JP4315905B2 - Method and apparatus for dust removal, vertical conveyance and dust collection of granules - Google Patents

Method and apparatus for dust removal, vertical conveyance and dust collection of granules Download PDF

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JP4315905B2
JP4315905B2 JP2004539454A JP2004539454A JP4315905B2 JP 4315905 B2 JP4315905 B2 JP 4315905B2 JP 2004539454 A JP2004539454 A JP 2004539454A JP 2004539454 A JP2004539454 A JP 2004539454A JP 4315905 B2 JP4315905 B2 JP 4315905B2
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pressurized air
pipe
pressure
powder
dust collection
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JPWO2004028711A1 (en
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十一 山本
啓司 島田
憲二 原田
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Kikusui Seisakusho Ltd
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Kikusui Seisakusho Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B11/00Arrangement of accessories in apparatus for separating solids from solids using gas currents
    • B07B11/06Feeding or discharging arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B7/00Selective separation of solid materials carried by, or dispersed in, gas currents
    • B07B7/02Selective separation of solid materials carried by, or dispersed in, gas currents by reversal of direction of flow
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B7/00Selective separation of solid materials carried by, or dispersed in, gas currents
    • B07B7/04Selective separation of solid materials carried by, or dispersed in, gas currents by impingement against baffle separators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B7/00Selective separation of solid materials carried by, or dispersed in, gas currents
    • B07B7/06Selective separation of solid materials carried by, or dispersed in, gas currents by impingement against sieves

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  • Air Transport Of Granular Materials (AREA)
  • Combined Means For Separation Of Solids (AREA)

Description

【0001】
【技術分野】
本発明は、粒体の粉取り兼垂直搬送兼集塵の方法および装置に関するものである。例えば粒体成型機又は粉末圧縮成形機等にて成型された粒体と、それに付着した粉および付着せずとも一緒に排出された不要な粉(本明細書では粉状物という)を、加圧された空気(本明細書では加圧空気という)を利用して、垂直に搬送すると同時に両者を分離して粉状物を粒体から除去し、粒体を装置から取り出すと共に粉状物を集塵して回収可能とするものである。
【0002】
【背景技術】
従来、上記の粒体成型機で原料あるいは材料としての粉から粒体を成型するような場合に、粒体に粉状物が付着して、また付着せずとも粉状物が粒体の一群に混在して粒体成型機から排出されてくる。ここで粒体というのは、例えば薬品、食品、金属・鉱産品、紙・木製品、化学製品、石油製品等の粒体であり、粒体は生産品・商品となるが、粉状物は不要な付着物・混在物として除去する必要があり、成型機の粒体排出口の下部に粉の除去機が設置されている。
【0003】
従来、粒体から粉状物を除去する手段として、例えば次のようなものがある。
【0004】
イ)パンチングパネルまたはメッシュで形成された多細孔付きの筒体の内部に回転軸で回転可能なスクリューを配設し、粉状物が付着または混在した粒体の一群を筒体の前部から内部へ投入して、回転するスクリューにより後部へ搬送しながら、粒体から粉状物を除去すると共に、多細孔から粉状物を分離して除去するものである(例えば特許文献1の図8参照)。
【0005】
ロ)例えば特許文献1に見られるように、振動フィーダを利用したもので、螺旋状に設けたフィーダの通路に粉状物が付着または混在した粒体の一群を投入し、その搬送の途中で振動により粒体から粉状物を除去すると共に、通路の底部に形成した多数の吸引孔から粉状物を吸引して除去するものである。
【0006】
ハ)例えば特許文献2に見られるように、円筒状の分級室内に、外周縁部から流下する粉粒体を、該分級室内へと吸引されて該分吸室内にて自由渦とれさたエアにて分級する粉粒体分級機であり、該分級室の下方に、軸心部が上方に位置する円錐台形状をして、該分級室とは同心状態で配置されており、外周縁の周囲に該分級室が下方に連通するように間隙が形成されたセパレートコアと、該セパレートコアの軸心部上面に開口しており、該分級室内にて自由渦を形成するように該分級室内にエアを吸引する微粉取出し管とを有し、前記セパレートコアが、相互に同心状態になった軸心部と外周縁部のガイド部とに一定の間隔をあけて分離されており、該軸心部の半径が分級限界の粒子が自由渦によって回転する際の回転円の半径よりも大きくしたものである。
【0007】
ニ)例えば特許文献3に見られるように、錠剤の表面に付着した粉を除去する錠剤表面の粉取り装置において、錠剤が投入される流動攪拌領域と、該流動攪拌領域に圧縮エアを吹き出して錠剤を流動攪拌することにより、錠剤の表面に付着している粉を振り落とすエア吹き出し装置と、錠剤の表面から振り落とした粉を該流動攪拌領域外に吸引して除去するエア吸引装置とを有するものである。
【0008】
しかし、上記イ)のものは、筒体が横方向へ長い構造となるため、機械・装置が大型化して設置スペースが広くなってしまう。スクリューの回転で搬送するため、粒体が筒体の内面に当たったり、粒体同士の擦れ合いで損傷したりするし、また垂直搬送することができないし、粉状物の吸引・集塵装置を別に設ける必要があるという問題点があった。
【0009】
上記ロ)のものは、振動フィーダの振動部の騒音・振動が非常に大きいし、垂直搬送するのも1000mm程度が限界でそれ以上の高さへの搬送ができないし、やはり粉状物の吸引・集塵装置を別に設ける必要があった。
【0010】
上記ハ)のものは、近時のように生産性の向上から連続自動運転が一般化し、生産された粒体を収容する容器が大きく高くなり、かつ容器が自動交換テーブル上に載置されると、高い位置にある開口部へ粒体を投入する必要があるが、そのための垂直搬送をすることができない。垂直搬送のための装置をこの粉粒体分級機の他に用意する必要があるし、またここでは絶えず1次および2次の高圧のエアを外部から送り込まねばならず、運転維持費も高くつくし、省エネの精神にも反する。
【0011】
上記ニ)のものは、粒体攪拌箱へ粒体を投入後に上シャッターを閉じ、圧縮エアを吹き出して粒体攪拌作用で粉を振るい落とし、その後エアの吹き出しを停止すると共にエアの吸引も停止して、下シャッターを開いて粒体を取り出すもので、間欠的な作業を行うものであり、生産性に問題点がある。またそれを連続的に行うためには、装置を輸送機上に設置する等で大型化してしまうし、垂直搬送のためには別に垂直搬送装置を用意する必要がある、等の問題点があった。
【0012】
即ち、従来のこの種のものは、粒体成形機等の他に粉の除去機、垂直搬送機、集塵機等が別になっていたり、一体的になったものでも広い設置場所を必要としたり、また振動・騒音が大きかったりした。
【0013】
【特許文献1】
特開平8‐141051号公報
【0014】
【特許文献2】
特開平6‐154708号公報
【0015】
【特許文献3】
特開平10‐227号公報
【0016】
【発明の開示】
本発明は、上記従来のこの種の技術の問題点の解消を課題として、開発されたものである。即ちその目的とするところは、小型・軽量で設置面積も小さいながら、不要な粉状物を取除く機能を十分に有し、取除いた粉状物を確実に集塵して周辺に飛散させることがなく、必要な垂直搬送能力を有し、加えて振動・騒音が低減し、設置や取扱も容易であると共に、設備費や運転経費も安価にできて、省エネルギー上からも望ましい、粒体の粉取り兼垂直搬送兼集塵の方法および装置を提供することにある。
【0017】
すなわち本発明に係る粒体の粉取り兼垂直搬送兼集塵の方法は、粒体と粒体より軽量な粉状物とを、加圧空気発生機による空気を排出する力と吸引機による吸引する力と螺旋状に加圧空気を排出することによる遠心力とを利用して、加圧空気発生機により発生した加圧空気と共に螺旋状に旋回させながら所定位置まで上昇させ、所定位置において加圧空気を減圧させて粒体と粉状物とをそれぞれの自重の相違に基づいて分離し、粒体自重で降下させて収集するとともに、粉状物を粒体とは別に吸引機で吸引することにより回収することを特徴とする。
【0018】
このような構成であれば、粒体に粉状物が付着したり、あるいは粒体と粉状物とが混在している状態で上方向に加圧空気により搬送する場合に、搬送途中において粒体と粉状物とを分離させることが可能になる。そして分離された粒体は自重により降下したところで収集され、粉状物は吸引により回収されるので、効率よく粉状物の付着しない粒体を収集することが可能になるとともに、不要な粉状物を飛散させることなく回収することが可能になる。
【0019】
以上の構成において、加圧空気発生機と吸引機とがひとつの装置であるものが好ましい。
【0020】
また、粉状物を吸引することにより、粉状物付き粒体を供給する粒体送り込み口と外部に連通する粒体取り出し口とから外気を取り入れ、その空気の流れを利用することにより、粒体と粉状物との所定位置までの上昇力、粉状物の回収力を向上させるものが好適である。
【0021】
さらには、加圧空気発生機により発生させた加圧空気を一部外部に排出することにより、粒体送り込み口と粒体取り出し口から外気を取り入れ、粒体と粉状物との所定位置までの上昇力、粉状物の回収力を向上させる際、加圧空気の一部を外部に排出する量と、粒体送り込み口と粒体取り出し口から取り入れる外気との量の和が同じであるものが好ましい。
【0022】
また、本発明に係る粒体の粉取り兼垂直搬送兼集塵の装置は、中空の圧送管と、圧送管の下端に圧送管と連通する加圧空気供給室と、圧送管下端側から圧送管内に投入される粒体と粒体より軽量な粉状物とを、圧送管下端側から内部に流れる加圧空気により上方向に圧送する圧送手段と、圧送管の上端に設けられて圧送管から流入する加圧空気を減圧して粒体と粉状物とを分離し、取出し口から粒体のみを外部に排出する減圧室と、減圧室下部に、外部に連通する粒体取り出し口と、圧送管上端に、減圧室と連通する加圧空気吸引管と、加圧空気吸引管より加圧空気吸引管内の雰囲気を吸引し、減圧室内の粉状物のみを回収する回収手段と、減圧室内に、小孔又はスリットのある分離用板と、圧送管下端に、粉状物付き粒体を供給する粒体送り込み口と、粒体送り込み口の下方に設けられて加圧空気を旋回させて圧送管内に送る加圧空気ガイド体とを備えることを特徴とする。
【0023】
さらにまた、本発明に係る粒体の粉取り兼垂直搬送兼集塵の装置は、中空の圧送管と、圧送管の下端に圧送管と連通する加圧空気供給室と、圧送管下端側から圧送管内に投入される粒体と粒体より軽量な粉状物とを、圧送管下端側から内部に流れる加圧空気により上方向に圧送する圧送手段と、圧送管の上端に設けられて圧送管から流入する加圧空気を減圧して粒体と粉状物とを分離し、取出し口から粒体のみを外部に排出する減圧室と、減圧室下部に、外部に連通する粒体取り出し口と、圧送管上端に、減圧室と連通する加圧空気吸引管と、加圧空気吸引管より加圧空気吸引管内の雰囲気を吸引し、減圧室内の粉状物のみを回収する回収手段と、減圧室内に、小孔又はスリットのある分離用板と、圧送管下端に、粉状物付き粒体を供給する粒体送り込み口と、加圧空気発生機で発生させた加圧空気を圧送管へ送る通気ダクトと、通気ダクトの途中に孔の大きさが調整可能な一部排気口と、通気ダクトと圧送管との境界部近傍に、通気断面を局所的に小さく絞るノズル部と、一部排気口に、排気量を決める調節用蓋と、加圧空気吸引管下端に、加圧空気吸引管と連通して設けられる粉状物回収室と、粉状物回収室内の雰囲気から粉状物をろ過する集塵フィルタと、集塵フィルタに連通させる空気取り入れ口を備えてなることを特徴とする。
【0024】
また、粉状物回収室内の雰囲気を集塵フィルタを介して吸引する吸引機を備えてなるものが好適である。
【0025】
さらにまた、圧送管の内側に、加圧空気吸引管を設けた二重構造としたものが好ましい。
【0026】
圧送手段としては、圧送管の下方に圧送管と連通する加圧空気供給室と、加圧空気供給室内に配置され空気取り入れ口を有する加圧空気発生機とを備えてなり、回収手段が、加圧空気吸引管の下端に加圧空気吸引管と連通して設けられる粉状物回収室と、粉状物回収室内の雰囲気から粉状体を濾過するフィルタとを備え、フィルタを空気取り入れ口に連通させることにより前記雰囲気を吸引するものが好ましい。
【0027】
また圧送手段としては、圧送管の下方に圧送管と連通する加圧空気供給室と、加圧空気供給室内に配置される空気取り入れ口を有する加圧空気発生機と、圧送管の下端側に配置され加圧空気発生機により発生させた加圧空気を圧送管内に案内する吹き出しガイド体とを備えてなり、回収手段が、加圧空気吸引管の下端に加圧空気吸引管と連通して設けられる粉状物回収室と、粉状物回収室内の減圧空気から粉状体を濾過する集塵フィルタと、粉状物回収室内の雰囲気を集塵フィルタを介して吸引する吸引機とを備えてなるものが好ましい。
【0028】
装置を小型化するためには、加圧空気吸引管が、圧送管内に配設され、加圧空気吸引管と圧送管内壁との間に粒体及び粉状物が通過するに十分な空間が形成されてなるものが好ましい。
【0029】
粒体と粉状物との分離を促進するためには、吹き出しガイド体が、圧送管内で螺旋状に旋回するように加圧空気を案内する傾斜ガイド板を有してなるものが望ましい。
【0030】
さらに、本発明に係る粒体の粉取り兼垂直搬送兼集塵の方法は、加圧発生機から吐出させた加圧空気を旋回させて圧送管へ送り、粒体送り込み口から粉状物を含む粒体を圧送管内へ投入し、加圧空気と粉状物付き粒体とを共に所定位置まで上昇させて粒体から粉状物を減圧室で分離させ、粒体は粒体取り出し口へ向けて落下させ、粉状物を含む加圧空気は、加圧空発生機又は吸引機で生じた吸引力を利用して加圧空気吸引管内下端へ送り、粉状物を集塵フィルタで除去させた後、再び加圧空発生機を経て加圧空気として吐出させ、加圧空気を循環移動させるようにしたことを特徴とする。
【0031】
本願の発明に係る粒体の粉取り兼垂直搬送兼集塵の方法にあっては、小孔又はスリットのある分離用板を、減圧室内に設置することにより、粒体と粉状物とを分離するものが好ましい。
【0032】
以上で明らかなように、本発明に係る粒体の粉取り兼垂直搬送兼集塵の方法および装置は、不要な粉状物を取り除く機能を有すると共に、取り除いた粉状物を確実に集塵して周辺に飛散させることがなく、必要な垂直搬送能力を有し、それに加えて振動・騒音が低減し、かつ小型・軽量で設置面積を小さくでき、設置や取扱も容易なものである。
【0033】
本発明の粒体の粉状物除去兼垂直搬送方法および装置において、粉の除去部と垂直搬送部と集塵部とを一体とするものでは、加圧空気を利用して立設した管の中で粉の除去と垂直搬送を行い、かつ加圧空気の循環移動で集塵を行うものである。
【0034】
そのため、イ)圧送管・加圧空気吸引管を立設して、装置全体を縦長状にできるので、小型化及び軽量化を図れて設置面積も小さくでき、設置も容易となる。
【0035】
ロ)縦長の圧送管の中で、加圧空気により垂直搬送させながら同時に、粉状物付きの粒体に加圧空気を当て粉状物の分離と除去とを行うものである。そのため、粒体を損傷すること無しに確実に垂直搬送を行えるし、粉状物の分離と除去とを行える。
【0036】
ハ)減圧室での粒体は粒体排出パイプから搬出されるが、先に一部排気口から加圧空気の一部分を排出しているので、粒体送り込み口近傍や減圧室内は負圧になっている。そのため、粒体送り込み口では粒体を吸引させて自然に圧送管内へ送込むことができるし、しかも粒体排出パイプでは、その隙間から減圧室内へ外気が流れ込むから、その流れに妨げられて粉状物が該粒体排出パイプから外部へ流出して飛散することを防止でき、周辺環境を汚すこともない。
【0037】
ニ)粒体と一緒にこの装置内へ投入された粉状物は、粒体は別途取り出された後で、加圧空気と一緒に集塵フィルタへ吸引されて集塵される。そのため、集塵部を含む装置全体が小型化及び軽量化できると共に、構造がシンプルになり、この装置の製造コストも低減することができる。
【0038】
ホ)上記の如く、粉状物の除去および垂直搬送を加圧空気により行っているから、大きな振動や騒音等が発生せず、静かな処理が行えるし、かつその加圧空気を循環移動させるようにしてあるので、取扱いが容易であると共に運転費用も低減できて省エネルギーの精神にも合致する。
【0039】
【発明を実施するための最良の形態】
第1図ないし第6図は、本発明に係る粒体の粉取り兼垂直搬送兼集塵の方法の実施に用いる装置の第一の実施例を示すものである。装置は、下部に加圧空気供給室1を備え、その上部に垂直搬送兼粉状物除去用の圧送管4を、その上部に減圧室8を、そこから下方へ加圧空気吸引管10を、かつ下部に上記加圧空気供給室1に近接して粉状物回収室11を各々設けてある。
【0040】
加圧空気供給室1と圧送管4とは、後述する加圧空気発生機2及び通気ダクト3とともに圧送手段を構成するものである。また、加圧空気吸引管10と粉状物回収室11とは、後述する集塵フィルタ12とともに回収手段を構成するものである。この実施例では、以下に詳述するように、圧送手段を構成する加圧空気発生機2が、加圧空気供給室1と粉状物回収室11との一体的な構造のために、回収手段としても機能するものである。なお、第1図において、24は粉状物付き粒体bの供給管、29は圧送管支持部材を示す。
【0041】
上記加圧空気供給室1は、下部にキャスタ19を有する箱型状チャンバー内で、横設した中板20上に加圧空気発生機2を配置し、可撓性管21を介して側板22と底板23との間に形成した通気ダクト3を、後記圧送管4下端部寄りまで連通させて加圧空気a1を供給可能としてある。加圧空気発生機2は、例えばシッロコファンを有するもので、空気取り入れ口2aを備え、後述する加圧空気供給室1内の雰囲気を空気取り入れ口2aから吸い込み、発生する加圧空気a1を加圧空気供給室1に漏洩しないようにして通気ダクト3に出力するものである。
【0042】
上記該通気ダクト3の下部には、ここではスライド式の調節用蓋13で孔の大きさを調節可能な一部排気口5を設けてあり、第2図に示すように、通気ダクト3を通過する加圧空気a1の一部分a2を排出するようにしてある。
【0043】
この調節用蓋13は、ノズル部6上方に設けた粒体送り込み口7から圧送管4内へ流入する外気d1を加えても、減圧室8内が外気よりも負圧になるように、排出量を決定するためのものである。
【0044】
したがって、この一部排気口5での排出量は、粒体送り込み口7から圧送管5内へ流入する外気d1の量と、負圧となった減圧室8内へ均圧用に、粒体取出し口9から流入する外気d2の量との和に相当することになる。
【0045】
上記圧送管4は、加圧空気供給室1の上方に向けて、通気ダクト3より通気断面の小さい管を立設したものであり、ここでは該圧送管4内部に後記加圧空気吸引管10を有する2重構造としてある。その大きさは、ここでは高さ約2000mmで、圧送管4の外径を約85mm、内部の加圧空気吸引管10の外径を約50mmとしてあり、かつ圧送管4の環状の通気断面は上記通気ダクト3の通気断面より小さいものである。
【0046】
上記通気ダクト3の後端部には、圧送管4下端部との境界部近傍に、圧送管4よりも通気断面を一層小さく絞るために、ノズル部6として環状部材16を設けると共に、該ノズル部6の上方で圧送管4下端との間に、粉状物付き粒体bを吸引して送り込ませる粒体送り込み口7を形成してある。該送込み口7からは一緒に外気も吸引されて流入されることになる。上記ノズル部6の環状部材16の内径は、ここでは約60mmとしてある。
【0047】
また上記通気ダクト3とノズル部6との間に、第3図に示す、圧送管4内での加圧空気a1が圧送管4内で旋回しながら上昇するように、ノズル部6又は粒体送り込み口7の近傍に、曲面を持った加圧空気ガイド体40を設けておく(第1図及び第4図では、図示を省略している)。この加圧空気ガイド体40は、加圧空気a1を旋回又は整流して圧送管4へ送るものであればよい。
【0048】
具体的には、この加圧空気ガイド板40は、ほぼ円筒形状の有底で中央に加圧空気吸引管10が挿入される開口40aを有する胴部40bと、胴部40bの上端に設けられ上端に開口40cを有する円錐台部40dと、円錐台部40dの上端に設けられる取付フランジ40eとからなる。胴部40bは、その側面に外側にオフセットして開口する加圧空気導入口40fを備えている。加圧空気導入口40fから導入される加圧空気a1は、胴部40bの内側面に沿って移動し、胴部40b内に旋回する加圧空気a1が形成される。この旋回する加圧空気a1は、円錐台部40dの内面に沿って上昇し、その上端の開口40cから圧送管4内に加圧空気吸引管10に沿って螺旋状に旋回して上昇するものである。
【0049】
上記ノズル部6は、中央に通気ダクト3からの加圧空気a1が通過する丸孔28をもつ環状部材16で、中央の丸孔28の内径は圧送管4の内径よりも小さくしてある。圧送管4と加圧空気吸引管10との二重構造のものでは、該環状部材16の中央丸孔28と内側の加圧空気吸引管10の外周面との間を加圧空気a1が通過する。また該ノズル部6と圧送管4の下端との間に形成した隙間が、粉状物付き粒体bの粒体送り込み口7になり、ここから粉状物付き粒体bと一緒に外気も吸引され流入される。
【0050】
上記ノズル部6上面と圧送管4下端との間隔は、圧送管4の上下調節や、外周にスライド可能な調節板を套合させておく等により、調節可能にしておくことが望ましい。
【0051】
上記圧送管4の上部には、その上部寄り外周を包む如く帽子状の上部カバー板25を被せて設け、内部が広くなった減圧室8を形成してある。ここでは該減圧室8の内径を、約160mmとしてある。該減圧室8は、底板26を一側方向へ傾斜状に設けて一部を開口し、粒体bを落下させて取り出す粒体取出し口9を形成してあるが、そこから続く粒体取出し管27との間に、外気d2が流入可能な隙間18を有している。なお、上記上部カバー25は上半部を必要に応じて取り外し可能としてある。
【0052】
上記圧送管4上部の減圧室8には、側下部への粒体取出し口9と減圧室8内の雰囲気を吸引するための加圧空気吸引管10とが減圧室8に連通して設けてある。該減圧室8では、圧送管4内を垂直搬送されてきた粒体bが粉状物cと分離して落下し易いように、粒体・粉状物分離用板14を設けておくことが望ましい。この分離用板14は、粒体bを通さず粉状物cは通過可能な大きさの多小孔17またはスリットを形成してあることが望ましい。
【0053】
すなわち、上記減圧室8には、ここでは圧送管4内に加圧空気帰路用として設けた加圧空気吸引管10の上部を連通させてあるが、該加圧空気吸引管10の上部に、上方で拡がるラッパ状部を有する分離用板14を設けてある。分離用板14は、加圧空気吸引管10と別体で形成したもので、加圧空気吸引管10に着脱可能に装着される。また該分離用板14には、粉状物cは通過し粒体bは通過不能な大きさの小孔17を多数形成してある。ここでは粒体bが外径6mm以上のものを想定したので、小孔17やスリットの内径・幅を約6mm以下としてあるが、粒体bの大きさ・最大外径が異なれば、小孔・スリットの大きさが異なる分離用板14と交換すればよい。
【0054】
なお、上記分離用板14は、ラッパ状ではなくて上下が逆の椀状で、粒体取出し口9側で開いたようなものに形成してもよい(第7図参照)。しかし減圧室8の内部を大きくしてあれば、加圧空気の勢いが弱まり粒体の全てが自重で落下するので、該分離用板14は必ずしも必要ではない。
【0055】
上記粒体取出し口9は、その先が粒体受け容器15へ向いたものであるが、粒体受け容器15と密閉状に連通せずに、減圧室8が大気圧とほぼ等しいもしくはわずかに負圧とするための外気d2が減圧室8へ吸引され得るように、隙間18を持つようにしてある。
【0056】
上記加圧空気吸引管10は、その下部を粉状物回収室11へ連通させてあり、該粉状物回収室11内にはここでは集塵フィルタ12を取り外し可能に設けてある。ここでの集塵フィルタ12はヘパフィルタ(超高性能エアフィルタ)を用いている。集塵フィルタ12は、ヘパフィルタを単独で使用するもの以外に、ヘパフィルタより目の粗いフィルタとを適宜組み合わせて構成するものであってよい。
【0057】
該粉状物回収室11は上記加圧空気発生機2を設けた加圧空気供給室1に隣接して設け、集塵フィルタ12を介して加圧空気供給室1と連通するようにしてある。したがって、上記減圧室8から加圧空気吸引管10に吸引された加圧空気吸引管10内の雰囲気である加圧空気a3と粉状物cは、ここで集塵フィルタ12を通過して粉状物cが集塵フィルタ12により加圧空気a3から除去されて回収され、加圧空気a3は再び加圧空気供給室1の加圧空気発生機2を経て、元と同じ加圧空気a1として再度通気ダクト3へ吐出されるようにしてある。
【0058】
上記で各部での加圧空気a1の空気量は、加圧空気供給機1から吐出された際の加圧空気a1と、一部排気口5で一部分を排出後の通気ダクト3内の加圧空気a1と、粒体送り込み口7で外気がd1吸引され流入された後の圧送管4内での加圧空気a1と、粒体取り出し口9から外気d2が吸引された直後の減圧室8内での加圧空気a1とは、空気量が異なる。但し、上記加圧空気供給機1から吐出された際の加圧空気a1と、減圧室8内での加圧空気a1即ち加圧空気吸引管10で吸引される際の加圧空気a3との空気量は同じである。
【0059】
なお、上記実施例において、粒体bに擦り傷などが付いたりしないように、粒体bと接触する部分を合成樹脂製としてある。
【0060】
上記本発明に係る粒体の粉取り兼垂直搬送兼集塵の方法・装置の作用及び作動状態は、次のようになる。
【0061】
加圧空気発生機2を駆動させて加圧空気a1を通気ダクト3へ吐出させ、該通気ダク3を介して圧送管4へ向けて送り出す。その途中、大部分は圧送管4へ向けて移動するが、加圧空気a1の一部分a2を通気ダクト3の途中に設けた一部排気口5から排出させて、空気量を少し減少させておく。
【0062】
圧送管4へ向かった加圧空気a1は、通気断面を絞ったノズル部6の位置で速度を上げて通過するから、該ノズル部6の上部の周辺では圧力が減少して負圧になっている。そのため、該ノズル部6上部に設けた粒体送り込み口7からは、付着したまたは混在した粉状物cと一緒の粒体bが吸引されて圧送管4内へ送り込まれる。この際に若干の外気も一緒に吸引されて圧送管4内へ流入する。
【0063】
圧送管4内では、上方へ移動する加圧空気a1が粉状物付き粒体bを上方へ押し上げて搬送するが、その際に粒体bは自重で上昇速度が遅くなるので、該粉状物付き粒体bは加圧空気a1に晒され叩かれて、表面に付着した粉状物が粒体bから剥離して粒体bから除去される。この第一の実施例では加圧空気旋回用の加圧空気ガイド板40を設けているので、加圧空気a1は圧送管4中で螺旋状に旋回しながら上昇する。したがって、粒体bから粉状物cが一層剥離され除去され易くなる。
【0064】
その後に加圧空気a1は、圧送管4上部の広い減圧室8内で減圧されて速度が低下し、粒体bを押し上げる力が無くなるから、粒体bは自重で側下部の粒体取出し口9へ落下して、粒体受け容器15へ向けて移動していくとともに、粒体bから剥離したあるいは粒体bとともに減圧室8に搬送された粉状物cは減圧室8内に浮遊して減圧室8内の雰囲気と混合する。これで、粒体bは垂直搬送されると共に、粉状物cが粒体bから除去されたことになる。
【0065】
上記の場合に、減圧室8内で粉状物cを含む雰囲気つまり加圧空気a1は、減圧室8に連通する加圧空気吸引管10により吸引されているが、吸引される空気量は加圧空気供給室1で加圧空気供給機2から吹き出される加圧空気a1にほぼ等しい。ところが、先に通気ダクト3の一部排気口5から一部分a2が排気されているので、粒体送り込み口7から吸引されて流入される外気d1を加えても、減圧室8内は外気よりも負圧になる。
【0066】
そのため、不足分に当たる量の外気d2が、圧力を均等にするためのものとして粒体取出し口9の隙間18から減圧室8へ向けて吸引されることになるから、この流入する外気d2によって粒体取出し口9から粉状物cが外部へ漏れ出たり、飛散することが防止される。
【0067】
そして上記減圧室8内にある粉状物cは、加圧空気吸引管10を介して、加圧空気発生機2による吸引力が作用する。そのため、粉状物cは加圧空気吸引管10内を加圧空気a3と一緒に下方の粉状物回収室11へ移動していく。
【0068】
上記粉状物回収室11内には集塵フィルタ12を設けてあり、上記の如く吸引力を受けた加圧空気a3と一緒の粉状物cは、集塵フィルタ12を通過時に集塵されて加圧空気a3から除去される。これで、粉状物cが集塵され回収されたことになる。
【0069】
粉状物cが集塵され回収された後の加圧空気a3は、加圧空気発生機2を通過することで、元と同じ加圧空気a1として通気ダクト3へ吐出され、圧送管4へ向けて送られて、循環移動する。その後は、上記と同様に粒体bの垂直搬送と粉状物cの分離と除去、粉状物cの集塵と回収が繰り返し行われることになる。
【0070】
なお、加圧空気供給室1内には、加圧空気発生機2から出力される加圧空気a1を通過させる集塵フィルタを別個に設けておいてもよい。
【0071】
さらに、加圧空気吸引管10の上部寄り側壁には、減圧室8内での加圧空気a1の空気量がより少なくなるように、外部へ通じるスリット30を形成するようにしてもよい(第6図参照)。この場合は、加圧空気供給機2からの加圧空気a1の空気量を増やしておくことになる。
【0072】
上記実施例では、圧送管4と加圧空気吸引管10は、圧送管4の内部に加圧空気吸引管10を設けた二重構造のもの(第1図及び第4図参照)を説明したが、圧送管4上部の減圧室8から加圧空気吸引管10を側方へ分離して垂下させた並立構造としてもよいことは勿論である(第7図参照)。
【0073】
さらに上記第一の実施例では、構造的に加圧空気手段と回収手段とが一体に構成された装置を説明したが、加圧空気を発生させる加圧空気供給室1と粉状物cを回収する粉状物回収室11とを、圧送管4、加圧空気吸引管10及び減圧室8を主要な構成とする本体部分つまり本体ユニット100とは切り離した構成にするものであってよい。
【0074】
具体的には、第8図に示すように、加圧空気発生機2を内蔵した加圧空気供給室1を、集塵フィルタ12を含む粉状物回収室11と一体に組み込んだ加圧空気回収ユニット101として、本体ユニット100から分離した構成とするものであってよい。この第二の実施例には、環状部材16に前述の加圧空気ガイド体40が取り付けてある。
【0075】
この第二の実施例の場合、本体ユニット100の下方に加圧空気回収ユニット101が存在しないので、加圧空気a1を圧送管4に供給するために加圧空気貯留室104が設けてある。この第二の実施例にあっても上記実施例と同様に、加圧空気発生機2が発生させた加圧空気a1は循環するので、上記実施例における一部排気口5と同様に、加圧空気a1に一部を排出する一部排気口103が加圧空気貯留室102の底部に設けてある。そして、加圧空気回収ユニット101から加圧空気a1が加圧空気貯留室104に供給されるように、通気管路104が加圧空気貯留室102に接続してある。
【0076】
これに対して、加圧空気吸引管10には、粉状物回収室11と連通する吸引管路105の一端が直接接続してある。吸引管路105の他端は、粉状物回収室11に接続してある。
【0077】
加圧空気回収ユニット101は、本体ユニット100が設置してある室内に設置されるものであってよい。また、騒音や集塵フィルタ12の清掃の便を考慮して、本体ユニット100が設置された部屋とは別室に設置されるものであってもよい。
【0078】
さらに別の第三の実施例としては、第9図に示すように、圧送手段を構成する加圧空気供給室1と回収手段を構成する粉状物回収室11とが別体に形成されるものであってもよい。
【0079】
具体的には、加圧空気発生機2を内蔵する加圧空気供給室1に代えて、加圧空気a1を発生させるコンプレッサ200あるいは上記第一の実施例の加圧空気発生機単体と、集塵フィルタ201と送風ファン202aを有する送風機202とを備えた集塵機203とからなる構成である。コンプレッサ200と本体ユニット100とは、上記第二の実施例と同じく、通気管路104により本体ユニット100の加圧空気貯留室102に連通し、集塵機203は吸引管路105により直接加圧空気吸引管10に連通される。なお、この実施例にあっては、加圧空気ガイド体を使用していない。
【0080】
このように、コンプレッサ200と集塵機203とを使用する場合、その設置場所は本体ユニット100と同室であってもよいし、他室であってもよい。
【0081】
なお上記の各実施例において、減圧室8を上記第一の実施例において説明したものより、例えば高さを高くするあるいはその内径を大きくすることにより、容積を大きくして(第8図及び第9図参照)、減圧の度合いを大きくするとともに、分離用板14に代えて、分離用ブラシ体400を使用するものであってもよい(第10図に示す)。この分離用ブラシ体400は、減圧室8の内法にほぼ等しい外径を有する環状の基礎部材401の内周面に、先端が加圧空気吸引管10の外周にほぼ接触する長さを有するブラシ402を植え込んだ構造である。この分離用ブラシ体400にあっては、それぞれのブラシ402が所定の間隔、具体的には粒体bの外径よりも小さく、かつ粉状物cが通過するのに十分な間隔をあけて基礎部材401に植え込んである。
【0082】
また、例えばノズル部6の環状部材16の内周部に、斜め状の整流フィンを多数並べて設けたようなものでもよい。
【0083】
さらには、第11図に示すように、ノズル部6の環状部材16の下部に取り付けられる加圧空気ガイド体500は、上端にフランジ500aを有する円筒部500bを有し、その円筒部500bの内周面に、加圧空気a1を案内する帯状螺旋面500cを備えるものであってもよい。同図において、帯状螺旋面500cの裏面には斜線を施して示すとともに、加圧空気吸引管10を波線で示している。帯状螺旋面500cは、その外周縁を円筒部500bの内周面に固定してあるとともに、その内周縁を加圧空気吸引管10の外周面に固定してある。
【0084】
このような構造であれば、円筒部500に流入した加圧空気a1が、帯状螺旋面501に沿ってノズル部6に向けて案内される。このため、加圧空気a1は、ノズル部6から圧送管4に螺旋状に旋回して上昇する。このように、加圧空気a1が螺旋状に旋回して上昇することにより、揺らぎながら粒体bが上昇するので、粒体bに付着した粉状物cの剥離又は分離が促進される。また、加圧空気a1が旋回せずに直線的に上昇する場合に比べて、粒体bが圧送管4の内周面や加圧空気吸引管10の外周面と接触した場合に受ける可能性のある損傷が小さい。
【0085】
加えて、圧送管4の内周面や、二重構造のものでは加圧空気吸引管10の外周面、減圧室8の内面や分離用板14等、粒体bと接触する部分は、粒体bの損傷を避けうる材質とすることが望ましく、例えば合成樹脂製とし、または合成樹脂をコーティングしたものとしておくのがよい。特に分離用板14は粒体bが直接に当たる可能性があるので、薄くかつ弾力性をもつ合成樹脂製としておくことが望ましい。
【0086】
さらにまた、加圧空気a1を旋回させない場合は、加圧空気ガイド体を環状部材に16に取り付ける必要はない。この場合の構成は、加圧空気ガイド体の図示を省略している第1図と同等の構成となる。
【0087】
また、粉状物による集塵フィルタの目詰まりを軽減するためには、加圧空気吸引管の下方に円筒形状の回収箱体を取り外し可能に設けておくことが望ましい。
【0088】
具体的には、例えば第12図に示すように、加圧空気吸引管500を、粉状物回収室11の縦方向の中央位置程度まで延長し、その下端501を下方に拡がるように形成し、下端501を包囲するようにして回収箱体600を設置する。この回収箱体600は、有底の円筒形状をしており、その上縁部分が内側に斜めに折り曲げられて、開口部601の直径が加圧空気吸引管500の外径より大径で、かつ回収箱体600の底面の直径より小径にした構造となっている。回収箱体600の内径は、加圧空気吸引管500の下端501の外径より大きくしてあり、下端501と回収箱体600の内周面との間には円環状の間隙502が形成される。また、開口部601の高さ位置は、加圧空気吸引管500の下端501より上方で、開口部601の内周縁と加圧空気吸引管500の外面との間には円環状の間隙602が形成される。
【0089】
このような構成において、回収箱体600の内部の雰囲気は、間隙602を介して集塵フィルタ12の方向に移動する。加圧空気吸引管500から粉状物回収室11に移動した粉状物cは、その中でも重量の重い形状の大きな大粉状物c1が回収箱体500の底面に集められ、重量の軽い小粉状物c2が間隙502及び間隙602を通過して集塵フィルタ12に達する。したがって、集塵フィルタ12に集塵される小粉状物c2の量が少なくなるので、集塵フィルタ12が細かい目のものでも、形状の大粉状物c1が集塵されないので目詰まりしにくくなる。
【0090】
【産業上の利用可能性】
上述したように、本発明によれば、粉末を圧縮して錠剤や電子部品などに圧縮成形する粉末圧縮成形機から排出される圧縮成形品つまり粒体を、垂直に搬送することができるので、このような粒体を製造する産業分野で利用することが可能である。
【図面の簡単な説明】
【第1図】は、本発明に係る粒体の粉取り兼垂直搬送兼集塵の方法の実施に用いる装置の第一の実施例を示す縦断正面図である。
【第2図】は、第1図で示した実施例の一部排気口近傍を示す拡大縦断面図である。
【第3図】は、第1図で示した実施例の加圧空気ガイド体の拡大縦断面図である。
【第4図】は、第1図で示した実施例のノズル部近傍を示す拡大縦断正面図である。
【第5図】は、第1図で示した実施例の減圧室近傍を示す拡大縦断正面図である。
【第6図】は、圧送管にスリットを形成した例を示す一部の拡大縦断面図である。
【第7図】は、第一の実施例の変形例における減圧室近傍を示す縦断正面図である。
【第8図】は、本発明に係る粒体の粉取り兼垂直搬送兼集塵の方法の実施に用いる装置の第二の実施例を示す縦断正面図である。
【第9図】は、本発明に係る粒体の粉取り兼垂直搬送兼集塵の方法の実施に用いる装置の第三の実施例を示す縦断正面図である。
【第10図】は、上記各実施例に適用が可能な分離用ブラシ体を示す斜視図である。
【第11図】は、上記各実施例に適用が可能な加圧空気ガイド体の内部構造を示す拡大縦断面図である。
【第12図】は、粉状物回収室の内部構造の変形例を示す拡大縦断面図である。
[0001]
【Technical field】
  The present invention relates to a method and an apparatus for powder collection, vertical conveyance and dust collection of granules. For example, a granule molded by a granule molding machine or a powder compression molding machine, powder adhering to it, and unnecessary powder discharged together without adhering (referred to as powder in this specification) are added. Compressed air (herePressurized airAnd the two are separated at the same time to remove the powdery material from the granule, take out the granule from the apparatus and collect the powdery material so that it can be collected.
[0002]
[Background]
  Conventionally, when a granule is formed from powder as a raw material or a material with the above-mentioned granule molding machine, the powder is attached to the granule, or the powder is a group of particles without adhering. Are mixed and discharged from the granule molding machine. Here, for example, a granule is a granule such as a medicine, food, metal / mineral product, paper / wood product, chemical product, petroleum product, etc., and the granule is a product / product, but powder is not required. It is necessary to remove it as an extraneous matter / mixture, and a powder remover is installed below the granule outlet of the molding machine.
[0003]
  Conventionally, for example, there are the following as means for removing powder from a granular material.
[0004]
  B) A screw that can be rotated by a rotating shaft is disposed inside a multi-porous cylinder formed of a punching panel or mesh, and a group of particles with powdery substances adhering or mixed together is placed at the front of the cylinder. While removing the powder from the granule and separating and removing the powder from the multi-pores while being conveyed to the rear by a rotating screw (for example,Patent Document 1FIG. 8).
[0005]
  B) For examplePatent Document 1As shown in Fig. 3, a vibratory feeder is used, and a group of particles with powdery substances adhering to or mixed in a spiral feeder path is introduced, and the particles are separated from the particles by vibration during the conveyance. In addition to removing the powdery substance, the powdery substance is sucked and removed from a number of suction holes formed in the bottom of the passage.
[0006]
  C) For examplePatent Document 2As can be seen from the above, powder particles flowing down from the outer peripheral edge in a cylindrical classification chamber are sucked into the classification chamber and classified by air vortexed freely in the classification chamber It is a body classifier, has a truncated cone shape with an axial center located above the classification chamber, is arranged concentrically with the classification chamber, and the classification chamber is arranged around the outer periphery. A separate core having a gap formed so as to communicate with the lower side, and a fine powder that opens on the upper surface of the axial center of the separate core and sucks air into the classification chamber so as to form a free vortex in the classification chamber The separate core is separated from the axially concentric shaft center and the outer peripheral edge guide portion at a predetermined interval, and the radius of the axial core is classified. The limit particle is larger than the radius of the rotation circle when it is rotated by a free vortex.
[0007]
  D) For examplePatent Document 3In the tablet surface powder removing device for removing the powder adhering to the tablet surface, the tablet is flow-stirred and the tablet is fluidly stirred by blowing compressed air into the fluid stirring area. Thus, there are provided an air blowing device that shakes off the powder adhering to the surface of the tablet, and an air suction device that sucks and removes the powder shaken off from the surface of the tablet outside the flow stirring region.
[0008]
  However, in the case of the above (a), since the cylindrical body has a structure that is long in the lateral direction, the size of the machine / device is increased and the installation space is increased. Since it is transported by the rotation of the screw, the particles hit the inner surface of the cylinder, damaged by rubbing between the particles, and cannot be transported vertically. There was a problem that it was necessary to provide another.
[0009]
  In the case of (b) above, the noise and vibration of the vibration part of the vibration feeder is very large, the vertical transfer is limited to about 1000 mm, and it cannot be transferred to higher heights, and it is also the suction of powdery materials・ It was necessary to install a separate dust collector.
[0010]
  In the case of (c) above, continuous automatic operation has become common because of the improvement in productivity as recently, and the container for storing the produced particles becomes large and the container is placed on the automatic exchange table. In this case, it is necessary to put the particles into the opening at a high position, but the vertical conveyance for that purpose cannot be performed. In addition to the powder classifier, it is necessary to prepare a device for vertical conveyance, and here, primary and secondary high-pressure air must be continuously sent from the outside, and operation and maintenance costs are high. Contrary to the spirit of energy saving.
[0011]
  In the case of the above (2), after the particles are put into the particle agitation box, the upper shutter is closed, the compressed air is blown out, the powder is shaken off by the particle agitation action, and then the air blowing is stopped and the air suction is also stopped. Then, the lower shutter is opened to take out the particles, and the intermittent work is performed, which causes a problem in productivity. Moreover, in order to do it continuously, there is a problem that the apparatus is increased in size by installing it on a transport machine, etc., and it is necessary to prepare a separate vertical transfer device for vertical transfer. It was.
[0012]
  In other words, this type of conventional one has a powder removal machine, a vertical conveyance machine, a dust collector, etc. in addition to a granule molding machine, etc. There was also a lot of vibration and noise.
[0013]
[Patent Document 1]
JP-A-8-141051
[0014]
[Patent Document 2]
JP-A-6-154708
[0015]
[Patent Document 3]
Japanese Patent Laid-Open No. 10-227
[0016]
DISCLOSURE OF THE INVENTION
  The present invention has been developed with the object of solving the problems of this type of conventional technology. In other words, the objective is to have a function that removes unnecessary powdery materials while being small and light, and has a small installation area. The removed powdery materials are surely collected and scattered around. It has the necessary vertical transfer capability, and in addition, vibration and noise are reduced, installation and handling are easy, and equipment and operating costs can be reduced, which is desirable for energy saving. An object of the present invention is to provide a method and apparatus for dust removal, vertical conveyance and dust collection.
[0017]
  That is, according to the method of powder collection and vertical conveyance and dust collection according to the present invention, a particle and a powdery material that is lighter than the particle are used., Generated by a pressurized air generator using the force of discharging air by a pressurized air generator, the force of sucking by a suction machine, and the centrifugal force by discharging compressed air in a spiral shapePressurized airWhile spiraling withTo the specified positionRaiseThe compressed air is depressurized at a predetermined position to separate the granules and the powdery materials based on their own weight differences,IsCollect by dropping with its own weight, and separate the powder from the particlesWith suction machineSuctionTo doIt is characterized by collect | recovering by.
[0018]
  With such a configuration, when the powder is attached to the granule, or when the granule and the powder are mixed and conveyed in the upward direction by pressurized air, It becomes possible to separate a body and a powdery substance. The separated particles are collected when they fall due to their own weight, and the powdery material is collected by suction. Therefore, it is possible to efficiently collect the particles to which the powdery material does not adhere, and unnecessary powdery materials. It becomes possible to collect objects without scattering them.
[0019]
  In the above configuration, it is preferable that the pressurized air generator and the suction device are a single device.
[0020]
  In addition, by sucking the powdery material, outside air is taken in from the particle feeding port for supplying the granular material with powdery material and the particle taking-out port communicating with the outside, and the flow of air is used to What raises the raising force to the predetermined position of a body and a powdery thing and the collection | recovery power of a powdery thing is suitable.
[0021]
  Furthermore, by partially discharging the pressurized air generated by the pressurized air generator to the outside, the outside air is taken in from the granular material inlet and the granular material outlet, and until a predetermined position between the granular material and the powdery material. When improving the lifting force and the collection power of the powdered material, the sum of the amount of part of the pressurized air discharged to the outside and the amount of outside air taken in from the particle feeding port and the particle taking-out port is the same Those are preferred.
[0022]
  In addition, the particle dusting / vertical conveying / dust collecting apparatus according to the present invention includes a hollow pressure feeding tube, a pressurized air supply chamber communicating with the pressure feeding tube at a lower end of the pressure feeding tube, and a pressure feeding from a lower end side of the pressure feeding tube. A pressure feeding means for pumping the granules put into the pipe and a powder that is lighter than the granules upward by pressurized air flowing from the lower end side of the pressure feed pipe, and a pressure feed pipe provided at the upper end of the pressure feed pipe The pressure air flowing in from the outlet is depressurized to separate the granules and the powder, and the decompression chamber that discharges only the granules to the outside from the takeout port; A pressurized air suction pipe communicating with the decompression chamber at the upper end of the pressure feeding pipe, a collecting means for sucking the atmosphere in the pressurized air suction pipe from the pressurized air suction pipe, and collecting only the powdery substance in the decompression chamber; In the room, a separation plate with small holes or slits, and a granular material feed for supplying powdery granular material to the lower end of the pressure feeding tube Write port andA pressurized air guide body that is provided below the granule feeding port and that rotates the pressurized air and sends it into the pressure feeding pipe.It is characterized by providing.
[0023]
  Furthermore, the apparatus for particle dusting / vertical conveyance / dust collection according to the present invention includes a hollow pressure feeding tube, a pressurized air supply chamber communicating with the pressure feeding tube at a lower end of the pressure feeding tube, and a lower side of the pressure feeding tube. A pumping means for pumping the granules put into the pumping tube and a powdery material lighter than the granules upward by pressurized air flowing from the lower end side of the pumping tube, and a pumping unit provided at the upper end of the pumping tube. Depressurize the pressurized air flowing in from the pipe to separate the granules and powders, discharge only the granules from the take-out port to the outside, and a granule take-out port communicating with the outside at the lower part of the decompression chamber And a pressurized air suction pipe communicating with the decompression chamber at the upper end of the pressure feed pipe, and a collecting means for sucking the atmosphere in the pressurized air suction pipe from the pressurized air suction pipe and collecting only the powdery substance in the decompression chamber; In the decompression chamber, supply the granular material with powdery material to the separation plate with small holes or slits and the lower end of the pumping tube. A body delivery port, a ventilation duct for sending pressurized air generated by a pressurized air generator to a pressure delivery tube, a partial exhaust port whose size is adjustable in the middle of the ventilation duct, a ventilation duct and a pressure delivery tube In the vicinity of the boundary, the nozzle section that narrows the ventilation cross section locally, a part of the exhaust outlet, an adjustment lid that determines the exhaust amount, and the lower end of the pressurized air suction pipe communicate with the pressurized air suction pipe And a dust collection filter that filters the powder from the atmosphere in the powder collection chamber, and an air intake port that communicates with the dust collection filter.
[0024]
  Moreover, what comprises the suction machine which attracts | sucks the atmosphere in a powdery material collection chamber through a dust collection filter is suitable.
[0025]
  Furthermore, it is preferable to have a double structure in which a pressurized air suction pipe is provided inside the pressure feeding pipe.
[0026]
  The pressure feeding means includes a pressurized air supply chamber communicating with the pressure feeding pipe below the pressure feeding pipe, and a pressurized air generator disposed in the pressurized air supply chamber and having an air intake port.Pressurized airAt the lower end of the suction pipePressurized airA powder collection chamber provided in communication with the suction pipe and a filter for filtering the powder from the atmosphere in the powder collection chamber, and sucking the atmosphere by communicating the filter with an air intake port Is preferred.
[0027]
  The pressure feeding means includes a pressurized air supply chamber communicating with the pressure feeding tube below the pressure feeding tube, a pressurized air generator having an air intake port disposed in the pressurized air supply chamber, and a lower end side of the pressure feeding tube. And a blowing guide body that guides the pressurized air generated and generated by the pressurized air generator into the pressure feeding pipe, and the recovery means includes:Pressurized airAt the lower end of the suction pipePressurized airThe powdery substance is filtered from the powdery substance collection chamber provided in communication with the suction pipe and the reduced-pressure air in the powdery substance collection chamber.Dust collectionThe atmosphere inside the filter and powder collection chamberDust collectionA thing provided with the suction machine which attracts | sucks through a filter is preferable.
[0028]
  In order to reduce the size of the device,Pressurized airA suction tube is disposed in the pumping tube;Pressurized airIt is preferable that a sufficient space is formed between the suction tube and the inner wall of the pressure feeding tube so that the granules and the powdery material can pass therethrough.
[0029]
  In order to promote the separation of the granular material and the powdery material, it is desirable that the blowout guide body has an inclined guide plate that guides the pressurized air so as to swirl spirally within the pumping tube.
[0030]
  Furthermore, the method of dust removal and vertical conveyance and dust collection according to the present invention is a method of using pressurized air discharged from a pressure generator.SwirlThe powder containing powder is fed into the pressure feed tube, and the powder containing powder is introduced into the pressure feed tube, and both the pressurized air and the powder-attached particle are raised to a predetermined position to remove the powder from the particle. Separated in the decompression chamber, the particles fall down to the particle take-out port, and the pressurized air containing the powdery substance is in the pressurized air suction tube using the suction force generated by the pressurized air generator or suction machine It is characterized in that it is sent to the lower end and the powdery matter is removed by a dust collecting filter and then discharged as pressurized air again through a pressurized air generator to circulate the pressurized air.
[0031]
  In the method of powder collection and vertical conveyance and dust collection according to the invention of the present application, by installing a separation plate having a small hole or a slit in a decompression chamber, the particles and the powdery substance are separated. What separates is preferable.
[0032]
  As is apparent from the above, the method and apparatus for dust removal and vertical conveyance and dust collection according to the present invention has a function of removing unnecessary powder and reliably collects the removed powder. In addition, it has the necessary vertical transfer capability without being scattered around, and in addition to that, vibration and noise are reduced, and the installation area can be reduced with a small size and light weight.
[0033]
  In the powder removal and vertical conveyance method and apparatus of the granular material of the present invention, in which the powder removal unit, the vertical conveyance unit and the dust collection unit are integrated,Pressurized airRemoves powder and performs vertical conveyance in a pipe installed upright usingPressurized airIt collects dust by circulating movement of.
[0034]
  Therefore, a) pressure feeding pipePressurized airSince the suction pipe can be erected to make the entire apparatus vertically long, the size and weight can be reduced, the installation area can be reduced, and the installation can be facilitated.
[0035]
  B) In a vertically long pipePressurized airAt the same time to the granular material with powderPressurized airIs used to separate and remove the powdered material. Therefore, it is possible to reliably perform vertical conveyance without damaging the particles, and to separate and remove the powdery material.
[0036]
  C) Particles in the decompression chamber are carried out from the particle discharge pipe.Some exhaust portsFromPressurized airSince a part ofGranule inletThere is negative pressure in the vicinity and in the decompression chamber. for that reason,Granule inletThen, the particles can be sucked and naturally fed into the pressure feeding pipe. Moreover, in the particle discharge pipe, since the outside air flows into the decompression chamber from the gap, the powder is blocked by the flow and the particles are It can be prevented from flowing out to the outside from the discharge pipe and scattered, and the surrounding environment is not polluted.
[0037]
  D) The powdery material put into this device together with the particles is taken out separately.Pressurized airIs sucked into the dust collection filter and collected. Therefore, the entire apparatus including the dust collecting portion can be reduced in size and weight, the structure can be simplified, and the manufacturing cost of the apparatus can be reduced.
[0038]
  E) As mentioned above, removal of powder and vertical conveyancePressurized airTherefore, quiet processing can be performed without generating large vibrations and noises.Pressurized airSince it is designed to be circulated and moved, it is easy to handle and can reduce the operating cost, thus meeting the spirit of energy saving.
[0039]
BEST MODE FOR CARRYING OUT THE INVENTION
  FIG. 1 to FIG. 6 show a first embodiment of an apparatus used for carrying out the method of powder removal and vertical conveyance and dust collection according to the present invention. The device is at the bottomPressurized airA supply chamber 1 is provided, a pressure feed pipe 4 for vertical conveyance and removal of powdery substances is provided at the upper part, a decompression chamber 8 is provided at the upper part, and downward from there.Pressurized airThe suction tube 10 and the above in the lower partPressurized airA powdery material collection chamber 11 is provided in the vicinity of the supply chamber 1.
[0040]
  Pressurized airThe supply chamber 1 and the pressure feed pipe 4 will be described later.Pressurized airThe generator 2 and the ventilation duct 3 constitute a pressure feeding means. Also,Pressurized airThe suction pipe 10 and the powdery substance collection chamber 11 constitute a collection means together with a dust collection filter 12 described later. In this embodiment, the pressure feeding means is configured as described in detail below.Pressurized airGenerator 2 isPressurized airBecause of the integral structure of the supply chamber 1 and the powdery material recovery chamber 11, it also functions as a recovery means. In FIG. 1, reference numeral 24 denotes a supply pipe for the powdered granular material b, and 29 denotes a pressure feeding pipe support member.
[0041]
  the abovePressurized airThe supply chamber 1 is placed on a horizontal plate 20 in a box-shaped chamber having a caster 19 at the bottom.Pressurized airThe generator 2 is arranged, and the ventilation duct 3 formed between the side plate 22 and the bottom plate 23 through the flexible tube 21 is communicated to the lower end of the pressure feed tube 4 to be described later so that the pressurized air a1 can be supplied. is there.Pressurized air generator2 has, for example, a sirocco fan and has an air intake 2a, which will be described later.Pressurized airThe atmosphere in the supply chamber 1 is sucked from the air intake 2a and generated.Pressurized aira1Pressurized airThe air is output to the ventilation duct 3 so as not to leak into the supply chamber 1.
[0042]
  In the lower part of the ventilation duct 3, the size of the hole can be adjusted by a slide type adjustment lid 13 here.Some exhaust ports5 passes through the ventilation duct 3 as shown in FIG.Pressurized airA part a2 of a1 is discharged.
[0043]
  The adjustment lid 13 is provided above the nozzle portion 6.Granule inletThis is for determining the discharge amount so that the inside of the decompression chamber 8 has a negative pressure more than the outside air even if the outside air d1 flowing into the pressure feeding tube 4 from the 7 is added.
[0044]
  So thisSome exhaust portsEmissions at 5 areGranule inlet7 corresponds to the sum of the amount of outside air d1 flowing into the pressure feeding pipe 5 from the amount 7 and the amount of outside air d2 flowing into the decompression chamber 8 that has become negative pressure from the granule outlet 9 for pressure equalization. .
[0045]
  The pressure feeding pipe 4 isPressurized airA pipe having a smaller ventilation cross section than the ventilation duct 3 is erected toward the upper side of the supply chamber 1.Pressurized airA double structure having the suction tube 10 is provided. The size here is about 2000 mm in height, the outer diameter of the pressure feeding tube 4 is about 85 mm,Pressurized airThe outer diameter of the suction pipe 10 is about 50 mm, and the annular ventilation section of the pressure feeding pipe 4 is smaller than the ventilation section of the ventilation duct 3.
[0046]
  An annular member 16 is provided as a nozzle portion 6 at the rear end portion of the ventilation duct 3 in the vicinity of the boundary with the lower end portion of the pressure feeding tube 4 so as to narrow the ventilation cross section smaller than that of the pressure feeding tube 4. The powdered granular material b is sucked and fed between the lower end of the pressure-feeding tube 4 above the portion 6.Granule inlet7 is formed. Outside air is also sucked and introduced from the inlet 7 together. Here, the inner diameter of the annular member 16 of the nozzle portion 6 is about 60 mm.
[0047]
  In addition, between the ventilation duct 3 and the nozzle portion 6, as shown in FIG.Pressurized airNozzle portion 6 or so that a1 rises while swirling in pumping tube 4Granule inletHas a curved surface in the vicinity of 7Pressurized airA guide body 40 is provided (not shown in FIGS. 1 and 4). thisPressurized airThe guide body 40 isPressurized airWhat is necessary is just to turn or rectify a1 and send it to the pressure feed pipe 4.
[0048]
  Specifically, thisPressurized airThe guide plate 40 has a substantially cylindrical bottom and a center.Pressurized airA barrel 40b having an opening 40a into which the suction pipe 10 is inserted, a truncated cone 40d having an opening 40c at the upper end of the barrel 40b, and a mounting flange 40e provided at the upper end of the truncated cone 40d. Become. The body portion 40b is opened to the side surface by being offset outward.Pressurized airAn introduction port 40f is provided.Pressurized airIntroduced from the inlet 40fPressurized aira1 moves along the inner surface of the body 40b and turns into the body 40b.Pressurized aira1 is formed. This turnsPressurized aira1 rises along the inner surface of the truncated cone part 40d, and enters the pressure feed pipe 4 from the opening 40c at the upper end thereof.Pressurized airIt turns up spirally along the suction pipe 10 and rises.
[0049]
  The nozzle part 6 is connected to the ventilation duct 3 in the center.Pressurized airIn the annular member 16 having a round hole 28 through which a1 passes, the inner diameter of the central round hole 28 is made smaller than the inner diameter of the pumping tube 4. With pressure-feed pipe 4Pressurized airIn the case of a double structure with the suction pipe 10, the central round hole 28 of the annular member 16 and the inner sidePressurized airBetween the outer peripheral surface of the suction tube 10Pressurized aira1 passes. In addition, the gap formed between the nozzle portion 6 and the lower end of the pressure feeding tube 4 is the powdery granular material b.Granule inletFrom here, the outside air is also sucked and introduced together with the granular material b with powder.
[0050]
  It is desirable that the distance between the upper surface of the nozzle portion 6 and the lower end of the pressure feeding pipe 4 be adjustable by adjusting the vertical direction of the pressure feeding pipe 4 or fitting an adjustment plate slidable on the outer periphery.
[0051]
  A pressure reducing chamber 8 is formed on the upper portion of the pressure feeding tube 4 by covering the outer periphery of the pressure feeding tube 4 with a cap-like upper cover plate 25 so as to wrap the outer periphery. Here, the inner diameter of the decompression chamber 8 is about 160 mm. The decompression chamber 8 is provided with a bottom plate 26 inclined in one side direction and partially opened to form a granule take-out port 9 for dropping and taking out the granule b. Between the pipe 27, there is a gap 18 through which the outside air d2 can flow. The upper cover 25 can be removed at the upper half as necessary.
[0052]
  In the decompression chamber 8 at the upper part of the pressure feed tube 4, the atmosphere for taking out the granular material outlet 9 to the lower side and the decompression chamber 8 is sucked.Pressurized airA suction tube 10 is provided in communication with the decompression chamber 8. In the decompression chamber 8, a granule / powder separation plate 14 may be provided so that the granule b that has been vertically conveyed in the pressure feeding tube 4 is separated from the powder c and easily falls. desirable. It is desirable that the separation plate 14 is formed with a small hole 17 or a slit having a size that allows the powder c to pass through without passing through the granule b.
[0053]
  That is, in the decompression chamber 8, here in the pressure feed pipe 4.Pressurized airProvided for return tripPressurized airThe upper part of the suction pipe 10 is communicated.Pressurized airA separation plate 14 having a trumpet-shaped portion that extends upward is provided at the top of the suction tube 10. The separation plate 14 isPressurized airIt is formed separately from the suction tube 10,Pressurized airThe suction tube 10 is detachably attached. The separation plate 14 is formed with a large number of small holes 17 having a size that allows the powder c to pass but the particles b cannot pass. Here, since it is assumed that the particle body b has an outer diameter of 6 mm or more, the inner diameter and width of the small hole 17 and the slit are set to about 6 mm or less, but if the size and the maximum outer diameter of the particle body b are different, the small hole -What is necessary is just to replace | exchange for the separation plate 14 from which the magnitude | size of a slit differs.
[0054]
  The separation plate 14 may be formed in a bowl shape that is not a trumpet but upside down and opened on the side of the particle outlet 9 (see FIG. 7). However, if the inside of the decompression chamber 8 is enlarged,Pressurized airThe separation plate 14 is not necessarily required because the momentum of the pressure is weakened and all of the particles fall under their own weight.
[0055]
  The particle take-out port 9 is directed to the particle receiving container 15, but does not communicate with the particle receiving container 15 in a sealed manner, and the decompression chamber 8 is almost equal to the atmospheric pressure or slightly. A gap 18 is provided so that the outside air d2 for making a negative pressure can be sucked into the decompression chamber 8.
[0056]
  the abovePressurized airThe suction pipe 10 has a lower portion communicating with the powdery material collection chamber 11, and a dust collection filter 12 is detachably provided in the powdery material collection chamber 11 here. The dust collection filter 12 here uses a hepa filter (ultra-high performance air filter). The dust collection filter 12 may be configured by appropriately combining a filter having a coarser mesh than the hepa filter, in addition to the one using the hepa filter alone.
[0057]
  The powdery material collection chamber 11 is the abovePressurized air generator2 providedPressurized airProvided adjacent to the supply chamber 1 and through a dust collecting filter 12Pressurized airIt communicates with the supply chamber 1. Therefore, from the decompression chamber 8Pressurized airSucked into the suction tube 10Pressurized airThe atmosphere in the suction tube 10Pressurized airHere, a3 and the powdery material c pass through the dust collecting filter 12, and the powdery material c is moved by the dust collecting filter 12.Pressurized airremoved from a3 and recovered,Pressurized aira3 againPressurized airSupply room 1Pressurized air generator2 and the same as the originalPressurized airIt is made to discharge again to the ventilation duct 3 as a1.
[0058]
  Above in each partPressurized airThe amount of air in a1 isPressurized airWhen discharged from the feeder 1Pressurized aira1 andSome exhaust ports5 in the ventilation duct 3 after discharging a partPressurized aira1 andGranule inlet7, after the outside air is sucked d1 and flows in,Pressurized aira1 and the inside of the decompression chamber 8 immediately after the outside air d2 is sucked from the particle outlet 9Pressurized airThe amount of air is different from a1. However, the abovePressurized airWhen discharged from the feeder 1Pressurized aira1 and in the decompression chamber 8Pressurized aira1Pressurized airWhen sucked by the suction tube 10Pressurized airThe amount of air with a3 is the same.
[0059]
  In the above-described embodiment, the portion in contact with the granule b is made of synthetic resin so that the granule b is not scratched.
[0060]
  The operation and operating state of the above-mentioned method and apparatus for powder collection, vertical conveyance and dust collection according to the present invention are as follows.
[0061]
   Pressurized airDrive generator 2Pressurized aira1 is discharged to the ventilation duct 3 and sent out toward the pressure feeding pipe 4 through the ventilation duct 3. On the way, most of it moves towards the pressure feed pipe 4,Pressurized airA part a2 of a1 is provided in the middle of the ventilation duct 3Some exhaust portsEvacuate 5 and reduce the amount of air a little.
[0062]
  Headed to pressure tube 4Pressurized airSince a1 passes through the nozzle section 6 with a narrowed ventilation cross section at a higher speed, the pressure decreases around the upper portion of the nozzle section 6 to become a negative pressure. Therefore, it was provided on the upper part of the nozzle part 6Granule inlet7, the particles b together with the adhering or mixed powder c are sucked and fed into the pressure feeding tube 4. At this time, some outside air is also sucked together and flows into the pressure feed tube 4.
[0063]
  Moves upward in the pressure feed tube 4Pressurized aira1 pushes up and conveys the granular material b with the powdery substance, but since the granular material b has its own weight and the rising speed becomes slow, the granular material b with the powdery substance isPressurized airThe powdery material that has been exposed to and hit by a1 and adhered to the surface is peeled off from the particles b and removed from the particles b. In this first embodimentPressurized airFor turningPressurized airSince the guide plate 40 is provided,Pressurized aira1 rises while rotating spirally in the pressure feed tube 4. Therefore, the powdery material c is further peeled off from the granular material b and is easily removed.
[0064]
  ThenPressurized aira1 is depressurized in the wide decompression chamber 8 above the pumping tube 4 to reduce the speed, and the force to push up the granule b is lost. The powdery substance c that has moved toward the granular material receiving container 15 and separated from the granular material b or conveyed together with the granular material b to the decompression chamber 8 floats in the decompression chamber 8 and enters the decompression chamber 8. Mix with atmosphere. Thus, the granular material b is vertically conveyed and the powdery material c is removed from the granular material b.
[0065]
  In the above case, the atmosphere containing the powdery substance c in the decompression chamber 8, that is,Pressurized aira1 communicates with the decompression chamber 8Pressurized airAlthough it is sucked by the suction pipe 10, the amount of air sucked isPressurized airIn supply room 1Pressurized airBlown out from the feeder 2Pressurized airAlmost equal to a1. However, first of the ventilation duct 3Some exhaust portsSince part a2 is exhausted from 5,Granule inletEven if the outside air d1 sucked in and flows in is added, the inside of the decompression chamber 8 becomes a negative pressure than the outside air.
[0066]
  Therefore, the amount of the outside air d2 corresponding to the shortage is sucked toward the decompression chamber 8 from the gap 18 of the particle outlet 9 for equalizing the pressure. The powdery substance c is prevented from leaking out or scattering from the body outlet 9.
[0067]
  And the powdery substance c in the said decompression chamber 8 is the following.Pressurized airVia the suction tube 10,Pressurized airThe suction force by the generator 2 acts. Therefore, the powder c isPressurized airInside the suction tube 10Pressurized airIt moves to the lower powder collection chamber 11 together with a3.
[0068]
  A dust collection filter 12 is provided in the powdery material collection chamber 11 and receives a suction force as described above.Pressurized airThe powder c together with a3 is collected when passing through the dust collecting filter 12.Pressurized airRemoved from a3. As a result, the powdery material c is collected and collected.
[0069]
  After the powder c is collected and recoveredPressurized aira3 isPressurized airBy passing through the generator 2, it is the same as the originalPressurized airAs a1, it is discharged to the ventilation duct 3 and sent toward the pressure feed pipe 4 to circulate and move. After that, the vertical conveyance of the granular material b, the separation and removal of the powdery material c, and the collection and collection of the powdery material c are repeated similarly to the above.
[0070]
  In addition,Pressurized airIn the supply chamber 1,Pressurized airOutput from generator 2Pressurized airYou may provide the dust collection filter which lets a1 pass separately.
[0071]
  further,Pressurized airIn the upper side wall of the suction pipe 10,Pressurized airYou may make it form the slit 30 leading to the exterior so that the air quantity of a1 may become smaller (refer FIG. 6). in this case,Pressurized airFrom feeder 2Pressurized airThe air amount of a1 will be increased.
[0072]
  In the above embodiment, the pressure feed pipe 4 andPressurized airThe suction pipe 10 is located inside the pressure feed pipe 4.Pressurized airThe double structure (see FIGS. 1 and 4) provided with the suction pipe 10 has been described. From the decompression chamber 8 above the pressure feed pipe 4Pressurized airOf course, a side-by-side structure in which the suction pipe 10 is separated and hung from the side may be used (see FIG. 7).
[0073]
  Furthermore, in the first embodiment, structurally,Pressurized airAlthough the device in which the means and the recovery means are configured integrally has been described,Pressurized airGeneratePressurized airThe supply chamber 1 and the powder material collection chamber 11 for collecting the powder material c are connected to the pressure feed pipe 4,Pressurized airThe main body portion, that is, the main body unit 100 having the suction tube 10 and the decompression chamber 8 as main components may be separated.
[0074]
  Specifically, as shown in FIG.Pressurized airBuilt-in generator 2Pressurized airThe supply chamber 1 is integrated with a powder collection chamber 11 including a dust collection filter 12.Pressurized airThe collection unit 101 may be separated from the main unit 100. In the second embodiment, the annular member 16 has the above-mentioned structure.Pressurized airA guide body 40 is attached.
[0075]
  In the case of this second embodiment, below the main unit 100Pressurized airSince the recovery unit 101 does not exist,Pressurized airTo supply a1 to the pumping tube 4Pressurized airA storage chamber 104 is provided. Even in this second embodiment, similar to the above embodiment,Pressurized airGenerated by generator 2Pressurized airSince a1 circulates, in the above embodimentSome exhaust portsLike 5,Pressurized airA part is discharged to a1Some exhaust ports103 isPressurized airIt is provided at the bottom of the storage chamber 102. AndPressurized airFrom collection unit 101Pressurized aira1 isPressurized airThe vent line 104 is provided so as to be supplied to the storage chamber 104.Pressurized airIt is connected to the storage chamber 102.
[0076]
  On the contrary,Pressurized airOne end of a suction pipe 105 communicating with the powdery substance collection chamber 11 is directly connected to the suction pipe 10. The other end of the suction pipe 105 is connected to the powdery material collection chamber 11.
[0077]
  Pressurized airThe collection unit 101 may be installed in a room where the main unit 100 is installed. In consideration of noise and the convenience of cleaning the dust collection filter 12, it may be installed in a separate room from the room in which the main unit 100 is installed.
[0078]
  As yet another third embodiment, as shown in FIG.Pressurized airThe supply chamber 1 and the powdery material recovery chamber 11 constituting the recovery means may be formed separately.
[0079]
  In particular,Pressurized airBuilt-in generator 2Pressurized airInstead of the supply chamber 1, the compressor 200 that generates the pressurized air a1 or the first embodiment described above.Pressurized airIt is the structure which consists of a dust generator 203 provided with the generator simple substance and the air blower 202 which has the dust collection filter 201 and the ventilation fan 202a. The compressor 200 and the main unit 100 are connected to the main unit 100 by the ventilation pipe 104 as in the second embodiment.Pressurized airThe dust collector 203 communicates with the storage chamber 102 and is directly connected to the suction pipe 105.Pressurized airThe suction pipe 10 is communicated. In this embodiment,Pressurized airThe guide body is not used.
[0080]
  Thus, when using the compressor 200 and the dust collector 203, the installation place may be the same room as the main unit 100, or may be another room.
[0081]
  In each of the above embodiments, the volume of the decompression chamber 8 is increased by increasing the height or increasing the inner diameter of the decompression chamber 8 as described in the first embodiment (see FIGS. 8 and 8). In addition to increasing the degree of pressure reduction, a separation brush body 400 may be used instead of the separation plate 14 (shown in FIG. 10). The separating brush body 400 has a tip on the inner peripheral surface of an annular base member 401 having an outer diameter substantially equal to the inner diameter of the decompression chamber 8.Pressurized airIn this structure, a brush 402 having a length that substantially contacts the outer periphery of the suction tube 10 is implanted. In this separating brush body 400, each brush 402 is smaller than a predetermined interval, specifically, the outer diameter of the granule b, and at a sufficient interval for the powder c to pass therethrough. It is implanted in the base member 401.
[0082]
  Further, for example, a configuration in which a large number of oblique rectifying fins are arranged on the inner peripheral portion of the annular member 16 of the nozzle portion 6 may be used.
[0083]
  Furthermore, as shown in FIG. 11, it is attached to the lower part of the annular member 16 of the nozzle part 6.Pressurized airThe guide body 500 has a cylindrical portion 500b having a flange 500a at the upper end, and on the inner peripheral surface of the cylindrical portion 500b,Pressurized airThe belt-shaped spiral surface 500c for guiding a1 may be provided. In the figure, the back surface of the belt-like spiral surface 500c is shown with hatching,Pressurized airThe suction tube 10 is indicated by a wavy line. The belt-shaped spiral surface 500c has its outer peripheral edge fixed to the inner peripheral surface of the cylindrical portion 500b, and its inner peripheral edge isPressurized airThe suction pipe 10 is fixed to the outer peripheral surface.
[0084]
  If it is such a structure, it flowed into cylindrical part 500Pressurized aira1 is guided toward the nozzle portion 6 along the belt-like spiral surface 501. For this reason,Pressurized aira1 turns up spirally from the nozzle part 6 to the pumping pipe 4 and rises. in this way,Pressurized airAs a1 turns spirally and rises, the particles b rise while fluctuating, and therefore, the peeling or separation of the powder c attached to the particles b is promoted. Also,Pressurized airCompared to the case where a1 rises linearly without turning, the granular material bPressurized airThere is little damage that can be caused when it comes into contact with the outer peripheral surface of the suction tube 10.
[0085]
  In addition, in the inner peripheral surface of the pressure feed tube 4 and the double structurePressurized airDesirably, the outer peripheral surface of the suction tube 10, the inner surface of the decompression chamber 8, the separation plate 14, and the like are made of a material that can avoid damage to the granular material b. It is better to coat with synthetic resin. In particular, since the separation plate 14 may directly hit the granule b, it is desirable that the separation plate 14 be made of a synthetic resin that is thin and elastic.
[0086]
  Furthermore,Pressurized airWhen not turning a1Pressurized airIt is not necessary to attach the guide body to the annular member 16. The configuration in this case isPressurized airThe structure is the same as that of FIG. 1 in which the guide body is not shown.
[0087]
  In order to reduce the clogging of the dust collection filter due to powder,Pressurized airIt is desirable that a cylindrical collection box is detachably provided below the suction tube.
[0088]
  Specifically, for example, as shown in FIG.Pressurized airThe suction pipe 500 is extended to about the longitudinal center position of the powdery material collection chamber 11, the lower end 501 is formed to expand downward, and the collection box 600 is installed so as to surround the lower end 501. The collection box 600 has a bottomed cylindrical shape, and an upper edge portion thereof is obliquely bent inward so that the diameter of the opening 601 is increased.Pressurized airThe structure is such that the diameter is larger than the outer diameter of the suction tube 500 and smaller than the diameter of the bottom surface of the collection box 600. The inner diameter of the collection box 600 isPressurized airThe outer diameter of the lower end 501 of the suction pipe 500 is larger, and an annular gap 502 is formed between the lower end 501 and the inner peripheral surface of the collection box 600. The height position of the opening 601 isPressurized airAbove the lower end 501 of the suction pipe 500, the inner peripheral edge of the opening 601 andPressurized airAn annular gap 602 is formed between the outer surface of the suction tube 500.
[0089]
  In such a configuration, the atmosphere inside the collection box 600 moves toward the dust collection filter 12 via the gap 602.Pressurized airThe powdery substance c moved from the suction tube 500 to the powdery substance recovery chamber 11 is a large powdery substance c1 having a heavy weight, which is collected on the bottom surface of the collection box 500, and a small powdery substance having a light weight. c2 passes through the gap 502 and the gap 602 and reaches the dust collecting filter 12. Accordingly, since the amount of the small powdery material c2 collected by the dust collection filter 12 is reduced, even if the dust collection filter 12 is fine, the large powdery material c1 having a fine shape is not collected, so it is difficult to clog. Become.
[0090]
[Industrial applicability]
  As described above, according to the present invention, a compressed molded product, that is, a granule discharged from a powder compression molding machine that compresses powder and compresses it into a tablet or an electronic component can be vertically conveyed. It can be used in the industrial field for producing such granules.
[Brief description of the drawings]
BRIEF DESCRIPTION OF DRAWINGS FIG. 1 is a longitudinal front view showing a first embodiment of an apparatus used for carrying out a method of powder collection, vertical conveyance and dust collection according to the present invention.
FIG. 2 is a diagram of the embodiment shown in FIG.Some exhaust portsIt is an enlarged vertical sectional view showing the vicinity.
FIG. 3 is a diagram of the embodiment shown in FIG.Pressurized airIt is an enlarged vertical sectional view of a guide body.
4 is an enlarged longitudinal sectional front view showing the vicinity of a nozzle portion of the embodiment shown in FIG. 1. FIG.
FIG. 5 is an enlarged longitudinal front view showing the vicinity of the decompression chamber of the embodiment shown in FIG. 1;
FIG. 6 is a partial enlarged longitudinal sectional view showing an example in which a slit is formed in a pressure feeding pipe.
FIG. 7 is a longitudinal front view showing the vicinity of a decompression chamber in a modification of the first embodiment.
FIG. 8 is a longitudinal sectional front view showing a second embodiment of the apparatus used for carrying out the method of powder collection, vertical conveyance and dust collection according to the present invention.
FIG. 9 is a longitudinal sectional front view showing a third embodiment of the apparatus used for carrying out the method of powder removal, vertical conveyance and dust collection according to the present invention.
FIG. 10 is a perspective view showing a separating brush body applicable to each of the above embodiments.
FIG. 11 is applicable to the above embodiments.Pressurized airIt is an expanded vertical sectional view which shows the internal structure of a guide body.
FIG. 12 is an enlarged longitudinal sectional view showing a modification of the internal structure of the powdery material collection chamber.

Claims (11)

粒体と粒体より軽量な粉状物とを、加圧空気発生機による空気を排出する力と吸引機による吸引する力と螺旋状に加圧空気を排出することによる遠心力とを利用して、加圧空気発生機により発生した加圧空気と共に螺旋状に旋回させながら所定位置まで上昇させ、
所定位置において加圧空気を減圧させて粒体と粉状物とをそれぞれの自重の相違に基づいて分離し、
粒体は自重で降下させて収集するとともに、粉状物を粒体とは別に吸引機で吸引することにより回収することを特徴とする粒体の粉取り兼垂直搬送兼集塵の方法。
Utilizing the force of discharging air by a pressurized air generator, the force of sucking by a suction device, and the centrifugal force of discharging compressed air in a spiral shape, using a granular material and a powdery material that is lighter than the granular material. And raised to a predetermined position while spirally swirling with the pressurized air generated by the pressurized air generator,
Pressurize the compressed air at a predetermined position to separate the particles and powder based on their own weight differences,
A method for powder collection, vertical conveyance and dust collection, characterized in that the particles are collected by dropping by their own weight, and the powdered material is collected by suction with a suction machine separately from the particles.
加圧空気発生機と吸引機とがひとつの装置である請求項1記載の粒体の粉取り兼垂直搬送兼集塵の方法。  2. The method of powder collection and vertical conveyance and dust collection according to claim 1, wherein the pressurized air generator and the suction device are one device. 粉状物を吸引することにより、粉状物付き粒体を供給する粒体送り込み口と外部に連通する粒体取り出し口とから外気を取り入れ、その空気の流れを利用することにより、粒体と粉状物との所定位置までの上昇力、粉状物の回収力を向上させることを特徴とする請求1又は2記載の粒体の粉取り兼垂直搬送兼集塵の方法。  By sucking the powdered material, the outside air is taken in from the particle feeding port for supplying the granular material with the powdered material and the particle taking-out port communicating with the outside, and the flow of the air is used to 3. The method of powder collection and vertical conveyance and dust collection according to claim 1 or 2, wherein the lifting force up to a predetermined position with the powdery material and the recovery power of the powdery material are improved. 加圧空気発生機により発生させた加圧空気を一部外部に排出することにより、粒体送り込み口と粒体取り出し口から外気を取り入れ、粒体と粉状物との所定位置までの上昇力、粉状物の回収力を向上させる際、加圧空気の一部を外部に排出する量と、粒体送り込み口と粒体取り出し口から取り入れる外気との量の和が同じである請求項3記載の粒体の粉取り兼垂直搬送兼集塵の方法。  A part of the compressed air generated by the pressurized air generator is exhausted to the outside, so that outside air is taken in from the granule feed port and granule take-out port, and the ascending force of the granule and powdery material to a predetermined position The sum of the amount by which a part of the pressurized air is discharged to the outside and the amount of outside air taken in from the granular material inlet and the granular material outlet is the same when improving the recovery of the powdery substance. The method of powder collection, vertical conveyance and dust collection as described. 中空の圧送管と、
圧送管の下端に圧送管と連通する加圧空気供給室と、
圧送管下端側から圧送管内に投入される粒体と粒体より軽量な粉状物とを、圧送管下端側から内部に流れる加圧空気により上方向に圧送する圧送手段と、
圧送管の上端に設けられて圧送管から流入する加圧空気を減圧して粒体と粉状物とを分離し、取出し口から粒体のみを外部に排出する減圧室と、
減圧室下部に、外部に連通する粒体取り出し口と、
圧送管上端に、減圧室と連通する加圧空気吸引管と、
加圧空気吸引管より加圧空気吸引管内の雰囲気を吸引し、減圧室内の粉状物のみを回収する回収手段と、
減圧室内に、小孔又はスリットのある分離用板と、
圧送管下端に、粉状物付き粒体を供給する粒体送り込み口と
粒体送り込み口の下方に設けられて加圧空気を旋回させて圧送管内に送る加圧空気ガイド体とを備えることを特徴とする粒体の粉取り兼垂直搬送兼集塵の装置。
A hollow pumping tube;
A pressurized air supply chamber communicating with the pressure feed pipe at the lower end of the pressure feed pipe;
A pressure feeding means for pressure-feeding the granular material charged into the pressure feeding pipe from the pressure feeding pipe lower end side and the powdery material that is lighter than the granule upward by pressurized air flowing from the pressure feeding pipe lower end side;
A decompression chamber that is provided at the upper end of the pressure feed pipe and depressurizes the pressurized air flowing in from the pressure feed pipe to separate the particles and powder, and discharges only the granules from the outlet;
In the lower part of the decompression chamber, a granule outlet that communicates with the outside,
A pressurized air suction pipe communicating with the decompression chamber at the upper end of the pressure feeding pipe;
A collecting means for sucking the atmosphere in the pressurized air suction tube from the pressurized air suction tube and collecting only the powdery material in the decompression chamber;
A separation plate with small holes or slits in the decompression chamber;
A granular material feeding port for supplying granular material with powdery material to the lower end of the pressure feeding tube ,
An apparatus for dust collection and vertical conveyance and dust collection , comprising: a pressurized air guide body that is provided below the granule feeding port and that feeds the pressurized air to the pressure feeding pipe .
中空の圧送管と、A hollow pumping tube;
圧送管の下端に圧送管と連通する加圧空気供給室と、A pressurized air supply chamber communicating with the pressure feed pipe at the lower end of the pressure feed pipe;
圧送管下端側から圧送管内に投入される粒体と粒体より軽量な粉状物とを、圧送管下端側から内部に流れる加圧空気により上方向に圧送する圧送手段と、A pressure feeding means for pressure-feeding the granular material charged into the pressure feeding pipe from the pressure feeding pipe lower end side and the powdery material that is lighter than the granule upward by pressurized air flowing from the pressure feeding pipe lower end side;
圧送管の上端に設けられて圧送管から流入する加圧空気を減圧して粒体と粉状物とを分離し、取出し口から粒体のみを外部に排出する減圧室と、A decompression chamber that is provided at the upper end of the pressure feed pipe and depressurizes the pressurized air flowing in from the pressure feed pipe to separate the particles and powder, and discharges only the granules from the outlet;
減圧室下部に、外部に連通する粒体取り出し口と、In the lower part of the decompression chamber, a granule outlet that communicates with the outside,
圧送管上端に、減圧室と連通する加圧空気吸引管と、A pressurized air suction pipe communicating with the decompression chamber at the upper end of the pressure feeding pipe;
加圧空気吸引管より加圧空気吸引管内の雰囲気を吸引し、減圧室内の粉状物のみを回収する回収手段と、A collecting means for sucking the atmosphere in the pressurized air suction pipe from the pressurized air suction pipe and collecting only the powdery substance in the decompression chamber;
減圧室内に、小孔又はスリットのある分離用板と、A separation plate with small holes or slits in the decompression chamber;
圧送管下端に、粉状物付き粒体を供給する粒体送り込み口と、A granular material feeding port for supplying granular material with powdery material to the lower end of the pressure feeding tube,
加圧空気発生機で発生させた加圧空気を圧送管へ送る通気ダクトと、A ventilation duct for sending pressurized air generated by a pressurized air generator to a pressure feeding pipe;
通気ダクトの途中に孔の大きさが調整可能な一部排気口と、Some exhaust ports with adjustable hole sizes in the middle of the ventilation duct,
通気ダクトと圧送管との境界部近傍に、通気断面を局所的に小さく絞るノズル部と、In the vicinity of the boundary between the ventilation duct and the pumping pipe, a nozzle part that locally narrows the ventilation cross section,
一部排気口に、排気量を決める調節用蓋と、Some exhaust vents have an adjustment lid that determines the amount of exhaust,
加圧空気吸引管下端に、加圧空気吸引管と連通して設けられる粉状物回収室と、At the lower end of the pressurized air suction tube, a powdery substance collection chamber provided in communication with the pressurized air suction tube;
粉状物回収室内の雰囲気から粉状物をろ過する集塵フィルタと、A dust collection filter for filtering the powder from the atmosphere in the powder collection chamber;
集塵フィルタに連通させる空気取り入れ口を備えてなる粒体の粉取り兼垂直搬送兼集塵の装置。A device for dust collection, vertical conveyance and dust collection, which is equipped with an air intake port communicating with the dust collection filter.
圧送管下端に、加圧空気を旋回させて圧送管内に送る加圧空気ガイド体とを備えることを特徴とする請求項6記載の粒体の粉取り兼垂直搬送兼集塵の装置。The apparatus for dust removal and vertical conveyance and dust collection according to claim 6 , further comprising a pressurized air guide body that swirls pressurized air and sends it into the pressure feeding pipe at a lower end of the pressure feeding pipe . 粉状物回収室内の雰囲気を集塵フィルタを介して吸引する吸引機を備えてなる請求項5、6又は7記載の粒体の粉取り兼垂直搬送兼集塵の装置。 The apparatus for powder collection and vertical conveyance and dust collection according to claim 5, 6 or 7, comprising a suction device for sucking the atmosphere in the powdery substance collection chamber through a dust collection filter . 圧送管の内側に、加圧空気吸引管を設けた二重構造とした請求項5、6、7又は8記載の粒体の粉取り兼垂直搬送兼集塵の装置。  9. The apparatus for powder collection and vertical conveyance and dust collection according to claim 5, 6, 7 or 8, wherein a double structure in which a pressurized air suction pipe is provided inside the pressure feed pipe. 加圧発生機から吐出させた加圧空気を旋回させて圧送管へ送り、
粒体送り込み口から粉状物を含む粒体を圧送管内へ投入し、加圧空気と粉状物付き粒体とを共に所定位置まで上昇させて粒体から粉状物を減圧室で分離させ、粒体は粒体取り出し口へ向けて落下させ、
粉状物を含む加圧空気は、加圧空気発生機又は吸引機で生じた吸引力を利用して加圧空気吸引管内下端へ送り、粉状物を集塵フィルタで除去させた後、再び加圧空発生機を経て加圧空気として吐出させ、加圧空気を循環移動させるようにしたことを特徴とする粒体の粉取り兼垂直搬送兼集塵の方法。
Rotate the pressurized air discharged from the pressure generator and send it to the pressure feed pipe.
A granular material containing powdery material is introduced into the pressure feeding tube from the granular material inlet, and both the pressurized air and the granular material with the powdery material are raised to a predetermined position to separate the powdery material from the granular material in the decompression chamber. , Drop the particles toward the particle outlet,
Pressurized air containing powdered material is sent to the lower end of the pressurized air suction pipe using the suction force generated by the pressurized air generator or suction machine, and after removing the powdered material with the dust collecting filter, it is again A method for dust removal, vertical conveyance and dust collection, characterized in that the compressed air is discharged as pressurized air through a pressurized air generator, and the pressurized air is circulated and moved.
小孔又はスリットのある分離用板を、減圧室内に設置することにより、粒体と粉状物とを分離する請求項1、2、3、4又は10記載の粒体の粉取り兼垂直搬送兼集塵の方法。The powder removal and vertical conveyance of a granular material according to claim 1, 2, 3, 4 or 10, wherein the granular material and the powdery material are separated by installing a separating plate having a small hole or a slit in a decompression chamber. Cum collection method.
JP2004539454A 2002-09-24 2002-12-25 Method and apparatus for dust removal, vertical conveyance and dust collection of granules Expired - Fee Related JP4315905B2 (en)

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CN102366745B (en) * 2011-09-21 2015-03-11 卓卫民 Powder selecting and collecting device

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