-exposed portion) having a substantially L-shaped cross section is bent upward. In FIG. 4, the metal reinforcing member 3 </ b> B is provided with a large number of concave and convex portions 3 d on the surface of the contact portion with the molding resin, and all have a large contact surface area with the molding resin.
[0020]
As described above, by making the metal reinforcing member 3 (3A, 3B) into the shape shown in FIGS. 2, 3 and 4, the contact surface area with the molding resin becomes very large and the penetration of moisture and the like is prevented. Can enhance the waterproof effect.
[0021]
The outer surface 2a of the case 2 is subjected to a surface treatment. In this surface treatment, a reny primer paint is applied to a thickness of about 10 to 12 μm, and then a nickel metal color metallic paint (for example, manufacturer: Nippon Kasei, paint name: effect rack, paint color: nickel # 11365). Is coated to a thickness of about 5 μm, and a hard film of silicon oxide is further applied thereon to a thickness of about 10 μm.
[0022]
This is because the primer paint improves the adhesion of the metallic paint. The hard coating prevents damage such as scratches. In this embodiment, a metallic coating with a nickel metal color tone is applied to produce a metal color tone equivalent to that of titanium metal.
[0023]
Even in recent titanium metal watches, various metal colors with different appearance colors have appeared due to surface treatment technology. Also in the present embodiment, a desired metallic appearance color tone can be obtained by using metallic paints having different color tones, and the same feeling of weight and texture as titanium metal can be felt.
[0024]
In the present embodiment described above, metallic coating is applied. Similarly, a metal appearance can be obtained by roughening the surface of the case 2 by a honing process or the like and then performing wet plating. In the plating process, it is preferable to perform copper plating or nickel plating on the base and to perform desired finish plating thereon. Nickel plating as the base copper plating improves the adhesion of the plating with the nylon resin. Similarly, a metal appearance can be obtained by metal deposition on the surface of the case 2.
[0025]
Now, the material composition of case 2 of this embodiment is composed of about 400 parts by weight of tungsten powder, about 80 parts by weight of glass fiber, and 40 parts by weight of inorganic powder made of graphite with respect to 100 parts by weight of nylon resin. A blended material having a specific gravity of about 4 was obtained, and about 100 parts by weight of nylon resin was blended with about 580 parts by weight of tungsten powder, about 100 parts by weight of glass fiber, and 50 parts by weight of inorganic powder made of graphite. Even if it is a compounding material having a specific gravity of about 5, a case with an inferior texture similar to that of a titanium metal case can be obtained. Although it is a little heavy in terms of weight, if only the case with the appearance color texture of titanium metal is taken up, a significant difference in weight will not be felt, giving a weight texture that is not much different from the case of titanium metal. The range where the weight is almost the same as that of titanium metal is in the range of specific gravity of about 4-5. When the specific gravity is less than 4, the lightness is obvious, and when the specific gravity is greater than 5, the clear weight is apparent. It makes me feel the suspicion of being titanium metal.
[0026]
The register ring 6 which is an exterior part is formed by injection molding with a material in which the same specific gravity as that of the case 2 described above is blended in about 4. This does not contain a metal reinforcement member. In addition, the appearance color tone of Case 2 is the same with the same surface treatment. The timepiece incorporating the case 2 and the register ring 6 formed in this way feels almost the same texture as a titanium metal timepiece.
[0027]
The effect | action is demonstrated by the said structure. First, as for the characteristics of the high specific gravity resin composed of the above-described material composition, nylon resin is suitable for high pressure resistance because it is strong in tensile strength and bending strength and also has impact resistance. Moreover, since it has strong chemical resistance, it is suitable for exterior parts. Further, by adding glass fiber, the mechanical strength is increased, and the heat resistance and dimensional stability are also increased, so that it can be suitably used as a precision part.
[0028]
Furthermore, metal plating can be directly applied, and a metal film can be formed to give a metallic feeling.
[0029]
Tungsten is very heavy with a specific gravity of 19, and the blending capacity may be small in order to produce a weight texture equivalent to that of titanium. If there is little compounding capacity, moldability can be improved. In addition, irregularly shaped powder is used as the tungsten powder, and the strength of the molded product can be increased by strengthening the degree of bonding with the resin. Furthermore, it has little effect on metal allergy.
[0030]
As described above, the glass fiber increases the bonding strength of the molded structure and increases the strength of the molded product.
[0031]
The inorganic powder is added for the purpose of facilitating coloring and roughening the surface, and various shades can be adjusted. In addition, the surface can be easily roughened. Surface roughening (fine irregularities on the surface) is an indispensable process for plating, and roughening is performed by the honing method, etc., but the inorganic powder peels off during honing, so that the irregularities can be made faster and rougher. It becomes easier to surface.
[0032]
As the inorganic powder, graphite powder is selected as the inorganic powder, and nickel powder is selected as the other powder. A gray color can be obtained by adding nickel powder.
[0033]
Setting the blending amount so that the specific gravity is about 4 to 5 is because the specific gravity of titanium is 4.5, so if the specific gravity is in the range of about 4 to 5 in terms of weight, the texture will be dark. Because there is no.
[0034]
Moreover, insert-molding the metal reinforcing member described above can take a structure that can withstand high atmospheric pressure. Moreover, since stainless steel is used as the material of the metal reinforcing member, the corrosion resistance is also good. Furthermore, when the shape of the metal reinforcing member is as shown in FIGS. 2, 3, and 4 and the contact surface area with the molding resin is increased, a very high waterproof effect can be obtained. Further, for example, it is possible to adopt a structure in which a part of the exposed surface of the metal reinforcing member is cut to finish smoothly and engaged with the turn ring via the packing.
[0035]
In addition, the above-described surface treatment of metal plating, metallic coating, and metal vapor deposition can produce a texture that is comparable to the appearance of titanium. Metal plating is performed by roughening the surface of the nylon resin. When precious metal plating is applied to the base by copper plating or nickel plating, a high-quality metal plating can be obtained.
[0036]
Metallic paint can be applied with various metallic appearances. When metallic coating is applied, adhesion is improved by applying a primer to the base. In addition, it is preferable to apply a glass-coated top coat on the metallic coating in order to maintain the hardness. Various metal colors can be produced by metal deposition. The above metal plating, metallic coating, etc. can be made inexpensively.
[0037]
By the above method, a metallic appearance can be obtained, and a surface appearance having the same texture as titanium can be obtained at a low cost.
[0038]
Next, a method for manufacturing a watch exterior part according to the present invention will be described.
First, the manufacturing method of case 2 has a material composition of about 400 to 580 parts by weight of tungsten powder, 80 to 100 parts by weight of glass fiber, and 40 to 50 parts by weight of inorganic powder with respect to 100 parts by weight of nylon resin. Then, a step of pelletizing a material having a specific gravity of approximately 4 to 5, a step of drying the pellet, and a mold attached to the injection molding machine by placing the material in the material supply unit (hopper) of the injection molding machine The step of inserting the ring-shaped metal reinforcing member 3 having a flange portion having a substantially L-shaped cross section into a predetermined position and the molding conditions are that the cylinder temperature is approximately 260 to 280 ° C., gold Mold temperature is about 80-1
A step of injection-molding the material into a mold having the metal reinforcing member 3 inserted thereon under the conditions of 00 ° C. and an injection pressure of about 1200 to 1600 kg / cm 2, and opening the mold and taking out a molded part Thus, Case 2 is obtained.
[0039]
Similarly, the manufacturing method of the register ring 6 is the same as the other steps except for the step of inserting the metal reinforcing member 3 in the manufacturing process of the case 2 described above, and the description thereof will be omitted.
[0040]
【The invention's effect】
According to the present invention, a part is formed by injection molding with a nylon resin containing tungsten powder, and a surface treatment that is almost the same quality as titanium metal can be obtained by applying a simple surface treatment such as plating or painting. Can be formed.
[0041]
Further, by using a strong nylon resin and inserting glass fiber, the pressure resistance of 10 atm guaranteed as a watch can be sufficiently satisfied. Furthermore, the further pressure-resistant improvement effect can be acquired by inserting a metal reinforcement member.
[0042]
Moreover, a sufficient waterproof effect can be exhibited by forming the metal reinforcing member in a flange shape or enlarging the contact surface between the metal reinforcing member and the resin.
[0043]
In addition, the use of tungsten powder with a high specific gravity makes it possible to increase the amount of nylon resin, which improves the fluidity of the material in injection molding and enables the molding of parts with high accuracy, as well as the cylinders and molds of molding machines. Can reduce wear.
[0044]
As described above, a watch exterior part having the same weight and texture as a titanium metal watch and can be formed at a low cost, and excellent in pressure resistance, corrosion resistance, and metal allergy resistance, and its manufacture A method can be provided.
[Brief description of the drawings]
FIG. 1 is a partial assembly sectional view of a portable timepiece according to a first embodiment of the invention.
FIG. 2 is an enlarged cross-sectional view of a part A shown in FIG.
FIG. 3 is an enlarged cross-sectional view of a portion in which a metal reinforcing member is inserted into a case showing a second embodiment of the present invention.
FIG. 4 is an enlarged cross-sectional view of a portion in which a metal reinforcing member is insert-molded in a case showing a third embodiment of the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Mobile watch 2 Case 2a Case outer surface 3 Metal reinforcement member 6 Register ring
13 packing

Claims (7)

ケース、ベゼル、裏蓋等の時計用外装部品において、材料組成が、ナイロン樹脂100重量部に対して、タングステン粉末略400〜580重量部と、ガラス繊維及び無機粉末が配合されて、比重が略4〜5からなる材料で射出成形して形成したことを特徴とする時計用外装部品。In watch exterior parts such as cases, bezels and back covers, the material composition is approximately 400 to 580 parts by weight of tungsten powder, glass fiber and inorganic powder, and specific gravity is approximately 100 parts by weight of nylon resin. An exterior part for a watch, which is formed by injection molding with a material consisting of 4-5. ケース、ベゼル、裏蓋等の時計用外装部品において、材料組成が、ナイロン樹脂100重量部に対して、タングステン粉末略400〜580重量部と、ガラス繊維及び無機粉末が配合されて、比重が略4〜5からなる材料で成形する際に、断面が略L字形状のフランジ部を有してリング状になった金属補強部材の一部が露出する如くインサート成形により一体的に射出成形して形成したことを特徴とする時計用外装部品。In watch exterior parts such as cases, bezels and back covers, the material composition is approximately 400 to 580 parts by weight of tungsten powder, glass fiber and inorganic powder, and specific gravity is approximately 100 parts by weight of nylon resin. When molding with a material consisting of 4-5, injection molding is integrally performed by insert molding so that a part of the ring-shaped metal reinforcing member having a flange portion having a substantially L-shaped cross section is exposed. A watch exterior part characterized by being formed. 前記金属補強部材は、断面が略L字形状の端部(非露出部)が上部に折れ曲がった突出部を設けて成形樹脂との接触表面積を広くしたことを特徴とする請求項2記載の時計用外装部品。3. The timepiece according to claim 2, wherein the metal reinforcing member is provided with a protrusion having a substantially L-shaped section (non-exposed portion) bent at an upper portion to increase a contact surface area with the molding resin. Exterior parts. 前記金属補強部材は、成形樹脂との接触部に多数の凹凸部を設けて成形樹脂との接触表面積を広くしたことを特徴とする請求項2又は3記載の時計用外装部品。The timepiece exterior component according to claim 2 or 3, wherein the metal reinforcing member is provided with a large number of uneven portions at a contact portion with the molding resin to increase a contact surface area with the molding resin. 前記時計用外装部品は、金属色調の表面処理を施したことをと特徴とする請求項1又は2記載の時計用外装部品。The timepiece exterior component according to claim 1 or 2, wherein the timepiece exterior component has been subjected to a surface treatment of a metal color tone. ケース、ベゼル、裏蓋等の時計用外装部品の製造方法において、材料組成が、ナイロン樹脂100重量部に対して、タングステン粉末略400〜580重量部と、ガラス繊維及び無機粉末が配合されて、比重が略4〜5からなる材料をペレット化する工程と、このペレットを乾燥する工程と、成形条件が、シリンダー温度が略260〜280°C、金型温度が略80〜100°C、射出圧力が略1200〜1600kg/cm2 の条件のもとで射出成形機に取り付けた金型内に前記材料を射出成形する工程と、を有する工程で形成したことを特徴とする時計用外装部品の製造方法。In the method of manufacturing a watch exterior part such as a case, bezel, and back cover, the material composition is about 400 to 580 parts by weight of tungsten powder, glass fiber and inorganic powder are blended with respect to 100 parts by weight of nylon resin, A step of pelletizing a material having a specific gravity of about 4 to 5, a step of drying the pellet, and molding conditions are a cylinder temperature of about 260 to 280 ° C., a mold temperature of about 80 to 100 ° C., and injection. Manufacturing a watch exterior part characterized by comprising: a step of injection molding the material in a mold attached to an injection molding machine under a pressure of about 1200 to 1600 kg / cm @ 2. Method. ケース、ベゼル、裏蓋等の時計用外装部品の製造方法において、材料組成が、ナイロン樹脂100重量部に対して、タングステン粉末略400〜580重量部と、ガラス繊維及び無機粉末が配合されて、比重が略4〜5からなる材料をペレット化する工程と、このペレットを乾燥する工程と、射出成形機に取り付けた金型内に断面が略L字形状のフランジ部を有してリング状になった金属補強部材を挿着する工程と、成形条件が、シリンダー温度が略260〜280°C、金型温度が略80〜100°C、射出圧力が略1200〜1600kg/cm2 の条件のもとで前記金属補強部材を挿着した金型内に前記材料を射出成形する工程と、を有する工程で形成したことを特徴とする時計用外装部品の製造方法。In the method of manufacturing a watch exterior part such as a case, bezel, and back cover, the material composition is about 400 to 580 parts by weight of tungsten powder, glass fiber and inorganic powder are blended with respect to 100 parts by weight of nylon resin, A step of pelletizing a material having a specific gravity of about 4 to 5, a step of drying the pellet, and a ring having a substantially L-shaped flange in the mold attached to the injection molding machine The step of inserting the metal reinforcing member and the molding conditions are such that the cylinder temperature is approximately 260 to 280 ° C., the mold temperature is approximately 80 to 100 ° C., and the injection pressure is approximately 1200 to 1600 kg / cm 2. And a step of injection-molding the material into a mold having the metal reinforcing member inserted therein.
JP28357699A 1999-10-04 1999-10-04 Watch exterior parts and manufacturing method thereof Expired - Fee Related JP4349701B2 (en)

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JP4668484B2 (en) * 2001-09-21 2011-04-13 シチズンホールディングス株式会社 Exterior parts for radio clocks
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