JP4339720B2 - Insulated roof - Google Patents

Insulated roof Download PDF

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JP4339720B2
JP4339720B2 JP2004047365A JP2004047365A JP4339720B2 JP 4339720 B2 JP4339720 B2 JP 4339720B2 JP 2004047365 A JP2004047365 A JP 2004047365A JP 2004047365 A JP2004047365 A JP 2004047365A JP 4339720 B2 JP4339720 B2 JP 4339720B2
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suspension
heat insulating
hook portion
insulating material
upright
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JP2005240283A (en
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秀雄 藤田
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秀雄 藤田
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Description

本発明は、コンクリート、木材、鉄骨等の下地材上に厚板状のウレタンフォームなどの断熱材を敷き、この断熱材の上を金属製の外囲板で覆った断熱屋根に関する。   The present invention relates to a heat insulating roof in which a heat insulating material such as thick urethane foam is laid on a base material such as concrete, wood, steel frame, etc., and the heat insulating material is covered with a metal envelope.

従来、コンクリートからなる下地材に金属製の吊子を複数配列し、これら吊子の各々の基部を下地材に固着し、下地材上に、互いに対向する吊子間に位置させて、所定の厚さを有する発泡ウレタンフォームなどの断熱材を密嵌配置し、これら断熱材の上に複数の長方形の金属外囲板を並列状に展張し、隣接する外囲板の側部を吊子の頂部にはぜ締めした断熱屋根が知られている(例えば特許文献1参照)。
特開平7−259274号公報(第1ページ、第1図)
Conventionally, a plurality of metal suspensions are arranged on a base material made of concrete, and each base part of these suspensions is fixed to the base material, and is positioned between the suspension members facing each other on the base material. A heat insulating material such as foamed urethane foam having a thickness is tightly fitted, and a plurality of rectangular metal outer plates are extended in parallel on these heat insulating materials. A heat-insulated roof that is fastened to the top is known (see, for example, Patent Document 1).
JP-A-7-259274 (first page, FIG. 1)

吊子が並列状に配置固定された下地材上に互いに対向する吊子間に位置させて厚板状のウレタンフォームなどからなる断熱材を充填配備すると、断熱平面から多数の吊子の上部が突出する。断熱平面に被せる外囲板のはぜ締め作業を容易にするためには、吊子に所要の高さが必要とされる。あるいは、外囲板の側部の立ち上がり部が高い形状の場合には、この立ち上がり部の高さに応じた高さの吊子が使用される。このように、一般的に吊子は、断熱材の厚さよりも所定量大きな寸法を有するものが使用されるが、この場合、吊子の頂部が断熱材の並列平面から大きく突出し、屋根工事施工中に作業者が断熱平面上を歩行し難く、吊子に足を引っかけ、転んだり、また吊子を変形させてしまうことがある。
本発明は上記問題点を解決することを目的とするものである。
また本発明の他の目的は、吊子にはぜ締めした外囲板が熱膨張によって、ひずみや音鳴りが生じるのを防止することである。
When the insulators are placed on the base material in which the suspensions are arranged and fixed in parallel and placed between the opposing suspension members and filled with a heat insulating material such as a thick plate-like urethane foam, the upper portions of the many suspension members are exposed from the heat insulation plane. Protruding. In order to facilitate the fastening operation of the outer cover plate that covers the heat insulating plane, a required height is required for the suspension. Or when the rising part of the side part of a surrounding board is a high shape, the hanging element of the height according to the height of this rising part is used. As described above, generally, a hanging piece having a predetermined size larger than the thickness of the heat insulating material is used. In this case, the top portion of the hanging piece greatly protrudes from the parallel plane of the heat insulating material, and roof construction work is performed. It is difficult for an operator to walk on the heat-insulating plane, and the operator may get caught in the hanger and fall or deform the hanger.
The present invention aims to solve the above problems.
Another object of the present invention is to prevent distortion and noise from being generated due to thermal expansion of the outer shell plate fastened to the suspension.

上記目的を達成するため本発明は、下地材(2)上に、基部(8a)とその上に延びる下位直立部(8b)と該下位直立部(8b)の上端に形成されたフック部(8c)とを有する金属製の吊子下部構成体(8)を複数配列し、これらの吊子下部構成体(8)の各々の基部(8a)を前記下地材(2)に固着し、前記下地材(2)上に前記複数の吊子下部構成体(8)の下位直立部(8b)間に位置させて、前記下位直立部(8b)の高さとほぼ同一の厚さを有する発泡ウレタンフォームなどの断熱材(12)を配置し、前記断熱材(12)上に複数の帯状の金属製外囲板を並列状に展張し、上位直立部(10b)と該上位直立部(10b)の下端に形成されたフック部(10a)と該上位直立部(10b)の上端に形成された吊片部(10c)とを有する吊子上部構成体(10)の前記フック部(10a)を、前記吊子下部構成体(8)のフック部(8c)に引っ掛けて前記吊子上部構成体(10)を前記吊子下部構成体(8)に脱着自在に結合し、前記断熱材(12)上の互いに隣接する外囲板(14)の側部を前記吊子上部構成体(10)の吊片部(10c)に結合し、前記吊子上位構成体(10)のフック部(10a)を前記吊子下部構成体(8)のフック部(8c)に対して前記外囲板(14)の側部に沿った方向にスライド自在としたものである。
また本発明は、前記吊子下部構成体(8)のフック部(8c)を、雨水の流れる方向に延びる筒状部(8c’)と、該筒状部(8c’)の下部に形成された差し込み用の開口部(8d)とで構成し、前記吊子上部構成体(10)のフック部(10a)を、U字状にわん曲した差し込み片(10a’)とし、該差し込み片(10a’)を前記開口部(8d)から前記筒状部(8c’)の内部に挿入可能としたものである。
In order to achieve the above object, the present invention provides a base portion (2a), a base portion (8a), a lower upright portion (8b) extending thereon, and a hook portion formed at the upper end of the lower upright portion (8b) ( A plurality of metal hanging lower structures (8) having 8c), and fixing each base (8a) of these hanging lower structures (8) to the base material (2), A foamed urethane having a thickness substantially the same as the height of the lower upright portion (8b), positioned between the lower upright portions (8b) of the plurality of lower suspension structures (8) on the base material (2) A heat insulating material (12) such as foam is disposed, and a plurality of strip-shaped metal envelopes are stretched in parallel on the heat insulating material (12), and the upper upright portion (10b) and the upper upright portion (10b) The hook part (10a) formed at the lower end of the upper part and the hanging piece part (10 formed at the upper end of the upper upright part (10b) The hook portion (10a) of the upper suspension structure (10) having the above structure is hooked on the hook portion (8c) of the lower suspension structure (8), and the upper suspension structure (10) is Removably coupled to the hanging lower structure (8), the side portions of the adjacent surrounding plates (14) on the heat insulating material (12) are connected to the hanging piece (10) of the hanging upper structure (10). 10c), the hook portion (10a) of the upper suspension body (10) is connected to the hook portion (8c) of the lower suspension body (8), and the side portion of the outer casing (14). It is slidable in the direction along the line.
In the present invention, the hook portion (8c) of the lower suspension structure (8) is formed at a cylindrical portion (8c ′) extending in the direction in which rainwater flows and at a lower portion of the cylindrical portion (8c ′). The hook portion (10a) of the above-described suspension upper structure (10) is a U-shaped bent piece (10a '), and the insertion piece (10a') 10a ′) can be inserted into the cylindrical portion (8c ′) from the opening (8d).

本発明は、吊子を上下2つに分割し、下部構成体の高さを断熱材の厚さと略同じとし、下部構成体のフック部が断熱材の配列平面から僅かに突出するようにしたので、下部構成体に上部構成体を結合する前の状態では、断熱材平面から吊子の頂部が大きく突出することがなく、該状態で行う断熱材平面上での屋根工事を安全且つ効率的に行うことができる。また、上下の部分を結合した吊子の上部に外囲板を固着しても、吊子の上部の下部に対するスライドにより、外囲板の熱膨張によるひずみを防止することができる。   In the present invention, the hanging element is divided into upper and lower parts, the height of the lower structure is substantially the same as the thickness of the heat insulating material, and the hook portion of the lower structure protrudes slightly from the arrangement plane of the heat insulating material. Therefore, in the state before the upper structure is joined to the lower structure, the top of the suspension does not protrude greatly from the heat insulating material plane, and the roof construction on the heat insulating material surface performed in this state is safe and efficient. Can be done. Further, even if the outer plate is fixed to the upper part of the hanging member combined with the upper and lower portions, distortion due to the thermal expansion of the outer covering plate can be prevented by sliding with respect to the lower portion of the upper part of the hanging member.

以下に本発明の実施の形態を添付した図面を参照して詳細に説明する。
符号2は屋根の下地材であり、、コンクリート、鉄骨、木材等から構成されている。下地材2の支持面には長尺状の金属板(例えばステンレス、アルミニウム、鉄)製の吊子4の基部8aがビス等の止着子6によって、その長手方向が屋根上の雨水の流れる方向即ち図1中、紙面垂直方向に対して平行となるように固着されている。
Embodiments of the present invention will be described below in detail with reference to the accompanying drawings.
Reference numeral 2 denotes a roof base material, which is made of concrete, steel frame, wood or the like. A base 8a of an elongated metal plate (for example, stainless steel, aluminum, iron) is attached to a support surface of the base material 2 by a fastening member 6 such as a screw, and the longitudinal direction of the rainwater flows on the roof. The direction is fixed so as to be parallel to the direction perpendicular to the paper surface in FIG.

前記吊子4は、中間を境として、上部と下部に分割して構成され、吊子下部構成体8は、図1中、紙面垂直方向に延びる帯状の基部8aと、下位垂直部8bと、まるく屈曲された固定側フック部8cとから構成されている。また、吊子上部構成体10は、U字状に屈曲されたスライド側フック部10aと、上位直立部10bと、上位直立部10bに対して直角方向に屈折された吊片部10cとから構成されている。 The hanging element 4 is divided into an upper part and a lower part with a middle as a boundary, and the hanging element lower structure 8 includes a band-shaped base 8a extending in a direction perpendicular to the paper surface in FIG. 1, a lower vertical part 8b, The fixed-side hook portion 8c is bent completely. The suspension upper structure 10 includes a slide-side hook portion 10a bent in a U shape, an upper upright portion 10b, and a hanging piece portion 10c refracted in a direction perpendicular to the upper upright portion 10b. Has been.

前記固定側フック部8cは、雨水の流れる方向に延びる筒状部8c’と、該筒状部8c’の下部に形成された差し込み用の開口部8dとから構成されている。また、前記スライド側フック部10aは、差し込み片10a’を有し、該差し込み片10a’が前記開口部8dから前記筒状部8c’の内部に挿入可能となっている。前記吊子下部構成体8は、その下位直立部8bの側面が、屋根面上の雨水の落下方向と平行となるように、複数、所定間隔を存して、配置されている。 The fixed hook portion 8c is composed of a cylindrical portion 8c 'that extends in the direction in which rainwater flows, and an insertion opening 8d that is formed in the lower portion of the cylindrical portion 8c'. The slide-side hook portion 10a has an insertion piece 10a ', and the insertion piece 10a' can be inserted into the cylindrical portion 8c 'from the opening 8d. The suspension lower structure 8 is arranged at a plurality of predetermined intervals such that the side surface of the lower upright portion 8b is parallel to the rainwater falling direction on the roof surface.

前記互いに向き合った吊子下部構成体8の下位直立部8b間に、安価な発泡ウレタンフォームなどからなる厚板状の断熱材12が密嵌配置されている。前記下位直立部8bの高さと、前記断熱材12の厚さは、略同一に設定され、互いに対向する吊子下部構成体8間に、前記断熱材12を充填配置した状態において、吊子下部構成体8の結合部即ち固定側フック部8cが、断熱材12の表面に突出する。この突出量は、本実施形態では、約10ミリメートルという短い値に設定されている。 Between the lower upright portions 8b of the suspension lower structure 8 facing each other, a thick plate-like heat insulating material 12 made of inexpensive foamed urethane foam is closely fitted. The height of the lower upright portion 8b and the thickness of the heat insulating material 12 are set to be substantially the same, and in the state where the heat insulating material 12 is filled and arranged between the hanging member lower constituting bodies 8 facing each other, A connecting portion of the structural body 8, that is, a fixed-side hook portion 8 c protrudes from the surface of the heat insulating material 12. In this embodiment, this protrusion amount is set to a short value of about 10 millimeters.

14は、前記断熱材12の表面に配置され屋根面を形成するためのステンレス製の長尺金属板からなる帯状に延びる外囲板であり、一側部には傾斜部14aと、直立部14bと、該直立部14bに対して内側直角方向に屈折された上位水平部14cとが形成され、他側部には傾斜部14dと、直立部14eと、該直立部14eに対して外側直角方向に屈折された上位水平部14fと、該上位水平部14fに直角な垂直部14gとが形成されている。前記外囲板14は複数枚用意されている。 Reference numeral 14 denotes an envelope plate that is arranged on the surface of the heat insulating material 12 and is formed of a stainless steel long metal plate for forming a roof surface, and has an inclined portion 14a and an upright portion 14b on one side. And an upper horizontal portion 14c refracted in a direction perpendicular to the inner side with respect to the upright portion 14b, and an inclined portion 14d, an upright portion 14e, and an outer side perpendicular direction with respect to the upright portion 14e on the other side portion. An upper horizontal portion 14f refracted by the upper horizontal portion 14g and a vertical portion 14g perpendicular to the upper horizontal portion 14f are formed. A plurality of the surrounding plates 14 are prepared.

前記外囲板14を断熱材12上に固定する場合には、下地材2に固着された吊子下部構成体8の固定側フック部8cに、吊子上部構成体10のスライド側フック部10aを係合する。この場合は、図2に示すように、フック部10aの差し込み片10a’を、フック部8cの開口部8dに引っ掛けるだけで良く簡単に行うことができる。次に、外囲板14を、吊子4間に位置させて、断熱材12の平面上に配置し、その一側部の直立部14bと上位水平部14cを、対応する吊子4の直立部10bと吊片部10cに合わせる。 When fixing the envelope plate 14 on the heat insulating material 12, the sliding side hook portion 10 a of the hanging upper structure 10 is connected to the fixed side hook portion 8 c of the hanging lower structure 8 fixed to the base material 2. Engage. In this case, as shown in FIG. 2, the insertion piece 10a 'of the hook portion 10a can be easily and simply performed by being hooked on the opening portion 8d of the hook portion 8c. Next, the surrounding plate 14 is positioned between the hanging elements 4 and arranged on the plane of the heat insulating material 12, and the upright part 14 b and the upper horizontal part 14 c on one side thereof are arranged upright on the corresponding hanging elements 4. Align with the part 10b and the hanging piece part 10c.

また、外囲板14の他側部の直立部14bと上位水平部14fを、対応する吊子4の直立部10bと吊片部10cに合わせ、垂直部14gを内側に屈曲させて、図1に示すように、互いに隣接する外囲板14,14の側部を吊子4の吊片部10cにはぜ締めし、互いに隣接する外囲板14を、吊子4を介して下地材2に固定する。 Further, the upright portion 14b and the upper horizontal portion 14f on the other side portion of the envelope plate 14 are aligned with the upright portion 10b and the hanging piece portion 10c of the corresponding hanging element 4, and the vertical portion 14g is bent inward, as shown in FIG. As shown in FIG. 5, the side portions of the outer surrounding plates 14 and 14 adjacent to each other are fastened to the hanging piece portion 10c of the hanging member 4, and the adjacent outer surrounding plates 14 are connected to the base material 2 via the hanging member 4. Secure to.

上記した構成において、吊子4の、前記外囲板14が固着された上部は、吊子4の下部構成体8の長手方向に沿ってスライド自在なため、外囲板14が熱により伸縮しても、この伸縮は、吊子上部構成体10の吊子下部構成体8に対するスライドにより吸収され、外囲板14の、その長手方向の熱膨張による外囲板14のひずみや音鳴りがなくなる。   In the configuration described above, the upper part of the suspension 4 to which the outer enclosure plate 14 is fixed is slidable along the longitudinal direction of the lower structure 8 of the suspension 4, so that the outer enclosure plate 14 expands and contracts due to heat. However, this expansion and contraction is absorbed by the sliding of the upper suspension structure 10 with respect to the lower suspension structure 8, and there is no distortion or noise of the outer enclosure plate 14 due to thermal expansion in the longitudinal direction of the outer enclosure plate 14. .

また、断熱材12を吊子4の間に落とし込んで、断熱材12を下地材2上に配置する作業をするとき、吊子下部構成体8の頂部は、断熱材12の表面からわずかに突出するだけなので、この施工中及び外囲板取り付け施工中の歩行も容易となり、作業効率が向上する。 In addition, when the heat insulating material 12 is dropped between the hanger 4 and the heat insulating material 12 is disposed on the base material 2, the top of the hanger lower structure 8 slightly protrudes from the surface of the heat insulating material 12. Therefore, walking during this construction and during the installation of the outer casing becomes easy, and the work efficiency is improved.

本発明の一実施形態である断熱屋根の断面説明図である。It is sectional explanatory drawing of the heat insulation roof which is one Embodiment of this invention. 吊子の外観説明図である。It is external appearance explanatory drawing of a hanging element. 本発明の断面説明図である。It is a section explanatory view of the present invention.

符号の説明Explanation of symbols

2 下地材
4 吊子
6 止着子
8 吊子下部構成体
8a 基部
8b 下位直立部
8c 固定側フック部
8c’ 筒状部
8d 開口部
10 吊子上部構成体
10a スライド側フック部
10b 上位垂直部
10c 吊片部
12 断熱材
14 外囲板
14a 傾斜部
14b 垂直部
14c 上位水平部
14d 傾斜部
14e 直立部
14f 上位水平部
14g 垂直部
2 Base material 4 Hanging element 6 Fastening element 8 Hanging lower part structure 8a Base part 8b Lower upright part 8c Fixed side hook part 8c 'Cylindrical part 8d Opening part 10 Upper part structure 10a Slide side hook part 10b Upper vertical part 10c Suspension piece 12 Heat insulating material 14 Outer plate 14a Inclined portion 14b Vertical portion 14c Upper horizontal portion 14d Inclined portion 14e Upright portion 14f Upper horizontal portion 14g Vertical portion

Claims (1)

下地材(2)上に、基部(8a)とその上に延びる下位直立部(8b)と該下位直立部(8b)の上端に形成されたフック部(8c)とを有する金属製の吊子下部構成体(8)を複数配列し、これらの吊子下部構成体(8)の各々の基部(8a)を前記下地材(2)に固着し、前記下地材(2)上に前記複数の吊子下部構成体(8)の下位直立部(8b)間に位置させて、前記下位直立部(8b)の高さとほぼ同一の厚さを有する発泡ウレタンフォームなどの断熱材(12)を配置し、前記断熱材(12)上に複数の帯状の金属製外囲板を並列状に展張し、上位直立部(10b)と該上位直立部(10b)の下端に形成されたフック部(10a)と該上位直立部(10b)の上端に形成された吊片部(10c)とを有する吊子上部構成体(10)の前記フック部(10a)を、前記吊子下部構成体(8)のフック部(8c)に引っ掛けて前記吊子上部構成体(10)を前記吊子下部構成体(8)に脱着自在に結合し、前記断熱材(12)上の互いに隣接する外囲板(14)の側部を前記吊子上部構成体(10)の吊片部(10c)に結合し、前記吊子上位構成体(10)のフック部(10a)を前記吊子下部構成体(8)のフック部(8c)に対して前記外囲板(14)の側部に沿った方向にスライド自在とし、前記吊子下部構成体(8)のフック部(8c)を、雨水の流れる方向に延びる筒状部(8c’)と、該筒状部(8c’)の下部に形成された差し込み用の開口部(8d)とで構成し、前記吊子上部構成体(10)のフック部(10a)を、U字状にわん曲した差し込み片(10a’)とし、該差し込み片(10a’)を前記開口部(8d)から前記筒状部(8c’)の内部に挿入可能とし、前記吊子下部構成体8のフック部(8c)が、前記断熱材(12)の表面に突出するようにしたことを特徴とする断熱屋根。
A metal suspension having a base (8a), a lower upright portion (8b) extending thereon and a hook portion (8c) formed at the upper end of the lower upright portion (8b) on the base material (2). A plurality of lower structural bodies (8) are arranged, bases (8a) of these suspension lower structural bodies (8) are fixed to the base material (2), and the plurality of lower structural bodies (8) are placed on the base material (2). A heat insulating material (12) such as a urethane foam having a thickness substantially the same as the height of the lower upright portion (8b) is disposed between the lower upright portions (8b) of the lower suspension structure (8). Then, a plurality of strip-shaped metal envelopes are extended in parallel on the heat insulating material (12), and the upper upright portion (10b) and the hook portion (10a) formed at the lower end of the upper upright portion (10b) ) And a suspension upper structure (1) having a suspension piece (10c) formed at the upper end of the upper upright portion (10b). ) Is hooked on the hook portion (8c) of the lower suspension structure (8) so that the upper suspension structure (10) can be attached to and detached from the lower suspension structure (8). The side portions of the surrounding plates (14) adjacent to each other on the heat insulating material (12) are coupled to the suspension piece portion (10c) of the suspension upper structure (10), and the suspension upper structure The hook portion (10a) of the body (10) is slidable in the direction along the side of the outer casing (14) with respect to the hook portion (8c) of the lower suspension structure (8), The hook portion (8c) of the child lower structure (8) includes a cylindrical portion (8c ′) extending in the direction in which rainwater flows, and an insertion opening (formed in the lower portion of the cylindrical portion (8c ′)). 8d), and an insertion piece (1) in which the hook portion (10a) of the suspension upper structure (10) is bent in a U shape. 0a ′), the insertion piece (10a ′) can be inserted into the cylindrical portion (8c ′) from the opening (8d), and the hook portion (8c) of the lower suspension structure 8 is A heat insulating roof characterized by projecting on the surface of the heat insulating material (12) .
JP2004047365A 2004-02-24 2004-02-24 Insulated roof Expired - Fee Related JP4339720B2 (en)

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JP2004047365A JP4339720B2 (en) 2004-02-24 2004-02-24 Insulated roof

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JP2004047365A JP4339720B2 (en) 2004-02-24 2004-02-24 Insulated roof

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JP4339720B2 true JP4339720B2 (en) 2009-10-07

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