JP4284808B2 - Injection welding material - Google Patents

Description

【００２６】
比較例１
ポリアミド６樹脂（グレード名：ＵＢＥナイロン６ １０１５Ｂ）１００重量部に黒顔料マスターを３重量部、ガラス繊維４５重量部を一緒に径が４４ｍｍの二軸混練機ＴＥＸ−４４で練り込みポリアミド組成物を作成した。得られたポリアミド組成物の流動性と射出溶着強度を測定し、表２に示す。
【００２７】
比較例２
多価アルコールとして融点が４３℃の１，６−ヘキサンジオールに変えた以外は実施例１と同様にポリアミド組成物を作成し、その物性を測定した。得られた測定結果を表２に示す。
【００２８】
比較例３
多価アルコールの変わりに多価アルコールのエステル化合物として融点が５２℃のモノステアリン酸ペンタエリスルトールを０．５重量部使用した以外は実施例１と同様にポリアミド組成物を作成し、その物性を測定した。得られた測定結果を表２に示す。
【００２９】
比較例４
多価アルコールの変わりに多価アルコールのエステル化合物として融点が５２℃のモノステアリン酸ペンタエリスルトールを１．５重量部使用した以外は実施例１と同様にポリアミド組成物を作成し、その物性を測定した。得られた測定結果を表２に示す。
【００３０】
比較例５
多価アルコールの変わりに多価アルコールのエステル化合物としてジペンタエリスリトールアジピン酸エステルを１．５重量部使用した以外は実施例１と同様にポリアミド組成物を作成し、その物性を測定した。得られた測定結果を表２に示す。
【００３１】
比較例６
多価アルコールとしてペンタエリスリトールの使用量を７重量部とした以外は実施例１と同様にポリアミド組成物を作成し、その物性を測定した。得られた測定結果を表２に示す。
【００３２】
【表２】

【００３３】
【発明の効果】
本発明では、ポリアミド樹脂に、融点が１５０℃〜２８０℃である多価アルコールを混合することにより、流動改良剤を外部添加する前工程の省略、流動改良剤の飛散防止および良好な流動性と機械的強度を併せ持つポリアミド組成物が得られる。本発明により得られるポリアミド組成物は、射出溶着材料に最も適しており、成形品としては、ＤＳＩ工法およびＤＲＩ工法で作製される自動車部品、家電製品、電子機器用コネクター等が挙げられる。
【００３４】
【図面の簡単な説明】
【図１】試験片の一例の正面図を示したものである。（数値の単位はｍｍ）
【図２】試験片の一例の側面図を示したものである。（数値の単位はｍｍ）
【図３】ＤＲＩ工法で成形した試験片の状態図を示したものである。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a polyamide composition mainly used when using a die slide injection (DSI method) and a die rotary injection (DRI method), which are injection welding methods, and relates to mechanical properties, heat resistance, dimensional accuracy, gasoline, The present invention relates to a polyamide composition that has good fluidity and mechanical strength, in particular, prevents scattering of a flow improver during molding without impairing oil resistance or chemical resistance such as engine oil.
[0002]
[Prior art]
Polyamide resins have excellent mechanical properties and are used for mechanical parts and structural parts in all fields. With the sophistication of the industry, various properties required for polyamide resins have gradually improved, and the applications have been diversified.
[0003]
In recent years, the injection welding technique (DSI technique and DRI technique) is a processing technique that has attracted attention. In this construction method, the flow cross-sectional area of the secondary injection part is small, and since the welding strength cannot be obtained unless the polyamide composition is poured in a short time, it is desired that the polyamide composition used has higher fluidity. It is rare.
[0004]
As countermeasures, there are methods in which a polyamide resin having a lower viscosity than the base viscosity of polyamide resins that are often used at present is used, or various additives are used as a flow improver. However, when used in the injection welding method, it is particularly necessary to carefully select the flow improver because of the method of creating a molded product by welding the resins in the injection welding apparatus. If this is neglected, the weld strength of the molded product varies, and a stable strength cannot be obtained.
[0005]
As the flow improver, an aliphatic carboxylic acid ester (Japanese Patent Laid-Open No. 55-31803), an aliphatic carboxylic acid-based material (Japanese Patent Laid-Open No. 54-103460), an amide compound (Japanese Patent Publication No. 49-49) are added to a polyamide resin. It has been proposed to add additives such as No. 9618).
[0006]
All of these resin compositions are external addition methods in which a flow improver is added to polyamide resin pellets, and fluidity and mechanical strength are not recognized as problems, but an injection welding method (DSI method, DRI method) ) Before the process of blending (adding externally) the flow improver is necessary, and the added improver adheres to the external surface of the pellet, so the improver is easily scattered and connected to the injection molding machine. Some problems were pointed out, such as filter clogging of the hopper dryer.
[Problems to be solved by the invention]
[0007]
The present invention provides a polyamide composition that is mainly used in the DSI method and DRI method, which are injection welding methods, which can eliminate the pretreatment step, suppress the scattering of the flow improver, and have both good flowability and mechanical strength. The purpose is to do.
[Means for solving problems]
[0008]
As a result of intensive studies to solve the above problems, the present inventor has found that the object can be achieved by mixing a specific polyhydric alcohol in advance with a polyamide resin, thereby completing the present invention. That is, the present invention contains 100 parts by weight of a polyamide resin having a melting point of 160 ° C. to 320 ° C., 0.005 to 5 parts by weight of pentaerythritol and / or dipentaerythritol, and 5 to 50 parts by weight of a fibrous filler. It is an injection welding material made of a polyamide composition.
[0009]
The present invention will be described in detail below.
Polyimide resins used in the present invention include polyamide 6, polyamide 46, polyamide 66, polyamide 610, polyamide 6/12, polyamide 11 and polyamide 12, aliphatic polyamide such as polyamide 12, polyhexadiamine terephthalamide, polyhexadiamine isophthalamide, Mention may be made of polytetramethylene isophthalamide, aromatic polyamides such as those obtained from metaxylenediamine and adipic acid, and their copolymers and mixtures.
Further, the polyamide resin suitable for the present invention is a polyamide resin having a melting point of 160 ° C. to 320 ° C., which is polyamide 6, polyamide 66, polyamide 6/66, polyamide 6 / 6T, polyamide 66 / 6T, polyamide 66 / 6T / 6I (wherein T is terephthalic acid, I is isophthalic acid, and / indicates copolymerization).
[0010]
Polyhydric alcohol used in the present invention are pentaerythritol and / or dipentaerythritol.
[0011]
The compounding quantity of the polyhydric alcohol used by this invention is 0.005-5 weight part with respect to 100 weight part of polyamide resins, Preferably, it is 0.05-3 weight part. If the amount used is less than 0.005 parts by weight, the fluidity during molding is insufficient. When the amount is more than 5 parts by weight, there is no problem in fluidity, but a tendency to decrease the mechanical strength of the molded product is recognized.
[0012]
The method for mixing the polyhydric alcohol and the polyamide resin is not particularly limited. Usually, the polyhydric alcohol is kneaded into the polyamide resin and mixed.
The mixing apparatus is not particularly limited, and a uniaxial kneader or a biaxial kneader is sufficient.
[0013]
Moreover, in order to increase the mechanical strength of the polyamide resin of the present invention, a fibrous filler can be added. Examples of the fibrous filler include fibrous inorganic materials such as glass fiber, carbon fiber, wollastonite, and potassium titanate whisker. Glass fibers are preferable, and an average fiber diameter of about 6 to 15 μm is most preferable. The blending amount of the fibrous filler is 5 to 50 parts by weight with respect to 100 parts by weight of the polyamide resin. If the amount is more than 200 parts by weight, the mechanical strength is lowered and the surface state is also deteriorated. The method for adding the inorganic filler is not particularly limited, and may be added to the polyamide resin simultaneously with the polyhydric alcohol.
[0014]
The composition of the present invention is heat stabilizers within a range not to impair the purpose, weathering agent, crystallization accelerator, release agent, antistatic agent, may be used functionalizing agent such as wearing colored pigments.
[0015]
The polyamide composition obtained by the present invention is most suitable for injection welding materials, and examples of the molded product include automobile parts, home appliances, connectors for electronic devices and the like produced by the DSI method and the DRI method. Specific examples include mechanical parts such as intake manifolds, air ducts, resonator chambers, oil strainers, power steering tanks, brake fluid sub tanks, relay boxes, eco-filters, rocker covers, sensors, and module parts composed of these parts. Can be mentioned.
[0016]
【Example】
Hereinafter, the present invention will be described in detail with reference to examples. About each evaluation, it measured by the method described below. Of the following examples, Example 9 is a reference example.
[0017]
Melting | fusing point Melting | fusing point of the flow improver used in the Example and comparative example of this invention was measured using the differential scanning calorimetry DSC210 by Seiko Electronic Industry Co., Ltd.
[0018]
Flowability The flow length of a test piece molded from the composition obtained in the present invention under the following molding conditions was measured.
Test piece: 1.0 t × 12.5 ww bar flow (gate size: 1.0 t × 3.0 w × 2.0 L) (unit: mm)
Injection molding machine (Sumitomo Nestal SG-75 SYCAPMII)
Resin temperature setting: 290 ° C
(NH285, 290, 290, 290, 290, 270 ° C)
Mold temperature setting: 80 ℃
Holding pressure: 50 MPa, 100 MPa
Holding time: 5 sec
Cooling time: 15 sec
Here, the flow length is expressed as the distance from the gate to the flow end that is completely recognized as a molded product and flows under the molding conditions (particularly when the holding pressure is 50 MPa or 100 MPa). did.
After the molding conditions were stabilized, the evaluation was made based on the average value of the flow lengths of 10 molded products.
[0019]
Injection Weld Strength Using the composition obtained in the present invention, the tensile strength of a test piece having the shape shown in FIGS. 1 to 3 formed by the DRI method was measured.
Molding condition molding machine: Nikko N140BII
Resin temperature: 300 ° C
Mold temperature: 75 ℃
Holding pressure: 20 MPa
Injection time: 1 sec
Cooling time: 20 sec
Tensile condition testing machine: Orientec TENSILON UTM-I-2500
Pulling speed: 5mm / min
Distance between chucks: 25mm
Ten test pieces of FIG. 3 molded under the above molding conditions were pulled with a tensile tester, and the tensile strength when the bonded portion broke was measured, and the average value of 10 test pieces was evaluated. This value was taken as the injection weld strength.
[0020]
Example 1
Polyamide 6 resin (grade name: UBE nylon 6 1015B) 100 parts by weight, 3 parts by weight of black pigment master, 0.5 parts by weight of pentaerythritol having a melting point of 260 ° C. as polyhydric alcohol and 45 parts by weight of glass fiber together. Was kneaded with a twin-screw kneader TEX-44 having a diameter of 44 mm to prepare a target polyamide composition. The fluidity of the obtained polyamide composition and the tensile strength of the test piece molded by the DRI method were measured to determine the injection weld strength. The results are shown in Table 1.
Moreover, the obtained polyamide composition could be continuously molded without clogging the filter of the hopper dryer of the injection molding machine.
[0021]
Examples 2-5
A polyamide composition was prepared in the same manner as in Example 1 except that the amount of pentaerythritol used as the polyhydric alcohol was changed to the blending ratio shown in Table 1, and the physical properties thereof were measured. The obtained measurement results are shown in Table 1.
[0022]
Example 6
A polyamide composition was prepared in the same manner as in Example 1 except that dipentaerythritol having a melting point of 182 ° C. was used as the polyhydric alcohol and the amount used was 0.5 parts by weight, and the physical properties thereof were measured. The obtained measurement results are shown in Table 1.
[0023]
Example 7
A polyamide composition was prepared in the same manner as in Example 1 except that a mixture of pentaerythritol and dipentaerythritol (80:20 wt% ratio) was used as the polyhydric alcohol and the amount used was 1.5 parts by weight. Was measured. The obtained measurement results are shown in Table 1.
[0024]
Examples 8-9
A polyamide composition was prepared in the same manner as in Example 1 except that the amount of glass fiber used was changed to the blending ratio shown in Table 1, and the physical properties thereof were measured. The obtained measurement results are shown in Table 1.
Moreover, the polyamide composition obtained in each of the above examples could be continuously molded without clogging the filter of the hopper dryer of the injection molding machine.
[0025]
[Table 1]

[0026]
Comparative Example 1
Polyamide 6 resin (grade name: UBE nylon 6 1015B) 3 parts by weight of black pigment master and 45 parts by weight of glass fiber together with 100 parts by weight are kneaded with a twin screw kneader TEX-44 having a diameter of 44 mm to obtain a polyamide composition. Created. The fluidity and injection weld strength of the obtained polyamide composition were measured and are shown in Table 2.
[0027]
Comparative Example 2
A polyamide composition was prepared in the same manner as in Example 1 except that the polyhydric alcohol was changed to 1,6-hexanediol having a melting point of 43 ° C., and the physical properties thereof were measured. The obtained measurement results are shown in Table 2.
[0028]
Comparative Example 3
A polyamide composition was prepared in the same manner as in Example 1 except that 0.5 parts by weight of pentaerythritol monostearate having a melting point of 52 ° C. was used as the ester compound of the polyhydric alcohol instead of the polyhydric alcohol. Was measured. The obtained measurement results are shown in Table 2.
[0029]
Comparative Example 4
A polyamide composition was prepared in the same manner as in Example 1 except that 1.5 parts by weight of pentaerythritol monostearate having a melting point of 52 ° C. was used as the ester compound of the polyhydric alcohol instead of the polyhydric alcohol. Was measured. The obtained measurement results are shown in Table 2.
[0030]
Comparative Example 5
A polyamide composition was prepared in the same manner as in Example 1 except that 1.5 parts by weight of dipentaerythritol adipate was used as the ester compound of the polyhydric alcohol instead of the polyhydric alcohol, and the physical properties thereof were measured. The obtained measurement results are shown in Table 2.
[0031]
Comparative Example 6
A polyamide composition was prepared in the same manner as in Example 1 except that the amount of pentaerythritol used as the polyhydric alcohol was 7 parts by weight, and the physical properties thereof were measured. The obtained measurement results are shown in Table 2.
[0032]
[Table 2]

[0033]
【The invention's effect】
In the present invention, by mixing a polyhydric alcohol having a melting point of 150 ° C. to 280 ° C. with the polyamide resin, the previous step of adding the flow improver to the outside is omitted, the flow improver is prevented from being scattered, and good fluidity is obtained. A polyamide composition having both mechanical strength is obtained. The polyamide composition obtained by the present invention is most suitable for injection welding materials, and examples of the molded product include automobile parts, home appliances, connectors for electronic devices and the like produced by the DSI method and the DRI method.
[0034]
[Brief description of the drawings]
FIG. 1 shows a front view of an example of a test piece. (The unit of the numerical value is mm)
FIG. 2 shows a side view of an example of a test piece. (The unit of the numerical value is mm)
FIG. 3 shows a state diagram of a test piece molded by the DRI method.

Claims (2)

It comprises a polyamide composition containing 100 parts by weight of a polyamide resin having a melting point of 160 ° C. to 320 ° C., 0.005 to 5 parts by weight of pentaerythritol and / or dipentaerythritol, and 5 to 50 parts by weight of a fibrous filler. Injection welding material. The material for injection welding according to claim 1, wherein the polyamide resin is polyamide 6.

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