JP4347448B2 - Simple reducer - Google Patents

Simple reducer Download PDF

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Publication number
JP4347448B2
JP4347448B2 JP05749399A JP5749399A JP4347448B2 JP 4347448 B2 JP4347448 B2 JP 4347448B2 JP 05749399 A JP05749399 A JP 05749399A JP 5749399 A JP5749399 A JP 5749399A JP 4347448 B2 JP4347448 B2 JP 4347448B2
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JP
Japan
Prior art keywords
drive
fixed frame
side fixed
driven
wheel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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JP05749399A
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Japanese (ja)
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JP2000220722A (en
Inventor
邦雄 多田
武夫 本田
Original Assignee
株式会社ヲサメ工業
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Publication date
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Priority to JP05749399A priority Critical patent/JP4347448B2/en
Publication of JP2000220722A publication Critical patent/JP2000220722A/en
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Expired - Lifetime legal-status Critical Current

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Description

【発明の属する技術分野】
【0001】
この発明は、簡易減速機に関し、更に詳しくは、モータの回転数を低下させてその消費電力を節約する簡易減速機に関する。
【発明が解決しようとする課題】
【0002】
(1)従来、モータにより駆動される送風機、エア・コンディショナ、ポンプ、コンプレッサ等の回転機械は、直結型カップリングにより直結されており、一定速度で回転している。最近、省エネルギーの観点から、送風機、エア・コンディショナ、ポンプ、コンプレッサ等をはじめとして、流体機械及び輸送機械等の駆動機であるモータの回転制御を可変速カップリング、パワー・エレクトロニックス等によるモータの可変速型インバータにより実施されている。
【0003】
(2)しかし、これら回転機械は、場合によっては常時一定の高速回転させる必要なく、例えば、エア・コンディショナ等に於いては、夜間等には回転をおとして駆動してもよい場合がある。
【課題を解決するための手段】
【0004】
この発明の第1要旨は、モータと回転機械とを直結したカップリングを取外し、その部分に減速機を設けて成る簡易減速機である。
【0005】
この発明の第2要旨は、減速機構を柔軟素材で製作した内歯歯車を有するベルトと、該ベルト内に同心状に設けられた外歯歯車を有する内輪と、該ベルトの外側に押圧する様に設けられた押圧ローラと、該押圧ローラの押圧により該ベルトを該内輪に押圧して減速することを特徴とする簡易減速機である。
【発明の作用】
【0006】
従って、この発明に係る簡易減速機に於いて、モータと回転機械とのカップリングに設けられる減速機構は、内歯歯車を有するベルトを押圧ローラにより押圧し、回転数を20%〜30%に低下させて前述の目的を達成させるものである。
【実施例】
【0007】
この発明に係る簡易減速機をポンプ40に接続した実施例について説明する。図1〜5に於いて、請求項1記載の簡易減速機Aを、モータMの駆動軸mと該ポンプ40との間に設ける。
【0008】
図1、5に示す通り、該簡易減速機Aに於いて、中心に所要直径の円形開口部12aを有する駆動側固定フレーム12と、中心に所要直径の円形開口部14aを有する従動側固定フレーム14を該駆動側固定フレーム12から所要間隔で平行に設ける。
【0009】
該駆動側固定フレーム12と該従動側固定フレーム14との間で該駆動側固定フレーム12寄りに、大径円筒部周囲に歯車18aを有する駆動ホイール18を設け、その小径円筒部18aを該円形開口部12a内に貫通し、該小径円筒部18a内に駆動軸16を貫通する。
【0010】
該駆動側固定フレーム12と該従動側固定フレーム14との間で該駆動軸ホイール18に隣接して、該従動ホイール22の大径円筒部22aの周囲に一定間隔で該駆動軸18の中心に向かって放射状に穿設された貫通孔22b、22b・・を穿設した従動ホイール22駆動ホイール18を覆う様に設け、その小径円筒部22cを該従動側固定フレーム14の該円形開口部14a内に貫通し、該透孔22b、22b・・内に夫々ピン24、24・・を遊嵌し、該ピン24、24・・の内端に該歯車18bと噛合する歯車26を夫々設ける。
【0011】
該駆動軸16の内端に隣接する様に該小径円筒部22c内に従動軸16a を貫通し、該ピン24、24・・の外端に柔軟素材製ベルト28を設け、該空間20内で該従動側固定フレーム14(ポンプ側)寄りに位置させる。従って、これらピン24、24・・は、該駆動軸16の中心に向かって放射状に配置される。
【0012】
該駆動側固定フレーム12と該従動側固定フレーム14との上部溝(図示せず)に押圧ローラ30の軸30a、30aを嵌合し、それをストッパ・ピン32、32で固着し、該押圧ローラ30を該柔軟素材製ベルト28の外側に接触させ、該柔軟素材製ベルト28を常時押圧する構成とする。
【0013】
図5に於いて、該モータMと該ポンプ40が回転すると、該押圧ローラ30が該柔軟素材製ベルト28を押圧し、該柔軟素材製ベルト28が該ピン24、24・・を次々に押圧し、該歯車26が該駆動軸ホイール18の該歯車18bと噛合して該従動ホイール(ポンプ側ホイール)22を回転させる。
【0014】
20%減速回転の場合、該モータMの回転数50HZ(1.500rpm)、60HZ(1.800rpm)では、該ポンプ50の回転数1.200rpm、1.440rpmとするには、ギア比を該モータM側で40T、該ポンプ40で50T(即ち4:5)とする。
【0015】
この場合、該押圧ローラ30が該ストッパ・ピン32で固着されているので、該モータ10側の該駆動軸ホイール18が回転し、その歯車18aが該柔軟素材製ベルト28に該ピン24を介して設けられた該歯車26と順次噛合するので、該柔軟素材製ベルト28は減速されて回転する。前記の通り、回転数を20%低下させると、消費電力は52%となり、省エネルギーとなる。
【発明の効果】
【0016】
この発明によれば、モータMとポンプ40の間に減速機構としての簡易減速機Aを設けたものであるから、構成が簡単な装置により極めて容易に該モータMの回転数を低下できるので電力消費量が減り、格段に省力ネルギーとなる。
【図面の簡単な説明】
【0017】
【図1】この発明に係る請求項記載の簡易減速機の実施例の断面略図である。
【図2】図1の簡易減速機から内歯歯車を有するベルト、外歯歯車を有する内輪及び押圧ローラを取出した減速機構の実施例のII−II線一部透視拡大側面略図である。
【図3】図2の減速機構の実施例からピンと押圧ローラを取除いた一部透視模式的側面略図である。
【図4】図2図の減速機構の実施例で、押圧ローラによりベルトを押圧してベルトの内歯歯車を、内輪の外歯歯車に噛合させた状態を模式的に示す側面略図である。
【図5】この発明に係る請求項1記載の簡易減速機をポンプに接続した状態を示す正面略図である。
【符号の説明】
【0018】
M・・・モータ;
m・・・モータ駆動軸;
A・・・簡易減速機;
12・・・駆動側固定フレーム:
12a・・・円形開口部;
14・・・従動側固定フレーム;
14a・・・円形開口部;
16・・・駆動軸;
16a・・・従動軸;
18・・・駆動ホイール;
18a・・・小径円筒部;
18b・・・歯車;
20・・・空間;
22・・・従動ホイール;
22a・・・フランジ;
22b・・・透孔;
22c・・・小径円筒部;
24・・・ピン;
26・・・歯車;
28・・・柔軟素材製ベルト;
30・・・押圧ローラ;
30a・・・軸;
32・・・ストッパ・ピン;
40・・・ポンプ。
BACKGROUND OF THE INVENTION
[0001]
The present invention relates to a simple speed reducer, and more particularly to a simple speed reducer that reduces the number of rotations of a motor to save power consumption.
[Problems to be solved by the invention]
[0002]
(1) Conventionally, rotating machines such as a blower, an air conditioner, a pump, and a compressor driven by a motor are directly connected by a direct coupling coupling and rotate at a constant speed. Recently, from the viewpoint of energy saving, the rotation control of motors, which are driving machines for fluid machinery and transport machinery, including fans, air conditioners, pumps, compressors, etc., is controlled by variable speed couplings, motors by power electronics, etc. This is implemented by a variable speed inverter.
[0003]
(2) However, these rotary machines, it is not necessary to the constant speed rotation at all times as the case, for example, is at the air conditioner or the like, if at night or the like may be driven by dropped rotation There is.
[Means for Solving the Problems]
[0004]
The first gist of the present invention is a simple speed reducer in which a coupling directly connecting a motor and a rotary machine is removed and a speed reducer is provided in that portion.
[0005]
The second gist of the present invention comprises a belt having a internal gear produced a reduction mechanism with a soft soft material member, an inner ring having an external gear disposed concentrically within the belt pressing on the outer side of the belt A simple speed reducer characterized in that the belt is pressed against the inner ring by the pressure of the pressure roller and the inner ring is decelerated by the pressure roller.
[Effects of the Invention]
[0006]
Thus, in the simple speed reducer according to the present invention, the speed reduction mechanism provided in the coupling of the motor and the rotary machine, the belt having internal gear was pressed by the pressing roller, the rotational speed 20% to 30 % To achieve the above-mentioned purpose.
【Example】
[0007]
An embodiment in which a simple reduction gear according to the present invention is connected to a pump 40 will be described. In Figures 1-5, a simple speed reducer A according to claim 1, Ru provided between the drive shaft m and the pump 40 of the motor M.
[0008]
As shown in FIGS. 1 and 5, in the said simple reduction gear A, a driving dynamic side fixed frame 12 to have a circular opening 12a of the required diameter in the center, driven to have a circular opening 14a of the required diameter at the center Side fixing frames 14 are provided parallel to the driving side fixing frame 12 at a required interval.
[0009]
To the drive side stationary frame 12 closer to and from the drive side fixed frame 12 and the driven-side fixed frame 14, provided with a drive wheel 18 to have a gear 18a around the large diameter cylindrical portion, the the small-diameter cylindrical portion 18a It penetrates into the circular opening 12a and penetrates the drive shaft 16 into the small diameter cylindrical part 18a.
[0010]
Adjacent the drive shaft wheel 18 between the drive-side fixed frame 12 and the driven-side fixed frame 14, the center of the drive shaft 18 at regular intervals around the large-diameter cylindrical portion 22a of the driven wheel 22 A driven wheel 22 having through holes 22b, 22b,... Drilled radially is provided so as to cover the drive wheel 18, and the small-diameter cylindrical portion 22c is formed in the circular opening of the driven- side fixed frame 14. penetrate into 14a, the transparent hole 22b, loosely fitted respectively pins 24, 24 ... in the 22b ..., provided respectively with gears 26 to the gear 18b meshing with the inner end of the pin 24, 24 ... .
[0011]
The driven shaft 16a penetrating in the small-diameter cylindrical portion 22c so as to adjacent to the inner end of the drive shaft 16, a soft soft material member made belt 28 provided on the outer end of the pin 24, 24 ..., the space 20 It is located closer to the driven side fixed frame 14 (pump side). Therefore, these pins 24, 24... Are arranged radially toward the center of the drive shaft 16 .
[0012]
The shafts 30a and 30a of the pressing roller 30 are fitted into upper grooves (not shown) between the driving side fixing frame 12 and the driven side fixing frame 14, and are fixed by stopper pins 32 and 32. the roller 30 is contacted to the outside of該柔soft material member made belt 28, and always presses constituting the該柔soft material member made belt 28.
[0013]
In FIG. 5, when the motor M and the pump 40 are rotated, the pressing roller 30 presses the flexible material belt 28, and the flexible material belt 28 presses the pins 24, 24,. The gear 26 meshes with the gear 18 b of the drive shaft wheel 18 to rotate the driven wheel (pump side wheel) 22.
[0014]
In the case of 20% decelerated rotation, when the rotational speed of the motor M is 50 Hz ( 1.500 rpm) and 60 Hz ( 1.800 rpm), the rotational speed of the pump 50 is 1.200 rpm and 1.440 rpm. The gear ratio is 40T on the motor M side and 50T (ie, 4: 5) on the pump 40.
[0015]
In this case, since the presser roller 30 are fixed by the stopper pin 3 2, the drive shaft wheel 18 of the motor 10 side rotates, the pin that gear 18a is in該柔soft material member made belt 28 since sequentially meshed with the gear 26 provided via the 2 4,該柔soft material member made belt 28 is rotated at a reduced speed. As described above, when the rotational speed is reduced by 20%, the power consumption becomes 52 %, which saves energy.
【The invention's effect】
[0016]
According to the present invention, since the simple reduction gear A as a reduction mechanism is provided between the motor M and the pump 40, the rotational speed of the motor M can be reduced very easily by a device having a simple configuration. Consumption will be reduced, and energy will be saved.
[Brief description of the drawings]
[0017]
1 is a cross-sectional schematic of an embodiment of a simple speed reducer according to claim 1, wherein according to the present invention.
[Figure 2] belt having internal gear from the simple reduction gear of FIG. 1, in the embodiment of the II-II line portion enlarged perspective schematic side view of the speed reduction mechanism taken out inner Wa及 beauty pressing row La having external gear is there.
FIG. 3 is a partially transparent schematic side view in which a pin and a pressing roller are removed from the embodiment of the speed reduction mechanism of FIG. 2;
FIG. 4 is a schematic side view schematically showing a state in which the belt is pressed by a pressing roller and the internal gear of the belt is engaged with the external gear of the inner ring in the embodiment of the speed reduction mechanism of FIG. 2;
FIG. 5 is a schematic front view showing a state in which the simple speed reducer according to claim 1 of the present invention is connected to a pump.
[Explanation of symbols]
[0018]
M: Motor;
m ... motor drive shaft;
A ... Simple reducer;
12 ... Drive side fixed frame:
12a ... circular opening;
14 ... driven side fixed frame;
14a ... circular opening;
16 ... drive shaft;
16a ... driven shaft;
18 ... drive wheel;
18a ... small diameter cylindrical part;
18b ... gears;
20 ... space;
22 ... driven wheel;
22a ... flange;
22b ... through hole;
22c-small diameter cylindrical part;
24 ... pin;
26 ... gears;
28 ... soft soft material member made belt;
30 ... Pressing roller;
30a ... axis;
32 ... stopper pin;
40: Pump.

Claims (1)

中心に所要直径の円形開口部を有する駆動側固定フレームと、中心に所要直径の円形開口部を有し、該駆動側固定フレームから所要間隔で平行に設けられた従動側固定フレームと、小径円筒部が該駆動側固定フレームの該円形開口部内に貫通され、周囲に歯車を有し、該駆動側固定フレームと該従動側固定フレームとの間で該駆動側固定フレーム寄りに配置された駆動ホイールと、中心に所要直径の円形開口部を有し、大径円筒部周囲に一定間隔で中心に向かって放射状に穿設された貫通孔を形成し、該駆動ホイールを覆う様に設けられたリング状フランジを有する従動ホイールと、該駆動ホイールの貫通口内に貫通された駆動軸と、該駆動軸の内端に隣接する様に内端が該従動ホイールの貫通孔とその該小径円筒部の貫通孔内に貫通された従動軸とリング状フランジの周囲の該各ピン貫通孔に貫通され、該駆動軸の中心に向かって配置されピンと、該ピンの内端に設けられ、該駆動ホイールの該歯車と噛合する歯車と、該駆動側固定フレームと該従動側固定フレームとの間で該駆動側固定フレームよりに配置され、該各ピンの外端に接触自在に設けられた柔軟素材製ベルトと、該駆動側固定フレームと該従動側固定フレームとの上部に穿設された貫通口内に貫通され、両端にストッパ・ピンを有する軸と、該軸の中心に設けられた押圧ローラとから成り、該押圧ローラが該柔軟素材製ベルトの外側に接触して常時押圧し、従動ホイールを低速回転させる簡易減速機。A drive moving side fixed frame to have a circular opening of predetermined diameter centered, has a circular opening of predetermined diameter in the center, and the driven-side fixed frame provided in parallel at predetermined intervals from the drive-side fixed frame, small-diameter cylindrical portion is penetrating into the circular opening of the drive-side fixed frame, having a gear around, it is disposed on the drive side fixed frame close between the drive-side fixed frame and the driven-side fixed frame The drive wheel has a circular opening with the required diameter at the center, and a through-hole is formed around the large-diameter cylindrical portion that radiates toward the center at regular intervals, covering the drive wheel. a driven wheel having a et a ring-shaped flange, a drive shaft penetrating the through mouth of the drive wheel, the said inner end so as to adjacent to the inner end of the drive shaft and the through hole of the driven wheel It is penetrated in the through-hole of the small-diameter cylindrical portion And shaft, is through the respective pin holes of the periphery of the ring-shaped flange, and pin is disposed toward the center of the drive shaft, provided at the inner end of the pin, to the gear meshing of the drive wheel a gear, disposed from the drive-side fixed frame between the drive-side fixed frame and the driven side stationary frame, a flexible material made of belt mounted for contact with the outer end of the respective pin, the drive The pressure roller comprises: a shaft having a stopper pin at both ends, and a pressure roller provided at the center of the shaft, and penetrating into a through hole formed in an upper portion of the side fixed frame and the driven side fixed frame. There always pressed in contact with the outside of the flexible material made belt, simple speed reducer for a slow rotating the driven wheel.
JP05749399A 1999-01-29 1999-01-29 Simple reducer Expired - Lifetime JP4347448B2 (en)

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Application Number Priority Date Filing Date Title
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JP2000220722A JP2000220722A (en) 2000-08-08
JP4347448B2 true JP4347448B2 (en) 2009-10-21

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CN106246881A (en) * 2016-08-24 2016-12-21 常州澳德森江浪减速机有限公司 Stable type cycloidal planetary gear speed reducer frame
CN106224707A (en) * 2016-08-24 2016-12-14 常州澳德森江浪减速机有限公司 Shock type cycloidal planetary gear speed reducer frame
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CN106224504A (en) * 2016-08-24 2016-12-14 常州澳德森江浪减速机有限公司 Damping type cycloidal planetary gear speed reducer frame
CN106224513A (en) * 2016-08-24 2016-12-14 常州澳德森江浪减速机有限公司 Height-adjustment type cycloidal planetary gear speed reducer frame
CN106224514A (en) * 2016-08-24 2016-12-14 常州澳德森江浪减速机有限公司 Heat release type cycloidal planetary gear speed reducer frame
CN106224515A (en) * 2016-08-24 2016-12-14 常州澳德森江浪减速机有限公司 Heat absorbing type cycloidal planetary gear speed reducer frame
CN106224705A (en) * 2016-08-24 2016-12-14 常州澳德森江浪减速机有限公司 Rain-proof type cycloidal planetary gear speed reducer frame
CN106224505A (en) * 2016-08-24 2016-12-14 常州澳德森江浪减速机有限公司 Cooling type cycloidal planetary gear speed reducer frame
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