JP4291666B2 - Pressure measuring device for fluid in pipe line - Google Patents
Pressure measuring device for fluid in pipe line Download PDFInfo
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- JP4291666B2 JP4291666B2 JP2003363102A JP2003363102A JP4291666B2 JP 4291666 B2 JP4291666 B2 JP 4291666B2 JP 2003363102 A JP2003363102 A JP 2003363102A JP 2003363102 A JP2003363102 A JP 2003363102A JP 4291666 B2 JP4291666 B2 JP 4291666B2
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- 239000012530 fluid Substances 0.000 title claims description 76
- 230000002093 peripheral effect Effects 0.000 claims description 22
- 125000006850 spacer group Chemical group 0.000 claims description 17
- 238000007789 sealing Methods 0.000 claims description 15
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 5
- 229910052782 aluminium Inorganic materials 0.000 claims description 5
- 238000004804 winding Methods 0.000 claims description 3
- 235000013372 meat Nutrition 0.000 claims description 2
- 238000003466 welding Methods 0.000 description 19
- 210000002445 nipple Anatomy 0.000 description 5
- 239000000956 alloy Substances 0.000 description 4
- 229910045601 alloy Inorganic materials 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 4
- 238000005260 corrosion Methods 0.000 description 4
- 230000014759 maintenance of location Effects 0.000 description 4
- 238000012856 packing Methods 0.000 description 4
- 239000010935 stainless steel Substances 0.000 description 4
- 229910001220 stainless steel Inorganic materials 0.000 description 4
- 239000000356 contaminant Substances 0.000 description 3
- 238000010894 electron beam technology Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000001580 bacterial effect Effects 0.000 description 2
- 238000009530 blood pressure measurement Methods 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 230000004323 axial length Effects 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 230000012447 hatching Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
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- Measuring Fluid Pressure (AREA)
Description
本発明は、管路内を流す流体の圧力を、該流体とは非接触状態の受圧流体の圧力変化を用いて検出するインライン形の圧力計測装置に関し、特に、受圧流体の量を少なくして、圧力の計測対象である管路を流通する流体の温度の影響を受けにくくして高精度の圧力変化を計測可能とし、かつ内管の耐久性を向上するようにした管路内流体の圧力計測装置に関するものである。 The present invention relates to an in-line type pressure measuring device that detects a pressure of a fluid flowing in a pipe line using a pressure change of a pressure-receiving fluid that is in a non-contact state with the fluid, and particularly, the amount of the pressure-receiving fluid is reduced. The pressure of the fluid in the pipeline that makes it possible to measure the pressure change with high accuracy and is less affected by the temperature of the fluid flowing through the pipeline whose pressure is to be measured, and to improve the durability of the inner tube The present invention relates to a measuring device.
従来、管路中に組み込まれるインライン形の圧力計測装置の一形態として、管路の内周面と連続する内周面形状の薄膜状の受圧部の背後に受圧流体を封入し、該受圧流体が受ける圧力を圧力計で検出する形式のものがある。その一例を図5及び図6に示す。
こうした圧力計測装置の従来の形態は、図5に断面を示すように、軸方向両端部に径方向内方へ張り出すフランジa、bを設けた厚肉のステンレス等の耐食性合金製の外管cと、軸方向端部外周面を外管cのフランジa、bの内周面に溶接して外管cの径方向内側に配設した薄肉のステンレス等の耐食性合金製の内管dと、外管cと内管dとの間に形成した環状の受圧流体封入部eと、受圧流体封入部eに接続させた圧力計fとからなる構成とされている。そして、外管cと内管dとの溶接には、通常電子ビーム溶接等の高密度エネルギ熱源を用いた溶接方法が用いられる。
Conventionally, as one form of an in-line type pressure measuring device incorporated in a pipe, a pressure receiving fluid is sealed behind a thin-film pressure receiving portion having an inner peripheral surface shape continuous with the inner peripheral surface of the pipe, and the pressure receiving fluid There is a type that detects the pressure received by a pressure gauge. An example thereof is shown in FIGS.
As shown in the cross section of FIG. 5, the conventional form of such a pressure measuring device is an outer tube made of a corrosion-resistant alloy such as thick stainless steel provided with flanges a and b projecting radially inward at both axial ends. c, an inner pipe d made of a corrosion-resistant alloy such as thin stainless steel, the outer peripheral surface of the axial direction end being welded to the inner peripheral surface of the flanges a and b of the outer pipe c and arranged radially inside the outer pipe c; The annular pressure receiving fluid enclosing portion e formed between the outer tube c and the inner tube d and a pressure gauge f connected to the pressure receiving fluid enclosing portion e are configured. For welding the outer tube c and the inner tube d, a welding method using a high-density energy heat source such as electron beam welding is usually used.
ところで、内管dは、管路内の流体の圧力により撓むダイヤフラムとして機能するものであるから、極めて肉薄に構成されており、通常、0.04〜0.07mm程度の厚さしかない。そのため、図6に溶接部を拡大して示すように、電子ビーム溶接等の高密度エネルギ熱源を用いた溶接方法による溶接部gは、内管dの内径角部hにまで及び、該角部hは溶融によりだれる。しかも、肉薄であるために溶接時に大きな熱負荷のかかる内管dの歪みや性状の劣化も大きくなる。
また、内管d側の溶接部は、十分な溶接深さを確保することが困難であり、溶接ビード先端にはクレバス(未溶接部)が残り、溶接強度を高く保つことが難しい。そして、このように角部hのだれが生じると、圧力計測装置を管路へ組み込んだ場合に、管路の内周面にその部分だけ窪みや凹凸を形成することとなり、そこに管内流体が滞留しやすくなる。
こうした流体の滞留は、管路抵抗を増大させるばかりでなく、細菌の繁殖や汚染物質の滞留の原因となるため、特に、管内流体が高い衛生状態を保つ必要のある薬品、食品、理化学、半導体等の物質の製造に係る流体である場合には、好ましくない。
また、圧力の計測対象である管路内を流通する流体等の温度変化に伴ってその影響を、受圧流体封入部に封入される受圧流体にも受けるようになり、温度変化に伴って受圧流体の体積が膨張し、これにより外管と内管外周面との間に形成される受圧流体封入部に封入される受圧流体が多いと、それだけ受圧流体の体積膨張量も多くなり、これがため高精度の圧力変化を計測しにくいという問題があった。
さらに、内管はダイヤフラムとしての機能を有するようにしているから、前述のように、内管の肉厚を0.04〜0.08mm程度の肉薄であるため、管路内を流通する流体圧が一時的、或いは恒常的に設定圧力以上の圧力負荷が内管に掛かると、内管はこの過負荷により歪が生じるという問題があった。
By the way, since the inner pipe d functions as a diaphragm that bends due to the pressure of the fluid in the pipe line, the inner pipe d is configured to be extremely thin and usually has a thickness of about 0.04 to 0.07 mm. Therefore, as shown in an enlarged view of the welded portion in FIG. 6, the welded portion g obtained by a welding method using a high-density energy heat source such as electron beam welding extends to the inner diameter corner portion h of the inner tube d. h drifts due to melting. In addition, since it is thin, distortion and property deterioration of the inner tube d, which is subjected to a large heat load during welding, also increase.
Further, it is difficult to secure a sufficient welding depth at the welded portion on the inner pipe d side, and a crevasse (unwelded portion) remains at the tip of the weld bead, and it is difficult to keep the welding strength high. And when the drooping of the corner portion h occurs in this way, when the pressure measuring device is incorporated into the pipe line, only a portion of the inner peripheral surface of the pipe line is formed with a depression or an unevenness, and the pipe fluid flows there. It becomes easy to stay.
Such fluid retention not only increases duct resistance, but also causes bacterial growth and contaminants retention, so chemicals, foods, physics, semiconductors, etc., where the fluid in the tube must be kept highly hygienic. In the case of a fluid related to the production of such substances, it is not preferable.
In addition, the pressure receiving fluid enclosed in the pressure receiving fluid enclosing portion is affected by the temperature change of the fluid or the like flowing through the pipe line whose pressure is to be measured. Therefore, the more the pressure-receiving fluid sealed in the pressure-receiving fluid sealing portion formed between the outer tube and the outer peripheral surface of the inner tube, the larger the volume expansion amount of the pressure-receiving fluid. There was a problem that it was difficult to measure the pressure change of accuracy.
Furthermore, since the inner tube has a function as a diaphragm, the thickness of the inner tube is as thin as about 0.04 to 0.08 mm as described above. However, when a pressure load equal to or higher than the set pressure is applied to the inner pipe temporarily or constantly, the inner pipe is distorted by this overload.
ところで、本件出願人は、上記従来の管路内流体の圧力計測装置の有する問題点に鑑み、先に、内管の外管への溶接による内管角部のだれを防ぐとともに、内・外管相互の溶接を確実にすることができる管路内流体の圧力計測装置を提案した(特許文献1参照)。
しかしながら、この管路内流体の圧力計測装置においても、内管の耐久性は十分とはいえなかった。
However, even in this pressure measuring device for fluid in the pipe line, the durability of the inner pipe was not sufficient.
本発明は、上記従来の管路内流体の圧力計測装置の有する問題点に鑑み、受圧流体の量を少なくして、圧力の計測対象である管路内を流通する流体の温度の影響を受けにくくして高精度の圧力変化を計測可能とし、かつ内管の耐久性を向上するようにした管路内流体の圧力計測装置を提供することを目的とする。 In view of the problems of the conventional pressure measuring device for fluid in a pipe, the present invention reduces the amount of pressure receiving fluid and is influenced by the temperature of the fluid flowing through the pipe that is the target of pressure measurement. It is an object of the present invention to provide a pressure measuring device for fluid in a pipe that is difficult to measure pressure changes with high accuracy and improves the durability of the inner pipe.
上記目的を達成するため、本発明の管路内流体の圧力計測装置は、厚肉の外管と、薄肉の本体部及び該本体部の軸方向両端部に径方向外方に張り出す厚肉のフランジ部を備え、該フランジ部の外周面を外管の内周面に溶接して外管の径方向内側に配設した内管と、外管と内管の本体部との間に形成した環状の受圧流体封入部と、受圧流体封入部に接続させた圧力計とからなる管路内流体の圧力計測装置において、前記内管の本体部の外周に、前記受圧流体封入部の実質内容積を減少させるとともに、内管に掛かる負荷から内管を保護する、板材を断面形状が円形になるように巻いて形成したスペーサを嵌挿したことを特徴とする。 To achieve the above object, a pressure measuring device of the conduit in the fluid of the present invention includes an outer tube of thick, thick projecting radially outwardly in the axial direction both ends of the body portion and the body portion of thin-walled A flange portion of the meat is provided, and the outer peripheral surface of the flange portion is welded to the inner peripheral surface of the outer tube, and is disposed between the outer tube and the main body portion of the inner tube. In the pressure measuring device for fluid in a pipe line, which is formed of an annular pressure receiving fluid enclosing part and a pressure gauge connected to the pressure receiving fluid enclosing part, a substantial part of the pressure receiving fluid enclosing part is provided on the outer periphery of the main body of the inner pipe. with reducing the internal volume, to protect the inner tube from acting on the inner tube load, the plate cross section characterized by being fitted with spacers formed by winding such that the circular.
この場合において、スペーサをアルミニウム製の板材にて作成することができる。 In this case, the spacer can be made of an aluminum plate.
本発明の管路内流体の圧力計測装置によれば、薄肉の内管の本体部の外周にスペーサを嵌挿することにより、このスペーサの体積分だけ外管と内管との間に形成した環状の受圧流体封入部に封入される受圧流体量が少なくなるので、圧力の計測対象である管路を流通する流体の温度の変化による受圧流体の温度変化量が少なくなり、温度変化による影響を受けにくくすることができるので、高精度の圧力変化を計測することができるとともに、内管に過負荷が掛かってもスペーサにて保護し、内管の耐久性を向上することができる。 According to the pressure measuring apparatus of the conduit in the fluid of the present invention, by fitted a spacer on the outer periphery of the main body portion of the thin-walled inner tube, formed between the outer tube and the inner tube by the volume fraction of the spacer Since the amount of pressure-receiving fluid enclosed in the annular pressure-receiving fluid enclosure is reduced, the amount of change in the temperature of the pressure-receiving fluid due to the change in the temperature of the fluid flowing through the pipe that is the target of pressure measurement is reduced, and the effect of temperature change is reduced. Since it can be made difficult to receive, a highly accurate pressure change can be measured, and even if the inner tube is overloaded, it is protected by a spacer, and the durability of the inner tube can be improved.
また、スペーサをアルミニウム製の板材にて作成することにより、簡単に、精度良く作成することができる。 In addition, the spacer can be easily and accurately created by using a plate made of aluminum.
以下、本発明の管路内流体の圧力計測装置の実施の形態を、図1〜図6に示す図面に基づいて説明する。 DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, embodiments of a pressure measuring device for fluid in a pipe line of the present invention will be described based on the drawings shown in FIGS.
図1〜図4に、本発明の管路内流体の圧力計測装置の一実施例を示す。
この管路内流体の圧力計測装置Mは、厚肉の外管1と、その径方向内側に挿入するようにして取り付けられる薄肉の内管2と、この内管2の外周部に嵌挿するようにしたスペーサ3と、内管2と外管1の間に形成される環状の受圧流体封入部13に接続されるようにし、かつ圧力計を取り付け可能としたニップル4と、このニップル4に取り付け可能とした圧力計5とから構成され、受圧流体封入部13内に受圧流体が密封される。
1 to 4 show an embodiment of a pressure measuring device for fluid in a pipe of the present invention.
The pressure measuring device M for the fluid in the pipe line is fitted into the outer wall of the thick
外管1は、他の管路部分と同様の剛性を保つのに十分な肉厚で、特に限定されるものではないが、例えば、防錆性に優れたステンレス等の耐食性合金製管とし、その軸方向両端面には、他の管路(図示省略)とクランプなどの係合具(図示省略)にて水密的に接合するようにしたフランジ部11、12を形成し、かつこの両フランジ部11、12間の内周面に環状の凹部を形成し、この凹部を受圧流体封入部13として構成するようにしている。
このフランジ部11、12の接続端面には、接続する他の管路と水密的に接続可能とするため、Oリングなどのパッキンやガスケット等を嵌合するパッキン嵌合溝14、15が形成され、また外管1の外周部で、かつ受圧流体封入部13内と導通するようにして圧力計5等を取り付け可能としたニップル4を取り付けている。
The
On the connection end surfaces of the
薄肉の内管2は、図3に示すように、ダイヤフラムとしての機能を有するよう、所期の受圧感度を得るに適した可撓性を発揮する肉薄で防錆性に優れたステンレス等の耐食性合金製管とし、その軸方向両端に、上記フランジ部11、12に対応させて径方向外方に張り出す厚肉部、すなわち外向きフランジ部21、22が形成される。この厚肉のフランジ部21、22と、内管本体部20との接続部23、24は、図3に示すように、フランジ部と内管本体部との接続部に応力が集中しないようにその厚さの変化が緩やかになるよう傾斜面とし、これにより内管2の外観形状を鼓形となるようにする。
これにより、管路へ組み込んだ状態で、管路との接続部に窪みや凹凸を生じることがなく、流体の滞留をなくすことができるので、細菌の繁殖や汚染物質の滞留等をなくすことができる。また、内管側の溶接部(フランジ部)の肉厚を確保することにより十分な溶接深さを得ることができるため、溶接が確実となるばかりでなく、溶接時の大きな熱負荷による内管の歪みや性状の劣化の影響を低減することができるため、溶接部の強度を向上することができ、さらに、必要に応じて内・外管端面すなわち圧力計測装置の端面の切削加工が可能となるため、内・外管の溶接後の端面仕上げにより管路との溶接面の清浄度をより向上することができる。
As shown in FIG. 3, the thin
As a result, in the state of being incorporated in the pipe line, there is no depression or irregularity in the connection part with the pipe line, and the retention of fluid can be eliminated, so that the growth of bacteria and the retention of contaminants can be eliminated. it can. In addition, since a sufficient welding depth can be obtained by ensuring the thickness of the welded portion (flange portion) on the inner tube side, not only is welding ensured, but the inner tube is also subject to a large heat load during welding. The strength of welds can be improved, and the inner and outer pipe end faces, that is, the end faces of pressure measuring devices can be cut as necessary. Therefore, the cleanliness of the welded surface with the pipe line can be further improved by finishing the end face after welding of the inner and outer pipes.
また、内管2の内径は、接続すべき管路内径φに合わせた寸法とされるが、これは特に限定されるものではなく、例えば、10.5〜70mmとし、受圧部となる内管本体部20の肉厚t0を従来のものと同様に0.04〜0.08mm程度とし、軸方向長さLを、例えば、60mmとした場合について、軸方向端部の径方向厚さt1は0.3〜0.4mm程度、外向きフランジ部21、22の軸方向幅t2は3〜4mm程度が好適である。
In addition, the inner diameter of the
また、この内管2の外周面には、さらに詳しくは内管2の外向きフランジ部21、22及び傾斜面からなる接続部23、24とを除いた内管本体部20の外周面に、図1、図4に示すように、スペーサ3を嵌挿するようにする。
このスペーサ3は、特に限定されるものではないが、例えば、厚さ0.10mm〜0.30mm程度(本実施例においては、厚さ0.15mm)のアルミニウム製の板材を用いて1重に断面形状が円形になるように巻いて形成し、これを内管2の外周面に嵌挿するか、或いは前記アルミニウム製の板材を内管本体部20の外周面に1重に円形に巻き付けて内管2の外周面に嵌挿する。
これにより、内管2が管路内を流通する液体にて過負荷を受けたときにおいても、このスペーサ3が内管2を補強するようになって内管2の耐久性を向上させることができるとともに、受圧流体封入部13内にスペーサ3が挿入されることからスペーサ3の本体部だけ受圧流体封入部13の実質内容積が減少するものとなり、従って該受圧流体封入部13内に封入される受圧流体量が減少するものとなる。
さらに、圧力の計測対象である管路を流通する流体の温度により、受圧流体封入部13内に封入される受圧流体も影響を受ける。しかし、この受圧流体封入部13内に封入される受圧流体量が減少することにより、温度変化に伴う受圧流体の体積膨張量を少なくすることができるので、高精度に圧力変化を計測することができる。
In addition, on the outer peripheral surface of the
The
As a result, even when the
Furthermore, the pressure-receiving fluid sealed in the pressure-receiving
図2に一方の溶接部(反対側の溶接部についても同様)を拡大して示すように、外管1と内管2は、それらのフランジ部11、21の内・外周面が相互に接する部分を両管1、2の端面側から電子ビーム溶接等の高密度エネルギ熱源を用いた溶接方法を用いて溶接される。こうして形成される溶接部Wは、図に網目斜線を施して示すように、外側が広がった断面くさび状となるが、外向きフランジ部21の肉厚、すなわち内・外半径差が十分に広く取られているため、溶接部Wの内径方向に広がった端部が内管2の内周面部まで達することはなく、溶接による内管端部の歪みも少なくなる。
As shown in an enlarged view of one welded portion (the same applies to the welded portion on the opposite side) in FIG. 2, the inner and outer peripheral surfaces of the
かくして、外管1と内管2それぞれの軸方向両端の両フランジ部11、12、21、22に挟まれる内・外周面間に密封状態の受圧流体封入部13が形成される。この受圧流体封入部13には、適宜の受圧流体が封入される。
そして受圧流体封入部13は、外管1の周壁を径方向に貫通して形成された孔16に溶接されたニップル4等の接手を介して圧力計5に接続され、受圧流体封入部13内の受圧流体の圧力を圧力計5に印加可能とされる。
Thus, a sealed pressure-receiving
The pressure receiving
以上、本発明の管路内流体の圧力計測装置について、想定し得る好適な形態の組み合わせで具体化した一実施形態に基づいて説明したが、本発明は、例示の具体的構成に限定されるものではなく、特許請求の範囲の個々の請求項に記載の事項の範囲内で、種々の具体的構成を採ることができるものである。例えば、外管の両端外周に突出するようにしてフランジを形成し、管路にも同様に外周に突出するようにしてフランジを形成し、この外管1と管路との両フランジ間をボルト止めにて接続する形態を採ることもできる等、その趣旨を逸脱しない範囲において適宜その構成を変更することができるものである。
As mentioned above, although the pressure measuring apparatus of the fluid in a pipe line of the present invention was explained based on one embodiment materialized by combination of a suitable form which can be assumed, the present invention is limited to an example concrete composition. Instead, various specific configurations can be adopted within the scope of the matters described in the individual claims. For example, a flange is formed so as to protrude from both ends of the outer pipe, and a flange is formed so as to protrude from the outer circumference of the pipe as well, and a bolt is provided between both flanges of the
本発明の管路内流体の圧力計測装置は、管路を流通する流体と非接触状態の受圧流体の圧力変化を計測するという特性を有していることから、細菌の繁殖や汚染物質の滞留を防止する用途に好適に用いることができるほか、例えば、粘性の強い物質流体の圧力計測の用途にも用いることができる。 The pressure measuring device for fluid in a pipe of the present invention has a characteristic of measuring a pressure change of a pressure-receiving fluid in a non-contact state with a fluid flowing through the pipe, so that bacterial growth and contaminant retention For example, it can also be used for the measurement of pressure of a material fluid with strong viscosity.
M 圧力計測装置
1 外管
11 フランジ部
12 フランジ部
13 受圧流体封入部
14 パッキン嵌合溝
15 パッキン嵌合溝
2 内管
20 内管本体部
21 外向きフランジ部
22 外向きフランジ部
23 接続部
24 接続部
3 スペーサ
4 ニップル
5 圧力計
M
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JP2003363102A JP4291666B2 (en) | 2003-10-23 | 2003-10-23 | Pressure measuring device for fluid in pipe line |
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JP2003363102A JP4291666B2 (en) | 2003-10-23 | 2003-10-23 | Pressure measuring device for fluid in pipe line |
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JP2005127829A JP2005127829A (en) | 2005-05-19 |
JP4291666B2 true JP4291666B2 (en) | 2009-07-08 |
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US20220333722A1 (en) * | 2021-04-15 | 2022-10-20 | Integrity Products & Supplies Inc. | Flange belt |
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US7882736B2 (en) * | 2007-11-12 | 2011-02-08 | Rosemount Inc. | Level measurement using a process vessel cage |
JP2014059215A (en) * | 2012-09-18 | 2014-04-03 | Toyota Auto Body Co Ltd | Sensor bracket |
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US20220333722A1 (en) * | 2021-04-15 | 2022-10-20 | Integrity Products & Supplies Inc. | Flange belt |
US11906086B2 (en) * | 2021-04-15 | 2024-02-20 | Integrity Products & Supplies Inc. | Flange belt |
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