JP4306417B2 - Packing body and packing method of soft container with viscous liquid - Google Patents

Packing body and packing method of soft container with viscous liquid Download PDF

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JP4306417B2
JP4306417B2 JP2003385700A JP2003385700A JP4306417B2 JP 4306417 B2 JP4306417 B2 JP 4306417B2 JP 2003385700 A JP2003385700 A JP 2003385700A JP 2003385700 A JP2003385700 A JP 2003385700A JP 4306417 B2 JP4306417 B2 JP 4306417B2
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viscous liquid
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peripheral wall
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一人 清水
栄治 服部
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Sunstar Giken KK
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この発明は、軟質容器の梱包体及び梱包方法に関し、詳しくは、シーリング材等の粘稠液を充填した軟質容器を梱包箱に収納した粘稠液入り軟質容器の梱包体及び梱包方法に関するものである。 This invention relates to a packaging body and a method for packing flexible container, particularly, it relates to packaging body and a method for packing viscous liquid filled flexible container containing a flexible container filled with viscous liquid sealing material such as packing box is there.

シーリング材は、従来、ブリキ缶等の金属製容器に入れて出荷、輸送及び保管されている。また、2液硬化形のシーリング材は、使用する際に硬化させるための硬化剤を混入して攪拌する必要があるが、攪拌時に攪拌容器に移し変える手間を省くため、この金属製容器をそのまま攪拌容器として用いている。ところが、攪拌する容器に入れるシーリング材の量は、攪拌時にこの容器の中のシーリング材がこぼれないようにするため、この容器の容量の約半分とする等、容器の容量よりもかなり少なくしなければならず、前記金属製容器においても攪拌容器としての使用を考慮して、シーリング材の充填量を金属製容器の全容量よりもかなり少ない量としている。また、シーリング材を市場で流通させるときには、この金属製容器をそのままダンボール等の梱包箱に入れて梱包して流通させている。   Sealing materials are conventionally shipped, transported and stored in metal containers such as tin cans. In addition, the two-component curable sealant needs to be mixed with a curing agent for curing when used, but this metal container is used as it is to save the trouble of transferring to a stirring container during stirring. Used as a stirring vessel. However, the amount of sealing material in the container to be agitated must be considerably less than the capacity of the container, such as about half the capacity of this container, so that the sealing material in this container does not spill during agitation. In view of the use of the metal container as a stirring container, the filling amount of the sealing material is considerably smaller than the total capacity of the metal container. Further, when the sealing material is distributed in the market, the metal container is directly packed in a cardboard or other packing box for distribution.

一方、廃棄物の減容化のため、柔軟性のあるラミネートフィルムからなる内袋と、ダンボールからなる外容器とを有し、内袋を外容器内に装填した状態で内袋内にシーリング材を充填し、シーリング材の充填後に内袋の開口部をヒートシールするように構成した液体収容袋付き容器も提案されている(例えば、特許文献1参照。)。   On the other hand, in order to reduce the volume of waste, a sealing material is provided in the inner bag with the inner bag made of a flexible laminate film and the outer container made of cardboard, with the inner bag being loaded in the outer container. There is also proposed a container with a liquid storage bag configured to heat seal the opening of the inner bag after filling with a sealing material (see, for example, Patent Document 1).

特開2000−142797号公報JP 2000-142797 A

ところで、使用後の金属製容器は、その内面にシーリング材が付着していることから、これをそのまま再利用することが困難であり、通常はかさばらないように潰して廃棄処分している。しかし、このような方法で廃棄処分すると、金属製容器を潰す作業が煩雑であること、金属製容器の減容化にも自ずと限界があり廃棄物がかさばり地球環境に負荷をかけること、地球資源を有効利用するという観点から無駄が多いこと、廃棄物の処理費用が高くなること、等の問題があった。また、金属製容器に対するシーリング材の充填量は、上述したように、金属製容器の全容量よりもかなり少ない量であり、このような金属製容器をダンボール等の梱包箱に入れて梱包することから、ダンボール等の梱包箱としてシーリング材の充填量に比べてかなり大きいものを使用せざるを得ず、輸送や保管のコストが高くなるという問題があった。   By the way, since the sealing material adheres to the inner surface of the metal container after use, it is difficult to reuse it as it is, and is usually crushed and disposed of so as not to be bulky. However, when disposed of in this way, the work of crushing the metal container is complicated, the volume of the metal container is naturally limited, and the waste is bulky and places a burden on the global environment. There are problems such as a lot of waste from the viewpoint of effective use of wastewater and an increase in waste disposal costs. In addition, as described above, the filling amount of the sealing material into the metal container is considerably smaller than the total capacity of the metal container, and the metal container is packed in a packing box such as cardboard. For this reason, there is a problem that a packaging box for corrugated cardboard or the like that is considerably larger than the filling amount of the sealing material has to be used, resulting in an increase in transportation and storage costs.

また、特許文献1に記載されている容器では、内袋内に充填されているシーリング材を使用した後、内袋及び外容器を小さく折り畳んで廃棄でき、外容器に適合した分量のシーリング材を収容できるので、輸送コストや保管コストを安くできるが、内袋だけでは十分な形状安定性や強度を確保できないことから、内袋と外容器とを1セットにして使用する必要がある。このため、複数の容器を1セットとして梱包する場合には、梱包箱が別途必要になり、またシーリング材を攪拌する場合には、外容器に適合した構造の専用の攪拌装置を用いる必要があること、などの問題があった。   Further, in the container described in Patent Document 1, after using the sealing material filled in the inner bag, the inner bag and the outer container can be folded and discarded, and an amount of sealing material suitable for the outer container can be disposed. Since it can be accommodated, transportation costs and storage costs can be reduced, but sufficient shape stability and strength cannot be ensured with the inner bag alone, and therefore it is necessary to use the inner bag and the outer container as a set. For this reason, when packing a plurality of containers as one set, a separate packaging box is required. When stirring the sealing material, it is necessary to use a dedicated stirring device having a structure suitable for the outer container. There was a problem such as that.

更に、特許文献1に記載されている容器において、シーリング材を充填した内袋を複数セットにして、ダンボール等からなる外容器に収納することも可能ではあるが、前述のように内袋だけでは十分形状安定性や強度を確保できないことから、容器を積み上げたときに、外容器のみで荷重を支持する必要があることから、多数の容器を積み上げることができなかった。 Furthermore, in the container described in Patent Document 1, it is possible to set a plurality of inner bags filled with a sealing material and store them in an outer container made of cardboard or the like. However, as described above, sufficient shape stability and strength because it can not be ensured, when the stacked containers, only it is necessary to support the load in the outer container, it was not possible to stack a large number of containers.

そこで、この発明はこのような問題を解決するためになされたものであって、廃棄の減容化が可能で、しかも収容する粘稠液の量に見合った大きさの梱包箱を用いることがでるとともに、1つの梱包箱に複数の粘稠液入り軟質容器を梱包可能で、しかも上下方向の荷重に強く、積み上げ個数を多くできる粘稠液入り軟質容器の梱包体及び梱包方法を提供しようとするものである。 Therefore, the present invention has been made to solve such a problem, and it is possible to reduce the volume of waste and to use a packaging box having a size corresponding to the amount of viscous liquid to be accommodated. providing Rutotomoni, can packaging a plurality of viscous liquid filled flexible container in a packing box, yet the load in the vertical direction strongly, the packaging body and a method for packing viscous liquid filled flexible container that can increase the stacking number-out in It is something to try.

本発明に係る粘稠液入り軟質容器の梱包体は、柔軟性のあるフイルムからなる筒状の周壁と、周壁の下端開口部を閉鎖する底板と、周壁の上端開口部に取付けた上部環状枠と、上部環状枠に固定される上蓋と、周壁の高さ方向の途中位置に取付けた胴部環状枠とを有する軟質容器を用い、この軟質容器に上部空間を残して粘稠液を充填し、粘稠液よりも上側部分の周壁を押縮めた状態で、上蓋を上部環状枠に気密に固定した粘稠液入り軟質容器と、前記粘稠液入り軟質容器を縦向きに収納する梱包箱とを備えたものである。 Upper annular package of viscous liquid filled flexible container engaging Ru in the present invention includes a tubular wall made from the film having flexibility, a bottom plate which closes the lower end opening of the peripheral wall, mounted on the upper end opening of the peripheral wall Using a soft container having a frame, an upper lid fixed to the upper annular frame, and a trunk annular frame attached at a midway position in the height direction of the peripheral wall, the flexible container is filled with viscous liquid leaving the upper space. In the state where the peripheral wall of the upper part of the viscous liquid is compressed, the soft container containing the viscous liquid in which the upper lid is airtightly fixed to the upper annular frame, and the packaging for vertically storing the soft container containing the viscous liquid With a box.

ここで、上記の粘稠液入り軟質容器の梱包体において、前記梱包箱に複数個の粘稠体入り軟質容器を横に並べて収納し、梱包箱内において隣接する軟質容器間のデッドスペース内に高さを梱包箱の深さと略同じに設定した仕切部材を設けることが好ましい。また、前記梱包箱に複数個の粘稠液入り軟質容器を横に並べて収納し、隣接する軟質容器間に、平面視X形状で高さを梱包箱の深さと略同じに設定した仕切部材を、該仕切部材が形成する相対向する第1の仕切空間に軟質容器が位置するように設けることが好ましい。また、前記粘稠液の添加剤を封入した添加剤封入体を収納するには、前記仕切部材が形成する相対向する第2の仕切空間に収納するのが合理的である。   Here, in the packing body of the above-mentioned viscous liquid-containing soft container, a plurality of viscous-body-containing soft containers are stored side by side in the packing box, and in the dead space between adjacent soft containers in the packing box. It is preferable to provide a partition member whose height is set to be substantially the same as the depth of the packaging box. In addition, a plurality of soft containers containing viscous liquid are stored side by side in the packing box, and a partition member having an X shape in plan view and a height set to be substantially the same as the depth of the packing box between adjacent soft containers. It is preferable that the flexible container is provided so as to be positioned in the first partition spaces facing each other formed by the partition member. In order to store the additive enclosure in which the viscous liquid additive is encapsulated, it is reasonable to store the additive enclosure in the opposing second partition spaces formed by the partition members.

また、上記の粘稠液入り軟質容器の梱包体において、粘稠液入り軟質容器を2個として、前記梱包箱に2個の粘稠液入り軟質容器を横に並べて収納し、隣接する軟質容器間に、平面視X形状で高さを梱包箱の深さと略同じに設定した仕切部材を、該仕切部材が形成する相対向する第1の仕切空間に軟質容器が位置するように設け、前記粘稠液の添加剤が封入された2つの添加剤封入体を、前記仕切部材が形成する相対向する第2の仕切空間にそれぞれ収納するようにしてもよい。   Moreover, in the package of the soft container containing the viscous liquid, two soft containers containing the viscous liquid are stored side by side in the packing box, and the adjacent soft containers are stored. In between, a partition member having an X shape in plan view and a height set to be substantially the same as the depth of the packaging box is provided so that the soft container is positioned in the first partition space facing each other formed by the partition member, You may make it accommodate the two additive enclosures with which the additive of the viscous liquid was enclosed in the 2nd partition space which the said partition member forms mutually opposing.

ここで、前記粘稠液入り軟質容器の梱包体において、前記仕切部材を筒状に構成することができる。また、前記粘稠液入り軟質容器は、軟質容器に上部空間を残して粘稠液を充填し、粘稠液よりも上側部分の周壁を粘稠液の液面近くまで押縮めた状態で、上蓋を上部環状枠に気密に固定することによって製作できる。
本発明に係る粘稠液入り軟質容器の梱包方法は、柔軟性のあるフイルムからなる筒状の周壁と、周壁の下端開口部を閉鎖する底板と、周壁の上端開口部に取付けた上部環状枠と、上部環状枠に固定される上蓋と、周壁の高さ方向の途中位置に取付けた胴部環状枠とを有する軟質容器を用い、この軟質容器に上部空間を残して粘稠液を充填し、次に粘稠液よりも上側部分の周壁を押縮めた状態で、上蓋を上部環状枠に気密に固定して、粘稠液入り軟質容器を製作し、次にこの粘稠液入り軟質容器を梱包箱に縦向きに収納するものである。
Here, in the package of the viscous liquid filled flexible container may constitute the partition member into a cylindrical shape. In addition, the soft container containing the viscous liquid is filled with the viscous liquid leaving the upper space in the soft container, and the peripheral wall of the upper part of the viscous liquid is compressed to near the liquid surface of the viscous liquid, It can be manufactured by airtightly fixing the upper lid to the upper annular frame.
The method for packing a soft container with a viscous liquid according to the present invention includes a cylindrical peripheral wall made of a flexible film, a bottom plate for closing a lower end opening of the peripheral wall, and an upper annular frame attached to the upper end opening of the peripheral wall. And a soft container having an upper lid fixed to the upper annular frame and a trunk annular frame attached at a midway position in the height direction of the peripheral wall, and filling the viscous liquid leaving the upper space in the soft container. Next, in the state where the peripheral wall of the upper part of the viscous liquid is compressed, the upper lid is airtightly fixed to the upper annular frame to produce a soft container containing the viscous liquid, and then the soft container containing the viscous liquid. Is stored vertically in a packing box.

本発明に係る粘稠液入り軟質容器の梱包体によれば、梱包箱をそれに収容する粘稠液の量に見合ったサイズに設定できるので、粘稠液の輸送コストや保管コストを安くでき、しかも梱包箱として小型で安価なものを採用できる。つまり、本発明では、粘稠液を充填する軟質容器として、柔軟性のあるフイルムからなる筒状の周壁と、周壁の下端開口部を閉鎖する底板と、周壁の上端開口部に取付けた上部環状枠と、上部環状枠に固定される上蓋と、周壁の高さ方向の途中位置に取付けた胴部環状枠とを有する軟質容器を用い、この軟質容器に上部空間を残して粘稠液を充填した後、軟質容器の粘稠液よりも上側部分の周壁を、例えば粘稠液の液面近くまで押縮めた状態で、上蓋を上部環状枠に気密に固定して、軟質容器内に粘稠液を充填しているので、軟質容器の上側部分を押縮めてその高さを低くした上で、この軟質容器を梱包箱に収納することが可能となり、梱包箱のサイズを粘稠液の量に見合った大きさとすることができ、従来の金属製容器を梱包する梱包箱と比較してそのサイズを半減できる。しかも、粘稠液の使用時には、軟質容器の周壁の上側部分を上方へ引き伸ばすことによって、従来の金属製容器と同様に、この軟質容器に粘稠液を充填した状態で粘稠液を攪拌することができる。 According to the packaging of viscous liquid filled flexible container engaging Ru in the present invention, can be set to a size commensurate with the amount of viscous liquid to accommodate the packing box to it, can cheaper transport costs and storage costs of the viscous liquid Moreover, a small and inexpensive packaging box can be adopted. That is, in the present invention, as a soft container filled with a viscous liquid, a cylindrical peripheral wall made of a flexible film, a bottom plate that closes the lower end opening of the peripheral wall, and an upper ring attached to the upper end opening of the peripheral wall Using a soft container having a frame, an upper lid fixed to the upper annular frame, and a trunk annular frame attached at a midway position in the height direction of the peripheral wall, the flexible container is filled with viscous liquid leaving the upper space. After that, the upper lid is hermetically fixed to the upper annular frame in a state where the peripheral wall of the upper part of the viscous liquid of the soft container is compressed to near the liquid surface of the viscous liquid, for example. Since the liquid is filled, it is possible to store the soft container in the packing box after the upper part of the soft container is compressed and reduced in height, and the size of the packing box is the amount of viscous liquid. Can be sized according to the conventional packaging box for packing metal containers and Compare to can be reduced by half its size. In addition, when the viscous liquid is used, the upper part of the peripheral wall of the soft container is stretched upward to stir the viscous liquid in a state in which the soft container is filled with the viscous liquid in the same manner as a conventional metal container. be able to.

また、軟質容器は筒状の周壁が柔軟性のあるフイルムで形成されているため、充填されている粘稠液を使用後は、押し潰して薄型で平坦な形状に縮小することができ、従来の金属製容器を使用した場合に比べて廃棄物の減容化が可能となる。更に、軟質容器の周壁は柔軟なフルムで構成されるが、その下端部は底板により補強され、上端部は上部環状枠により補強され、高さ方向の途中部は胴部環状枠により補強されるので、特許文献1記載のように外容器を設けることなく、粘稠液を収容した状態で筒状に安定性よく自立保形できる。このため、1つの梱包箱内に複数の粘稠液入り軟質容器を収容することが可能となり、複数の粘稠液入り軟質容器を梱包する場合における使用後の廃棄物の量を、特許文献1記載の容器と比較して少なくできる。しかも、粘稠液を例えば胴部環状枠の付近まで充填すると、軟質容器に充填された粘稠液の液面付近の周壁を胴部環状枠で補強できるので、上下方向への荷重に対する周壁の強度を向上して、梱包体の積み上げ可能な個数を増やすことができ、輸送スペースや保管スペースを有効活用できる。 In addition, since the soft container has a cylindrical peripheral wall formed of a flexible film, after using the filled viscous liquid, it can be crushed and reduced to a thin and flat shape. The volume of waste can be reduced compared to the case of using metal containers. Further reinforcing peripheral wall of the flexible container has consists of a flexible full Lee Lum, the lower end portion is reinforced by the bottom plate, the upper end portion is reinforced by an upper annular frame, the middle portion in the height direction by the barrel annular frame Therefore, as described in Patent Document 1, a self-supporting shape can be stably maintained in a cylindrical shape with a viscous liquid accommodated without providing an outer container. For this reason, it becomes possible to accommodate a plurality of soft containers containing viscous liquids in one packing box, and the amount of waste after use when packing a plurality of soft containers containing viscous liquids is disclosed in Patent Document 1. It can be reduced compared to the described container. Moreover, when filled up to the vicinity of the viscous liquid for example barrel annular frame, than the wall in the vicinity of the liquid surface of the viscous liquid filled in the flexible container can be reinforced by the barrel annular frame, wall against the load in the vertical direction It is possible to improve the strength of the packaging, increase the number of packages that can be stacked, and effectively use the transportation space and storage space.

ここで、前記梱包箱に複数個の粘稠体入り軟質容器を横に並べて収納し、梱包箱内において隣接する軟質容器間のデッドスペース内に高さを梱包箱の深さと略同じに設定した仕切部材を設けると、仕切部材が上下方向への荷重に対する梱包箱の補強部材として作用するので、梱包体の積み上げ個数を増やすことが可能となり、輸送性や保管性を向上できる。   Here, a plurality of viscous-contained soft containers are stored side by side in the packing box, and the height is set to be approximately the same as the depth of the packing box in the dead space between adjacent soft containers in the packing box. When the partition member is provided, the partition member acts as a reinforcing member for the packing box against the load in the vertical direction, so that it is possible to increase the number of stacked packages, and to improve transportability and storage property.

前記梱包箱に複数個の粘稠液入り軟質容器を横に並べて収納し、隣接する軟質容器間に、平面視X形状で高さを梱包箱の深さと略同じに設定した仕切部材を、該仕切部材が形成する相対向する第1の仕切空間に軟質容器が位置するように設けると、仕切部材が、梱包箱の内部で梱包箱の底板から上部フラップに到る支柱の役割を果たすと共に、この支柱が平面視X形状をしているので、構造的に丈夫であり、上下方向の荷重に対する梱包箱の強度を向上することができ、積み上げ可能な梱包体の個数を増やすことができる。同時に、周壁が柔軟性のあるフイルムで形成されていることから外圧に比較的弱い軟質容器を、このような平面視X形状の仕切部材を内部に設けた梱包箱に収納することにより、軟質容器を潰れないように保護することができる。また、仕切部材が平面視X形状であるので、前記仕切部材が形成する相対向する第2の仕切空間が形成され、この空間を粘稠液の添加剤を封入した添加剤封入体の収納スペースに用いることにより、粘稠液入り軟質容器及び添加剤封入体を梱包箱内に安定に自立保形した状態に収容することが可能となる。   A plurality of soft containers containing viscous liquids are stored side by side in the packing box, and a partition member whose height is set to be substantially the same as the depth of the packing box in an X shape in plan view between adjacent soft containers, When the flexible container is provided so as to be positioned in the opposing first partition space formed by the partition member, the partition member plays a role of a column extending from the bottom plate of the packing box to the upper flap inside the packing box, Since this support column has an X shape in plan view, it is structurally strong, can improve the strength of the packaging box against the load in the vertical direction, and can increase the number of packaging bodies that can be stacked. At the same time, since the peripheral wall is formed of a flexible film, a soft container that is relatively weak against external pressure is accommodated in a packing box provided with such a partition member having an X shape in plan view. Can be protected from being crushed. Further, since the partition member has an X shape in plan view, a second partition space facing each other formed by the partition member is formed, and a storage space for the additive enclosure in which the viscous liquid additive is sealed in this space. By using it, it becomes possible to accommodate the soft container containing a viscous liquid and the additive enclosure in a state where the container is stably kept in a self-supporting manner in the packaging box.

記粘稠液入り軟質容器の梱包体の効果は、梱包箱に収納する粘稠材入り軟質容器を2個とした場合も、同様に当てはまる。 Effect of package of upper Kineba LIQUID filled flexible container, even when the two稠材filled flexible container viscosity accommodated in the packing box, apply equally.

ここで、前記粘稠液入り軟質容器の梱包体において、前記仕切部材を筒状に構成すると、上下方向の荷重に対する仕切部材の強度を一層高めて、梱包体の積み上げ個数をさらに増やすことができる。しかも、筒状の仕切部材内に添加剤封入体を収容すると、添加剤封入体を安定性良く収納できると共に、梱包箱を大型になることもない。 Here, in the package of the viscous liquid filled flexible container, said when the partition member constitutes a cylindrical, to further increase the strength of the partitioning member with respect to the vertical direction of the load, it is possible to further increase the stacking number of the pack . Moreover, when the additive enclosure is accommodated in the cylindrical partition member, the additive enclosure can be accommodated with good stability, and the packaging box does not become large.

次に、本発明の実施の形態につき、図面に基づき詳しく説明する。図1は、本発明の実施例の粘稠液入り軟質容器の梱包体を示した斜視図であり、軟質容器1を収納する梱包箱2の上部フラップ21を開いた状態を示しているが、出荷、輸送及び保管時等には、梱包箱2の上部フラップ21は閉じた状態である。軟質容器1に充填する粘稠液としては、湿気硬化形や2液硬化形のシーリング材や接着剤、塗料、グリース等の粘性の高い工業用品、或は、マヨネーズやラード等の粘性の高い食品類を充填することも可能である。本実施例では、粘稠液として2液硬化形のシーリング材を充填している。このシーリング材は、使用に際して硬化剤が必要であり、本実施例の梱包体には、シーリング材17の硬化剤を入れた添加剤封入体4も収納している。即ち、図1において、本実施例の粘稠液入り軟質容器の梱包体は、シーリング材17を充填した軟質容器1と、この軟質容器1を収納する梱包箱2と、この梱包箱2に収納した隣接する軟質容器1の隙間に設けた平面視X形状の仕切部材3と、この仕切部材3が形成する仕切空間に収納する添加剤封入体4とを備えている。   Next, embodiments of the present invention will be described in detail with reference to the drawings. FIG. 1 is a perspective view showing a packing body of a soft container with a viscous liquid according to an embodiment of the present invention, and shows a state in which an upper flap 21 of a packing box 2 for storing the soft container 1 is opened. At the time of shipment, transportation and storage, the upper flap 21 of the packaging box 2 is in a closed state. The viscous liquid to be filled in the soft container 1 may be a moisture-curable or two-component curable sealing material, adhesive, paint, grease, or other highly viscous industrial products, or mayonnaise, lard, or other highly viscous food. It is also possible to fill them. In this embodiment, a two-component curable sealing material is filled as a viscous liquid. This sealing material requires a curing agent in use, and the package of this embodiment also contains an additive encapsulant 4 containing the curing agent of the sealing material 17. That is, in FIG. 1, the packing body of the viscous liquid-containing soft container of the present embodiment includes a soft container 1 filled with a sealing material 17, a packing box 2 for storing the soft container 1, and a packing box 2. A partition member 3 having an X shape in plan view provided in a gap between adjacent soft containers 1 and an additive enclosure 4 stored in a partition space formed by the partition member 3 are provided.

図2は、上記の軟質容器1を示した斜視図である。図2において、この軟質容器1は、シーリング材17を充填する容器であり、柔軟性のあるフイルムで形成された筒状の周壁11と、周壁11の下端開口部を閉鎖する底板12と、周壁11の上端の開口部15に取付けた上部環状枠13と、上部環状枠13に固定される上蓋16と、周壁11の高さ方向の途中位置で、軟質容器1の高さの半分より少し低い位置に取付けた胴部環状枠14とを備えている。この軟質容器1は、上方へ行くにしたがって拡径する筒状で、高さ約230mm、上部環状枠13の最大外径約240mm、底面の直径約217mmであり、周壁11は、上方に向かってテーパ角約1度で外側に傾斜している。   FIG. 2 is a perspective view showing the soft container 1 described above. In FIG. 2, this soft container 1 is a container filled with a sealing material 17, a cylindrical peripheral wall 11 formed of a flexible film, a bottom plate 12 that closes a lower end opening of the peripheral wall 11, and a peripheral wall 11, the upper annular frame 13 attached to the upper opening 15, the upper lid 16 fixed to the upper annular frame 13, and a position halfway in the height direction of the peripheral wall 11, slightly lower than half the height of the soft container 1. And a barrel annular frame 14 attached to the position. The flexible container 1 has a cylindrical shape whose diameter increases as it goes upward, and has a height of about 230 mm, a maximum outer diameter of the upper annular frame 13 of about 240 mm, and a diameter of the bottom surface of about 217 mm. The peripheral wall 11 faces upward. Inclined outward at a taper angle of about 1 degree.

軟質容器1について説明すると、柔軟フィルムからなる円筒状の周壁11が設けられ、周壁11の上端部の外側には上部環状枠13が一体的に設けられ、周壁11の下端部の内側には底板12が一体的に設けられ、この底板12により軟質容器1の下端部は閉鎖されている。また、周壁11の高さ方向の途中位置には胴部環状枠14が設けられている。この胴部環状枠14は複数設けるようにしてもよい。   The flexible container 1 will be described. A cylindrical peripheral wall 11 made of a flexible film is provided. An upper annular frame 13 is integrally provided outside the upper end of the peripheral wall 11, and a bottom plate is provided inside the lower end of the peripheral wall 11. 12 is integrally provided, and the bottom plate 12 closes the lower end of the soft container 1. Further, a trunk annular frame 14 is provided at a midway position in the height direction of the peripheral wall 11. A plurality of the trunk annular frames 14 may be provided.

周壁11は、柔軟フィルムを丸めて両側縁部を重ね合わせ、重ね合わせた部分をヒートシールや超音波シール、高周波誘導シール等により融着させることにより筒状になしたものである。周壁11は、その全長にわたって同一径に構成することも可能であるが、本実施例では、筒状に成形するときに使用する円筒状又は円柱状のマンドレルから抜き取り易くし、更に廃棄処分するとき軟質容器を減容化し易くするため、上述したように、下端側を縮径させた緩やかなテーパ筒状に構成している。但し、この周壁11は、押し出し成形やブロー成形等により製作することも可能である。   The peripheral wall 11 is formed into a cylindrical shape by rounding a flexible film, overlapping both side edges, and fusing the overlapped part by heat sealing, ultrasonic sealing, high frequency induction sealing, or the like. The peripheral wall 11 can be configured to have the same diameter over its entire length, but in the present embodiment, when the cylindrical wall or columnar mandrel used for molding into a cylindrical shape is easily extracted and further disposed of. In order to facilitate the volume reduction of the soft container, as described above, the soft container is configured in a gently tapered cylindrical shape having a reduced diameter at the lower end side. However, the peripheral wall 11 can also be manufactured by extrusion molding or blow molding.

上記の軟質容器1の筒状の周壁11を形成する柔軟性のある軟質フィルムは、小さく潰すことができる柔軟なものであれば任意の素材からなるものを使用でき、樹脂フィルムのみからなる単層構造又は複層構造のフィルム材でもよいし、アルミニウム箔などの金属箔を樹脂フィルム間にラミネートした複層構造のフィルム材を用いてもよい。本実施例では、アルミニウム箔を樹脂フィルム間に積層した3層構造乃至4層構造のフィルム材を用い、このフィルム材を筒状に丸めた状態で、側縁を重ね合わせてヒートシールすることで筒状に製作されている。樹脂フィルムの素材としては、ポリエチレン、ポリエステル、ポリプロピレン、ナイロン等のヒートシール可能な熱可塑性樹脂が好適に利用できる。また、内外の樹脂フィルムは、同種の素材で構成してもよいが、内面側と外面側とでは使用条件が異なるので、使用条件に応じた素材からなる樹脂フィルムを用いることが好ましい。本実施例のように、建築用のシーリング材を軟質容器に充填する場合には、内面側の樹脂フィルムとしては、シーリング材との接触により変質等しないポリエチレンやポリプロピレンのフィルムを用い、外面側の樹脂フィルムとしては、強度面やガスバリヤ性を重視してポリエステルやナイロンのフィルムを用いることが望ましい。尚、本発明において、軟質容器の周壁を構成する柔軟性のあるフイルムの厚みは、特に限定されるものではなく、シート状のものも含む。   The flexible flexible film forming the cylindrical peripheral wall 11 of the flexible container 1 can be made of any material as long as it is flexible and can be crushed, and is a single layer made of only a resin film. A film material having a structure or a multilayer structure may be used, or a film material having a multilayer structure in which a metal foil such as an aluminum foil is laminated between resin films may be used. In this example, a film material having a three-layer structure to a four-layer structure in which an aluminum foil is laminated between resin films is used, and this film material is rolled into a cylindrical shape and heat-sealed by overlapping side edges. It is manufactured in a cylindrical shape. As a material for the resin film, a heat-sealable thermoplastic resin such as polyethylene, polyester, polypropylene, nylon, or the like can be suitably used. The inner and outer resin films may be made of the same type of material, but since the use conditions differ between the inner surface side and the outer surface side, it is preferable to use a resin film made of a material according to the use conditions. As in this example, when a building sealing material is filled in a soft container, a polyethylene or polypropylene film that does not deteriorate due to contact with the sealing material is used as the resin film on the inner surface side. As the resin film, it is desirable to use a polyester or nylon film with emphasis on strength and gas barrier properties. In the present invention, the thickness of the flexible film constituting the peripheral wall of the soft container is not particularly limited, and includes a sheet-like one.

図3に示すように、底板12の外周部には下方へ延びる環状脚12aが形成され、底板12は環状脚12aの外周面を下端内周面に融着させて、周壁11の下端部に気密状に固定されている。上部環状枠13は、周壁11の上端部の外周面に融着固定され、胴部環状枠14は、周壁11の高さ方向の途中部の外周面に融着固定されている。また、上部環状枠13の上半部には大径部13aが形成され、下半部には小径部13bが形成され、大径部13aと小径部13bとの間には外側に突出した段部13cが形成されている。   As shown in FIG. 3, an annular leg 12 a extending downward is formed on the outer peripheral portion of the bottom plate 12, and the bottom plate 12 is formed by fusing the outer peripheral surface of the annular leg 12 a to the inner peripheral surface of the lower end. It is fixed in an airtight manner. The upper annular frame 13 is fused and fixed to the outer peripheral surface of the upper end portion of the peripheral wall 11, and the trunk annular frame 14 is fixed to the outer peripheral surface of the middle portion of the peripheral wall 11 in the height direction. A large-diameter portion 13a is formed in the upper half of the upper annular frame 13, a small-diameter portion 13b is formed in the lower half, and a step protruding outward between the large-diameter portion 13a and the small-diameter portion 13b. A portion 13c is formed.

軟質容器の製造方法としては、上部環状枠13、胴部環状枠14及び底板12に適合する成形空間を有する金型を備えた射出成形装置を用い、柔軟性のあるフィルムを筒状に丸めて周壁11を製作して、これを射出成形装置の金型内にセットした状態で、該金型の成形空間内に合成樹脂材料を射出することで、上部環状枠13、胴部環状枠14及び底板12を周壁12に一体成形する方法が採用されている。但し、上部環状枠13、胴部環状枠14及び底板12を射出成形等により周壁11とは別個に製作して、予め製作した周壁11の適正位置にこれらの部材を嵌合装着した状態で、これらの部材を周壁にヒートシールや超音波シールや高周波誘導シール等により融着固定して製作してもよい。   As a method for producing a soft container, an injection molding apparatus including a mold having a molding space suitable for the upper annular frame 13, the trunk annular frame 14 and the bottom plate 12 is used, and a flexible film is rolled into a cylindrical shape. By manufacturing the peripheral wall 11 and setting it in the mold of the injection molding apparatus, a synthetic resin material is injected into the molding space of the mold, so that the upper annular frame 13, the trunk annular frame 14, and A method of integrally molding the bottom plate 12 to the peripheral wall 12 is employed. However, the upper annular frame 13, the body annular frame 14 and the bottom plate 12 are manufactured separately from the peripheral wall 11 by injection molding or the like, and these members are fitted and mounted at appropriate positions of the peripheral wall 11 manufactured in advance. These members may be manufactured by being fused and fixed to the peripheral wall by heat sealing, ultrasonic sealing, high frequency induction sealing, or the like.

軟質容器1の周壁11の内、上部環状枠13と胴部環状枠14との間の部分を上部周壁11aと称し、胴部環状枠14と底板12との間の部分を下部周壁11bと称する。周壁11は上述したように、柔軟性のあるフイルムで構成しているので、上部周壁11a及び下部周壁11bは共に下方に向かって押縮めることができる。尚、図2において、18は係入突起であり、19は取手である。係入突起18については後述する。   Of the peripheral wall 11 of the flexible container 1, a portion between the upper annular frame 13 and the trunk annular frame 14 is referred to as an upper peripheral wall 11a, and a portion between the trunk annular frame 14 and the bottom plate 12 is referred to as a lower peripheral wall 11b. . Since the peripheral wall 11 is formed of a flexible film as described above, both the upper peripheral wall 11a and the lower peripheral wall 11b can be compressed downward. In FIG. 2, 18 is an engaging protrusion, and 19 is a handle. The engaging protrusion 18 will be described later.

上記の軟質容器1の内部に、シーリング材17を胴部環状枠14付近まで充填する。軟質容器1の周壁11は柔軟なフィルムで構成されるが、その下端部は底板12により補強され、上端部は上部環状枠13により補強され、高さ方向の途中部は胴部環状枠14により補強されているので、シーリング材17を収容した状態で筒状に安定性よく自立保形されることになる。しかも、シーリング材17を胴部環状枠14付近まで充填しているので、軟質容器1に充填されたシーリング材17の液面付近の周壁11を胴部環状枠14で補強することが可能となり、軟質容器1にシーリング材17を充填した状態における、上下方向への荷重に対する周壁11の強度を向上できる。シーリング材17を軟質容器1に充填後、その上部周壁11aを下方に向かってシーリング材17の液面近くまで押縮めて、軟質容器1の高さが120mm程度になるように低くする。そして、上蓋16を上部環状枠13の上端面に密着させてヒートシール、超音波や高周波誘導シール等で固定し、軟質容器1の内部を気密状態とする。軟質容器1の内部を気密状態とするのは、充填したシーリング材17が酸化等により劣化するのを防止するためである。図4は、このようにして上部周壁11aを押縮めて上蓋16を固定した軟質容器1の外観を示した斜視図である。軟質容器1はこの状態で梱包箱2に収納する。   The inside of the soft container 1 is filled with the sealing material 17 up to the vicinity of the trunk annular frame 14. The peripheral wall 11 of the flexible container 1 is made of a flexible film, but its lower end is reinforced by a bottom plate 12, its upper end is reinforced by an upper annular frame 13, and a middle portion in the height direction is formed by a trunk annular frame 14. Since it is reinforced, it is self-supporting in a cylindrical shape with stability in a state in which the sealing material 17 is accommodated. Moreover, since the sealing material 17 is filled up to the vicinity of the trunk annular frame 14, the peripheral wall 11 near the liquid surface of the sealing material 17 filled in the soft container 1 can be reinforced by the trunk annular frame 14. The strength of the peripheral wall 11 against the load in the vertical direction in a state where the sealing material 17 is filled in the soft container 1 can be improved. After filling the sealing material 17 into the soft container 1, the upper peripheral wall 11a is compressed downward near the liquid surface of the sealing material 17 so that the height of the soft container 1 is reduced to about 120 mm. Then, the upper lid 16 is brought into close contact with the upper end surface of the upper annular frame 13 and fixed with a heat seal, an ultrasonic wave, a high frequency induction seal, or the like, so that the inside of the soft container 1 is made airtight. The reason why the inside of the soft container 1 is airtight is to prevent the filled sealing material 17 from being deteriorated due to oxidation or the like. FIG. 4 is a perspective view showing the appearance of the soft container 1 in which the upper peripheral wall 11a is compressed in this way and the upper lid 16 is fixed. The soft container 1 is stored in the packing box 2 in this state.

梱包箱2は、ダンボール等の厚手の紙で構成され、図1に示すように、その形状は底面23と側壁22を有する直方体状であり、上面には、四方に開く4枚の上部フラップ21を備えている。本実施例では、1個の梱包箱2へ収納する軟質容器1は2個とし、軟質容器1は縦向きに横に並べて梱包箱2へ収納するようにしており、梱包箱2の大きさはこれに合せて形成する。梱包箱2の深さは、軟質容器1の上部周壁11aを押縮めて高さを低くした状態の軟質容器1の高さと同じかそれよりも多少深くしている。このように、収納する軟質容器1の高さが必要最小限に低くなり、それを収容する梱包箱2も収容するシーリング材17の量に見合った大きさとなっているので、従来の金属製容器を使用した梱包体に比べて、梱包箱を小さくでき、梱包箱のコストを削減することができると共に、輸送や保管に必要な占有スペースを少なくでき、輸送や保管のコストも削減することができる。   The packaging box 2 is made of thick paper such as cardboard, and as shown in FIG. 1, the shape thereof is a rectangular parallelepiped shape having a bottom surface 23 and a side wall 22. On the top surface, four upper flaps 21 that open in four directions are formed. It has. In this embodiment, the number of the soft containers 1 stored in one packing box 2 is two, and the soft containers 1 are arranged side by side in the vertical direction so as to be stored in the packing box 2. It forms according to this. The depth of the packaging box 2 is the same as or slightly deeper than the height of the soft container 1 in a state where the upper peripheral wall 11a of the soft container 1 is compressed to reduce the height. Thus, the height of the soft container 1 to be stored is reduced to the minimum necessary, and the size is commensurate with the amount of the sealing material 17 that also stores the packaging box 2 for storing it. Compared to a package that uses, the packaging box can be made smaller and the cost of the packaging box can be reduced. Also, the occupied space required for transportation and storage can be reduced, and the transportation and storage costs can also be reduced. .

梱包箱2に収納した隣接する2個の軟質容器1の隙間には、平面視X形状の仕切部材3を設置する。この仕切部材3は、梱包箱2の深さと同じ高さの2枚の長方形状のダンボール片の、一方には下端中央から上方にかけて高さの半分の長さの切込みを設け、他方には同じ長さの切込みを上端中央から下方にかけて設け、これらの切込み同士を互いに嵌合させて形成する。また、この仕切部材3において、平面視X状の2個のダンボール片が交差して形成する隣接する各挟角は、一方が広く他方が狭い互いに異なる値とするのが望ましいが、同じ値としてもよく、この場合は、仕切部材3は平面視十字形となる。望ましい状態としては、例えば、一方の挟角を150〜140度と広くし、これにより他方の挟角は180度から一方の挟角を減じた30〜40度と狭くなるようにする。そして、図1に示すように、隣接する軟質容器1の最接近位置において仕切部材3の各ダンボール片が交差して、仕切部材3の広い挟角側に形成される相対向する第1の仕切空間に軟質容器1が位置するように、仕切部材3を設置する。上記の一方の挟角の値は、あくまでも推奨値であり、これには限られない。また、仕切部材3は、梱包体を積み上げたときにおける上下方向への荷重を効果的に受け止めることができるように、ダンボールの波板の波の頂部が上下方向となるように配置することが好ましい。更に、ダンボール片に限らず、木製や金属製、合成樹脂製等の成形品からなる仕切部材を用いても良い。本実施例では、ダンボールにより仕切部材3を形成しており、仕切部材3が輸送中に動かないように、各ダンボール片の長さを、その鉛直方向に延びる側端縁が梱包箱2の内側に接するような長さとしているが、これより短くするようにしてもよい。   In the gap between two adjacent soft containers 1 stored in the packing box 2, a partition member 3 having an X shape in plan view is installed. The partition member 3 has two rectangular cardboard pieces having the same height as the depth of the packaging box 2, one of which is provided with a cut having a length half the height from the center of the lower end to the upper side, and the other is the same. Cuts of length are provided from the center of the upper end to the lower side, and these cuts are formed by fitting each other. Further, in this partition member 3, it is desirable that the adjacent sandwiching angles formed by the crossing of the two corrugated cardboard pieces having an X shape in plan view have different values from each other, one being wide and the other being narrow. In this case, the partition member 3 has a cross shape in plan view. As a desirable state, for example, one of the included angles is widened to 150 to 140 degrees so that the other included angle is narrowed to 30 to 40 degrees obtained by subtracting one included angle from 180 degrees. Then, as shown in FIG. 1, the cardboard pieces of the partition member 3 intersect at the closest approach position of the adjacent soft containers 1, and the opposing first partitions formed on the wide sandwich angle side of the partition member 3. The partition member 3 is installed so that the soft container 1 is located in the space. The value of the one included angle is a recommended value to the last, and is not limited thereto. Moreover, it is preferable to arrange | position the partition member 3 so that the top part of the wave of the corrugated board of a corrugated cardboard may become an up-down direction so that the load to an up-down direction when a package is piled up can be received effectively. . Furthermore, not only a corrugated cardboard piece but a partition member made of a molded product made of wood, metal, synthetic resin or the like may be used. In this embodiment, the partition member 3 is formed of cardboard, and the length of each cardboard piece is set so that the partition member 3 does not move during transportation. However, it may be shorter than this.

仕切部材3を設置する際に、軟質容器1の周壁11が、第1の仕切空間内において梱包箱2の内壁及び仕切部材3の各ダンボール片の壁面に接するように設置することにより、仕切部材3にクッションの役割を持たせることができ、本実施例の梱包体2の輸送時等に、軟質容器1が梱包箱2内で移動するのを防ぐことができる。また、仕切部材3が平面視X形状をしているので、構造的に丈夫であり、しかも、仕切部材3の高さが梱包箱2の深さと同じであるので、この仕切部材3は、梱包箱2の上部フラップ21を閉じた状態において、この上部フラップ21と梱包箱2の底23とを結ぶ支柱の役割を果たし、上下方向の荷重に対する梱包体の強度を向上することができ、積み上げ可能な梱包体の個数を増やすことができる。同時に、周壁11が柔軟性のあるフイルムで形成されていることから外圧に比較的弱い軟質容器1を、潰れないように保護することができる。   When installing the partition member 3, the peripheral wall 11 of the soft container 1 is installed in contact with the inner wall of the packaging box 2 and the wall surface of each cardboard piece of the partition member 3 in the first partition space. 3 can have a role of a cushion, and the flexible container 1 can be prevented from moving in the packing box 2 when the packing body 2 of the present embodiment is transported. In addition, since the partition member 3 has an X shape in plan view, the partition member 3 is structurally strong, and the height of the partition member 3 is the same as the depth of the packaging box 2. When the upper flap 21 of the box 2 is closed, it acts as a support for connecting the upper flap 21 and the bottom 23 of the packing box 2 and can improve the strength of the packing body against the load in the vertical direction and can be stacked. It is possible to increase the number of packages. At the same time, since the peripheral wall 11 is formed of a flexible film, the soft container 1 that is relatively weak against external pressure can be protected from being crushed.

上記仕切部材3が形成するもう一つの相対向する仕切空間である第2の仕切空間は、その挟角が30〜40度と狭く、この第2の仕切空間には、図1に示すように、シーリング材17の添加剤封入体4を収納する。この添加剤封入体4は長方形状の表面と裏面とでなる袋であり、その厚さを薄くしているので、狭い第2の仕切空間に容易に収納することができるのみならず、本実施例の梱包体の輸送時等に、添加剤封入体4が梱包箱2内で移動するのを防ぐことができる。添加剤封入体4の形状は、上記の形状のほか、筒形とするようにしてもよい。   The second partition space, which is another opposing partition space formed by the partition member 3, has a narrow angle of 30 to 40 degrees, and the second partition space includes a second partition space as shown in FIG. The additive enclosure 4 of the sealing material 17 is accommodated. The additive enclosure 4 is a bag made of a rectangular front surface and a back surface, and the thickness thereof is reduced, so that it can be easily stored in the narrow second partition space. It is possible to prevent the additive enclosure 4 from moving in the packaging box 2 when the example packaging is transported. The shape of the additive enclosure 4 may be a cylindrical shape in addition to the above shape.

本実施例の粘稠液入り軟質容器の梱包体は、出荷、輸送及び保管時等には、梱包箱2の上部フラップ21は閉じた状態である。このような状態にある本実施例の粘稠液入り軟質容器の梱包体に収納されているシーリング材は、以下のようにして使用されると共に、使用後の廃棄処理がなされる。   In the packaging body of the soft container containing the viscous liquid of this embodiment, the upper flap 21 of the packaging box 2 is in a closed state at the time of shipment, transportation and storage. The sealing material accommodated in the package of the viscous liquid-containing soft container of this embodiment in such a state is used in the following manner and discarded after use.

まず、梱包箱2の上部フラップ21を開いて、軟質容器1及び添加剤封入体4を取り出す。そして、軟質容器1の上部環状枠13に密着して固定されている上蓋16を剥がして取り外し、押縮められている周壁11の上部周壁11aを上方に引き伸ばす。すると、軟質容器1は、シーリング材17を充填した直後と同じ状態となり、図2、図3に示す形状となる。この状態の軟質容器1を、図6に示す粘稠液混練運搬容器31の内部に装着して、添加剤封入体4内に封入されている硬化剤を、軟質容器1内のシーリング材17に混入し、図7に示すように、粘稠液混練運搬容器31を混練機41装着して、この硬化剤を混入したシーリング材17を混練する。図7において、42は混練機41の揺動台、43は同じくパドルである。   First, the upper flap 21 of the packaging box 2 is opened, and the soft container 1 and the additive enclosure 4 are taken out. Then, the upper lid 16 fixed in close contact with the upper annular frame 13 of the soft container 1 is peeled off and removed, and the upper peripheral wall 11a of the peripheral wall 11 that is compressed is stretched upward. Then, the soft container 1 is in the same state as that immediately after the sealing material 17 is filled, and has the shape shown in FIGS. The soft container 1 in this state is mounted inside the viscous liquid kneading and transporting container 31 shown in FIG. 6, and the curing agent enclosed in the additive enclosure 4 is applied to the sealing material 17 in the soft container 1. As shown in FIG. 7, the viscous liquid kneading and transporting container 31 is attached to the kneading machine 41, and the sealing material 17 mixed with the curing agent is kneaded. In FIG. 7, reference numeral 42 denotes a swing base of the kneading machine 41, and 43 denotes a paddle.

粘稠液混練運搬容器31は、軟質容器1の運搬および軟質容器1に充填されたシーリング材17と硬化剤を混練するのに用いられ、口縁環状枠32、胴壁33、及び、提手34で形成されている。口縁環状枠32には、係合凹処35が設けられており、軟質容器1を粘稠液混練運搬容器31の内部に装着した際に、軟質容器1の係入突起18がこの係合凹処35に係合して、軟質容器1と粘稠液混練運搬容器31とが一体化する。この軟質容器1を装着した粘稠液混練運搬容器31を混練機41に装着して、シーリング材17と硬化剤を混練するが、上記のように軟質容器1と粘稠液混練運搬容器31とが一体化するので、軟質容器1は混練機41に装着しても、外圧に比較的弱い軟質容器1が捻じれたりすることはない。また、軟質容器1を運搬するのに、粘稠液混練運搬容器31を用いる仕組を導入したことで、軟質容器1に、単独でシーリング材17の運搬に耐え得るだけの強度を必要とせず、軟質容器1を、その周壁11に柔軟性のあるフイルム等を用いる等して形成することを可能としたのである。   The viscous liquid kneading and transporting container 31 is used for transporting the soft container 1 and kneading the sealing material 17 filled in the soft container 1 and the curing agent. 34. The annular annular frame 32 is provided with an engagement recess 35, and when the soft container 1 is mounted inside the viscous liquid kneading and conveying container 31, the engaging protrusion 18 of the soft container 1 is engaged with this engagement. The soft container 1 and the viscous liquid kneading / conveying container 31 are integrated by engaging with the recess 35. The viscous liquid kneading and transporting container 31 equipped with the soft container 1 is mounted on the kneading machine 41 and the sealing material 17 and the curing agent are kneaded. As described above, the soft container 1 and the viscous liquid kneading and transporting container 31 Therefore, even when the soft container 1 is mounted on the kneader 41, the soft container 1 that is relatively weak against external pressure is not twisted. Further, by introducing a mechanism using the viscous liquid kneading and transporting container 31 to transport the soft container 1, the soft container 1 does not need a strength sufficient to withstand the transport of the sealing material 17 alone. The flexible container 1 can be formed on the peripheral wall 11 by using a flexible film or the like.

粘稠液混練運搬容器31の内部に装着した軟質容器1に充填されていたシーリング材17を使用した後は、軟質容器1を粘稠液混練運搬容器31から外して、この軟質容器1を上方から下方に向けて押潰すと、軟質容器1は、図5に示すような形状となる。即ち、軟質容器1の周壁11は上述したように、柔軟性のあるフイルムで形成しているので、上部周壁11a及び下部周壁11bは共に下方に向かって押縮めることができ、軟質容器1全体を、図5に示すように、押し潰して薄型で平坦な形状に縮小することができる。また、梱包箱2はダンボールで形成されており、容易に潰すことができる。従って、軟質容器1及び梱包箱2共に、廃棄する際には薄く縮小することができ、また、上述したように、梱包箱2は、これを用いて市場に流通させるシーリング材17の量に見合った大きさとなっているので、シーリング材17の収納容器として従来の金属製容器を使用した場合の梱包箱に比べて、小さくなっていることから、従来よりも格段に廃棄物の量を減少させることができる。但し、梱包箱に関しては、再利用したり、再生利用することもできる。   After using the sealing material 17 filled in the soft container 1 mounted inside the viscous liquid kneading and transporting container 31, the soft container 1 is removed from the viscous liquid kneading and transporting container 31, and the soft container 1 is moved upward. When crushed from below, the flexible container 1 has a shape as shown in FIG. That is, since the peripheral wall 11 of the soft container 1 is formed of a flexible film as described above, both the upper peripheral wall 11a and the lower peripheral wall 11b can be compressed downward, and the entire soft container 1 can be compressed. As shown in FIG. 5, it can be crushed and reduced to a thin and flat shape. Further, the packaging box 2 is formed of cardboard and can be easily crushed. Therefore, both the soft container 1 and the packaging box 2 can be reduced in size when discarded, and as described above, the packaging box 2 is suitable for the amount of the sealing material 17 to be distributed to the market using this. Since it is smaller than the packing box when a conventional metal container is used as a container for the sealing material 17, the amount of waste is greatly reduced compared to the conventional case. be able to. However, the packaging box can be reused or recycled.

本実施例では、軟質容器1の上部環状枠13の内径が約225mm、胴部環状枠14の外径が約226mm、内径が約223mm、そして底板12の外径が約217mmであるので軟質容器1を廃棄する際に、強く押し潰すと、胴部環状枠14の内側に底板12を押し込むことができるので、軟質容器1の廃棄時の高さを更に低く薄くすることができる。胴部環状枠14の外径よりも、上部環状枠13の内径が大きくなるように軟質容器1を形成しておけば、上部環状枠13の内側に胴部環状枠14を押し込むことができ、更に、軟質容器1の廃棄時の高さを低く薄く減容化できる。   In this embodiment, the inner diameter of the upper annular frame 13 of the soft container 1 is about 225 mm, the outer diameter of the body annular frame 14 is about 226 mm, the inner diameter is about 223 mm, and the outer diameter of the bottom plate 12 is about 217 mm. When discarding 1, if it is crushed strongly, the bottom plate 12 can be pushed into the inside of the body annular frame 14, so that the height at the time of disposal of the soft container 1 can be further reduced and thinned. If the flexible container 1 is formed so that the inner diameter of the upper annular frame 13 is larger than the outer diameter of the trunk annular frame 14, the trunk annular frame 14 can be pushed inside the upper annular frame 13, Furthermore, the height at the time of disposal of the soft container 1 can be lowered and reduced in volume.

本実施例では、1個の梱包箱へ収納する軟質容器は2個としているが、これには限られず、3個以上の軟質容器を梱包箱へ収納するようにしてもよい。また、粘稠液としては、2液硬化形のシーリング材を用いており、梱包箱には、シーリング材を充填した軟質容器のほか、硬化剤を入れた添加剤封入体も収納しているが、軟質容器に充填するのは、硬化剤を用いないシーリング材であってもよい。この場合は、梱包箱への添加剤封入体の収納は不要となる。   In this embodiment, the number of soft containers stored in one packing box is two, but the present invention is not limited to this, and three or more soft containers may be stored in the packing box. Also, as the viscous liquid, a two-component curable sealing material is used, and the packaging box contains a soft container filled with the sealing material, as well as an additive enclosure containing a curing agent. The soft container may be filled with a sealing material that does not use a curing agent. In this case, it is not necessary to store the additive enclosure in the packaging box.

また、前記軟質容器1に代えて、胴部環状枠を省略した軟質容器や、上部環状枠と上蓋を省略し、シーリング材の充填後に周壁の上端開口部をヒートシールなどにより融着封止するように構成した軟質容器や、周壁と同様の柔軟性のある軟質フィルムを袋状に成形してなり、シーリング材の充填後に袋の上端開口部をヒートシールなどにより融着封止するように構成した軟質容器など、前記軟質容器1以外の構成の軟質容器を採用した場合においても、前記実施例と同様にこれらの軟質容器を梱包箱2に梱包できる。   Further, instead of the soft container 1, a soft container in which the body annular frame is omitted, or the upper annular frame and the upper lid are omitted, and the upper end opening of the peripheral wall is fusion-sealed by heat sealing or the like after filling with the sealing material. A flexible container with the same structure as above and a flexible flexible film similar to the peripheral wall are molded into a bag shape, and the top opening of the bag is sealed by heat sealing after filling with a sealing material Even when a soft container having a configuration other than the soft container 1 such as the soft container is employed, these soft containers can be packed in the packing box 2 in the same manner as in the above embodiment.

尚、本実施例では、仕切部材3を平面視X形状に構成したが、高さを梱包箱2の深さと略同じに設定したものであれば、任意の形状の仕切部材を隣接する軟質容器1間のデッドスペース内に配置することができる。例えば、図8(a)に示すように、平面視Z形状に形成した仕切部材8Aや、図8(b)に示すように、平面視Σ形状の仕切部材3Bなどのを好適に利用できる。また、圧縮方向への荷重に対する強度剛性をより一層高めるためて、梱包体の積み上げ個数を増やすため、仕切部材を筒状に構成することも可能で、例えば、図8(c)に示すように、平面視8形状の仕切部材3Cや、図8(d)に示すように、平面視三角形状の2つの部材を突き合わせた仕切部材3Dや、図8(e)(f)に示すように、平面視丸形状の2つの仕切部材3Eや三角形状の2つの仕切部材3Fを設けることも可能である。特に、仕切部材3C〜3Fにおいては、仕切部材により形成される空間内に添加剤封入体4を収容できるので、梱包箱2の上下方向に対する強度剛性を向上しつつ、梱包箱2内のデッドスペースを有効活用して添加剤封入体4を収容でき、しかも添加剤封入体4を保護し安定的に保持できる。   In this embodiment, the partition member 3 is configured to have an X shape in plan view. However, as long as the height is set to be substantially the same as the depth of the packaging box 2, the partition member of any shape is adjacent to the flexible container. It can be arranged in a dead space between one. For example, as shown in FIG. 8A, a partition member 8A formed in a Z shape in plan view, a partition member 3B in a plan view Σ shape as shown in FIG. Moreover, in order to further increase the strength rigidity with respect to the load in the compression direction and to increase the number of stacked packages, the partition member can be configured in a cylindrical shape, for example, as shown in FIG. In addition, as shown in FIG. 8D, the partition member 3C having an eight shape in plan view, the partition member 3D in which two members having a triangular shape in plan view are abutted, as shown in FIG. It is also possible to provide two partition members 3E having a round shape in plan view and two triangular partition members 3F. In particular, in the partition members 3C to 3F, since the additive enclosure 4 can be accommodated in the space formed by the partition member, the dead space in the packaging box 2 is improved while improving the strength rigidity in the vertical direction of the packaging box 2. The additive encapsulant 4 can be accommodated by effectively utilizing and the additive encapsulant 4 can be protected and stably held.

本実施例の粘稠液入り軟質容器の梱包体の斜視図である。It is a perspective view of the package body of the soft container containing a viscous liquid of a present Example. 本実施例の粘稠液入り軟質容器の梱包体に用いる軟質容器の斜視図である。It is a perspective view of the soft container used for the package body of the soft container with a viscous liquid of a present Example. 本実施例の粘稠液入り軟質容器の梱包体に用いる軟質容器の断面図である。It is sectional drawing of the soft container used for the package body of the soft container with a viscous liquid of a present Example. 本実施例の粘稠液入り軟質容器の梱包体に収納される軟質容器の上部周壁を押縮めた状態の斜視図である。It is a perspective view of the state where the upper peripheral wall of the soft container accommodated in the packing body of the soft container containing a viscous liquid of a present Example was compressed. 本実施例の粘稠液入り軟質容器の梱包体に用いられる軟質容器を押潰した状態の斜視図である。It is a perspective view of the state which crushed the soft container used for the packing body of the soft container with a viscous liquid of a present Example. 粘稠液混練運搬容器の斜視図である。It is a perspective view of a viscous liquid kneading conveyance container. 混練機に粘稠液混練運搬容器を装着した状態の斜視図である。It is a perspective view of the state which equipped the kneading machine with the viscous liquid kneading conveyance container. (a)〜(f)はそれぞれ他の実施例の仕切部材を組み付けた梱包体の開放状態での平面図である。(A)-(f) is a top view in the open state of the package which assembled | attached the partition member of the other Example, respectively.

符号の説明Explanation of symbols

1 軟質容器 2 梱包箱
3 仕切部材 4 添加剤封入体
5 仕切部材
11 周壁 11a 上部周壁
11b 下部周壁 12 底板
12a 環状脚 13 上部環状枠
13a 大径部 13b 小径部
13c 段部 14 胴部環状枠
15 開口部 16 上蓋
17 シーリング材(粘稠液)
18 係入突起 19 取手
21 上部フラップ 22 側壁
23 底面
31 粘稠液混練運搬容器
32 口縁環状枠 33 胴壁
34 提手 35 係合凹処
41 混練機 42 揺動台
43 パドル
3A 仕切部材 3B 仕切部材
3C 仕切部材 3D 仕切部材
DESCRIPTION OF SYMBOLS 1 Soft container 2 Packing box 3 Partition member 4 Additive inclusion body 5 Partition member 11 Peripheral wall 11a Upper peripheral wall 11b Lower peripheral wall 12 Bottom plate 12a Annular leg 13 Upper annular frame 13a Large diameter part 13b Small diameter part 13c Step part 14 Trunk part annular frame 15 Opening 16 Upper lid 17 Sealing material (viscous liquid)
18 Engaging projection 19 Handle 21 Upper flap 22 Side wall 23 Bottom surface 31 Viscous liquid kneading and conveying container 32 Mouth ring frame 33 Trunk wall 34 Lender 35 Engaging recess 41 Kneading machine 42 Swing base 43 Paddle 3A Partition member 3B Partition Member 3C Partition member 3D Partition member

Claims (8)

柔軟性のあるフイルムからなる筒状の周壁と、周壁の下端開口部を閉鎖する底板と、周壁の上端開口部に取付けた上部環状枠と、上部環状枠に固定される上蓋と、周壁の高さ方向の途中位置に取付けた胴部環状枠とを有する軟質容器を用い、この軟質容器に上部空間を残して粘稠液を充填し、粘稠液よりも上側部分の周壁を押縮めた状態で、上蓋を上部環状枠に気密に固定した粘稠液入り軟質容器と、
前記粘稠液入り軟質容器を縦向きに収納する梱包箱と、
を備えたことを特徴とする粘稠液入り軟質容器の梱包体。
A cylindrical peripheral wall made of a flexible film, a bottom plate closing the lower end opening of the peripheral wall, an upper annular frame attached to the upper end opening of the peripheral wall, an upper lid fixed to the upper annular frame, and a height of the peripheral wall Using a soft container having a barrel annular frame attached in the middle of the length direction, filling the viscous liquid leaving the upper space in this soft container, and compressing the peripheral wall of the upper part of the viscous liquid Then, a soft container with a viscous liquid in which the upper lid is airtightly fixed to the upper annular frame,
A packing box for storing the soft container containing the viscous liquid vertically;
A package of a soft container containing a viscous liquid.
前記梱包箱に複数個の粘稠体入り軟質容器を横に並べて収納し、梱包箱内において隣接する軟質容器間のデッドスペース内に高さを梱包箱の深さと略同じに設定した仕切部材を設けた請求項1記載の粘稠液入り軟質容器の梱包体。   A partition member in which a plurality of viscous containers containing a viscous material are stored side by side in the packing box, and the height is set substantially equal to the depth of the packing box in a dead space between adjacent soft containers in the packing box. The package of the soft container with a viscous liquid of Claim 1 provided. 前記梱包箱に複数個の粘稠体入り軟質容器を横に並べて収納し、隣接する軟質容器間に、平面視X形状で高さを梱包箱の深さと略同じに設定した仕切部材を、該仕切部材が形成する相対向する第1の仕切空間に軟質容器が位置するように設けた請求項1記載の粘稠液入り軟質容器の梱包体。   A plurality of soft containers containing viscous bodies are stored side by side in the packing box, and a partition member in which the height is set to be approximately the same as the depth of the packing box in an X shape in plan view between adjacent soft containers, The package body of the soft container with a viscous liquid according to claim 1, wherein the soft container is provided so that the soft container is located in the first partition space facing each other formed by the partition member. 前記粘稠液の添加剤を封入した添加剤封入体を、前記仕切部材が形成する相対向する第2の仕切空間に収納した請求項3記載の粘稠液入り軟質容器の梱包体。   The package body of the soft container with a viscous liquid of Claim 3 which accommodated the additive enclosure which enclosed the additive of the said viscous liquid in the 2nd partition space which the said partition member forms opposite. 前記梱包箱に2個の粘稠体入り軟質容器を横に並べて収納し、隣接する軟質容器間に、平面視X形状で高さを梱包箱の深さと略同じに設定した仕切部材を、該仕切部材が形成する相対向する第1の仕切空間に軟質容器が位置するように設け、前記粘稠液の添加剤が封入された2つの添加剤封入体を、前記仕切部材が形成する相対向する第2の仕切空間にそれぞれ収納した請求項1記載の粘稠液入り軟質容器の梱包体。   In the packing box, two soft containers containing a viscous material are stored side by side, and between the adjacent soft containers, a partition member whose height is set to be substantially the same as the depth of the packing box in an X shape in plan view, Two opposing enclosures formed by the partitioning member are provided so that the soft container is positioned in the opposing first partitioning space formed by the partitioning member, and the two additive enclosures in which the additive of the viscous liquid is enclosed The packaging body of the soft container with a viscous liquid of Claim 1 accommodated in the respectively 2nd partition space to do. 前記仕切部材を筒状に構成した請求項2記載の粘稠液入り軟質容器の梱包体。 Package of viscous liquid filled flexible container of the partition member according to claim 2 Symbol placement was constructed in a cylindrical shape. 前記粘稠液入り軟質容器は、軟質容器に上部空間を残して粘稠液を充填し、粘稠液よりも上側部分の周壁を粘稠液の液面近くまで押縮めた状態で、上蓋を上部環状枠に気密に固定してなる請求項1〜6のいずれか1項記載の粘稠液入り軟質容器の梱包体。 The soft container containing the viscous liquid is filled with the viscous liquid leaving an upper space in the soft container, and the upper lid is closed in a state where the peripheral wall of the upper part of the viscous liquid is compressed close to the liquid surface of the viscous liquid. The package body of the soft container with a viscous liquid according to any one of claims 1 to 6, which is airtightly fixed to the upper annular frame . 柔軟性のあるフイルムからなる筒状の周壁と、周壁の下端開口部を閉鎖する底板と、周壁の上端開口部に取付けた上部環状枠と、上部環状枠に固定される上蓋と、周壁の高さ方向の途中位置に取付けた胴部環状枠とを有する軟質容器を用い、この軟質容器に上部空間を残して粘稠液を充填し、次に粘稠液よりも上側部分の周壁を押縮めた状態で、上蓋を上部環状枠に気密に固定して、粘稠液入り軟質容器を製作し、次にこの粘稠液入り軟質容器を梱包箱に縦向きに収納することを特徴とする粘稠液入り軟質容器の梱包方法。A cylindrical peripheral wall made of a flexible film, a bottom plate closing the lower end opening of the peripheral wall, an upper annular frame attached to the upper end opening of the peripheral wall, an upper lid fixed to the upper annular frame, and a height of the peripheral wall Using a soft container with a trunk annular frame attached in the middle of the vertical direction, leave the upper space in this soft container and fill it with viscous liquid, then compress the peripheral wall of the upper part above the viscous liquid In this state, the upper lid is airtightly fixed to the upper annular frame to produce a soft container containing a viscous liquid, and then the viscous container containing the viscous liquid is stored vertically in a packing box. Packing method for a soft container with a solid liquid.
JP2003385700A 2003-11-14 2003-11-14 Packing body and packing method of soft container with viscous liquid Expired - Fee Related JP4306417B2 (en)

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