JP4318866B2 - Filling nozzle and filling device - Google Patents

Filling nozzle and filling device Download PDF

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Publication number
JP4318866B2
JP4318866B2 JP2001110365A JP2001110365A JP4318866B2 JP 4318866 B2 JP4318866 B2 JP 4318866B2 JP 2001110365 A JP2001110365 A JP 2001110365A JP 2001110365 A JP2001110365 A JP 2001110365A JP 4318866 B2 JP4318866 B2 JP 4318866B2
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Japan
Prior art keywords
filling
liquid
cover
container
filling nozzle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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JP2001110365A
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Japanese (ja)
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JP2002308218A (en
Inventor
定治 宮田
好二 設楽
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Morinaga Milk Industry Co Ltd
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Morinaga Milk Industry Co Ltd
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Priority to JP2001110365A priority Critical patent/JP4318866B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、デザート製品等の液状製品を容器に充填する充填ノズル、及び該ノズルを備えた充填装置に関し、更に詳細には液状製品の液ハネにより容器等に液状製品が付着する不具合を解消するための充填ノズル及び充填装置に関する。
【0002】
【従来の技術】
従来、プリン、ゼリー、ヨーグルト等のデザート製品を容器に充填する際には、例えば図3に示すような充填ノズルを用いている。この充填ノズル1は、図示しない充填装置に固定され、或いは昇降自在に取り付けられ、所定位置にコンベア等で搬送されてくる容器(カップ)10の内部にデザート製品等の液状製品を注入し、所定量充填するようになっている。液状製品の充填を終えた容器10は、開口縁部11にプラスチックフィルムやアルミ箔などの蓋材をシールして密封される。
【0003】
【発明が解決しようとする課題】
しかしながら、このような従来の液状製品の充填ノズルにあっては、ノズル1から容器10内に注入された液状製品の一部が跳ね返って、そのハネ液が容器10の開口縁部11に付着し、蓋材の接着不良を来したり、あるいはハネ液が容器10階に飛び出し、隣接する容器外面に付着したり、コンベア上に落ちて容器を汚すなどの問題があった。
【0004】
本発明は上記事情に鑑みてなされたものであり、デザート製品等の液状製品を充填する充填ノズルにおいて、充填液の飛散を防止してシール不良品の発生を無くし、且つ容器等の汚れ付着を防止することができる充填ノズル及び充填装置の提供を目的としている。
【0005】
【課題を解決するための手段】
上記目的を達成するために、本発明は、容器内に液状製品を充填する充填ノズルにおいて、該充填ノズルに、充填時に容器から跳ね返ってくるハネ液を捕集するカバーを該充填ノズルの少なくとも吐出側を包囲する筒状に形成して設けると共に、該カバーにはカバーの内面に付着したハネ液をカバー内に滞留させる複数の保液穴を穿設したことを特徴とする充填ノズルを提供する。
さらに本発明は、請求項1に記載の充填ノズルを有する液状製品充填用の充填装置を提供する。
【0006】
この充填ノズル、及び該充填ノズルを備えた充填装置によれば、充填ノズルから容器内に注入される充填液の一部が跳ね返ったとしても、ハネ液はカバーに捕集され、ハネ液が飛散することが防止される。
またカバーに保液穴を形成したことにより、カバーに付着したハネ液をカバー中に保持する保液性が高められ、カバーに付着したハネ液が容器上に垂れ落ちることを防止できる。
【0007】
【発明の実施の形態】
以下、本発明の実施の形態を添付図面を参照して説明する。
図1は、本発明に係る充填ノズルの一形態を示すものであり、この充填ノズル1は、例えばプリン、ゼリー、ヨーグルト等のデザート製品の製造ラインに設けられた図示しない液状製品充填用の充填装置に取り付けられている。充填装置の構造は特に限定されず、例えば回転可能な円形の架台の周縁に複数の充填ノズルを昇降可能に設け、コンベア等によって所定位置に搬送される容器10の上方に位置した充填ノズルが下降し、容器10内に所定量の液状製品を注入する構成とし得る。
【0008】
充填ノズル1は、図2に示すように、分岐ブロック3によって導液路を複数本の分岐管4に分け、これら複数本の分岐管4から液状製品を容器10に注入するようになっている。このように複数本の分岐管4を設けることにより、比較的濃度の高い液状製品であっても、迅速に容器10内に充填することができるとともに、容器10内の充填物の局部的な盛り上がりを減じることができる。
【0009】
この充填ノズル1には、図1に示すように、液状製品を容器10内に充填する際に、容器10から跳ね返ってくるハネ液を捕集するためのカバー5が設けられている。カバー5は、ノズル1と容器10の開口縁部11の間を包囲するように、充填ノズル1から垂下する筒状に形成されている。カバー5の下端は、容器10の開口縁部11に近接した位置に設けられている。液状製品充填の際、容器10からハネ液が出たとしても、ハネ液はカバー5の内面に当たり、開口縁部11に付着することがない。このカバー5は、充填ノズル1に固着しても良いし、カバー5だけ取り外して洗浄するために、充填ノズル1にカバー5を着脱可能に取り付けた構成としても良い。
【0010】
カバー5には、その内面に付着したハネ液をカバー5内に滞留(保液)させるための複数の保液穴6が穿設されている。保液穴6の数、穴径、形状は、カバー5内面の保液性を向上させる目的を達成し得るなら特に限定されないが、カバー5に直径0.5〜5mm程度の保液穴を10個以上設けることが好ましい。なお、本例示では、カバー5を充填ノズル1の少なくとも吐出側を包囲する筒状に形成したが、ハネ液を確実に捕集できるならばカバー5の形状はこれに限定されることなく、逆椀状、コーン状などの形状としても良い。
【0011】
この充填ノズル1によるハネ液飛散防止の作用を説明する。図1に示すように、カップ形状の容器10は、コンベアによって所定の充填位置まで搬送されてくる。充填ノズル1が昇降可能に取り付けられた充填装置の場合には、充填ノズル1が下降し、カバー5の下端が容器10の開口縁部11に近接した位置に達する。次いで充填ノズル1の吐出口から、デザート製品等の液状製品を容器内に注入し、所定量の液状製品を充填する。この充填の際、容器10に注入される液状製品の一部が跳ね返る場合がある。この充填ノズル1は、そのハネ液を捕集するためのカバー5を設けてあるので、容器10から飛び出すハネ液は、カバー5の内面に当たり、該面に付着する。そしてハネ液が容器10の開口縁部11等に付着することなく、液状製品が充填される。充填終了後、容器10の開口縁部11には、合成樹脂フィルムやアルミ箔などからなる蓋材をシールすることによって密封し、包装工程を経て製品とされる。
【0012】
この充填ノズル1は、容器10から跳ね返ったハネ液を捕集するためのカバー5を設けたことによって、液状製品を容器10内に充填する際、容器10から跳ね返ってくるハネ液をカバー5で捕集し、ハネ液が容器10の開口縁部11に付着して蓋材をシールする際に密封不良を生じたり、あるいはハネ液が充填ノズル等に付着後、落下してコンベアや他の容器10を汚すなどの不具合を防止することができる。
【0013】
また、カバー5を充填ノズル1の少なくとも吐出側を包囲する筒状に形成したので、ハネ液を確実にカバー5内面で捕集することができる。さらにカバー5に多数の保液穴6を形成したことによって、カバー5内面に付着したハネ液を保液穴6で保留し、ハネ液が滴り落ちて容器10やコンベア上を汚すことを防止できる。
【0014】
さらに、上記充填ノズル1を備えた充填装置は、シール不良品や容器汚れなどの不良発生を防止することができ、歩留まりを向上できるとともに、不良品の除去やコンベア清掃などの作業を軽減でき、生産性を向上させることができる。
【0015】
【実施例】
以下、実施例により本発明の効果を実証する。
(実施例)
図1に示すように、充填ノズル1に円筒形のカバー5を取り付けた。このカバー5には、上部2個所、中部12個所、下部12個所の合計26個所に、直径3mmの円形の保液穴を形成した。
【0016】
(比較例)
図3に示すように、充填ノズル1にカバーを取り付けない。
【0017】
前記実施例および比較例のそれぞれの充填ノズルを用い、図1に示す形状のカップ状容器10内に、実際にデザート製品を充填し、ハネ液付着の有無を比較した。
実験の結果、実施例の充填ノズルは、ハネ液がカバー5の内面に付着していたが、容器10の開口縁部11やその他の外面にハネ液が付着したものは全くなかった。一方、比較例の充填ノズルは、ハネ液が開口縁部11に付着するものが生じた。
【0018】
【発明の効果】
本発明の充填ノズルは、容器から跳ね返ったハネ液を捕集するためのカバーを設けたことによって、液状製品を容器内に充填する際、容器から跳ね返ってくるハネ液をカバーで捕集し、ハネ液が容器の開口縁部に付着して蓋材をシールする際に密封不良を生じたり、あるいはハネ液が充填ノズル等に付着後、落下してコンベアや他の容器を汚すなどの不具合を防止することができる。
【0019】
また、カバーを充填ノズルの少なくとも吐出側を包囲する筒状に形成したので、ハネ液を確実にカバー内面で捕集することができる。さらにカバーに多数の保液穴を形成したことによって、カバー内面に付着したハネ液を保液穴で保留し、ハネ液が滴り落ちて容器やコンベア上を汚すことを防止できる。
【0020】
さらに、上記充填ノズルを備えた充填装置は、シール不良品や容器汚れなどの不良発生を防止することができ、歩留まりを向上できるとともに、不良品の除去やコンベア清掃などの作業を軽減でき、生産性を向上させることができる。
【図面の簡単な説明】
【図1】 本発明の充填ノズルの正面図である。
【図2】 本発明の充填ノズルの正面断面図である。
【図3】 従来の充填ノズルの正面図である。
【符号の説明】
1 充填ノズル
5 カバー
6 保液穴
10 容器
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a filling nozzle for filling a container with a liquid product such as a dessert product, and a filling apparatus including the nozzle. The present invention relates to a filling nozzle and a filling device.
[0002]
[Prior art]
Conventionally, when filling a container with a dessert product such as pudding, jelly, or yogurt, for example, a filling nozzle as shown in FIG. 3 is used. The filling nozzle 1 is fixed to a filling device (not shown) or is mounted so as to be movable up and down. Fixed amount filling. The container 10 that has been filled with the liquid product is sealed by sealing a lid such as a plastic film or aluminum foil at the opening edge 11.
[0003]
[Problems to be solved by the invention]
However, in such a conventional liquid product filling nozzle, a part of the liquid product injected into the container 10 from the nozzle 1 rebounds, and the liquid liquid adheres to the opening edge 11 of the container 10. There were problems such as poor adhesion of the lid material, or splashing of the splash liquid onto the 10th floor of the container and adhering to the outer surface of the adjacent container, or falling on the conveyor and soiling the container.
[0004]
The present invention has been made in view of the above circumstances, and in a filling nozzle for filling a liquid product such as a dessert product, scattering of the filling liquid is prevented, the generation of defective seals is eliminated, and dirt adheres to a container or the like. An object of the present invention is to provide a filling nozzle and a filling device that can be prevented.
[0005]
[Means for Solving the Problems]
In order to achieve the above object, the present invention provides a filling nozzle for filling a liquid product in a container, and a cover for collecting the splash liquid splashing from the container at the time of filling at the filling nozzle. Provided with a filling nozzle characterized in that it is formed in a cylindrical shape surrounding the side, and the cover is provided with a plurality of liquid retaining holes for retaining the sap attached to the inner surface of the cover in the cover. To do.
Furthermore, the present invention provides a filling device for filling a liquid product having the filling nozzle according to claim 1 .
[0006]
According to the filling nozzle and the filling apparatus provided with the filling nozzle, even if a part of the filling liquid injected from the filling nozzle into the container bounces off, the splashing liquid is collected in the cover and the splashing liquid is scattered. Is prevented.
Further, by forming the liquid retaining hole in the cover, the liquid retaining property for retaining the liquid attached to the cover in the cover is enhanced, and it is possible to prevent the liquid from adhering to the cover from dripping onto the container.
[0007]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described below with reference to the accompanying drawings.
FIG. 1 shows an embodiment of a filling nozzle according to the present invention. The filling nozzle 1 is a filling for filling a liquid product (not shown) provided in a production line for dessert products such as pudding, jelly, and yogurt. Attached to the device. The structure of the filling device is not particularly limited. For example, a plurality of filling nozzles can be moved up and down around the periphery of a rotatable circular base, and the filling nozzle located above the container 10 conveyed to a predetermined position by a conveyor or the like is lowered. In addition, a predetermined amount of liquid product can be injected into the container 10.
[0008]
As shown in FIG. 2, the filling nozzle 1 divides a liquid introduction path into a plurality of branch pipes 4 by a branch block 3, and injects a liquid product from the plurality of branch pipes 4 into a container 10. . By providing a plurality of branch pipes 4 in this way, even a liquid product having a relatively high concentration can be quickly filled into the container 10 and the local swelling of the filling in the container 10 can be achieved. Can be reduced.
[0009]
As shown in FIG. 1, the filling nozzle 1 is provided with a cover 5 for collecting the liquid splashing back from the container 10 when filling the liquid product into the container 10. The cover 5 is formed in a cylindrical shape that hangs down from the filling nozzle 1 so as to surround between the nozzle 1 and the opening edge 11 of the container 10. The lower end of the cover 5 is provided at a position close to the opening edge 11 of the container 10. Even when the splash liquid comes out of the container 10 when filling the liquid product, the splash liquid hits the inner surface of the cover 5 and does not adhere to the opening edge 11. The cover 5 may be fixed to the filling nozzle 1 or may be configured such that the cover 5 is detachably attached to the filling nozzle 1 in order to remove and clean only the cover 5.
[0010]
The cover 5 is provided with a plurality of liquid retaining holes 6 for retaining the liquid staying on the inner surface of the cover 5 (retaining liquid). The number, the hole diameter, and the shape of the liquid retaining holes 6 are not particularly limited as long as the purpose of improving the liquid retaining property of the inner surface of the cover 5 can be achieved, but 10 liquid retaining holes having a diameter of about 0.5 to 5 mm are formed in the cover 5. It is preferable to provide more than one. In this example, the cover 5 is formed in a cylindrical shape that surrounds at least the discharge side of the filling nozzle 1. However, the shape of the cover 5 is not limited to this as long as the liquid can be reliably collected. It is good also as shapes, such as a bowl shape and cone shape.
[0011]
The effect | action of the splash prevention by this filling nozzle 1 is demonstrated. As shown in FIG. 1, the cup-shaped container 10 is conveyed to a predetermined filling position by a conveyor. In the case of a filling device in which the filling nozzle 1 is mounted so as to be able to move up and down, the filling nozzle 1 is lowered and the lower end of the cover 5 reaches a position close to the opening edge 11 of the container 10. Next, a liquid product such as a dessert product is poured into the container from the discharge port of the filling nozzle 1 to fill a predetermined amount of the liquid product. During this filling, a part of the liquid product injected into the container 10 may rebound. Since the filling nozzle 1 is provided with a cover 5 for collecting the splash liquid, the splash liquid that jumps out of the container 10 hits the inner surface of the cover 5 and adheres to the face. Then, the liquid liquid is filled without the honey solution adhering to the opening edge 11 or the like of the container 10. After completion of filling, the opening edge 11 of the container 10 is sealed by sealing with a cover material made of a synthetic resin film, aluminum foil or the like, and is made into a product through a packaging process.
[0012]
The filling nozzle 1 is provided with a cover 5 for collecting the splashed liquid from the container 10, so that when the liquid product is filled in the container 10, the splashed liquid splashed from the container 10 is covered by the cover 5. When the collected liquid adheres to the opening edge 11 of the container 10 and seals the lid, sealing failure occurs, or after the liquid adheres to the filling nozzle or the like, it drops and falls into a conveyor or other container It is possible to prevent problems such as fouling 10.
[0013]
Further, since the cover 5 is formed in a cylindrical shape surrounding at least the discharge side of the filling nozzle 1, the honey liquid can be reliably collected on the inner surface of the cover 5. Furthermore, by forming a large number of liquid retaining holes 6 in the cover 5, it is possible to hold the honey liquid adhering to the inner surface of the cover 5 in the liquid retaining holes 6 and prevent the honey liquid from dripping and soiling the container 10 and the conveyor. .
[0014]
Furthermore, the filling device provided with the filling nozzle 1 can prevent the occurrence of defects such as defective seals and container dirt, can improve the yield, and can reduce work such as removal of defective products and conveyor cleaning, Productivity can be improved.
[0015]
【Example】
Hereinafter, the effects of the present invention will be demonstrated by examples.
(Example)
As shown in FIG. 1, a cylindrical cover 5 was attached to the filling nozzle 1. In this cover 5, circular liquid retaining holes having a diameter of 3 mm were formed at a total of 26 locations including 2 upper portions, 12 middle portions, and 12 lower portions.
[0016]
(Comparative example)
As shown in FIG. 3, no cover is attached to the filling nozzle 1.
[0017]
Using the respective filling nozzles of the examples and comparative examples, the cup-shaped container 10 having the shape shown in FIG.
As a result of the experiment, in the filling nozzle of the example, the honey liquid adhered to the inner surface of the cover 5, but none of the honey liquid adhered to the opening edge 11 of the container 10 or other outer surface. On the other hand, as for the filling nozzle of a comparative example, what the honey liquid adhered to the opening edge part 11 produced.
[0018]
【The invention's effect】
The filling nozzle of the present invention is provided with a cover for collecting the splashed splash of liquid from the container, so that when the liquid product is filled in the container, the splash of splashed liquid from the container is collected by the cover, When the honey liquid adheres to the opening edge of the container and seals the lid, sealing failure occurs, or after the honey liquid adheres to the filling nozzle, etc., it drops and stains the conveyor or other containers. Can be prevented.
[0019]
Further, since the cover is formed in a cylindrical shape surrounding at least the discharge side of the filling nozzle, the honey liquid can be reliably collected on the inner surface of the cover. Furthermore, by forming a large number of liquid retaining holes in the cover, it is possible to retain the honey solution adhering to the inner surface of the cover in the liquid retaining hole and prevent the honey liquid from dripping and soiling the containers and the conveyor.
[0020]
Furthermore, the filling device equipped with the above filling nozzle can prevent the occurrence of defects such as defective seals and container dirt, improve the yield, reduce the work such as removal of defective products and cleaning the conveyor, and produce Can be improved.
[Brief description of the drawings]
FIG. 1 is a front view of a filling nozzle according to the present invention.
FIG. 2 is a front sectional view of the filling nozzle of the present invention.
FIG. 3 is a front view of a conventional filling nozzle.
[Explanation of symbols]
1 Filling nozzle 5 Cover 6 Liquid retaining hole 10 Container

Claims (2)

容器内に液状製品を充填する充填ノズルにおいて、該充填ノズルに、充填時に容器から跳ね返ってくるハネ液を捕集するカバーを該充填ノズルの少なくとも吐出側を包囲する筒状に形成して設けると共に、該カバーにはカバーの内面に付着したハネ液をカバー内に滞留させる複数の保液穴を穿設したことを特徴とする充填ノズル。In the filling nozzle for filling the liquid product in the container, a cover for collecting the splash liquid splashing from the container at the time of filling is formed on the filling nozzle in a cylindrical shape surrounding at least the discharge side of the filling nozzle. A filling nozzle characterized in that the cover is provided with a plurality of liquid retaining holes for retaining the sap attached to the inner surface of the cover in the cover . 請求項1に記載の充填ノズルを有する液状製品充填用の充填装置。A filling device for filling a liquid product comprising the filling nozzle according to claim 1 .
JP2001110365A 2001-04-09 2001-04-09 Filling nozzle and filling device Expired - Lifetime JP4318866B2 (en)

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JP4318866B2 true JP4318866B2 (en) 2009-08-26

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JP5082567B2 (en) * 2007-04-25 2012-11-28 東洋製罐株式会社 Condensation prevention device for filling nozzle and cleaning method thereof
JP6362366B2 (en) * 2014-03-10 2018-07-25 雪印メグミルク株式会社 Filling nozzle, filling method, multilayer food and method for producing the same
CN111266045B (en) * 2020-02-27 2022-01-04 洛斯石油(浙江)有限公司 Cleaning agent production line and processing technology

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