JP4311755B2 - Moquette for coating - Google Patents

Description

  The present invention relates to a coating moquette for painting or cleaning a floor surface of a house.

In the past, paper or cloth was fixed to the tip of the mop, and the floor surface was rubbed and wiped and waxed. In order to apply the paint, generally, means such as a paint roller, a iron brush, and a spray are used. In recent years, Patent Documents 1 and 2 disclose coating tools using pile fabric. However, since these pile fabrics are split into a single fiber state, they contain a large amount of paint, and the paint cannot be applied uniformly, resulting in problems. In particular, in recent years, UV curing paints have been spreading on wooden floors as high-grade floors. However, when these paints are used, uniform painting and painting that does not cause defects such as blurring are required. Heretofore, no paint has been proposed that satisfies this requirement.
JP 2002-302863 A JP 2005-133315 A

  In order to solve the above-mentioned conventional problems, the present invention provides a coating moquette that can be uniformly coated on a floor surface without any defects even if it is an ultraviolet curable paint, and does not generate fiber waste.

  The coating moquette fabric of the present invention is a coating moquette fabric in which a pile yarn is raised on the surface of the ground structure and a backing layer is formed on the back surface, and the pile yarn is a real twist yarn of polyester multifilament processed yarn It is characterized by being raised in a state where the actual twist is fixed.

  In the coating moquette of the present invention, the pile yarn is composed of polyester multifilament processed yarn, and the raised portion is raised in a state where the actual twist is fixed, so that the raised portion does not break even during use, The amount of paint is adjusted so as to be moderate, and even a UV curable paint can be uniformly applied to the floor without any defects. Further, since a backing layer is formed on the back surface and the pile yarn is a polyester multifilament processed yarn made of long fibers, there is no possibility of generating fiber waste during coating. For this reason, even a highly viscous paint can be applied.

  In the coating moquette fabric of the present invention, the ground structure is formed on two upper and lower surfaces, the pile yarn is connected between the ground structures, and the middle portion of the pile yarn is cut to form two pile fabrics. . Thereby, it becomes a moquette where pile yarns are raised on one surface of the ground structure. The pile yarn is obtained by applying a real twist to a polyester multifilament processed yarn, which is a long fiber, and heat-setting the heat. It is preferable to use steam at 100 ° C. or higher for the heat setting. As a result, the actual twist is heat-set, and the actual twist remains even if it becomes a moquette. Moreover, since the polyester multifilament processed thread which is a long fiber is used, even if a paint adheres and is pulled, fiber waste is not generated.

  The actual twist number of the pile yarn is preferably in the range of 1 to 4 times / 10 mm, although it depends on the fineness of the polyester multifilament processed yarn. The total fineness of one polyester multifilament processed yarn is preferably 1111 to 2222 dtex (1000 to 2000 denier).

  The napped length of the pile yarn is preferably in the range of 3 to 20 mm. More preferably, it is 5-15 mm, and especially 7-13 mm is preferable. When the pile length is in the above range, when an ultraviolet curable coating is applied, the coating can be applied uniformly and the coating can be uniformly applied without causing a blurring defect in the industry. In addition, mop operations such as cleaning and waxing can be suitably performed. Of course, it is also useful for applying general paints.

  The ground structure is preferably a flat structure, for example, and a pile yarn is preferably entangled with the yarn of the ground structure in a U shape or a W shape.

A backing layer coated with a resin as a backing agent is formed on the back surface of the ground texture so that the pile yarn does not come off. As the backing resin, for example, there is a thermosetting or photocurable acrylic resin, and the acrylic resin and a crosslinking agent are mixed and applied, and then crosslinked by heating or irradiation with light. The coating amount is preferably from 90~120g / m ^2.

  The coating moquette fabric of the present invention is, for example, rectangular, and when used in a large area, it is preferable to overlock the periphery of the ground structure with a thread. Thereby, generation | occurrence | production of fiber waste etc. is suppressed from the end surface of a ground structure. In addition, the painted surface is not damaged.

  The moquette is useful for mop coating, trowel coating, cloth brushing, and the like. Mop coating is mainly used when painting the floor surface, and can coat a wide surface at once. A trowel is used when painting a smaller area than a mop. Cloth brushes are used to paint even narrower areas. The moquette of the present invention can also be used for other coating tools.

  Next, it demonstrates using drawing. FIG. 1 is a cross-sectional view of a mop moquette according to an embodiment of the present invention. The mop moquette fabric 10 has a ground structure 4 made of, for example, a plain woven fabric composed of warps 1, 3 and weft 2. A pile yarn 5 is raised on one surface of the ground structure 4. The pile yarn 5 is made of a polyester multifilament processed yarn, and is raised with a real twist fixed. In the example of FIG. 1, the pile yarn 5 is fixed to the ground structure in a W shape. In FIG. 1, the pile yarn 5 is shown by two types, a thick line and a thin line, but is only shown for explaining the movement of the yarn, and may be a single pile yarn. A backing layer 7 made of resin or elastomer is formed on the back surface of the ground structure 4. This is preferable for preventing hair loss. The pile yarn 5 forms a nap 6 as a whole.

FIG. 2 is a perspective view of a mop moquette place 10 according to an embodiment of the present invention. A pile thread 5 is raised on one surface of the ground structure 4, and the periphery of the ground structure is overlock stitched by the overlock thread 8. FIG. 3 is a perspective view seen from the upper surface of the mop 20 in one embodiment of the present invention. 4 and 4 are perspective views as seen from below. The mop 20 includes a handle 11 and a plate 12, and the mop moquette 10 is attached to attachments 13 and 14 provided on the back surface of the plate 12 for use in painting or cleaning.

  FIG. 5 is a perspective view in which a moquette 31 is mounted on a troweling tool 30 according to another embodiment of the present invention. The periphery of the ground structure of the moquette 31 is cut with a cutter to remove fiber waste. An adhesive or a double-sided adhesive tape is attached to the back of the moquette and is attached to the metal plate 33. The metal plate 33 is configured to be fitted into the resin plate portion 32 of the ironing tool 30. The resin plate portion 32 and the hand grip portion 34 are integrally formed of resin.

  FIG. 6 is a perspective view in which a moquette cloth 41 is mounted on a cloth brush 40 in still another embodiment of the present invention. The periphery of the ground structure of the moquette 41 is cut with a cutter to remove fiber waste. The moquette 41 is wound around, for example, the body 42 and the upper plate 43 sandwiched therebetween, sandwiched between the upper plate 43 and the pressing plates 44a and 44b on both sides thereof, and tightened with screws 46a and 46b or bolts. Can be installed. Reference numeral 45 denotes a hand grip.

  Hereinafter, the present invention will be described more specifically with reference to examples. The present invention is not limited to the following examples.

Example 1
A mop moquette for a mop as shown in FIGS. 1 and 2 was produced by weaving a ground structure with two upper and lower structures connected by pile yarn between the ground structures, and cutting an intermediate portion of the pile yarn.

A plain structure with a warp density of 15 yarns / inch and a weft density of 35 yarns / inch using a spun yarn made of polyester fiber (used from two yarns with a 20 meter count) as the warp and weft yarns constituting the ground structure. It was. The weight used for the warp was about 145 g / m ² and the weight used for the weft was about 120 g / m ² .

As the pile yarn, four polyester multifilament wooly yarns (fineness: 300 denier, number of components: 72) which are long fibers and polyester multifilament wooly yarns (fineness: 150 denier, number of components: 48) 2) were used and twisted (twisting number: 240 turns / m) for a total of 1500 denier. Next, the twisted yarn was heat-set with steam at 120 ° C. As a result, the actual twist was heat-set. 10 wings / inch, the length of one side pile yarn (the length of the pile yarn 5 in FIG. 1) is 10 mm, the number of raised fibers is about 240 strains / inch ² , and the use weight of the pile yarn is about 1140 g / m ² .

A mop moquette with a basis weight of 830 g / m ² was obtained as described above. An acrylic resin mixed with a crosslinking agent on the back of the mop moquette was coated with 110 g / m ² by dry weight and cured by heating. Then, it cut | disconnected to the rectangle of 190 mm in length and 470 mm in width, and carried out the overlock sewing of the circumference | surroundings of the ground structure with the overlock thread.

  This mop moquette was attached to the mop shown in FIGS. 3 to 4 and used for the work of impregnating with an ultraviolet curable paint to paint a wooden floor. As a result, the napped portion was not cracked and was adjusted so that the amount containing the paint was appropriate, and even the ultraviolet curable paint could be uniformly applied to the floor without any defects. Generation of fiber waste from the pile yarn was not observed. Moreover, when used for cleaning the flooring, the wiper function was high. Convenient for waxing. Furthermore, it was confirmed that the generation of fiber debris and the like was suppressed from the ground structure without damaging the painted surface because the periphery of the ground structure was overlock stitched with the thread.

(Example 2)
The moquette fabric used in Example 1 (85 mm long, 160 mm wide, and 10 mm long length) was attached to the ironing tool 30 as shown in FIG. The moquette 31 was fused and cut around the ground structure by a cutting device using a high-frequency power source. An adhesive or a double-sided adhesive tape was attached to the back of the moquette and attached to the metal plate 33. The metal plate 33 was fitted into the resin plate part 32 of the ironing tool 30.

  When this ironing tool 30 is used for the work of impregnating an ultraviolet curable paint and painting a wooden floor surface, the napped portion is not cracked and the amount of paint is adjusted to be appropriate. Even the UV curable paint could be applied uniformly on the floor without any defects. Generation of fiber waste from the pile yarn was not observed. Also, when used for the work of painting acrylic paint on the wall, it was easy to use and the finish of the painted surface was also good.

(Example 3)
FIG. 7 is a perspective view in which the moquette fabric (length 70 mm, width 120 mm, raised length 10 mm) used in Example 1 is attached to the cloth brush 40 as shown in FIG. 6. The moquette 41 was fused and cut around the ground structure by a cutting device using a high-frequency power source. The moquette 41 is wound around the outer side of the body portion 42 and the upper plate 43 sandwiched therebetween, sandwiched between the upper plate 43 and the pressing plates 44a, 44b on both outer sides, and tightened with screws 46a, 46b.

  When this cloth brush 40 was used for impregnating an ultraviolet curable paint and painting a wooden floor surface, the napped portion was adjusted so that the amount containing the paint would be moderate without cracking the hairs. Even the hardened paint could be applied evenly on the floor without any defects. Generation of fiber waste from the pile yarn was not observed. Also, when used for the work of painting acrylic paint on the wall, it was easy to use and the finish of the painted surface was also good.

FIG. 1 is a cross-sectional view of a mop moquette according to an embodiment of the present invention. FIG. 2 is a perspective view of a mop moquette according to an embodiment of the present invention. FIG. 3 is a perspective view of the mop according to one embodiment of the present invention as viewed from the top. FIG. 4 is a perspective view seen from below in one embodiment of the present invention. FIG. 5 is a perspective view in which a moquette is mounted on a troweling device according to another embodiment of the present invention. FIG. 6 is a perspective view of a cloth brush according to still another embodiment of the present invention.

Explanation of symbols

1,3 Warp yarn 2 Weft yarn 4 Ground texture 5 Pile yarn 6 Napping 7 Backing layer 8 Overlock yarn 10 Mop moquette 11 Pattern 12 Plate 13, 14 Mounting tool 20 Mop 30 Ironing tool 31, 41 Moquette 32 Resin plate part 33 Metal plates 34 and 45 Grasping part 40 Fabric brush 42 Body part 43 Upper plates 44a and 44b Holding plates 46a and 46b Screws

Claims (7)

It is a coating moquette where pile yarn is raised on the surface of the ground structure and a backing layer is formed on the back surface,
The pile yarn is composed of a polyester multifilament processed yarn and is raised with the actual twist fixed.   2. The coating moquette according to claim 1, wherein the actual twist fixing of the pile yarn is fixing by heat setting after applying the actual twist.   3. The coating moquette according to claim 1, wherein the pile yarn has a real twist number in a range of 1 to 4 times / 10 mm.   2. The coating moquette according to claim 1, wherein the pile yarn has a raised length of 3 to 20 mm.   The coating moquette according to any one of claims 1 to 4, wherein the moquette is a coating moquette for applying an ultraviolet curable paint.   The coating moquette according to any one of claims 1 to 5, wherein the periphery of the ground structure is overlock stitched with an overlock thread.   The coating moquette according to any one of claims 1 to 6, wherein the moquette is for mop coating, trowel coating, or cloth brush.

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