JP4328133B2 - Tube chamfer - Google Patents

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Publication number
JP4328133B2
JP4328133B2 JP2003164146A JP2003164146A JP4328133B2 JP 4328133 B2 JP4328133 B2 JP 4328133B2 JP 2003164146 A JP2003164146 A JP 2003164146A JP 2003164146 A JP2003164146 A JP 2003164146A JP 4328133 B2 JP4328133 B2 JP 4328133B2
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Prior art keywords
chamfering
tube
shaft member
opening
handle member
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JP2003164146A
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Japanese (ja)
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JP2005001014A (en
Inventor
賢司 水川
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Sekisui Chemical Co Ltd
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Sekisui Chemical Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、管体の開口端部の面取り作業中に発生した切削屑を円滑に管体外に排出することができる管体面取り器に関する。
【0002】
【従来の技術】
従来から管体と管継ぎ手とを接続する前に、管体の開口内周端部を管体面取り器で面取りして、管体の開口端部の管継ぎ手への被嵌を円滑にすることが行われている。
【0003】
このような管体面取り器としては、特許文献1に示したように、回転駆動機構に装着される支持部を一端側に備えた軸と、その軸に固着された第一、二切削刃と、各切削刃を挟んで上記軸の他端側に回動自在に支承され且つ外周に少なくとも二つのOリングが一体的に設けられたガイドローラとを有する管体面取り器が提案されている。
【0004】
しかしながら、管体面取り器の第一、二切削刃で管体の開口内周端部を切削した際に生じる切削屑が管体内部に進入し管体内部に残ってしまうことがあり、この管体内部に残った切削屑が原因となって、管体と管継ぎ手との接合部分における密着性が低下してしまい、管体と管継ぎ手との接合部分に漏水が発生するといった問題点があった。
【0005】
又、管体は、使用用途に応じて汎用のカッターによって所望長さに切断された上で用いられるが、このカッターによる管体の切断によって管体の開口端部が楕円形状の変形したり或いは管体の開口端部が縮径したりする。
【0006】
更に、管体は、通常、その使用までに多数本の管体を左右方向に密着させた状態で並列させつつ上下方向に積み上げて保管されるために、管体がその上方に積み重ねられた管体の重みによって横長楕円形状に変形している。
【0007】
このように、管体の開口端部が楕円形状に変形或いは縮径していると、管継ぎ手を管体の開口端部に円滑に装着させることができないといった問題点を生じていた。
【0008】
【特許文献1】
特開平7−96403号公報(請求項1)
【0009】
【発明が解決しようとする課題】
本発明は、管体の開口端部の面取りによって生じた切削屑を管体外に円滑に排出することができる管体面取り器を提供する。
【0010】
【課題を解決するための手段】
請求項1に記載の管体面取り器は、管体の開口内周端部を面取りするための管体面取り器であって、管体の開口端部内に周方向に回動自在に挿嵌する軸部材と、この軸部材の一端面に着脱自在に装着されて、側面縦長長方形状の板状体の先端前部が側面略L字状に切り欠かれた面取り用刃部を軸部材の外周縁部から外方に突出させている面取りバイトと、
この面取りバイトを介して上記軸部材の一端面に装着された回動操作用ハンドル部材とからなり、この回動操作用ハンドル部材に両端面間に亘って貫通した切削屑排出用孔を設けて該切削屑排出用孔における面取りバイト側開口端に上記面取り用刃部を臨ませていると共にこの面取り用刃部のすくい面を切削屑が上記切削屑排出用孔側に排出される方向に他端から一端に向かって斜め後方に傾斜した傾斜面に形成し、回動操作ハンドル部材を軸部材を中心にして回動させて、面取りバイトの面取り用刃部が管体の開口内周端部を切除することによって発生する切削屑を回動操作ハンドル部材の切削屑排出用孔から管体外部へ排出するようにしたことを特徴とする。
【0011】
又、請求項2に記載の管体面取り器は、請求項1に記載の管体面取り器において、軸部材によって管体の開口内周端部を真円形状に矯正可能に構成していることを特徴とする。
【0012】
【作用】
本発明の管体面取り器は、側面縦長長方形状の板状体の先端前部が側面略L字状に切り欠かれた面取り用刃部を軸部材の外周縁部から外方に突出させている面取りバイトの面取り用刃部を回動操作用ハンドル部材に設けた切削屑排出用孔に臨ませていると共に、面取り用刃部のすくい面を切削屑が切削屑排出用孔側に排出される方向に他端から一端に向かって斜め後方に傾斜した傾斜面に形成していることから、面取りバイトの面取り用刃部によって管体の開口内周端部を面取りすることによって発生した切削屑を面取り用刃部のすくい面によって回動操作用ハンドル部材の切削屑排出用孔方向に円滑に誘導し該切削屑排出用孔を通じて円滑に管体外部に排出することができ、管体内に切削屑を殆ど残存させることなく管体の開口端部の面取り作業を行って、その後に行われる管体と管継ぎ手との接続作業を円滑に行うことができる。
【0013】
そして、本発明の管体面取り器の軸部材によって管体の開口内周端部を真円形状に矯正
可能に構成している場合には、管体の開口端部の面取り作業と同時に管体の開口端部を真
円形状に矯正することができるので、管体と管継ぎ手との接続作業をより円滑に行うこと
ができる。
【0014】
【発明の実施の形態】
本発明の管体面取り器Aの一例を図面を参照しつつ説明する。管体面取り器Aは、図1乃至図3に示したように、軸部材1と、この軸部材1の一端面に着脱自在に装着される面取りバイト2と、この面取りバイト2を介して上記軸部材1の一端面に固着された回動操作用ハンドル部材3とからなる。
【0015】
上記管体面取り器Aの軸部材1は、その一端外径が、開口端部を真円形状に矯正した管体Pの内径に略等しく形成されていると共に、一端から他端に向かって縮径された円柱状に形成されている。
【0016】
詳細には、上記軸部材1は、その他端部11を除いた部分12において、一端側から他端側に向かって僅かに徐々に縮径されている一方、他端部11は、残余の部分12の縮径度よりも大きな縮径度で縮径されており、軸部材1を管体P内に円滑に挿嵌するためのガイド部に形成されている。
【0017】
更に、上記軸部材1の一端面には、面取りバイト2及び回動操作用ハンドル部材3を着脱自在に取り付けるための二つの取付用螺子孔13、14が凹設されている。
【0018】
又、上記軸部材1の一端面には面取りバイト2が着脱自在に装着されており、この面取りバイト2は、図4に示したように、一定厚みを有する側面縦長長方形状の板状体の先端前部を側面略L字状に切り欠くことによって、先端部に面取り用刃部2Aが形成されている。なお、面取りバイト2の面取り用刃部2Aの進行方向を前方とする一方、面取り用刃部2Aの進行方向とは反対方向を後方とする。
【0019】
そして、上記面取りバイト2の面取り用刃部2Aのすくい面21は、回動操作用ハンドル部材3の切削屑排出用孔31側に切削屑が排出される方向に傾斜、即ち、他端から一端に向かって斜め後方に傾斜しており、面取りバイト2の面取り用刃部2Aが管体Pの開口内周縁部を切除することによって発生する切削屑を回動操作用ハンドル部材3の切削屑排出用孔31内に連続的に導出して管体P外部に円滑に排出されるように構成されている。なお、上記面取りバイト2の面取り用刃部2Aのすくい面21の傾斜角度α、即ち、面取りバイト2の面取り用刃部2Aの先端20の回転中心を通り且つ面取り用刃部2Aの先端20の進行方向に直交する面と、面取り用刃部2Aの先端20とのなす角αは、5〜20°が好ましい。
【0020】
又、上記面取りバイト2の面取り用刃部2Aの外周逃げ面22は、一端から他端に向かって内方に傾斜した平坦な傾斜面に形成されていると共に前端から後端に向かって後方における斜め内方に向かって傾斜した傾斜面に形成されている。
【0021】
更に、上記面取りバイト2の面取り用刃部2Aの外周逃げ面22における後端角部は、その両面間に亘って切除されて面取り部23が施されている。このように、面取りバイト2の面取り用刃部2Aに面取り部23を形成することによって、小径の管体Pに面取りを施す場合にあっても、面取りバイト2の面取り用刃部2Aの外周逃げ面22が管体Pの内周面に衝突するのを防止することができる。なお、面取りバイト2の面取り用刃部2Aの面取り部23は必要に応じて形成されればよい。
【0022】
又、上記面取りバイト2には、その両面間に亘って貫通する取付用孔24、25が貫設されており、面取りバイト2を軸部材1の一端面に面取り用刃部2Aが軸部材1の一端外周縁部から外方に突出させた状態に配設すると、面取りバイト2の取付用孔24、25が軸部材1の取付用螺子孔13、14に合致するように構成されている。
【0023】
そして、上記軸部材1の一端面には、図2及び図3に示したように、面取りバイト2を介して回動操作用ハンドル部材3が着脱自在に装着されている。この回動操作用ハンドル部材3は、軸部材1よりも大径な側面略円形状に形成されていると共に外周縁部には周方向に凹凸部が交互に形成されており、外周縁部を手で把持して回動操作用ハンドル部材3を円滑に且つ確実に回動させることができるように構成されている。
【0024】
更に、上記回動操作用ハンドル部材3には、その両面間に亘って取付用貫通孔32、33が貫設され、回動操作用ハンドル部材3をその中心が軸部材1の軸芯に合致した状態に軸部材1の一端面に配設すると、回動操作用ハンドル部材3の取付用貫通孔32、33が面取りバイト2の取付用孔24、25を通じて軸部材1の取付用螺子孔13、14に連通した状態となるように構成されている。
【0025】
そして、軸部材1の一端面に面取りバイト2を介して回動操作用ハンドル部材3を配設し、ボルト体41、42を回動操作用ハンドル部材3の取付用貫通孔32、33及び面取りバイト2の取付用孔24、25を通じて軸部材1の取付用螺子孔13、14に着脱自在に螺合一体化させることによって、回動操作用ハンドル部材3を軸部材1側に向かって引き寄せ、軸部材1と回動操作用ハンドル部材3との対向面間で面取りバイト2を挟持している。
【0026】
このように、軸部材1の一端面に面取りバイト2及び回動操作用ハンドル部材3を着脱自在に装着した状態では、図3及び図5に示したように、面取りバイト2の面取り用刃部2Aが、軸部材1の一端外周縁部から外方に突出した状態となっている。なお、面取りバイト2の面取り用刃部2Aにおける外周逃げ面22の他端縁は、全面的に軸部材1の一端外周縁よりも内方に没入した状態となっている。
【0027】
更に、上記回動操作用ハンドル部材3における面取りバイト2の面取り用刃部2Aに対応した部分には、その両面間に亘って切削屑排出用孔31が貫設されており、この切削屑排出用孔33の面取りバイト2側開口端に、面取りバイト2の面取り用刃部2Aの先端20及びこの先端20に連なるすくい面21が臨んだ状態となっている(図5参照)。
【0028】
次に、上記管体面取り器Aの使用要領について説明する。先ず、管体面取り器Aの軸部材1の他端部11を管体Pの開口端部に挿入する。次に、管体面取り器Aの回動操作用ハンドル部材3を必要に応じてハンマーなどを用いて管体P側に向かって殴打することによって、管体面取り器Aの軸部材1をその一端まで完全に挿嵌した状態として、管体Pの開口端部を軸部材1によって真円形状に円滑に且つ確実に矯正する。なお、この状態では、管体Pの開口内周端が管体面取り器Aの面取りバイト2の面取り用刃部2A先端20に当接した状態となっている。
【0029】
しかる後、管体面取り器Aの回動操作用ハンドル部材3を手で把持して回動操作用ハンドル部材3を軸部材1を中心にして回動させて、面取り用バイト2の面取り用刃部2Aを管体Pの開口内周端部に沿って移動させ、面取り用刃部2Aによって管体Pの開口内周端部を連続的に面取りする(図6及び図7参照)。
【0030】
この面取り用バイト2の面取り用刃部2Aによる管体Pの開口内周端部の面取りによって発生した糸状の切削屑Bは、面取り用バイト2の面取り用刃部2Aに対して相対的に内側後方に移動する。
【0031】
この内側後方に移動した切削屑Bは、回動操作用ハンドル部材3の切削屑排出用孔31側に向かって面取り用刃部2Aの進行方向とは反対方向に傾斜した面取り用刃部2Aのすくい面21によって、回動操作用ハンドル部材3の切削屑排出用孔31側に順次、連続的に導出されて切削屑排出用孔31を通じて管体P外部に円滑に排出される。
【0032】
従って、管体面取り器Aを用いて管体Pの開口端部を面取りした際に生じる切削屑は、管体P内に殆ど残存することなく管体P外に排出され、その後に、管体Pと管継ぎ手とを接続するにあたっても、管体P内に残存した切削屑が原因となって接続不良が発生することはなく、管体Pと管継ぎ手とを精度良く接続することができる。
【0033】
しかも、管体面取り器Aの軸部材1によって管体Pの開口端部を真円形状に矯正し、軸部材1の一端外周縁を全周に亘って管体Pの内周面に密接させた状態で、管体面取り器Aをその軸部材1を中心にして回動させて面取りバイト2の面取り用刃部2Aによって管体Pの開口内周端部の面取りを行っていることから、面取りバイト2の面取り用刃部2Aが管体Pの開口内周端部に深く入ったり浅く入ったりすることはなく、面取りバイト2の面取り用刃部2Aによって管体Pの開口内周端部の切削を全周に亘って略均一な度合いで行うことができる。
【0034】
そして、管体面取り器Aによる管体Pの開口端部の面取り作業が完了した後、回動操作用ハンドル部材3を管体Pの開口端部から離間する方向に引っ張って軸部材1を管体Pの開口端部から引き抜くことにより、開口端部が面取り加工され且つ真円形状に矯正された管体Pを得ることができる。
【0035】
なお、面取りバイト2の面取り用刃部2Aを交換する時は、ボルト体41、42を軸部材1の取付用螺子孔13、14から螺退させて、面取りバイト2を軸部材1から分離して別の面取りバイト2を軸部材1の一端面に着脱自在に装着すればよい。
【0036】
上記では、軸部材1を略円柱状に形成した場合を説明したが、図8に示したような形状としてもよい。具体的には、軸部材1'として、一定長さを有する略三角柱状の一端部11' の他端に、この一端部11' の他端面を底面とする截頭三角錐形状の他端部12' を一体的に形成してなるものであってもよい。なお、図1に示した軸部材1と同一構造部分については同一符号を付してその説明を省略する。
【0037】
そして、上記軸部材1'の一端部の各角部外周面11a'は、面取り加工を施す管体Pの内面の曲率に略合致した曲率を有する凸円弧状面に形成されており、各角部外周面11a'は、軸部材1'の軸芯を中心とする仮想真円(真円形状に矯正後の管体Pの内面)に同時に内接するように構成されている。
【0038】
このような軸部材1'を用いた場合には、管体Pの開口端部内に管体面取り器Aの軸部材1'を挿嵌した後、この軸部材1'をその軸芯を中心にして回動させることによって管体Pの開口端部を真円形状に矯正することができる。
【0039】
【発明の効果】
請求項1に記載の管体面取り器は、管体の開口内周端部を面取りするための管体面取り器であって、管体の開口端部内に周方向に回動自在に挿嵌する軸部材と、この軸部材の一端面に着脱自在に装着されて、側面縦長長方形状の板状体の先端前部が側面略L字状に切り欠かれた面取り用刃部を軸部材の外周縁部から外方に突出させている面取りバイトと、
この面取りバイトを介して上記軸部材の一端面に装着された回動操作用ハンドル部材とからなり、この回動操作用ハンドル部材に両端面間に亘って貫通した切削屑排出用孔を設けて該切削屑排出用孔における面取りバイト側開口端に上記面取り用刃部を臨ませていると共にこの面取り用刃部のすくい面を切削屑が上記切削屑排出用孔側に排出される方向に他端から一端に向かって斜め後方に傾斜した傾斜面に形成しことを特徴とするので、面取りバイトの面取り用刃部によって管体の開口端部を面取りすることにより発生した切削屑を、面取り用刃部のすくい面により、回動操作用ハンドル部材の切削屑排出用孔側に導出して管体外部に円滑に排出し、管体内部に殆ど切削屑を残存させることなく面取り作業を行うことができる。
【0040】
又、請求項2に記載の管体面取り器は、請求項1に記載の管体面取り器において、軸部材によって管体の開口内周端部を真円形状に矯正可能に構成していることを特徴とするので、管体の切断や保管時に発生した管体の開口端部の変形を面取り作業と同時に真円形状に矯正することができ、面取り加工を施された管体を管継ぎ手に精度良く接続してその後の作業を円滑に行うことができる。
【図面の簡単な説明】
【図1】本発明の管体面取り器を示した分解斜視図である。
【図2】図1の管体面取り器を示した縦断面図である。
【図3】図1の管体面取り器を示した斜視図である。
【図4】面取りバイトを示した斜視図である。
【図5】図1の管体面取り器を示した側面図である。
【図6】図1の管体面取り器の使用状態を示した図である。
【図7】図1の管体面取り器の使用状態を示した斜視図である。
【図8】軸部材の他の一例を示した斜視図である。
【符号の説明】
1 軸部材
2 面取りバイト
21 すくい面
22 逃げ面
23 面取り部
2A 面取り用刃部
3 回動操作用ハンドル部材
31 切削屑排出用孔
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a tubular chamfering device capable of smoothly discharging cutting waste generated during chamfering work at an open end of a tubular body to the outside of the tubular body.
[0002]
[Prior art]
Conventionally, before connecting the pipe body and the pipe joint, chamfering the inner peripheral edge of the opening of the pipe body with a pipe chamfering device, so that the fitting of the opening end of the pipe body to the pipe joint is smooth. Has been done.
[0003]
As such a tubular body chamfering device, as shown in Patent Document 1, a shaft provided with a support portion attached to a rotational drive mechanism on one end side, and first and second cutting blades fixed to the shaft, There has been proposed a tubular chamfering device having a guide roller rotatably supported on the other end side of the shaft with each cutting blade interposed therebetween and at least two O-rings integrally provided on the outer periphery.
[0004]
However, cutting waste generated when the inner peripheral edge of the opening of the tube is cut with the first and second cutting blades of the tube chamfer may enter the tube and remain inside the tube. Due to the cutting waste remaining inside the body, there is a problem in that the adhesion at the joint between the pipe body and the pipe joint decreases, and water leakage occurs at the joint between the pipe body and the pipe joint. It was.
[0005]
In addition, the tubular body is used after being cut to a desired length by a general-purpose cutter according to the intended use, or the opening end of the tubular body is deformed into an elliptical shape by cutting the tubular body with this cutter, or The opening end of the tube is reduced in diameter.
[0006]
Furthermore, since the tubes are usually stacked and stored in the vertical direction while being juxtaposed in a state in which a large number of tubes are in close contact in the left-right direction before use, the tubes are stacked above the tube. It is deformed into an oblong shape by the weight of the body.
[0007]
As described above, when the opening end portion of the tube body is deformed or contracted into an elliptical shape, there has been a problem that the pipe joint cannot be smoothly mounted on the opening end portion of the tube body.
[0008]
[Patent Document 1]
JP-A-7-96403 (Claim 1)
[0009]
[Problems to be solved by the invention]
The present invention provides a tubular chamfering device capable of smoothly discharging cutting waste generated by chamfering the open end of the tubular body to the outside of the tubular body.
[0010]
[Means for Solving the Problems]
The tubular chamfering device according to claim 1 is a tubular chamfering device for chamfering the inner peripheral end portion of the opening of the tubular body, and is inserted into the opening end portion of the tubular body so as to be rotatable in the circumferential direction. A shaft member and a chamfering blade portion, which is detachably attached to one end surface of the shaft member and has a front end portion of a side plate having a vertically long rectangular shape cut out in a substantially L-shaped side surface, is attached to the outside of the shaft member. A chamfering tool protruding outward from the peripheral edge, and
The rotating operation handle member is mounted on one end surface of the shaft member via the chamfering tool, and a cutting waste discharging hole penetrating between both end surfaces is provided in the rotating operation handle member. , the chamfered byte-side opening end of該切Kezukuzu discharge hole with which to face the chamfered blade section, the direction of the rake face of the chamfered blade section cutting chips are discharged to the chip discharge hole side the other end toward the one end to form an inclined surface which is inclined obliquely rearward from the, the rotation operating handle member is rotated around the shaft member, the opening in the circumference of the chamfering blade section tube chamfer bytes The cutting waste generated by cutting off the end portion is discharged from the cutting waste discharge hole of the rotating operation handle member to the outside of the tube body .
[0011]
The tubular chamfering device according to claim 2 is configured such that the inner peripheral end of the tubular body can be corrected to a perfect circle shape by the shaft member in the tubular chamfering device according to claim 1. It is characterized by.
[0012]
[Action]
In the tubular chamfering device of the present invention, a chamfering blade portion in which a front end portion of a side surface of a vertically long rectangular plate is cut into a substantially L-shaped side surface is protruded outward from an outer peripheral edge portion of a shaft member. The chamfering blade portion of the chamfering tool that is facing the cutting scrap discharge hole provided in the handle member for rotation operation, and the scraping surface of the chamfering blade portion is discharged to the cutting dust discharge hole side. since the direction is formed on the inclined surface inclined obliquely rearward toward one end from the other end that, cutting debris generated by the chamfering blade section of the chamfer bytes chamfering the opening inner peripheral end portion of the tube and smoothly guided to the chip discharge hole direction of the rotation operating handle member by a rake face of the chamfered blade section, it can be smoothly discharged to the tube outside through該切Kezukuzu discharge hole, the tube body Of the open end of the tube Take working, you can then smoothly perform the work of connecting the tube and the tube coupling that takes place.
[0013]
When the inner peripheral end of the tube body can be corrected to a perfect circle shape by the shaft member of the tube chamfering device of the present invention, the tube body is simultaneously with the chamfering operation of the tube opening end. Since the opening end of the tube can be corrected to a perfect circle, the connection work between the pipe body and the pipe joint can be performed more smoothly.
[0014]
DETAILED DESCRIPTION OF THE INVENTION
An example of the tubular body chamfering device A of the present invention will be described with reference to the drawings. As shown in FIGS. 1 to 3, the tubular chamfering device A includes the shaft member 1, the chamfering tool 2 that is detachably attached to one end surface of the shaft member 1, and the chamfering tool 2 through the chamfering tool 2. It comprises a handle member 3 for rotating operation that is fixed to one end surface of the shaft member 1.
[0015]
The shaft member 1 of the tube chamfer A has an outer diameter that is substantially equal to the inner diameter of the tube P whose opening end is corrected to a perfect circle, and is contracted from one end to the other. It is formed in a cylindrical shape with a diameter.
[0016]
Specifically, the shaft member 1 is slightly gradually reduced in diameter from one end side to the other end side in a portion 12 excluding the other end portion 11, while the other end portion 11 is a remaining portion. The diameter of the shaft member 1 is reduced by a degree of reduction larger than 12 and is formed in a guide portion for smoothly inserting the shaft member 1 into the tubular body P.
[0017]
Furthermore, two mounting screw holes 13 and 14 for detachably mounting the chamfering bit 2 and the rotating operation handle member 3 are formed in one end surface of the shaft member 1.
[0018]
Further, a chamfering bit 2 is detachably attached to one end face of the shaft member 1, and the chamfering bit 2 is a plate-like body having a side surface which has a constant thickness as shown in FIG. A chamfering blade 2A is formed at the tip by cutting out the front end of the tip into a substantially L-shaped side surface. The traveling direction of the chamfering blade portion 2A of the chamfering bit 2 is defined as the front, while the direction opposite to the traveling direction of the chamfering blade portion 2A is defined as the rear.
[0019]
The rake face 21 of the chamfering blade portion 2A of the chamfering bit 2 is inclined in the direction in which cutting waste is discharged toward the cutting waste discharge hole 31 side of the turning operation handle member 3, that is, one end from the other end. The cutting waste generated by the chamfering blade 2A of the chamfering tool 2 being cut off the inner peripheral edge of the opening of the tube P is discharged from the handle member 3 for rotating operation. It is configured so as to be continuously led out into the service hole 31 and smoothly discharged to the outside of the pipe body P. Note that the angle of inclination α of the rake face 21 of the chamfering cutting tool 2 of the chamfering bit 2, that is, the rotation center of the tip 20 of the chamfering cutting tool 2 A of the chamfering tool 2 and the tip 20 of the chamfering cutting tool 2 A of the chamfering cutting tool 2 2. The angle α formed by the surface orthogonal to the traveling direction and the tip 20 of the chamfering blade portion 2A is preferably 5 to 20 °.
[0020]
Further, the outer peripheral flank 22 of the chamfering blade portion 2A of the chamfering bit 2 is formed as a flat inclined surface inwardly inclined from one end to the other end, and at the rear side from the front end to the rear end. It is formed in the inclined surface inclined toward diagonally inward.
[0021]
Further, the rear end corner portion of the outer peripheral flank 22 of the chamfering blade portion 2A of the chamfering bit 2 is cut out between both surfaces to be chamfered 23. Thus, by forming the chamfer 23 on the chamfering blade 2A of the chamfering bit 2, even when chamfering the small-diameter tube P, the outer peripheral clearance of the chamfering blade 2A of the chamfering bit 2 is obtained. It is possible to prevent the surface 22 from colliding with the inner peripheral surface of the pipe P. Note that the chamfered portion 23 of the chamfering blade portion 2A of the chamfering bit 2 may be formed as necessary.
[0022]
Further, the chamfering bit 2 is provided with mounting holes 24 and 25 penetrating between both surfaces, and the chamfering bit 2 is connected to one end surface of the shaft member 1 and a chamfering blade portion 2A is provided to the shaft member 1. When arranged in a state of projecting outward from the outer peripheral edge of one end, the mounting holes 24 and 25 of the chamfering bit 2 are configured to match the mounting screw holes 13 and 14 of the shaft member 1.
[0023]
As shown in FIGS. 2 and 3, a turning operation handle member 3 is detachably attached to one end surface of the shaft member 1 via a chamfering tool 2. The rotating operation handle member 3 is formed in a substantially circular side surface having a larger diameter than that of the shaft member 1, and irregularities are alternately formed in the outer peripheral edge portion in the circumferential direction. It is configured so that the handle member 3 for rotating operation can be smoothly and reliably rotated by gripping with a hand.
[0024]
Further, the rotating operation handle member 3 has mounting through holes 32 and 33 extending between both surfaces thereof, and the center of the rotating operation handle member 3 coincides with the axis of the shaft member 1. When the shaft member 1 is disposed on one end surface of the shaft member 1 in this state, the mounting through holes 32 and 33 of the turning operation handle member 3 pass through the mounting holes 24 and 25 of the chamfering bit 2 and the mounting screw holes 13 of the shaft member 1 are attached. , 14 is configured to communicate with each other.
[0025]
Then, a turning operation handle member 3 is disposed on one end surface of the shaft member 1 via a chamfering bit 2, and the bolt bodies 41 and 42 are attached to the through holes 32 and 33 for attachment of the turning operation handle member 3 and chamfering. The handle member 3 for turning operation is drawn toward the shaft member 1 side by detachably screwing and integrating with the mounting screw holes 13 and 14 of the shaft member 1 through the mounting holes 24 and 25 of the cutting tool 2. A chamfering bite 2 is sandwiched between opposing surfaces of the shaft member 1 and the rotation operation handle member 3.
[0026]
Thus, in the state where the chamfering bit 2 and the turning operation handle member 3 are detachably attached to one end surface of the shaft member 1, the chamfering blade portion of the chamfering bit 2 as shown in FIGS. 2A is in a state of protruding outward from the outer peripheral edge at one end of the shaft member 1. In addition, the other end edge of the outer peripheral flank 22 in the chamfering blade portion 2A of the chamfering bit 2 is in a state of being entirely immersed inward from the outer peripheral edge of one end of the shaft member 1.
[0027]
Further, a portion corresponding to the chamfering blade portion 2A of the chamfering bit 2 in the rotating operation handle member 3 is provided with a cutting waste discharging hole 31 extending between both surfaces thereof. The end 20 of the chamfering cutting blade 2A of the chamfering bit 2 and the rake face 21 connected to the tip 20 face the opening end of the chamfering bit 2 on the chamfering bit 2 side (see FIG. 5).
[0028]
Next, how to use the tubular chamfer A will be described. First, the other end 11 of the shaft member 1 of the tube chamfer A is inserted into the open end of the tube P. Next, the handle member 3 for turning operation of the tube chamfering device A is hammered toward the tube P side using a hammer or the like as necessary, so that the shaft member 1 of the tube chamfering device A is one end thereof. As a completely inserted state, the open end of the tube P is smoothly and reliably corrected to a perfect circle by the shaft member 1. In this state, the inner peripheral end of the opening of the tube P is in contact with the tip 20 of the chamfering blade 2A of the chamfering tool 2 of the tube chamfer A.
[0029]
Thereafter, the handle member 3 for turning operation of the tube chamfering device A is gripped by hand and the handle member 3 for turning operation is turned around the shaft member 1 so that the chamfering blade of the chamfering bit 2 is chamfered. The portion 2A is moved along the inner peripheral end of the opening of the tube P, and the opening inner peripheral end of the tube P is continuously chamfered by the chamfering blade portion 2A (see FIGS. 6 and 7).
[0030]
The thread-like cutting waste B generated by chamfering the inner peripheral edge of the opening of the tube P by the chamfering cutting edge 2A of the chamfering bit 2 is relatively inward of the chamfering cutting edge 2A of the chamfering bit 2. Move backwards.
[0031]
The cutting waste B that has moved to the inside rear side of the chamfering blade portion 2A inclined in the direction opposite to the traveling direction of the chamfering blade portion 2A toward the cutting waste discharge hole 31 side of the turning operation handle member 3 is obtained. The rake face 21 sequentially leads to the cutting waste discharge hole 31 side of the turning operation handle member 3 and sequentially discharges it to the outside of the tube P through the cutting waste discharge hole 31.
[0032]
Therefore, the cutting waste generated when chamfering the open end of the tube P using the tube chamfer A is discharged outside the tube P with almost no remaining in the tube P, and then the tube body. Even when P is connected to the pipe joint, there is no connection failure due to the cutting waste remaining in the pipe P, and the pipe P and the pipe joint can be connected with high accuracy.
[0033]
Moreover, the open end of the tube P is corrected to a perfect circle by the shaft member 1 of the tube chamfering device A, and the outer peripheral edge of the shaft member 1 is brought into close contact with the inner peripheral surface of the tube P over the entire circumference. In this state, the tube chamfering device A is rotated around the shaft member 1 and the chamfering blade portion 2A of the chamfering bit 2 chamfers the inner peripheral end of the opening of the tube P. The chamfering blade 2A of the chamfering bit 2 does not enter the inner peripheral end of the opening of the tube P deeply or shallowly, and the inner peripheral end of the tube P is opened by the chamfering blade 2A of the chamfering bit 2 Can be cut with a substantially uniform degree over the entire circumference.
[0034]
Then, after the chamfering operation of the open end portion of the tube body P by the tube chamfer A is completed, the handle member 3 for rotation operation is pulled away from the open end portion of the tube body P to pull the shaft member 1 into the tube. By pulling out from the opening end portion of the body P, it is possible to obtain the tubular body P in which the opening end portion is chamfered and corrected into a perfect circle shape.
[0035]
When exchanging the chamfering blade 2A of the chamfering bit 2, the bolt bodies 41 and 42 are screwed out of the mounting screw holes 13 and 14 of the shaft member 1 to separate the chamfering bit 2 from the shaft member 1. Another chamfering bit 2 may be detachably attached to one end surface of the shaft member 1.
[0036]
Although the case where the shaft member 1 is formed in a substantially cylindrical shape has been described above, the shape as shown in FIG. 8 may be used. Specifically, as the shaft member 1 ′, the other end of the substantially triangular prism-shaped one end portion 11 ′ having a certain length is connected to the other end portion of the truncated triangular pyramid shape having the other end surface of the one end portion 11 ′ as the bottom surface. 12 'may be formed integrally. In addition, about the same structure part as the shaft member 1 shown in FIG. 1, the same code | symbol is attached | subjected and the description is abbreviate | omitted.
[0037]
And each corner | angular part outer peripheral surface 11a 'of the one end part of the said shaft member 1' is formed in the convex-arc-shaped surface which has a curvature substantially matched with the curvature of the inner surface of the tubular body P which chamfers, The outer peripheral surface 11a ′ is configured to be inscribed simultaneously with a virtual perfect circle (the inner surface of the tubular body P that has been corrected into a perfect circular shape) centered on the axis of the shaft member 1 ′.
[0038]
When such a shaft member 1 ′ is used, after inserting the shaft member 1 ′ of the tube chamfering device A into the opening end of the tube P, the shaft member 1 ′ is centered on the shaft core. The opening end of the tube body P can be corrected to a perfect circle shape by rotating it.
[0039]
【The invention's effect】
The tubular chamfering device according to claim 1 is a tubular chamfering device for chamfering the inner peripheral end portion of the opening of the tubular body, and is inserted into the opening end portion of the tubular body so as to be rotatable in the circumferential direction. A shaft member and a chamfering blade portion, which is detachably attached to one end surface of the shaft member and has a front end portion of a side plate having a vertically long rectangular shape cut out in a substantially L-shaped side surface, is attached to the outside of the shaft member. A chamfering tool protruding outward from the peripheral edge, and
The rotating operation handle member is mounted on one end surface of the shaft member via the chamfering tool, and a cutting waste discharging hole penetrating between both end surfaces is provided in the rotating operation handle member. , the chamfered byte-side opening end of該切Kezukuzu discharge hole with which to face the chamfered blade section, the direction of the rake face of the chamfered blade section cutting chips are discharged to the chip discharge hole side since, characterized in that formed on the inclined surface inclined obliquely rearward toward one end from the other end, the cutting chips generated by the chamfering blade section of the chamfer bytes chamfering the open end of the tube The chamfering edge of the chamfering blade part leads out to the cutting waste discharge hole side of the rotating operation handle member and smoothly discharges it to the outside of the tube, and chamfering work with almost no cutting waste remaining inside the tube. It can be performed.
[0040]
The tubular chamfering device according to claim 2 is configured such that the inner peripheral end of the tubular body can be corrected to a perfect circle shape by the shaft member in the tubular chamfering device according to claim 1. Therefore, it is possible to correct the deformation of the open end of the tube that occurred during cutting and storage of the tube into a round shape at the same time as the chamfering operation, so that the chamfered tube can be used as a pipe joint. The subsequent work can be performed smoothly by connecting with high accuracy.
[Brief description of the drawings]
FIG. 1 is an exploded perspective view showing a tubular chamfering device of the present invention.
FIG. 2 is a longitudinal sectional view showing the tubular chamfering device of FIG. 1;
FIG. 3 is a perspective view showing the tube chamfering device of FIG. 1;
FIG. 4 is a perspective view showing a chamfering tool.
5 is a side view showing the tube chamfering device of FIG. 1; FIG.
6 is a view showing a usage state of the tubular body chamfering device of FIG. 1; FIG.
7 is a perspective view showing a usage state of the tube chamfering device of FIG. 1; FIG.
FIG. 8 is a perspective view showing another example of a shaft member.
[Explanation of symbols]
1 Shaft member 2 Chamfering tool
21 Rake face
22 Flank
23 Chamfer
2A Chamfering blade 3 Handle member for rotating operation
31 Cutting waste discharge hole

Claims (2)

管体の開口内周端部を面取りするための管体面取り器であって、
管体の開口端部内に周方向に回動自在に挿嵌する軸部材と、
この軸部材の一端面に着脱自在に装着されて、側面縦長長方形状の板状体の先端前部が側面略L字状に切り欠かれた面取り用刃部を軸部材の外周縁部から外方に突出させている面取りバイトと、
この面取りバイトを介して上記軸部材の一端面に装着された回動操作用ハンドル部材とからなり、
この回動操作用ハンドル部材に両端面間に亘って貫通した切削屑排出用孔を設けて該切削屑排出用孔における面取りバイト側開口端に上記面取り用刃部を臨ませていると共にこの面取り用刃部のすくい面を切削屑が上記切削屑排出用孔側に排出される方向に他端から一端に向かって斜め後方に傾斜した傾斜面に形成し、
回動操作ハンドル部材を軸部材を中心にして回動させて、面取りバイトの面取り用刃部が管体の開口内周端部を切除することによって発生する切削屑を回動操作ハンドル部材の切削屑排出用孔から管体外部へ排出するようにしたこと
を特徴とする管体面取り器。
A tube chamfering device for chamfering the inner peripheral end of the opening of the tube,
A shaft member that is rotatably inserted into the opening end of the tubular body in the circumferential direction;
A chamfering blade portion, which is detachably attached to one end surface of the shaft member and has the front end portion of the plate-like body having a vertically long side surface cut into a substantially L-shaped side surface, is removed from the outer peripheral edge portion of the shaft member. A chamfering tool that protrudes toward the
It consists of a handle member for rotation operation mounted on one end surface of the shaft member via the chamfering tool,
Provided through the chip discharge hole over between both end faces in the rotating operation handle member, with which to face the chamfered blade section chamfered byte-side opening end of該切Kezukuzu discharge hole, The rake face of the chamfering blade portion is formed into an inclined surface inclined obliquely rearward from the other end toward the one end in the direction in which cutting waste is discharged to the cutting waste discharging hole side,
The rotating operation handle member is rotated around the shaft member, and cutting waste generated when the chamfering blade portion of the chamfering tool cuts the inner peripheral end of the opening of the tube body is cut by the rotating operation handle member. A tube chamfering device characterized in that the tube is discharged from the waste discharge hole to the outside of the tube.
軸部材によって管体の開口内周端部を真円形状に矯正可能に構成していることを特徴とする請求項1に記載の管体面取り器。2. The tubular body chamfering device according to claim 1, wherein the inner circumferential end of the tubular body can be corrected to a perfect circle shape by the shaft member.
JP2003164146A 2003-06-09 2003-06-09 Tube chamfer Expired - Lifetime JP4328133B2 (en)

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JP2009142877A (en) * 2007-12-17 2009-07-02 Tabuchi Corp Tube end correcting tool

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