JP4307953B2 - Oil storage tank and manufacturing method thereof - Google Patents
Oil storage tank and manufacturing method thereof Download PDFInfo
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Description
本発明は、作動油又は燃料等を貯蔵する貯油タンク、及びその製造方法に関する。 The present invention relates to an oil storage tank that stores hydraulic oil or fuel, and a manufacturing method thereof.
車両（作業車両や建設機械等）の作動油又は燃料を貯蔵する貯油タンクは長期間無給油での作動を可能とするために、一般的に大容量のものが使用されている。建設機械で使用される貯油タンクとしては、例えば非特許文献１に記載されており、図８に示すように、貯油タンク５０は板金溶接構造で、内部に油（燃料、作動油等）の揺動を抑制する仕切板５１が溶接等で接合されている。また、図示していないが、一般的に、大型のタンクの剛性を高くするために、前記仕切板５１の他にも補強部材をタンク側板間に溶接等で接合しているものも多い。 The oil storage tank for storing hydraulic oil or fuel of a vehicle (work vehicle, construction machine, etc.) generally has a large capacity so that it can operate without oil for a long period of time. As an oil storage tank used in a construction machine, for example, it is described in Non-Patent Document 1. As shown in FIG. 8, the oil storage tank 50 has a sheet metal welded structure, and oil (fuel, hydraulic oil, etc.) is shaken inside. A partition plate 51 that suppresses movement is joined by welding or the like. Although not shown, in general, in order to increase the rigidity of a large tank, in addition to the partition plate 51, a reinforcing member is often joined between the tank side plates by welding or the like.
しかしながら、上述した従来の貯油タンク５０の構造では、タンク内部の狭い空間で仕切板５１や補強部材の溶接作業をしなければならないので、溶接がやり難く、熟練者でも品質を保持するために困難な溶接作業を強いられている。さらに、建設機械では、貯油タンク５０内に給油する際に、短時間で給油するためにクイックチャージと呼ばれる作業が通常良く行われており、このクイックチャージを行うと貯油タンク５０の内圧が高くなるので、内部の溶接部の強度が非常に重要な問題となっており、上記の仕切板５１や補強部材の溶接箇所も十分な強度を必要としている。このため、溶接に要する時間が長くかかり、製造コストが高くなり、また溶接品質の維持が困難である。 However, in the structure of the conventional oil storage tank 50 described above, since the partition plate 51 and the reinforcing member must be welded in a narrow space inside the tank, it is difficult to perform welding, and it is difficult for even a skilled person to maintain the quality. We are forced to do the welding work. Furthermore, in construction machines, when the oil is supplied into the oil storage tank 50, an operation called quick charge is usually performed in order to supply the oil in a short time. When this quick charge is performed, the internal pressure of the oil storage tank 50 is increased. Therefore, the strength of the internal welded portion is a very important problem, and the welded portions of the partition plate 51 and the reinforcing member also require sufficient strength. For this reason, it takes a long time for welding, the manufacturing cost becomes high, and it is difficult to maintain the welding quality.
本発明は、上記の問題点に着目してなされたもので、内部の仕切板の接合作業が容易にでき、これにより溶接品質を高く維持できる貯油タンク及びその製造方法を提供することを目的としている。 The present invention has been made paying attention to the above-mentioned problems, and it is an object of the present invention to provide an oil storage tank that can easily join an internal partition plate and thereby maintain high welding quality, and a method for manufacturing the same. Yes.
上記目的を達成するために、第１発明は、貯油タンクにおいて、タンク背面を形成する側面板、及び該側面板に上面板、底板を有して、側面視でコの字形状に形成された背面部材と、断面コの字形状又は四角柱状を成し、前記背面部材の側面板の、タンクの両端部、又は該両端部及び該両端部の手前にその長手方向を上下にして挿入され、断面コの字形状での開口部又は四角柱状の一側面と前記側面板を当接させ、該側面板、上面板及び底板との当接部を溶接等で接合した所定数のチャネル部材と、隣接したチャネル部材の間に溶接等で接合したプレート部材とを備えた構成としている。 In order to achieve the above object, according to a first aspect of the present invention, in an oil storage tank, a side plate that forms the back of the tank, and a top plate and a bottom plate are formed on the side plate, and are formed in a U shape in a side view. A back member and a U-shaped cross section or a quadrangular prism, and the side plate of the back member is inserted with both ends of the tank, or both ends and the front of the both ends with the longitudinal direction up and down, A predetermined number of channel members in which the side plate is brought into contact with one side surface of an opening or a quadrangular prism shape in a U-shaped cross section, and the contact portions of the side plate, the top plate, and the bottom plate are joined by welding or the like; A plate member joined by welding or the like between adjacent channel members is used.
また第２発明は、貯油タンクにおいて、タンク背面を形成する側面板、及び該側面板に上面板、底板を有して、側面視でコの字形状に形成された背面部材と、断面コの字形状又は四角柱状を成し、前記背面部材の側面板の、タンクの両端部の手前、又は、該両端部の手前及び該両端部のいずれか一方にそれぞれその長手方向を上下にして挿入され、断面コの字形状での開口部又は四角柱状の一側面と前記側面板を当接させ、該側面板、上面板及び底板との当接部を溶接等で接合した所定数のチャネル部材と、隣接したチャネル部材の間、及び前記背面部材の側面板のタンク長手方向一端部とチャネル部材との間にそれぞれ溶接等で接合したプレート部材及びアングル部材とを備えた構成としている。 According to a second aspect of the present invention, in the oil storage tank, there is a side plate that forms the back of the tank, a back member that has a top plate and a bottom plate on the side plate, It is formed in a letter shape or a quadrangular prism shape, and inserted into the side plate of the back member in front of both ends of the tank, or in front of the both ends and either one of the both ends with the longitudinal direction thereof vertically A predetermined number of channel members in which an opening in a U-shaped cross section or one side surface of a quadrangular prism and the side plate are brought into contact with each other, and the contact portions between the side plate, the top plate and the bottom plate are joined by welding or the like. A plate member and an angle member joined by welding or the like between the adjacent channel members and between the one end of the side plate of the side plate of the back member in the longitudinal direction of the tank and the channel member.
この場合において、第３発明は、前記チャネル部材の、タンク内仕切板となる面の下端部に、連通孔を形成した方が好ましい。 In this case, in the third aspect of the present invention, it is preferable that a communication hole is formed in the lower end portion of the surface of the channel member that becomes the partition plate in the tank.
また、この場合において、第４発明は、前記背面部材の側面板、前記プレート部材及びアングル部材の少なくともいずれかに、補強部材を接合した方が好ましい。 In this case, in the fourth aspect of the invention, it is preferable that a reinforcing member is joined to at least one of the side plate of the back member, the plate member, and the angle member.
また、第５発明は、貯油タンクの製造方法において、
タンク背面を形成する側面板の上端部、下端部に上面板、底板をそれぞれ有し、かつ側面視でコの字形状に形成された背面部材の、前記上面板及び底板の間に、断面コの字形状又は四角柱状のチャネル部材を、その断面コの字形状での開口部又は四角柱状の一側面を前記側面板側に向けて、その長さ方向を上下にして、タンク長手方向に所定距離離間して所定数挿入し、
前記所定数のチャネル部材と、前記背面部材の側面板、上面板及び底板との当接部を溶接等で接合して、タンクの仕切板及び側面の一部を形成し、
隣接したチャネル部材の間、又は、該隣接したチャネル部材の間及び前記背面部材の側面板のタンク長手方向一端部とチャネル部材との間に、それぞれプレート部材、又はプレート部材及びアングル部材を溶接等で接合した方法としている。
The fifth invention is a method of manufacturing an oil storage tank,
A cross-sectional surface is formed between the top plate and the bottom plate of the back member, which has a top plate and a bottom plate at the upper and lower ends of the side plate forming the tank rear surface, and is formed in a U shape in a side view. A channel member in the shape of a square or quadrangular column, the opening in the U-shaped cross section or one side of the square column is directed to the side plate, the length direction is set up and down, and a predetermined length in the tank longitudinal direction Insert a predetermined number of distances apart,
Joining the contact portions of the predetermined number of channel members and the side plate, top plate and bottom plate of the back member by welding or the like to form part of the tank partition plate and side surface,
A plate member, or a plate member and an angle member are welded between adjacent channel members, or between the adjacent channel members and between one end in the tank longitudinal direction of the side plate of the back member and the channel member, respectively. It is a method of joining with.
第６発明は、貯油タンクの製造方法において、
タンク背面を形成するプレート部材に，断面コの字形状又は四角柱状のチャネル部材を、その断面コの字形状での開口部又は四角柱状の一側面を該プレート部材側に向けて、その長さ方向を上下にして、タンク長手方向に所定距離離間して所定数接合し、
前記プレート部材の上端部及び下端部にそれぞれ上面板及び底板を設けて、該上面板及び底板と、前記プレート部材及び所定数のチャネル部材との当接部を接合して、タンクの仕切板及び側面の一部を形成し、
隣接したチャネル部材の間、又は、該隣接したチャネル部材の間及び前記プレート部材のタンク長手方向一端部とチャネル部材との間に、それぞれプレート部材、又はプレート部材及びアングル部材を溶接等で接合した方法としている。
6th invention is the manufacturing method of an oil storage tank,
A channel member having a U-shaped cross section or a quadrangular prism shape is formed on the plate member forming the rear surface of the tank, and its length is such that the opening or one side surface of the square column shape is directed to the plate member side. The direction is up and down, a predetermined distance apart in the longitudinal direction of the tank is joined,
A top plate and a bottom plate are respectively provided at the upper end portion and the lower end portion of the plate member, and abutting portions of the top plate and the bottom plate with the plate member and a predetermined number of channel members are joined, Forming part of the side,
A plate member, or a plate member and an angle member are joined by welding or the like between adjacent channel members, or between the adjacent channel members and between one end of the plate member in the tank longitudinal direction and the channel member. It's a way.
第１又は第２発明によると、貯油タンクの背面部材に、内部の仕切板及び側面の一部を成すチャネル部材を接合し、最後に、この隣接したチャネル部材の間に、及び背面部材の側面板のタンク長手方向一端部とチャネル部材との間に、それぞれプレート部材及びアングル部材を接合しているので、タンク内部の仕切板に相当するチャネル部材の部位の接合部周囲空間を広く確保できる。このため、接合作業がやり易く、接合個所をよく見ながら確実に接合できるので、接合品質を向上でき、また接合作業が短時間でできる。 According to the first or second invention, the inner partition plate and the channel member forming a part of the side surface are joined to the rear member of the oil storage tank, and finally, between the adjacent channel members and the side of the rear member. Since the plate member and the angle member are joined between one end of the face plate in the longitudinal direction of the tank and the channel member, a wide space around the joined portion of the portion of the channel member corresponding to the partition plate inside the tank can be secured. For this reason, it is easy to perform the joining operation, and it is possible to surely join while carefully looking at the joining portion, so that the joining quality can be improved and the joining operation can be performed in a short time.
また、第３発明によると、チャネル部材のタンク内仕切板となる部位の下端部に形成した連通孔を経由して、油（作動油や燃料）の移動が可能となり、また油の表面近傍の揺動は前記仕切板で抑制される。このため、油の供給が確実にできるようになる。 Further, according to the third invention, oil (hydraulic oil or fuel) can be moved via the communication hole formed in the lower end portion of the portion of the channel member that becomes the tank inner partition plate, and the oil near the surface of the oil can be moved. Oscillation is suppressed by the partition plate. For this reason, it becomes possible to reliably supply oil.
さらに、第４発明によると、タンク側面を形成する前記背面部材の側面板、前記プレート部材及び前記アングル部材の、タンク内面側に補強部材を接合するので、軽量化でき、しかも剛性及び強度を充分に、容易に確保できる。 Furthermore, according to the fourth aspect of the invention, the reinforcing member is joined to the tank inner surface side of the side plate of the back member, the plate member and the angle member forming the tank side surface, so that the weight can be reduced and the rigidity and strength are sufficient. It can be easily secured.
また、第５又は第６発明によると、第１又は第２発明と同様に、貯油タンクの背面を成す部材（実施形態の背面部材９又はプレート部材２１）に、内部の仕切板及び側面の一部を成すチャネル部材を接合し、最後に、この隣接したチャネル部材の間に、又は隣接したチャネル部材の間、及び前記背面を成す部材のタンク長手方向一端部とチャネル部材との間に、それぞれプレート部材、又は、プレート部材及びアングル部材をそれぞれ接合する方法としているので、タンク内部の仕切板に相当するチャネル部材の部位の接合部周囲空間を広く確保できる。このため、接合作業がやり易く、接合個所をよく見ながら確実に接合できるので、接合品質を向上でき、また接合作業が短時間でできる。 Further, according to the fifth or sixth invention, similarly to the first or second invention, the member constituting the back surface of the oil storage tank (the back member 9 or the plate member 21 of the embodiment) is provided with one of the internal partition plate and the side surface. Part channel members, and finally, between these adjacent channel members, or between adjacent channel members, and between the tank longitudinal end of the back member and the channel member, respectively. Since the plate member or the plate member and the angle member are respectively joined, it is possible to secure a wide space around the joint portion of the channel member corresponding to the partition plate inside the tank. For this reason, it is easy to perform the joining operation, and it is possible to surely join while carefully looking at the joining portion, so that the joining quality can be improved and the joining operation can be performed in a short time.
以下、本発明の実施形態について図面を参照して説明する。 Embodiments of the present invention will be described below with reference to the drawings.
図１は本発明に係る貯油タンクの正面図で、図２は同じく平面図で、図３は同じく左側面図である。また図４は、図１のＡ−Ａ断面図である。これらの図に基づき、貯油タンクの構成を説明する。 1 is a front view of an oil storage tank according to the present invention, FIG. 2 is a plan view, and FIG. 3 is a left side view. 4 is a cross-sectional view taken along the line AA in FIG. Based on these figures, the configuration of the oil storage tank will be described.
貯油タンク１は、主に、ベース部材２、底板４、仕切構成部材５，６、及びプレート部材７によって構成されており、それぞれ鋼板で成形されている。ベース部材２は、貯油タンク１の長手方向の一側面を形成する側面板２ａと、上面を形成する上面板２ｂとを有し、本例では両板２ａ，２ｂは一枚の鋼板を板金加工によって略直角に成形したものである。ベース部材２の側面板２ａの下端部に、貯油タンク１の下面を形成する底板４が溶接等によって接合（以下、単に接合と言う。）されている。底板４は鋼板をプレス成形又は板金加工して形成され、その長手方向（図１の左右方向）の略中央部に油溜りのための凹部４ａが設けられている。ベース部材２と底板４とは、側面視でコの字形状の背面部材９を形成している。なお、この背面部材９は、側面板２ａの上下端部に上面板２ｂと底板４とを接合した構成としてもよいし、又は、例えば側面板２ａと上面板２ｂと底板４の凹部４ａを除く左右平面部とを、プレス成形や板金加工によって成形したものに、前記凹部４ａを接合するなどの構成としても構わない。 The oil storage tank 1 is mainly composed of a base member 2, a bottom plate 4, partition component members 5 and 6, and a plate member 7, each of which is formed of a steel plate. The base member 2 has a side plate 2a that forms one side surface in the longitudinal direction of the oil storage tank 1, and an upper surface plate 2b that forms an upper surface. In this example, both the plates 2a and 2b are formed of a single steel plate by sheet metal processing. Is formed at a substantially right angle. A bottom plate 4 forming the lower surface of the oil storage tank 1 is joined to the lower end portion of the side plate 2a of the base member 2 by welding or the like (hereinafter simply referred to as joining). The bottom plate 4 is formed by press-molding or sheet metal processing a steel plate, and a recess 4a for oil accumulation is provided at a substantially central portion in the longitudinal direction (left-right direction in FIG. 1). The base member 2 and the bottom plate 4 form a U-shaped back member 9 in a side view. The back member 9 may have a configuration in which the upper surface plate 2b and the bottom plate 4 are joined to the upper and lower end portions of the side surface plate 2a. Alternatively, for example, the side surface plate 2a, the upper surface plate 2b, and the concave portion 4a of the bottom plate 4 are excluded. The left and right plane portions may be formed by press molding or sheet metal processing, and the concave portion 4a may be joined.
ベース部材２の上面板２ｂと、底板４との間には、貯油タンク１の長手方向端部に、仕切構成部材５，６が設けられている。この仕切構成部材５，６は、鋼板のプレス成形又は板金加工によって断面コの字形状（図２に示す）又は断面四角柱状に形成されたチャネル部材からなっており、そのコの字の開口部又は四角柱状の一側面をベース部材２の側面板２ａに当接させ、かつその長さ方向を上下にして接合され、さらに仕切構成部材（以下、単にチャネル部材と呼ぶ。）５，６の上下端部と前記ベース部材２の上面板２ｂ及び底板４との当接部が接合されている。それぞれのチャネル部材５，６の対向する２つの面のうち、タンク外側の面５ａ，６ａは貯油タンク１の長手方向端部の側面を形成し、タンク内側の面５ｂ，６ｂは貯油タンク１の仕切板となっていて、そのタンク内側の面５ｂ，６ｂの上下には図３，図４に示すように連通孔５ｄ，５ｄ及び６ｄ，６ｄがそれぞれ設けられている。また、それぞれのチャネル部材５，６の前記対向面５ａ，５ｂ及び６ａ，６ｂにそれぞれ挟まれた中間部の面５ｃ，６ｃは、ベース部材２の側面板２ａに対向する貯油タンク１の側面の一部を形成している。 Partition constituent members 5 and 6 are provided between the upper surface plate 2 b of the base member 2 and the bottom plate 4 at the end in the longitudinal direction of the oil storage tank 1. These partition component members 5 and 6 are channel members formed into a U-shaped cross section (shown in FIG. 2) or a square columnar cross section by press forming or sheet metal working of a steel plate, and the U-shaped opening. Alternatively, one side surface of the quadrangular prism is brought into contact with the side surface plate 2 a of the base member 2 and joined with the length direction thereof being up and down, and the partition component members (hereinafter simply referred to as channel members) 5 and 6. Abutting portions between the end portion and the top plate 2b and the bottom plate 4 of the base member 2 are joined. Of the two opposing surfaces of each channel member 5, 6, the tank outer surfaces 5 a, 6 a form the side surface of the longitudinal end of the oil storage tank 1, and the tank inner surfaces 5 b, 6 b are the oil storage tank 1 surfaces. As shown in FIGS. 3 and 4, communication holes 5d, 5d and 6d, 6d are provided above and below the tank inner surfaces 5b, 6b, respectively. Further, the intermediate surfaces 5c and 6c sandwiched between the facing surfaces 5a and 5b and 6a and 6b of the channel members 5 and 6 are the side surfaces of the oil storage tank 1 facing the side plate 2a of the base member 2, respectively. Forming part.
ベース部材２の側面板２ａの、両チャネル部材５，６で挟まれた内面には、上下方向に所定距離離間して略水平に設けられた補強部材３ａ，３ｂが接合されている。補強部材３ａ，３ｂは、図３又は図４に示すように、鋼板で断面コの字形状に形成されており、その開口部を前記側面板２ａに当接させて接合されている。また、補強部材３ａ，３ｂの長手方向端部と、両チャネル部材５，６の内側の面５ｂ，６ｂとの当接部も接合されている。 Reinforcing members 3a and 3b provided substantially horizontally at a predetermined distance in the vertical direction are joined to the inner surface of the side plate 2a of the base member 2 sandwiched between the channel members 5 and 6. As shown in FIG. 3 or FIG. 4, the reinforcing members 3 a and 3 b are formed of a steel plate in a U-shaped cross section, and are joined by bringing the opening portion into contact with the side plate 2 a. Further, the contact portions between the longitudinal ends of the reinforcing members 3a and 3b and the inner surfaces 5b and 6b of the channel members 5 and 6 are also joined.
また、両チャネル部材５，６の間で、ベース部材２の側面板２ａと対向する位置にはタンク側面の一部を成すプレート部材７が設けられ、該プレート部材７と、前記両チャネル部材５，６の中間部の面５ｃ，６ｃ、ベース部材２の上面板２ｂ、及び底板４とのそれぞれの当接部が接合されている。プレート部材７の内側には、断面コの字形状に形成された補強部材８ａ，８ｂがその開口部をプレート部材７に当接させて接合されている。 In addition, a plate member 7 forming a part of the side surface of the tank is provided between the channel members 5 and 6 at a position facing the side plate 2a of the base member 2, and the plate member 7 and both the channel members 5 are provided. , 6, the abutting portions of the surfaces 5 c, 6 c of the intermediate portion, the upper surface plate 2 b of the base member 2, and the bottom plate 4 are joined. On the inner side of the plate member 7, reinforcing members 8 a and 8 b formed in a U-shaped cross section are joined with their opening portions in contact with the plate member 7.
次に、上記構成の貯油タンク１の製造手順を図５に基づき説明する。
（工程１）ベース部材２の側面板２ａの下端部に、上面板２ｂと対向させて底板４を接合し、背面部材９を製作する。
（工程２）ベース部材２の上面板２ｂと底板４との間の、タンク長手方向の両端部にチャネル部材５，６を挿入し、このチャネル部材５，６と、ベース部材２の側面板２ａ、上面板２ｂ及び底板４との当接部を接合する。
（工程３）両チャネル部材５，６間のベース部材２の側面板２ａに、補強部材３ａ，３ｂを接合する。
Next, the manufacturing procedure of the oil storage tank 1 having the above configuration will be described with reference to FIG.
(Step 1) The bottom plate 4 is joined to the lower end portion of the side plate 2a of the base member 2 so as to face the top plate 2b, and the back member 9 is manufactured.
(Step 2) The channel members 5 and 6 are inserted into both ends of the tank longitudinal direction between the top plate 2b and the bottom plate 4 of the base member 2, and the channel members 5 and 6 and the side plate 2a of the base member 2 are inserted. The abutting portions between the top plate 2b and the bottom plate 4 are joined.
(Step 3) The reinforcing members 3a and 3b are joined to the side plate 2a of the base member 2 between the channel members 5 and 6.
（工程４）一方、プレート部材７の一面側に、補強部材８ａ，８ｂを接合する。
（工程５）上記工程３で製作したものの、両チャネル部材５，６間の側面板２ａに対向する位置に、工程４で製作したプレート部材７を、前記補強部材８ａ，８ｂ側を内面側にして接合する。
尚、工程１〜３までと、工程４とは、同時並行的に実施可能なものであり、その順序は逆でも構わない。
また、上記工程１の側面板２ａ、上面板２ｂ及び底板４からなる背面部材９は、板金溶接構造に限らず、プレス成形で一体成形されたものでもよい。
(Step 4) On the other hand, the reinforcing members 8a and 8b are joined to one side of the plate member 7.
(Step 5) Although the plate member 7 manufactured in Step 4 has been manufactured in Step 3 above, the plate member 7 manufactured in Step 4 is placed on the inner surface side at the position facing the side plate 2a between the channel members 5 and 6. And join.
Note that steps 1 to 3 and step 4 can be performed in parallel, and the order may be reversed.
Further, the back member 9 composed of the side plate 2a, the top plate 2b and the bottom plate 4 in the above step 1 is not limited to the sheet metal welded structure, and may be integrally formed by press molding.
以上説明した実施形態によると、背面部材（ベース部材２及び底板４）から順に、タンク内の仕切板及び側面の一部を成す仕切構成部材（チャネル部材）５，６、そして残りの側面を成すプレート部材７を接合して行くので、タンク内の接合部周囲の空間を広く確保でき、接合個所を見ながら確実に接合でき、このため接合品質を確実の向上できる。 According to the embodiment described above, in order from the rear member (base member 2 and bottom plate 4), the partition plate in the tank and the partition component members (channel members) 5 and 6 forming a part of the side surface, and the remaining side surface are formed. Since the plate member 7 is joined, a wide space around the joint in the tank can be ensured, and the joint can be reliably joined while looking at the joining portion, so that the joining quality can be reliably improved.
次に、図６に基づき、第２実施形態を説明する。図６は、第２実施形態の構造説明図である。尚、前図と略同じ機能を有する構成要素には同一符号を付してここでの説明を省き、以下も同様とする。
ベース部材２は側面板２ａと上面板２ｂとを有し、該側面板２ａの下端部に底板４を接合しており、これらの側面板２ａ、上面板２ｂ及び底板４で貯油タンク１ａの背面、上面および底面をなす背面部材９を形成している。上面板２ｂと底板４との間で、側面板２ａの長手方向（図示の左右方向）端部より手前に、断面コの字形状又は四角柱状のチャネル部材（仕切構成部材）５，６をその断面コの字形状での開口部又は四角柱状の一側面を側面板２ａに向けて、かつその長さ方向を上下にして挿入し、このチャネル部材５，６と、側面板２ａ、上面板２ｂ、底板４との当接部を接合している。左右のチャネル部材５，６間の側面板２ａには、上下方向に所定距離離間して水平方向に所定個数（ここでは２個）の断面三角形状の補強部材１３ａ，１３ｂを接合している。
Next, a second embodiment will be described based on FIG. FIG. 6 is an explanatory diagram of the structure of the second embodiment. In addition, the same code | symbol is attached | subjected to the component which has a function substantially the same as the previous figure, description here is abbreviate | omitted, and it is the same also below.
The base member 2 has a side plate 2a and a top plate 2b, and a bottom plate 4 is joined to a lower end portion of the side plate 2a. The side plate 2a, the top plate 2b and the bottom plate 4 serve as the back of the oil storage tank 1a. The back member 9 which forms the upper surface and the bottom surface is formed. Between the top plate 2b and the bottom plate 4, channel members (partitioning component members) 5 and 6 having a U-shaped cross section or a rectangular column shape are disposed in front of the end portion in the longitudinal direction (left-right direction in the drawing) of the side plate 2a. The channel member 5, 6, the side plate 2 a, and the top plate 2 b are inserted with the opening in the U-shaped cross section or one side surface of the rectangular column shape facing the side plate 2 a and the length direction thereof being up and down. The contact portion with the bottom plate 4 is joined. The side plate 2a between the left and right channel members 5 and 6 is joined with a predetermined number (two in this case) of reinforcing members 13a and 13b having a triangular cross section in the horizontal direction at a predetermined distance in the vertical direction.
また、左右のチャネル部材５，６と、側面板２ａの左右端部との間には、貯油タンク１ａの短手方向側面１１ａ，１２ａ、及び前記側面板２ａの対向位置にある側面の一部即ち側面１１ｂ、１２ｂを成すアングル部材１１，１２が設けられている。このアングル部材１１，１２のタンク内面側には、所定数の断面三角形状の補強部材１４ａ，１４ｂが接合されている。尚、本実施形態では側面１１ａ，１２ａに補強部材１４ａ，１４ｂを設けた例で示したが、側面１１ａ，１２ａ及び／又は側面１１ｂ、１２ｂの必要部位に補強部材を設ければよい。アングル部材１１，１２と、これら左右のチャネル部材５，６、側面板２ａ、上面板２ｂ、底板４との当接部が、接合されている。さらに、左右のチャネル部材５，６間の、側面板２ａと対向する位置には、タンク側面の一部をなすプレート部材７が設けられ、プレート部材７のタンク内面側には所定数の断面三角形状の補強部材１８ａ，１８ｂが接合されている。プレート部材７と、両チャネル部材５，６、上面板２ｂ、底板４との当接部は、接合されている。 Further, between the left and right channel members 5 and 6 and the left and right end portions of the side plate 2a, the short side surfaces 11a and 12a of the oil storage tank 1a and a part of the side surface at the opposite position of the side plate 2a. That is, angle members 11 and 12 forming side surfaces 11b and 12b are provided. A predetermined number of triangular reinforcing members 14a, 14b are joined to the tank inner surface side of the angle members 11, 12. In the present embodiment, the reinforcing members 14a and 14b are provided on the side surfaces 11a and 12a. However, the reinforcing members may be provided on necessary portions of the side surfaces 11a and 12a and / or the side surfaces 11b and 12b. The contact portions between the angle members 11 and 12 and the left and right channel members 5 and 6, the side plate 2 a, the top plate 2 b, and the bottom plate 4 are joined. Further, a plate member 7 forming a part of the side surface of the tank is provided between the left and right channel members 5 and 6 at a position facing the side plate 2a, and a predetermined number of cross-sectional triangles are provided on the tank inner surface side of the plate member 7. Shaped reinforcing members 18a and 18b are joined. The contact portions between the plate member 7 and the channel members 5 and 6, the top plate 2 b, and the bottom plate 4 are joined.
第２実施形態のタンク製造手順は以下のとおりである。
（工程１）ベース部材２の側面板２ａの下端部に、上面板２ｂと対向させて底板４を接合し、背面部材９を製作する。
（工程２）上面板２ｂと底板４との間の、タンク長手方向の両端部より手前に、左右のチャネル部材５，６を挿入し、両チャネル部材５，６、ベース部材２の側面板２ａ、上面板２ｂ、底板４との当接部を接合する。
（工程３）両チャネル部材５，６間の側面板２ａに、補強部材１３ａ，１３ｂを接合する。
The tank manufacturing procedure of the second embodiment is as follows.
(Step 1) The bottom plate 4 is joined to the lower end portion of the side plate 2a of the base member 2 so as to face the top plate 2b, and the back member 9 is manufactured.
(Step 2) The left and right channel members 5, 6 are inserted between the top plate 2b and the bottom plate 4 in front of both ends in the tank longitudinal direction, and both the channel members 5, 6 and the side plate 2a of the base member 2 are inserted. The abutting portions with the top plate 2b and the bottom plate 4 are joined.
(Step 3) The reinforcing members 13a and 13b are joined to the side plate 2a between the channel members 5 and 6.
（工程４）一方、アングル部材１１，１２のタンク内面側に、補強部材１４ａ，１４ｂを接合する。
（工程５）また、プレート部材７の一面側に、補強部材１８ａ，１８ｂを接合する。
（工程６）上記工程３で製作したものの側面板２ａの両端部と両チャネル部材５，６との間に、工程４のアングル部材１１，１２を接合し、両チャネル部材５，６間に工程５のプレート部材７を接合する。
尚、工程１〜３までと、工程４〜５までとは、同時並行的に実施可能なものであり、その順序は逆でも構わない。
また、上記工程１の側面板２ａ、上面板２ｂ及び底板４からなる背面部材９は、板金溶接構造に限らず、プレス成形で一体成形されたものでもよい。
(Step 4) On the other hand, the reinforcing members 14a and 14b are joined to the tank inner surface side of the angle members 11 and 12, respectively.
(Step 5) Further, the reinforcing members 18a and 18b are joined to one surface side of the plate member 7.
(Step 6) The angle members 11 and 12 of Step 4 are joined between the both end portions of the side plate 2a manufactured in the above Step 3 and both channel members 5 and 6, and the step between both channel members 5 and 6 is performed. 5 plate members 7 are joined.
Note that steps 1 to 3 and steps 4 to 5 can be performed concurrently, and the order may be reversed.
Further, the back member 9 composed of the side plate 2a, the top plate 2b and the bottom plate 4 in the above step 1 is not limited to the sheet metal welded structure, and may be integrally formed by press molding.
次に、図７に基づき第３実施形態を説明する。図７は、第３実施形態の構造説明図である。
貯油タンク１ｂの背面をなすプレート部材２１の、タンク長手方向の一端部より手前には、断面コの字形状又は四角柱状のチャネル部材（仕切構成部材）２５が、また他端部には断面コの字形状又は四角柱状のチャネル部材（仕切構成部材）２６が、それぞれその断面コの字形状での開口部又は四角柱状の一側面をプレート部材２１に向けて、かつその長さ方向を上下にして設けられている。プレート部材２１とチャネル部材２５，２６との当接部は接合されている。また、両チャネル部材２５，２６間のプレート部材２１には、補強部材２３ａが接合されている。プレート部材２１の上端部及び下端部には、上面板２２及び底板２４がそれぞれ設けられており、この上面板２２及び底板２４と、プレート部材２１、両チャネル部材２５，２６との当接部は接合されている。さらに、両チャネル部材２５，２６の間、及び一側のチャネル部材２５とプレート部材２１の一端部との間には、それぞれプレート部材７及びアングル部材２７が設けられており、プレート部材７及びアングル部材２７と、上面板２２、底板２４、両チャネル部材２５，２６、プレート部材２１との当接部は接合されている。プレート部材７及びアングル部材２７のタンク内面側には、それぞれ補強部材８ａ，２８ａが接合されている。尚、実施形態では、アングル部材２７のタンク短手方向の側面に補強部材２８ａを設けた例で示したが、タンク短手方向及び／又は長手方向の側面の必要部位に補強部材を設ければよい。
Next, a third embodiment will be described based on FIG. FIG. 7 is an explanatory diagram of the structure of the third embodiment.
The plate member 21 forming the back surface of the oil storage tank 1b has a U-shaped or square column-shaped channel member (partitioning component) 25 in front of one end in the longitudinal direction of the tank, and a cross-sectional shape in the other end. A square-shaped or quadrangular columnar channel member (partitioning component) 26 is directed so that the opening or one side surface of the square columnar shape faces the plate member 21 and the length direction thereof is up and down. Is provided. The contact portions between the plate member 21 and the channel members 25 and 26 are joined. A reinforcing member 23 a is joined to the plate member 21 between the channel members 25 and 26. An upper surface plate 22 and a bottom plate 24 are provided at the upper end portion and the lower end portion of the plate member 21, respectively. The contact portions of the upper surface plate 22 and the bottom plate 24 with the plate member 21 and both channel members 25 and 26 are as follows. It is joined. Further, a plate member 7 and an angle member 27 are provided between the channel members 25 and 26, and between the channel member 25 on one side and one end portion of the plate member 21, respectively. The contact portions of the member 27 and the top plate 22, the bottom plate 24, the channel members 25 and 26, and the plate member 21 are joined. Reinforcing members 8a and 28a are joined to the inner surface of the plate member 7 and the angle member 27, respectively. In the embodiment, the reinforcing member 28a is provided on the side surface of the angle member 27 in the short side direction of the tank. However, if the reinforcing member is provided on a necessary portion on the side surface in the short side direction of the tank and / or the longitudinal direction. Good.
第３実施形態のタンク製造手順を、以下に説明する。
（工程１）プレート部材２１に、チャネル部材２５，２６を接合する。
（工程２）両チャネル部材２５，２６の間のプレート部材２１に、補強部材２３ａを接合する。
（工程３）プレート部材２１の上端部及び下端部にそれぞれ上面板２２及び底板２４を設けて、プレート部材２１、両チャネル部材２５，２６との当接部を接合する。
The tank manufacturing procedure of the third embodiment will be described below.
(Step 1) The channel members 25 and 26 are joined to the plate member 21.
(Step 2) The reinforcing member 23a is joined to the plate member 21 between the channel members 25 and 26.
(Step 3) The top plate 22 and the bottom plate 24 are provided at the upper end and the lower end of the plate member 21, respectively, and the contact portions between the plate member 21 and the channel members 25 and 26 are joined.
（工程４）一方、プレート部材７のタンク内面側に、補強部材８ａを接合する。
（工程５）また、アングル部材２７のタンク内面側に、補強部材２８ａを接合する。
（工程６）上記工程３で製作したものの、両チャネル部材２５，２６の間、及び、チャネル部材２５とプレート部材２１の一端部との間に、それぞれ工程４のプレート部材７、及び工程５のアングル部材２７が設けられ、そのプレート部材７及びアングル部材２７と、上面板２２、底板２４、両チャネル部材２５，２６及びプレート部材２１との当接部を接合する。
尚、工程１〜３までと、工程４〜５までとは、同時並行的に実施可能なものであり、その順序は逆でも構わない。
(Step 4) On the other hand, the reinforcing member 8a is joined to the tank inner surface side of the plate member 7.
(Step 5) Further, the reinforcing member 28 a is joined to the tank inner surface side of the angle member 27.
(Step 6) Although manufactured in the above step 3, between the channel members 25 and 26 and between the channel member 25 and one end of the plate member 21, the plate member 7 in step 4 and the step 5 respectively. An angle member 27 is provided, and the plate member 7 and the angle member 27 are joined to the contact portions of the top plate 22, the bottom plate 24, both channel members 25 and 26, and the plate member 21.
Note that steps 1 to 3 and steps 4 to 5 can be performed concurrently, and the order may be reversed.
尚、本実施形態では、両チャネル部材２５，２６の一方をタンク長手方向の端部に、他方を長手方向端部の手前に設けているが、これに限定されず、第１実施形態のように両方ともタンク長手方向の端部に設けてもよいし、又は第２実施形態のように両方とも長手方向端部の手前に設けてもよい。 In the present embodiment, one of the channel members 25 and 26 is provided at the end in the tank longitudinal direction and the other is provided in front of the end in the longitudinal direction. However, the present invention is not limited to this, as in the first embodiment. Both may be provided at the end in the tank longitudinal direction, or both may be provided before the end in the longitudinal direction as in the second embodiment.
また、以上の実施形態では、チャネル部材５，６及び２６，２７の個数が２個の場合を示しているが、その個数はこれに限定されない。 Moreover, although the number of channel members 5, 6 and 26, 27 is shown in the above embodiment, the number is not limited to this.
１，１ａ，１ｂ…貯油タンク、２…ベース部材、２ａ…側面板、２ｂ…上面板、３ａ，３ｂ…補強部材、４…底板、４ａ…凹部、５…チャネル部材（仕切構成部材）、５ａ，５ｂ，５ｃ…面、５ｄ…連通孔、６…チャネル部材（仕切構成部材）、６ａ，６ｂ，６ｃ…面、６ｄ…連通孔、７…プレート部材、８ａ，８ｂ…補強部材、９…背面部材、１１，１２…アングル部材、１１ａ，１２ａ…長手方向側面、１１ｂ、１２ｂ…側面、１３ａ，１３ｂ…補強部材、１４ａ，１４ｂ…補強部材、１８ａ，１８ｂ…補強部材、２１…プレート部材、２２…上面板、２３ａ…補強部材、２４…底板、２５，２６…チャネル部材（仕切構成部材）、２７…アングル部材、２８ａ…補強部材、５０…貯油タンク、５１…仕切板。
DESCRIPTION OF SYMBOLS 1, 1a, 1b ... Oil storage tank, 2 ... Base member, 2a ... Side plate, 2b ... Top plate, 3a, 3b ... Reinforcement member, 4 ... Bottom plate, 4a ... Recessed part, 5 ... Channel member (partition component), 5a 5b, 5c ... surface, 5d ... communication hole, 6 ... channel member (partitioning member), 6a, 6b, 6c ... surface, 6d ... communication hole, 7 ... plate member, 8a, 8b ... reinforcing member, 9 ... back surface Members 11 and 12 angle members 11a and 12a longitudinal side surfaces 11b and 12b side surfaces 13a and 13b reinforcing members 14a and 14b reinforcing members 18a and 18b reinforcing members 21 plate members 22 ... top plate, 23a ... reinforcing member, 24 ... bottom plate, 25, 26 ... channel member (partitioning component member), 27 ... angle member, 28a ... reinforcing member, 50 ... oil storage tank, 51 ... partition plate.
Claims (6)
タンク背面を形成する側面板(2a)、及び該側面板(2a)に上面板(2b)、底板(4)を有して、側面視でコの字形状に形成された背面部材(9)と、
断面コの字形状又は四角柱状を成し、前記背面部材(9)の側面板(2a)の、タンクの両端部、又は該両端部及び該両端部の手前にその長手方向を上下にして挿入され、断面コの字形状での開口部又は四角柱状の一側面と前記側面板(2a)を当接させ、該側面板(2a)、上面板(2b)及び底板(4)との当接部を溶接等で接合した所定数のチャネル部材(5,6)と、
隣接したチャネル部材(5,6)の間に溶接等で接合したプレート部材(7)と
を備えたことを特徴とする貯油タンク。 In the oil storage tank,
A side plate (2a) that forms the back of the tank, and a back plate (9) that has a top plate (2b) and a bottom plate (4) on the side plate (2a), and is formed in a U-shape when viewed from the side. When,
It has a U-shaped cross-section or a rectangular column shape, and is inserted with both sides of the tank on the side plate (2a) of the back member (9), or both ends and both ends and the longitudinal direction of the side plate (2a) up and down. The side surface plate (2a) is brought into contact with one side surface of an opening or a quadrangular prism shape in a U-shaped cross section, and is in contact with the side surface plate (2a), the upper surface plate (2b), and the bottom plate (4). A predetermined number of channel members (5, 6) joined by welding or the like,
An oil storage tank comprising a plate member (7) joined by welding or the like between adjacent channel members (5, 6).
タンク背面を形成する側面板(2a)、及び該側面板(2a)に上面板(2b)、底板(4)を有して、側面視でコの字形状に形成された背面部材(9)と、
断面コの字形状又は四角柱状を成し、前記背面部材(9)の側面板(2a)の、タンクの両端部の手前、又は、該両端部の手前及び該両端部のいずれか一方にそれぞれその長手方向を上下にして挿入され、断面コの字形状での開口部又は四角柱状の一側面と前記側面板(2a)を当接させ、該側面板(2a)、上面板(2b)及び底板(4)との当接部を溶接等で接合した所定数のチャネル部材(5,6)と、
隣接したチャネル部材(5,6)の間、及び前記背面部材(9)の側面板(2a)のタンク長手方向一端部とチャネル部材(5,6)との間にそれぞれ溶接等で接合したプレート部材(7)及びアングル部材(11,12)と
を備えたことを特徴とする貯油タンク。 In the oil storage tank,
A side plate (2a) that forms the back of the tank, and a back plate (9) that has a top plate (2b) and a bottom plate (4) on the side plate (2a), and is formed in a U-shape when viewed from the side. When,
It has a U-shaped cross-section or a square pillar shape, and the side plate (2a) of the back member (9) is in front of both ends of the tank, or in front of both ends and both ends, respectively. It is inserted with its longitudinal direction up and down, and the side plate (2a) is brought into contact with one side surface of the opening in a U-shaped cross section or a rectangular column shape, the side plate (2a), the top plate (2b) and A predetermined number of channel members (5, 6) joined by welding or the like in contact with the bottom plate (4);
Plates joined by welding or the like between adjacent channel members (5, 6) and between one end in the tank longitudinal direction of the side plate (2a) of the back member (9) and the channel member (5, 6). An oil storage tank comprising a member (7) and an angle member (11, 12).
前記チャネル部材(5,6)の、タンク内仕切板となる面の下端部に、連通孔(5d,6d)を形成した
ことを特徴とする貯油タンク。 The oil storage tank according to claim 1 or 2,
An oil storage tank, wherein communication holes (5d, 6d) are formed in a lower end portion of a surface of the channel member (5, 6) which serves as a tank partition plate.
前記背面部材(9)の側面板(2a)、前記プレート部材(7)及びアングル部材(11,12)の少なくともいずれかに、補強部材(3a,3b,8a,8b,14a,14b)を接合した
ことを特徴とする貯油タンク。 In the oil storage tank according to claim 1, 2, or 3,
A reinforcing member (3a, 3b, 8a, 8b, 14a, 14b) is joined to at least one of the side plate (2a), the plate member (7), and the angle member (11, 12) of the back member (9). An oil storage tank characterized by
タンク背面を形成する側面板(2a)の上端部、下端部に上面板(2b)、底板(4)をそれぞれ有し、かつ側面視でコの字形状に形成された背面部材(9)の、前記上面板(2b)及び底板(4)の間に、断面コの字形状又は四角柱状のチャネル部材(5,6)を、その断面コの字形状での開口部又は四角柱状の一側面を前記側面板(2a)側に向けて、その長さ方向を上下にして、タンク長手方向に所定距離離間して所定数挿入し、
前記所定数のチャネル部材(5,6)と、前記背面部材(9)の側面板(2a)、上面板(2b)及び底板(4)との当接部を溶接等で接合して、タンクの仕切板及び側面の一部を形成し、
隣接したチャネル部材(5,6)の間、又は、該隣接したチャネル部材(5,6)の間及び前記背面部材(9)の側面板(2a)のタンク長手方向一端部とチャネル部材(5,6)との間に、それぞれプレート部材(7)、又はプレート部材(7)及びアングル部材(11,12)を溶接等で接合した
ことを特徴とする貯油タンクの製造方法。 In the manufacturing method of the oil storage tank,
The rear member (9) has a top plate (2b) and a bottom plate (4) at the upper and lower ends of the side plate (2a) that forms the tank back surface, and is formed in a U-shape when viewed from the side. In addition, between the top plate (2b) and the bottom plate (4), a channel member (5, 6) having a U-shaped cross section or a square column shape, an opening or one side surface of the square column shape in the U shape of the cross section. Facing the side plate (2a) side, with its length direction being up and down, inserting a predetermined number of tanks spaced apart by a predetermined distance,
The abutting portions of the predetermined number of channel members (5, 6) and the side plate (2a), top plate (2b) and bottom plate (4) of the back member (9) are joined by welding or the like, Forming part of the partition plate and side surface,
Between the adjacent channel members (5, 6) or between the adjacent channel members (5, 6) and one end of the side plate (2a) in the tank longitudinal direction and the channel member (5) of the back member (9). , 6), the plate member (7), or the plate member (7) and the angle member (11, 12) are joined by welding or the like, respectively.
タンク背面を形成するプレート部材(21)に，断面コの字形状又は四角柱状のチャネル部材(25,26)を、その断面コの字形状での開口部又は四角柱状の一側面を該プレート部材(21)側に向けて、その長さ方向を上下にして、タンク長手方向に所定距離離間して所定数接合し、
前記プレート部材(21)の上端部及び下端部にそれぞれ上面板(22)及び底板(24)を設けて、該上面板(22)及び底板(24)と、前記プレート部材(21)及び所定数のチャネル部材(25,26)との当接部を接合して、タンクの仕切板及び側面の一部を形成し、
隣接したチャネル部材(25,26)の間、又は、該隣接したチャネル部材(25,26)の間及び前記プレート部材(21)のタンク長手方向一端部とチャネル部材(25,26)との間に、それぞれプレート部材(7)、又はプレート部材(7)及びアングル部材(27)を溶接等で接合した
ことを特徴とする貯油タンクの製造方法。
In the manufacturing method of the oil storage tank,
A channel member (25, 26) having a U-shaped cross section or a rectangular column shape is formed on the plate member (21) forming the rear surface of the tank, and the opening or one side surface of the square column shape in the U-shaped cross section is the plate member. (21) towards the side, with the length direction up and down, a predetermined distance apart in the tank longitudinal direction,
The top plate (22) and the bottom plate (24) are respectively provided at the upper end and the lower end of the plate member (21), the top plate (22) and the bottom plate (24), the plate member (21), and a predetermined number Joining the contact part with the channel member (25, 26), forming a partition plate and a part of the side surface of the tank,
Between adjacent channel members (25, 26), or between the adjacent channel members (25, 26) and between one end of the plate member (21) in the longitudinal direction of the tank and the channel members (25, 26) And a plate member (7), or the plate member (7) and the angle member (27) are joined by welding or the like, respectively.
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| JP2003371602A JP4307953B2 (en) | 2003-10-31 | 2003-10-31 | Oil storage tank and manufacturing method thereof |
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