JP4281684B2 - Electromagnet device for relay - Google Patents

Electromagnet device for relay Download PDF

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JP4281684B2
JP4281684B2 JP2004372337A JP2004372337A JP4281684B2 JP 4281684 B2 JP4281684 B2 JP 4281684B2 JP 2004372337 A JP2004372337 A JP 2004372337A JP 2004372337 A JP2004372337 A JP 2004372337A JP 4281684 B2 JP4281684 B2 JP 4281684B2
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yoke
piece
contact
main
coil bobbin
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JP2006179354A (en
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知明 佐々木
直樹 金本
崇文 今井
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Panasonic Corp
Panasonic Electric Works Co Ltd
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Panasonic Corp
Matsushita Electric Works Ltd
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Description

本発明は、電磁リレーの接点装置を駆動するために用いるリレー用の電磁石装置に関するものである。   The present invention relates to a relay electromagnet device used for driving a contact device of an electromagnetic relay.

従来から、電磁リレーに用いる電磁石装置として、コイルを巻装したコイルボビンと、一端部に磁極片を有しコイルボビンに挿通された鉄芯と、鉄芯の他端部に磁気結合され鉄芯の磁極片に対向する脚片を備えたヨークと、鉄芯の磁極片の両側に配置される一対の磁極板を有したアマチュアブロックとを備え、コイルに通電したときに磁極板と磁極片との間に作用する磁力でアマチュアブロックを移動させる構成のものが知られている。アマチュアブロックは、コイルボビンに軸着されており、軸着部を中心として、磁極板が鉄芯の磁極片に接触する位置と、ヨークの脚片に接触する位置との間で移動する(たとえば、特許文献1参照)。   Conventionally, as an electromagnet device used for an electromagnetic relay, a coil bobbin in which a coil is wound, an iron core having a magnetic pole piece at one end, and an iron core magnetically coupled to the other end of the iron core. A yoke having leg pieces facing each other and an armature block having a pair of magnetic pole plates arranged on both sides of the iron core magnetic pole piece, and between the magnetic pole plate and the magnetic pole piece when the coil is energized There is known a configuration in which an amateur block is moved by a magnetic force acting on the. The amateur block is pivotally attached to the coil bobbin, and moves between a position where the magnetic pole plate contacts the magnetic pole piece of the iron core and a position where the magnetic pole plate contacts the leg piece of the yoke (e.g. Patent Document 1).

特許文献1に記載された電磁石装置は有極電磁石であって、一対の磁極板の間に各磁極板を異磁極に磁化する永久磁石を備える。この種の電磁石装置を模式的に示すと、図14(a)のようになる。図示例では鉄芯42の一端部に設けた磁極片42bと、コ字状ないしU字状のヨーク43の一対の脚片43a,43bの一端部とが対向しており、磁極片42bと各脚片43a,43bとの間のギャップ内にそれぞれ磁極板54a,54bが挿入されている。また、両磁極板54a,54bの間には永久磁石55が挟まれている。鉄芯42はコイル40を巻装したコイルボビン41に挿通され、コイル40に通電することによって磁極片42bを励磁する極性を変化させると、磁極板54a,54bおよび永久磁石55を備えたアマチュアブロック7は、磁極板54aを磁極片42bに当接させる位置と磁極板54bを磁極片42bに当接させる位置との間で移動する。
特開平11−45646号公報(第0011−0012段落、図1、図3)
The electromagnet device described in Patent Document 1 is a polarized electromagnet, and includes a permanent magnet that magnetizes each magnetic pole plate to a different magnetic pole between a pair of magnetic pole plates. This type of electromagnet device is schematically shown in FIG. In the illustrated example, the magnetic pole piece 42b provided at one end of the iron core 42 and one end of the pair of leg pieces 43a and 43b of the U-shaped or U-shaped yoke 43 are opposed to each other. Magnetic pole plates 54a and 54b are inserted into the gaps between the leg pieces 43a and 43b, respectively. A permanent magnet 55 is sandwiched between the magnetic pole plates 54a and 54b. The iron core 42 is inserted into the coil bobbin 41 around which the coil 40 is wound, and when the polarity for exciting the magnetic pole piece 42b is changed by energizing the coil 40, the amateur block 7 including the magnetic pole plates 54a and 54b and the permanent magnet 55 is provided. Moves between a position where the magnetic pole plate 54a is brought into contact with the magnetic pole piece 42b and a position where the magnetic pole plate 54b is brought into contact with the magnetic pole piece 42b.
Japanese Patent Laid-Open No. 11-45646 (paragraphs 0011-0012, FIGS. 1 and 3)

ところで、上述したようなコ字状ないしU字状のヨーク43は、コイル40の線径を大きくしたり巻数を増やしたりするとコイル40の体積が大きくなり、結果的に脚片43a,43bの間隔が広がるから、アマチュアブロック7を駆動する駆動力を大きくするためにコイル40を大きくすると、アマチュアブロック7のストロークも大きくなる。一方、アマチュアブロック7のストロークは、アマチュアブロック7で開閉させる接点装置の仕様に適合させることが必要である。要するに、上述した形状のヨーク43を採用すると、アマチュアブロック7の駆動力とストロークとがともにコイル40の体積に依存するから、駆動力とストロークとを切り離して設計することができないという問題が生じる。   By the way, the U-shaped or U-shaped yoke 43 as described above increases the volume of the coil 40 when the wire diameter of the coil 40 is increased or the number of turns is increased. As a result, the distance between the leg pieces 43a and 43b is increased. Therefore, if the coil 40 is enlarged in order to increase the driving force for driving the amateur block 7, the stroke of the amateur block 7 also increases. On the other hand, the stroke of the amateur block 7 must be adapted to the specifications of the contact device that is opened and closed by the amateur block 7. In short, when the yoke 43 having the above-described shape is employed, both the driving force and the stroke of the armature block 7 depend on the volume of the coil 40, so that the driving force and the stroke cannot be designed separately.

ストロークを調節するために、図14(b)のように、ヨーク43の脚片43a,43bを曲成することが考えられるが、このような形状のヨーク43は曲げ加工を施す箇所が多くなり、製品ごとの寸法のばらつきが生じやすくなるという問題が生じ、結果的にアマチュアブロック7の駆動力にもばらつきが生じやすくなる。   In order to adjust the stroke, it can be considered that the leg pieces 43a and 43b of the yoke 43 are bent as shown in FIG. 14B. However, the yoke 43 having such a shape has many places to be bent. As a result, there arises a problem that the dimensional variation of each product tends to occur, and as a result, the driving force of the amateur block 7 also tends to vary.

本発明は上記事由に鑑みて為されたものであり、その目的は、コイルの大きさとは関係なくギャップの間隔を設計可能とし、しかも製品ごとのギャップの間隔のばらつきが少ないリレー用の電磁石装置を提供することにある。   SUMMARY OF THE INVENTION The present invention has been made in view of the above-described reasons, and an object of the present invention is to make it possible to design a gap interval regardless of the size of the coil and to reduce the gap gap variation for each product. Is to provide.

請求項1の発明は、コイルが巻装される軸部と軸部の両端に一体に設けた一対の鍔部とを備えるコイルボビンと、コイルボビンの軸部に挿通される部位および当該部位の軸部への挿通方向を含む一つの面内で当該部位より広幅に形成されコイルボビンの一端から突出する磁極片を一端部に備えた鉄芯と、コイルボビンの他端側で鉄芯の他端部に磁気結合され鉄芯の他端部から一端部側へ延長されかつ鉄芯の磁極片の厚み方向の両側にギャップを介して対向する脚片を備えたヨークと、鉄芯の磁極片とヨークの各脚片との間にそれぞれ挿入された一対の磁極板を有しコイルに通電することにより磁極板に作用する磁力で規定の2位置間で往復移動するアマチュアブロックと、ヨークの脚片が脚片の延長方向に沿って差し込まれる保持溝を備えヨークの脚片にスライドさせて取付可能であってヨークへの取付状態において非取付状態よりも磁極片との間のギャップの間隔を小さくする補助ヨークとを備えることを特徴とする。 The invention of claim 1 includes a coil bobbin including a shaft portion around which a coil is wound and a pair of flange portions integrally provided at both ends of the shaft portion, a portion inserted through the shaft portion of the coil bobbin, and a shaft portion of the portion An iron core having a pole piece formed at one end of the coil bobbin and projecting from one end of the coil bobbin within one surface including the direction of insertion into the magnet, and magnetically applied to the other end of the iron core at the other end of the coil bobbin from the other end of the combined iron core and the yoke having a leg which face each other with a gap on both sides in the thickness direction of the extension to the one end and magnetic iron core pole pieces of the iron core pole piece and the yoke An armature block having a pair of magnetic pole plates inserted between each leg piece and reciprocating between two prescribed positions by a magnetic force acting on the magnetic pole plate by energizing the coil, and a leg piece of the yoke It has a holding groove that is inserted along the extension direction of the piece. Slide the leg of the click, characterized in that it comprises an auxiliary yoke to reduce the spacing gap between the pole piece than the non-attached state to a mountable in the mounted state of the yoke.

この構成によれば、ヨークの脚片に取付可能な補助ヨークを備えるから、コイルの体積とは関係なく補助ヨークの大きさによってギャップの間隔を設計することができる。また、補助ヨークはヨークとは別部材であってヨークに取付可能に形成されているから、補助ヨークを用いなければヨークの両脚片の間隔によりギャップの間隔が決定される。さらに、補助ヨークは保持溝を備えヨークの脚片の延長方向に沿ってスライドさせて取り付けられるから、ヨークの延長方向と直交する方向に補助ヨークが移動せず、補助ヨークがヨークとは別部材であるにもかかわらず、ギャップの寸法ばらつきの発生を抑制することができる。すなわち、アマチュアブロックの駆動力とストロークとをそれぞれ個別に設計できる上に、製品ごとのばらつきを少なくすることができる。   According to this configuration, since the auxiliary yoke that can be attached to the leg piece of the yoke is provided, the gap interval can be designed according to the size of the auxiliary yoke regardless of the coil volume. Further, since the auxiliary yoke is a member different from the yoke and can be attached to the yoke, if the auxiliary yoke is not used, the gap interval is determined by the interval between the leg pieces of the yoke. Furthermore, since the auxiliary yoke has a holding groove and is attached by sliding along the extending direction of the leg pieces of the yoke, the auxiliary yoke does not move in a direction orthogonal to the extending direction of the yoke, and the auxiliary yoke is a separate member from the yoke. Despite this, the occurrence of gap dimensional variations can be suppressed. That is, the driving force and the stroke of the amateur block can be individually designed, and variations among products can be reduced.

請求項2の発明では、請求項1の発明において、前記ヨークにおける前記脚片には前記補助ヨークの一部が挿入される取付溝が形成され、取付溝の内周面には、取付溝に対応する部位でヨークをかしめると補助ヨークに食い込む固定突部が突設されていることを特徴とする。   According to a second aspect of the present invention, in the first aspect of the present invention, a mounting groove into which a part of the auxiliary yoke is inserted is formed in the leg piece of the yoke, and a mounting groove is formed on an inner peripheral surface of the mounting groove. A fixed protrusion is provided so as to project into the auxiliary yoke when the yoke is caulked at a corresponding portion.

この構成によれば、ヨークに取付溝を設けて補助ヨークの一部を取付溝に差し込むからヨークに対する補助ヨークの位置決めができ、しかも、ヨークをかしめて補助ヨークをヨークに結合するから、ヨークと補助ヨークとを密着させることができ、補助ヨークとヨークとの間の磁気抵抗が少なく、ヨークとは別部材の補助ヨークを用いながらもコイルの磁力を無駄なく用いることができる。さらに、補助ヨークに食い込む固定突部を設けているから、ヨークに対する補助ヨークの固定強度が高く補助ヨークがヨークから脱落することがなく、加えて、補助ヨークをヨークに固定するにあたって接着剤を用いないから不要箇所に接着剤が付着することによる動作不良が生じることもない。   According to this configuration, since the mounting groove is provided in the yoke and a part of the auxiliary yoke is inserted into the mounting groove, the auxiliary yoke can be positioned with respect to the yoke, and the auxiliary yoke is coupled to the yoke by caulking the yoke. The auxiliary yoke can be brought into close contact with each other, the magnetic resistance between the auxiliary yoke and the yoke is small, and the magnetic force of the coil can be used without waste while using the auxiliary yoke which is a separate member from the yoke. In addition, since the fixing protrusion that cuts into the auxiliary yoke is provided, the fixing strength of the auxiliary yoke with respect to the yoke is high and the auxiliary yoke does not fall off from the yoke. In addition, an adhesive is used to fix the auxiliary yoke to the yoke. Therefore, there will be no malfunction caused by the adhesive adhering to unnecessary portions.

請求項3の発明では、請求項1の発明において、前記保持溝の内側面と前記脚片との一方に嵌合突部を設け他方に嵌合突部が嵌合する嵌合凹部を設けていることを特徴とする。   According to a third aspect of the present invention, in the first aspect of the present invention, a fitting projection is provided on one of the inner surface of the holding groove and the leg piece, and a fitting recess is provided on the other to fit the fitting projection. It is characterized by being.

この構成によれば、嵌合突部と嵌合凹部とを嵌合させるから、補助ヨークがヨークから脱落することがない。しかも、補助ヨークをヨークに固定するにあたって、接着剤を用いないから不要箇所に接着剤が付着することによる動作不良が生じることがなく、かしめ作業が不要であるから加工工程が少なくなる。   According to this configuration, since the fitting protrusion and the fitting recess are fitted, the auxiliary yoke is not dropped from the yoke. In addition, when the auxiliary yoke is fixed to the yoke, since no adhesive is used, there is no malfunction caused by adhesion of the adhesive to unnecessary portions, and no caulking work is required, so that the number of processing steps is reduced.

請求項4の発明では、請求項1ないし請求項3の発明において、前記コイルボビンの前記一端側の鍔部のうち両脚片の前記他端部間に位置する鍔部には前記補助ヨークの一部が挿入されることにより補助ヨークを位置決めする位置決め溝が形成されていることを特徴とする。 According to a fourth aspect of the present invention, in the first to third aspects of the present invention, a part of the auxiliary yoke is disposed on the collar part located between the other end parts of both leg pieces of the collar part on the one end side of the coil bobbin. A positioning groove for positioning the auxiliary yoke is formed by inserting.

この構成によれば、補助ヨークがコイルボビンにより位置決めされるから、補助ヨークの位置精度を高めることができる。その結果、ヨークに対する補助ヨークの取付位置について製品ごとのばらつきを抑制することができる。   According to this configuration, since the auxiliary yoke is positioned by the coil bobbin, the position accuracy of the auxiliary yoke can be increased. As a result, it is possible to suppress variation for each product in the mounting position of the auxiliary yoke with respect to the yoke.

請求項5の発明では、請求項1ないし請求項4の発明において、前記アマチュアブロックは前記コイルボビンを挟む2枚の側枠板を備え、前記コイルボビンにおいて互いに反対面となる部位に2本の軸ピンが突設され、各側枠板に設けた軸孔に軸ピンが挿入されることによりアマチュアブロックがコイルボビンに軸着されることを特徴とする。   According to a fifth aspect of the present invention, in the first to fourth aspects of the present invention, the armature block includes two side frame plates that sandwich the coil bobbin, and two shaft pins are provided on the opposite sides of the coil bobbin. The armature block is pivotally attached to the coil bobbin by inserting a shaft pin into a shaft hole provided in each side frame plate.

この構成によれば、2本の軸ピンを回転中心としてアマチュアブロックが移動するから、アマチュアブロックが移動時に傾くことがなく、アマチュアブロックをがたつきなく滑らかに移動させることができる。   According to this configuration, since the armature block moves with the two shaft pins as the rotation center, the armature block does not tilt during the movement, and the armature block can be moved smoothly without rattling.

請求項6の発明では、請求項1ないし請求項5の発明において、前記鉄芯は、前記磁極片の幅方向の中心において前記コイルボビンの軸方向に沿った中心線と前記コイルボビンに挿通される部位の幅方向の中心において前記コイルボビンの軸方向に沿った中心線とが一致せず、コイルボビンには鉄芯の磁極片の一部と嵌合する嵌合溝が形成されていることを特徴とする。 According to a sixth aspect of the present invention, in the first to fifth aspects of the present invention, the iron core has a center line along the axial direction of the coil bobbin at a center in the width direction of the magnetic pole piece and a portion inserted through the coil bobbin. The center line in the width direction of the coil bobbin does not coincide with the center line along the axial direction of the coil bobbin, and the coil bobbin is formed with a fitting groove for fitting with a part of the iron pole piece. .

この構成によれば、コイルボビンに対して鉄芯の向きが一意に決まるから、コイルボビンと鉄芯との逆組みが防止される。また、鉄芯を剪断加工によって形成すると、鉄芯の周縁には表裏が生じるが、コイルボビンに対する鉄芯の取付方向がどの製品も同じ向きになるから、鉄芯とアマチュアブロックの磁極板との間に作用する磁力が製品ごとにばらつかず特性の安定化につながる。   According to this configuration, since the direction of the iron core is uniquely determined with respect to the coil bobbin, reverse assembly of the coil bobbin and the iron core is prevented. In addition, when the iron core is formed by shearing, both sides of the iron core are front and back, but the mounting direction of the iron core with respect to the coil bobbin is the same for all products, so there is a gap between the iron core and the pole block of the amateur block. The magnetic force acting on the product does not vary from product to product, leading to stabilization of characteristics.

請求項7の発明では、請求項1ないし請求項6の発明において、前記アマチュアブロックは、前記磁極板を保持する矩形枠状の本体枠部を備え、両磁極板の間に挟まれ各磁極板を異磁極に磁化する永久磁石と両磁極板とが本体枠部の開口内に圧入保持されていることを特徴とする。   According to a seventh aspect of the present invention, in the first to sixth aspects of the invention, the armature block includes a rectangular frame-shaped main body frame portion that holds the magnetic pole plate, and is sandwiched between the magnetic pole plates so that the magnetic pole plates are different from each other. A permanent magnet that magnetizes the magnetic pole and both magnetic pole plates are press-fitted and held in the opening of the main body frame.

この構成によれば、アマチュアブロックにおける矩形枠状の本体枠部の開口内に永久磁石と磁極板とを圧入保持しているから、接着剤を用いることなく永久磁石と磁極板とを固定することができる。   According to this configuration, since the permanent magnet and the magnetic pole plate are press-fitted and held in the opening of the rectangular frame-shaped main body frame portion in the amateur block, the permanent magnet and the magnetic pole plate can be fixed without using an adhesive. Can do.

請求項8の発明では、請求項1ないし請求項7の発明において、前記アマチュアブロックは、2本のアームの先端部をブリッジにより一体に連続させた形状の補助枠部を有し、補助枠部には手動操作によりアマチュアブロックを移動させる操作片が延設されていることを特徴とする。   According to an eighth aspect of the present invention, in the first to seventh aspects of the present invention, the armature block has an auxiliary frame portion having a shape in which the end portions of two arms are integrally connected by a bridge, and the auxiliary frame portion. Is characterized in that an operating piece for moving the amateur block by manual operation is extended.

この構成によれば、手動操作によるアマチュアブロックの移動を可能とする操作片を、2本のアームをブリッジで一体に連続させた形状の補助枠部に設けているから、保持枠部の強度が大きく、操作片に作用させる外力をアマチュアブロックに損失なく伝達することができる。その結果、アマチュアブロックを手動操作により移動させる際に良好な操作感触が得られる。   According to this configuration, since the operation piece that enables the movement of the amateur block by manual operation is provided in the auxiliary frame portion having a shape in which the two arms are integrally connected by the bridge, the strength of the holding frame portion is increased. The external force acting on the operating piece can be transmitted to the amateur block without loss. As a result, a good operational feeling can be obtained when the amateur block is moved manually.

本発明の構成によれば、ヨークの脚片に取付可能な補助ヨークを備えるから、コイルの体積とは関係なく補助ヨークの大きさによってギャップの間隔を設計することができるという利点がある。また、補助ヨークは保持溝を備えヨークの脚片の延長方向に沿ってスライドさせて取り付けられるから、ヨークの延長方向と直交する方向に補助ヨークが移動せず、補助ヨークがヨークとは別部材であるにもかかわらず、ギャップの寸法ばらつきの発生を抑制することができるという利点がある。   According to the configuration of the present invention, since the auxiliary yoke that can be attached to the leg piece of the yoke is provided, there is an advantage that the gap interval can be designed according to the size of the auxiliary yoke regardless of the volume of the coil. Further, since the auxiliary yoke has a holding groove and is attached by sliding along the extending direction of the leg pieces of the yoke, the auxiliary yoke does not move in a direction perpendicular to the extending direction of the yoke, and the auxiliary yoke is a separate member from the yoke. In spite of this, there is an advantage that the occurrence of gap dimensional variation can be suppressed.

本実施形態の電磁リレーは、図2に示すように、ボディ11と中間ボディ12とカバー13とからなる器体1を有し、器体1の中に後述する主接点装置2A,2Bとアーク接点装置3A,3Bと補助接点装置4と電磁石装置5とを収納して構成してある(図3、図4参照)。ボディ11、中間ボディ12、カバー13には、たとえばPBT(ポリブチレンテレフタレート)を用いる
ボディ11は側板11aの厚み方向の一面(図2の上面)に側板11aの周縁に沿って外周壁11bを立設した形状に形成される。つまり、ボディ11は、側板11aの厚み方向における一面に開口を有し他面が閉塞された形状に形成される。
As shown in FIG. 2, the electromagnetic relay of the present embodiment has a container body 1 composed of a body 11, an intermediate body 12, and a cover 13. The contact devices 3A and 3B, the auxiliary contact device 4, and the electromagnet device 5 are accommodated (see FIGS. 3 and 4). For example, PBT (polybutylene terephthalate) is used for the body 11, the intermediate body 12, and the cover 13. The body 11 has an outer peripheral wall 11 b extending along the periphery of the side plate 11 a on one surface in the thickness direction of the side plate 11 a (upper surface in FIG. 2). It is formed in the set shape. That is, the body 11 is formed in a shape having an opening on one surface in the thickness direction of the side plate 11a and the other surface closed.

中間ボディ12は、ボディ11の側板11aの厚み方向においてボディ11の開口側に重ねられる。中間ボディ12は、ボディ11に中間ボディ12を重ねた状態においてボディ11の側板11aに対向する中間板12aを備え、中間板12aの厚み方向の一面(図2の上面)にはボディ11に中間ボディ12を積み重ねた状態においてボディ11の外周壁11bと略面一になる外周壁12bが立設される。したがって、中間ボディ12はボディ11と略同様に中間板12aの厚み方向の一面に開口を有する形状に形成される。ただし、中間ボディ12における中間板12aの中央部には貫通孔12cが形成される。 The intermediate body 12 is overlaid on the opening side of the body 11 in the thickness direction of the side plate 11 a of the body 11. The intermediate body 12 includes an intermediate plate 12a that faces the side plate 11a of the body 11 in a state in which the intermediate body 12 is stacked on the body 11, and the intermediate plate 12a has an intermediate plate 12a on one surface in the thickness direction (upper surface in FIG. 2). An outer peripheral wall 12b that is substantially flush with the outer peripheral wall 11b of the body 11 when the body 12 is stacked is provided upright. Accordingly, the intermediate body 12 is formed in a shape having an opening on one surface in the thickness direction of the intermediate plate 12a in the same manner as the body 11. However, a through hole 12c is formed at the center of the intermediate plate 12a in the intermediate body 12.

カバー13は、中間ボディ12の中間板12aの厚み方向において中間ボディ12の開口側に重ねられる。カバー13は板状であって、中間ボディ12にカバー13を重ねた状態において中間ボディ12の中間板12aに対向する。ボディ11の側板11aと中間ボディ12の中間板12aとカバー13との外周形状は略同形状に形成される。   The cover 13 is stacked on the opening side of the intermediate body 12 in the thickness direction of the intermediate plate 12a of the intermediate body 12. The cover 13 is plate-shaped and faces the intermediate plate 12 a of the intermediate body 12 in a state where the cover 13 is overlapped with the intermediate body 12. The outer peripheral shapes of the side plate 11a of the body 11, the intermediate plate 12a of the intermediate body 12, and the cover 13 are formed in substantially the same shape.

ボディ11と中間ボディ12とカバー13とは図示しない5本のかしめピンを用いて結合される。ボディ11と中間ボディ12とカバー13とにおいて、かしめピンが挿入される部位には固定用孔11d,12d,13dが貫設される。固定用孔11d,12d,13dは、外周壁11b,12bの内側であって器体1の隅部分または後述する端子の近傍に形成される。端子の近傍に設けるのは、端子への電線の接続ないし取り外しの作業時に作用する外力で器体1に口開きが生じるのを防止するためである。中間ボディ12の外周部には、ボディ11およびカバー13の外周部に設けた噛合用凹所11e,13eと噛み合う噛合用突片12eが形成され、噛合用凹所11e,13eと噛合用突片12eとが噛み合うことにより、ボディ11と中間ボディ12とカバー13との位置決めがなされる。   The body 11, the intermediate body 12, and the cover 13 are coupled using five caulking pins (not shown). In the body 11, the intermediate body 12, and the cover 13, fixing holes 11d, 12d, and 13d are penetratingly provided at portions where caulking pins are inserted. The fixing holes 11d, 12d, and 13d are formed inside the outer peripheral walls 11b and 12b and in the vicinity of corner portions of the container 1 or terminals that will be described later. The reason why it is provided in the vicinity of the terminal is to prevent the opening of the container body 1 from being caused by an external force acting during the operation of connecting or disconnecting the electric wire to the terminal. Engaging protrusions 12e that mesh with the engaging recesses 11e and 13e provided on the outer periphery of the body 11 and the cover 13 are formed on the outer peripheral part of the intermediate body 12, and the engaging recesses 11e and 13e and the engaging protruding piece The body 11, the intermediate body 12, and the cover 13 are positioned by meshing with 12 e.

図2の構成例は、電源から負荷への給電経路となる2線にそれぞれ挿入される2組の接点を備えたいわゆる両切り型の電磁リレーを示している。また、各組の接点は、それぞれ主接点装置2A,2Bとアーク接点装置3A,3Bとを備える。主接点装置2Aとアーク接点装置3Aとは並列に接続され、また、主接点装置2Bとアーク接点装置3Bとは並列に接続される。   The configuration example of FIG. 2 shows a so-called double-cut electromagnetic relay having two sets of contacts that are respectively inserted into two wires serving as power supply paths from the power source to the load. Each set of contacts includes main contact devices 2A and 2B and arc contact devices 3A and 3B, respectively. Main contact device 2A and arc contact device 3A are connected in parallel, and main contact device 2B and arc contact device 3B are connected in parallel.

以下に、図1を参照して、主接点装置2A,2Bとアーク接点装置3A,3Bとについて具体的に説明する。主接点装置2A,2Bとアーク接点装置3A,3Bとは、固定側端子板21A,21Bと可動側端子板22A,22Bと板ばねからなる主接点ばね23と板ばねからなるアーク接点ばね24とを主な構成要素としている。各主接点ばね23の長手方向の中間部にはそれぞれ主可動接点25が固着され、各アーク接点ばね24にはそれぞれアーク可動接点26が固着される。主可動接点25が離接する主固定接点27と、アーク可動接点26が離接するアーク固定接点28とは、固定側端子板21A,21Bに固着される。ここに、主可動接点25および主固定接点27には低接触抵抗の材料を選択し、アーク可動接点26およびアーク固定接点28には耐溶着性の材料を選択する。   Hereinafter, the main contact devices 2A and 2B and the arc contact devices 3A and 3B will be described in detail with reference to FIG. The main contact devices 2A and 2B and the arc contact devices 3A and 3B include a fixed terminal plate 21A and 21B, a movable terminal plate 22A and 22B, a main contact spring 23 including a plate spring, and an arc contact spring 24 including a plate spring. Is the main component. A main movable contact 25 is fixed to an intermediate portion in the longitudinal direction of each main contact spring 23, and an arc movable contact 26 is fixed to each arc contact spring 24. A main fixed contact 27 to which the main movable contact 25 is separated and connected and an arc fixed contact 28 to which the arc movable contact 26 is separated are fixed to the fixed side terminal plates 21A and 21B. Here, a low contact resistance material is selected for the main movable contact 25 and the main fixed contact 27, and a welding-resistant material is selected for the arc movable contact 26 and the arc fixed contact 28.

固定側端子板21A,21Bは、器体1の外周壁11b,12bにおける隣接する2面に沿ってそれぞれ配置される主片21aおよび第1分岐片21bを有したL字状に形成され、さらに主片21aの長手方向における中間部の側縁からは、主片21aとは厚み方向が略直交する第2分岐片21cが分岐する。主片21aの長手方向の一端には上述のように主片21aの厚み方向の一方の向きに延長された第1分岐片21bが設けられ、主片21aの長手方向の他端からは主片21aの厚み方向の他方の向きに延長された端子片21dが設けられる。第1分岐片21bの先端部には第1分岐片21bと略平行であって主固定接点27が固着される主接点保持片21eが延設され、さらに第2分岐片21cの先端部には主接点保持片21eと略平行であってアーク固定接点28が固着されるアーク接点保持片21fが設けられる。   The fixed-side terminal plates 21A and 21B are formed in an L shape having a main piece 21a and a first branch piece 21b arranged along two adjacent surfaces on the outer peripheral walls 11b and 12b of the container body 1, respectively. From the side edge of the intermediate part in the longitudinal direction of the main piece 21a, a second branch piece 21c whose thickness direction is substantially orthogonal to the main piece 21a branches. As described above, the first branch piece 21b extended in one direction in the thickness direction of the main piece 21a is provided at one end in the longitudinal direction of the main piece 21a, and the main piece 21a extends from the other end in the longitudinal direction of the main piece 21a. The terminal piece 21d extended in the other direction of the thickness direction of 21a is provided. A main contact holding piece 21e extending substantially parallel to the first branch piece 21b and to which the main fixed contact 27 is fixed is extended at the tip of the first branch piece 21b, and further, at the tip of the second branch piece 21c. An arc contact holding piece 21f that is substantially parallel to the main contact holding piece 21e and to which the arc fixed contact 28 is fixed is provided.

端子片21dの中心部にはねじ孔21gが形成され、ねじ孔21gには座金付きの端子ねじ21hが螺合する。主接点保持片21eの周縁のうち第1分岐片21bの延長方向において第1分岐片21bが連続する周縁とは反対側の周縁には、延長片21iが延設され、延長片21iには磁性体からなる吸引ヨーク29が固着される。吸引ヨーク29は、主接点保持片21eの厚み方向において主固定接点27と同じ側に載置される中央片を有し、中央片において第1分岐片21bの幅方向の両端から一対の脚片が突出する断面コ字状に形成される。   A screw hole 21g is formed at the center of the terminal piece 21d, and a terminal screw 21h with a washer is screwed into the screw hole 21g. An extension piece 21i is provided on the peripheral edge of the main contact holding piece 21e opposite to the peripheral edge where the first branch piece 21b continues in the extending direction of the first branch piece 21b. A suction yoke 29 made of a body is fixed. The suction yoke 29 has a central piece placed on the same side as the main fixed contact 27 in the thickness direction of the main contact holding piece 21e, and a pair of leg pieces from both ends in the width direction of the first branch piece 21b in the central piece. Is formed in a U-shaped cross section.

可動側端子板22A,22Bは、固定側端子板21A,21Bの主片21aとは厚み方向が略直交しかつ延長方向が略一致するように配置される主片22aを有し、主片22aにの長手方向の一端部からは主片22aの延長方向に略直交する向きに第1分岐片22bが延設され、主片22aの長手方向の他端部からは第1分岐片22bに略平行になる第2分岐片22cが延設され、さらに主片22aの長手方向の中間部における側縁からは第1分岐片22bおよび第2分岐片22cとは逆向きに第3分岐片22dが延設される。第1分岐片22bは第2分岐片22cよりも長寸に形成されている。第3分岐片22dの先端部には、第3分岐片22dに略平行かつ厚み方向が第3分岐片22dと略直交する端子片22eが設けられる。第1分岐片22bの先端部には第1分岐片22bの延長方向に略平行かつ厚み方向が略直交しており主接点ばね23の長手方向の一端部がかしめて固着されるばね保持片22fが設けられ、さらに第2分岐片22cの先端部にはばね保持片22fと略平行であってアーク接点ばね24の長手方向の一端部がかしめて固着されるばね保持片22gが設けられる。 The movable side terminal plates 22A and 22B have a main piece 22a disposed so that the thickness direction is substantially orthogonal to the main piece 21a of the fixed side terminal plates 21A and 21B and the extension direction is substantially coincident with the main piece 22a. A first branch piece 22b extends from one end of the main piece 22a in a direction substantially orthogonal to the extending direction of the main piece 22a, and from the other end of the main piece 22a to the first branch piece 22b. A second branch piece 22c that extends in parallel is extended, and a third branch piece 22d is formed in a direction opposite to the first branch piece 22b and the second branch piece 22c from the side edge in the middle portion of the main piece 22a in the longitudinal direction. It is extended. The first branch piece 22b is formed to be longer than the second branch piece 22c. A terminal piece 22e that is substantially parallel to the third branch piece 22d and whose thickness direction is substantially orthogonal to the third branch piece 22d is provided at the tip of the third branch piece 22d. A spring holding piece 22f, which is substantially parallel to the extending direction of the first branch piece 22b and substantially perpendicular to the thickness direction, and one end portion in the longitudinal direction of the main contact spring 23 is caulked and fixed to the tip of the first branch piece 22b. Furthermore, a spring holding piece 22g is provided at the tip of the second branch piece 22c, which is substantially parallel to the spring holding piece 22f and to which one end in the longitudinal direction of the arc contact spring 24 is caulked and fixed.

主接点ばね23は、ばね保持片22fに固着された一端部に対して他端部が主片22aに近付くように配置され、アーク接点ばね24はばね保持片22gに固着された一端部に対して他端部が主片22aに近付くように配置される。主接点ばね23の長手方向の中間部には導電板23aが積層され、導電板23aは主可動接点25を主接点ばね23にかしめて固着するときに同時に主接点ばね23に固着される。端子片22eの中心部にはねじ孔22hが形成され、ねじ孔22hには座金付きの端子ねじ22iが螺合する。   The main contact spring 23 is arranged so that the other end approaches the main piece 22a with respect to the one end fixed to the spring holding piece 22f, and the arc contact spring 24 corresponds to the one end fixed to the spring holding piece 22g. The other end is arranged so as to approach the main piece 22a. A conductive plate 23 a is laminated on the middle portion of the main contact spring 23 in the longitudinal direction, and the conductive plate 23 a is fixed to the main contact spring 23 at the same time when the main movable contact 25 is caulked and fixed to the main contact spring 23. A screw hole 22h is formed at the center of the terminal piece 22e, and a terminal screw 22i with a washer is screwed into the screw hole 22h.

ここに、固定側端子板21Aと固定側端子板21Bとは略同形状に形成されているが、第2分岐片21cに平行な対称面に対して互いに対称に形成されている。また、可動側端子板22Aと可動側端子板22Bとの関係も同様であって、主片22aに平行な対称面に対して互いに対称に形成されている。   Here, the fixed terminal plate 21A and the fixed terminal plate 21B are formed in substantially the same shape, but are formed symmetrically with respect to the symmetry plane parallel to the second branch piece 21c. The relationship between the movable side terminal plate 22A and the movable side terminal plate 22B is the same, and is formed symmetrically with respect to the symmetry plane parallel to the main piece 22a.

固定側端子板21A,21Bと可動側端子板22A,22Bとは、主接点ばね23、アーク接点ばね24、主可動接点25、アーク可動接点26、主固定接点27、アーク固定接点28などを取り付けた状態で器体1に収納される。ボディ11内では図3に示すように、可動側端子板22Aは側板11aと固定側端子板21Aとの間に配置される。一方、中間ボディ12の中では図4に示すように、固定側端子板21Bが中間板12aと可動側端子板22Bとの間に配置される。したがって、固定側端子板21Aと可動側端子板22Aとはボディ11の中で立体的に交差し、固定側端子板21Bと可動側端子板22Bとは中間ボディ12の中で立体的に交差する。上述した構成により、主接点装置2A,2Bとアーク接点装置3A,3Bとの電気的接続を固定側端子板21A,21Bと可動側端子板22A,22Bとで行うから、主接点装置2A,2Bとアーク接点装置3A,3Bとの電気的接続のために別部材を用いる必要がなく部品点数の削減になる。   The fixed side terminal plates 21A and 21B and the movable side terminal plates 22A and 22B are attached with a main contact spring 23, an arc contact spring 24, a main movable contact 25, an arc movable contact 26, a main fixed contact 27, an arc fixed contact 28, and the like. It is stored in the container 1 in the state where In the body 11, as shown in FIG. 3, the movable side terminal plate 22A is disposed between the side plate 11a and the fixed side terminal plate 21A. On the other hand, in the intermediate body 12, as shown in FIG. 4, the fixed terminal plate 21B is disposed between the intermediate plate 12a and the movable terminal plate 22B. Accordingly, the fixed terminal plate 21A and the movable terminal plate 22A intersect three-dimensionally in the body 11, and the fixed terminal plate 21B and the movable terminal plate 22B intersect three-dimensionally in the intermediate body 12. . With the above-described configuration, the main contact devices 2A and 2B and the arc contact devices 3A and 3B are electrically connected by the fixed terminal plates 21A and 21B and the movable terminal plates 22A and 22B. There is no need to use a separate member for the electrical connection between the arc contact device 3A and the arc contact device 3B, and the number of components is reduced.

ところで、アーク固定接点28を固定したアーク接点保持片21fと、アーク接点ばね24の一端部が固着されるばね保持片22gとは、非平行であって、アーク接点保持片21fにおいてアーク固定接点28が設けられた面とばね保持片22gにおいてアーク接点ばね24を固着した面との延長線のなす角度が、180度以下になるように配置される。これは、図5(a)のようにアーク接点保持片21fとばね保持片22gとが平行であると、アーク可動接点26がアーク固定接点28の中央部付近から外れて周辺部で接触する可能性が高くなるからであり、このような接触状態では接触時の衝撃力が一部分に集中するからバウンスを生じやすくなり、アーク可動接点26およびアーク固定接点28が偏って消耗されるから、アーク接点装置3A,3Bの寿命が短くなる。   By the way, the arc contact holding piece 21f to which the arc fixed contact 28 is fixed and the spring holding piece 22g to which one end of the arc contact spring 24 is fixed are non-parallel, and the arc fixed contact 28 in the arc contact holding piece 21f. And an angle formed by an extension line between the surface on which the arc contact spring 24 is fixed in the spring holding piece 22g is arranged to be 180 degrees or less. As shown in FIG. 5A, when the arc contact holding piece 21f and the spring holding piece 22g are parallel to each other, the arc movable contact 26 can come off from the vicinity of the central portion of the arc fixed contact 28 and contact at the peripheral portion. In such a contact state, the impact force at the time of contact is concentrated on a part, so that bounce is likely to occur, and the arc movable contact 26 and the arc fixed contact 28 are consumed unevenly. The lifetime of the devices 3A and 3B is shortened.

これに対して、本実施形態では、図5(b)のようにアーク接点保持片21fを器体1の1つの外周壁11bに略平行になるように配置し、ばね保持片22gがアーク接点保持片21fに対して傾斜するように配置している。この構成では、固定側端子板21A,21Bの他の部位を位置決めした状態で、アーク接点保持片21fに対してアーク固定接点28をかしめ固定する際に、位置決めする方向とかしめる方向とが一致または直交するから、アーク固定接点28のかしめ作業を行う組立装置の構成が簡単になる。ただし、図5(c)のようにばね保持片22gが器体1の1つの外周壁11bに略平行になるように配置し、アーク接点保持片21fがばね保持片22gに対して傾斜するように配置してもよい。図5(b)(c)のいずれの構成を採用した場合でも、アーク可動接点26はアーク固定接点28の中央部付近で接触するから、バウンスの発生が抑制され、またアーク可動接点26およびアーク固定接点28がそれぞれ均等に消耗されるから、アーク接点装置3A,3Bの寿命が長くなる。   On the other hand, in this embodiment, as shown in FIG. 5B, the arc contact holding piece 21f is arranged so as to be substantially parallel to one outer peripheral wall 11b of the container 1, and the spring holding piece 22g is an arc contact. It arrange | positions so that it may incline with respect to the holding piece 21f. In this configuration, when the arc fixed contact 28 is caulked and fixed to the arc contact holding piece 21f in a state where the other portions of the fixed side terminal plates 21A and 21B are positioned, the positioning direction coincides with the caulking direction or Since they are orthogonal to each other, the structure of the assembling apparatus that performs the caulking operation of the arc fixed contact 28 is simplified. However, as shown in FIG. 5C, the spring holding piece 22g is arranged so as to be substantially parallel to one outer peripheral wall 11b of the vessel 1, and the arc contact holding piece 21f is inclined with respect to the spring holding piece 22g. You may arrange in. 5B and 5C, the arc movable contact 26 contacts near the center of the arc fixed contact 28, so that the bounce is suppressed, and the arc movable contact 26 and the arc Since the fixed contacts 28 are consumed evenly, the life of the arc contact devices 3A and 3B is extended.

上述の例ではアーク接点装置3A,3Bについて説明したが、主接点装置2A,2Bについても同様の構成を採用してもよい。ただし、アーク接点装置3A,3Bではアーク接点ばね24における固定端とアーク可動接点26との間でアマチュアブロック7からの押圧力を受けるのに対して、主接点装置2A,2Bでは主接点ばね23における自由端にアマチュアブロック7からの力が作用するのであって、主可動接点25の主固定接点27に対する接触位置がずれにくいから、本実施形態では、主接点装置2A,2Bについては上述した構成を採用していない。   Although the arc contact devices 3A and 3B have been described in the above example, the same configuration may be adopted for the main contact devices 2A and 2B. However, the arc contact devices 3A and 3B receive a pressing force from the armature block 7 between the fixed end of the arc contact spring 24 and the arc movable contact 26, while the main contact devices 2A and 2B have a main contact spring 23. Since the force from the armature block 7 acts on the free end of the main contact device 2 and the contact position of the main movable contact 25 with respect to the main fixed contact 27 is difficult to shift, in this embodiment, the main contact devices 2A and 2B are configured as described above. Is not adopted.

ボディ11において側板11aと外周壁11bとに囲まれる空間は隔壁11gにより4区画に区切られ、また中間ボディ12において中間板12aと外周壁12bとに囲まれる空間は隔壁12gにより4区画に区切られる。ボディ11および中間ボディ12における各区画のうちの2区画はボディ11と中間ボディ12とで互いに独立しており、残りの2区画は中間ボディ12に設けた貫通孔12cを通して互いに連通している。   A space surrounded by the side plate 11a and the outer peripheral wall 11b in the body 11 is divided into four sections by the partition wall 11g, and a space surrounded by the intermediate plate 12a and the outer peripheral wall 12b in the intermediate body 12 is divided into four sections by the partition wall 12g. . Two of the sections of the body 11 and the intermediate body 12 are independent of each other between the body 11 and the intermediate body 12, and the remaining two sections communicate with each other through a through hole 12 c provided in the intermediate body 12.

独立した2区画の一方には主固定接点27が固着された主接点保持片21eおよび第1分岐片21bと、主接点ばね23が固着されたばね保持片22fおよび第1分岐片22bとが収納され、独立した2区画の他方にはアーク固定接点28が固着されたアーク接点保持片21fおよび第2分岐片21cと、アーク接点ばね24を固着したばね保持片22gおよび第2分岐片22cとが収納される。これらの2区画は、中間ボディ12の中央部においてボディ11と中間ボディ12との内部空間を連通させている区画であって電磁石装置5が収納される区画を挟んで配置される。また、主接点ばね23および主固定接点27を収納する区画は主接点ばね23の延長方向において、アーク接点ばね24およびアーク固定接点28を収納する区画よりも寸法を大きくしてある。したがって、主接点ばね23をアーク接点ばね24よりも長寸に形成することができる。   In one of the two independent sections, a main contact holding piece 21e and a first branch piece 21b to which a main fixed contact 27 is fixed and a spring holding piece 22f and a first branch piece 22b to which a main contact spring 23 is fixed are stored. The other of the two independent sections accommodates the arc contact holding piece 21f and the second branch piece 21c to which the arc fixed contact 28 is fixed, and the spring holding piece 22g and the second branch piece 22c to which the arc contact spring 24 is fixed. Is done. These two sections are sections that communicate the internal space of the body 11 and the intermediate body 12 at the center of the intermediate body 12 and sandwich the section in which the electromagnet device 5 is housed. In addition, the section that houses the main contact spring 23 and the main fixed contact 27 is larger in dimension in the extending direction of the main contact spring 23 than the section that houses the arc contact spring 24 and the arc fixed contact 28. Therefore, the main contact spring 23 can be formed longer than the arc contact spring 24.

上述のように、器体1の中では、主接点装置2A,2Bを収納する区画とアーク接点装置3A,3Bを収納する区画とが、電磁石装置5を収納する区画を挟んで設けられているから、器体1の中の限られた空間内において、主接点装置2A,2Bとアーク接点装置3A,3Bとの間の距離を比較的大きくとることができる。また、電磁石装置5を収納する区画を囲む隔壁11gは区画を分けるだけではなく電磁石装置5の位置固定に兼用されるから、電磁石装置5の位置固定のための部材を別に設ける必要がなく構造が簡単になる。つまり、器体1の内部に形成する隔壁11gの量を比較的少なくすることができる。   As described above, in the container 1, a section for storing the main contact devices 2 </ b> A and 2 </ b> B and a section for storing the arc contact devices 3 </ b> A and 3 </ b> B are provided across the section for storing the electromagnet device 5. Thus, the distance between the main contact devices 2A and 2B and the arc contact devices 3A and 3B can be made relatively large in a limited space in the vessel 1. Further, the partition wall 11g surrounding the compartment for storing the electromagnet device 5 is used not only for dividing the compartment but also for fixing the position of the electromagnet device 5, so that there is no need to separately provide a member for fixing the position of the electromagnet device 5. It will be easy. That is, the amount of the partition wall 11g formed inside the container body 1 can be relatively reduced.

図3および図4に示すように、ボディ11の外周壁11bおよび中間ボディ12の外周壁12bの各一部であって、独立した2区画に隣接する部位には、ボディ11と中間ボディ12とにおいて2個ずつの端子台10a,10bが形成される。各端子台10a,10bは、いずれも端子片21d,22eが載置可能であり、かつ端子ねじ21h,22iの脚部が挿入される受け溝10cを備える。ボディ11に設けた端子台10a,10bの受け溝10cは中間ボディ12との対向面が開放され、中間ボディ12に設けた端子台10a,10bの受け溝10cはカバー13との対向面が開放されている。   As shown in FIGS. 3 and 4, each of the outer peripheral wall 11b of the body 11 and the outer peripheral wall 12b of the intermediate body 12 and adjacent to two independent sections includes the body 11 and the intermediate body 12. Two terminal blocks 10a and 10b are formed. Each of the terminal blocks 10a and 10b includes a receiving groove 10c on which the terminal pieces 21d and 22e can be placed and into which the leg portions of the terminal screws 21h and 22i are inserted. The receiving grooves 10c of the terminal blocks 10a and 10b provided on the body 11 are open to the surface facing the intermediate body 12, and the receiving grooves 10c of the terminal blocks 10a and 10b provided to the intermediate body 12 are open to the surface facing the cover 13. Has been.

中間ボディ12の貫通孔12cを通してボディ11と中間ボディ12との内部空間が連通している残りの区画は、主接点ばね23の延長方向においてアーク接点ばね24を収納する区画に隣接して設けられ、この区画には補助接点装置4が収納される。換言すると、主接点ばね23はアーク接点装置3A,3Bと補助接点装置4とが並ぶ方向に延長されていることになる。補助接点装置4は主接点装置2A,2Bおよびアーク接点装置3A,3Bと連動して開閉し、負荷への給電経路の開閉状態を他の装置に報知したり、電磁石装置5の動作状態を外部出力として取り出すために用いられる。上述の説明から明らかなように、主接点装置2A,2Bおよびアーク接点装置3A,3Bのような強電系と、補助接点装置4および電磁石装置5のような弱電系とを隔壁11gによって分離することができる。   The remaining section in which the internal space between the body 11 and the intermediate body 12 communicates through the through hole 12 c of the intermediate body 12 is provided adjacent to the section that stores the arc contact spring 24 in the extending direction of the main contact spring 23. The auxiliary contact device 4 is accommodated in this section. In other words, the main contact spring 23 is extended in the direction in which the arc contact devices 3A and 3B and the auxiliary contact device 4 are arranged. The auxiliary contact device 4 opens and closes in conjunction with the main contact devices 2A and 2B and the arc contact devices 3A and 3B, informs other devices of the open / closed state of the power feeding path to the load, and the operation state of the electromagnet device 5 externally. Used to retrieve as output. As is clear from the above description, the high electrical systems such as the main contact devices 2A and 2B and the arc contact devices 3A and 3B and the weak electrical systems such as the auxiliary contact device 4 and the electromagnet device 5 are separated by the partition wall 11g. Can do.

補助接点装置4は、図2に示すように、2個の補助端子板31,32と一方の補助端子板31にかしめて固着された補助接点ばね33とにより構成される。補助端子板31は、ボディ11における側板11aの内側面に沿って配置される主片31aと、主片31aの一端部の側縁から側板11aに直交する方向に延長されたばね保持片31bと、主片31aの他端部から二股状に分岐して形成された2本の端子片31c,31dとを備える。また、補助端子板32は、ボディ11における側板11aの内側面に沿って配置される主片32aと、主片32aの一端部の側縁から側板11aに直交する方向に延長された接触片32bと、主片32aの他端部に延設された端子片32cとを備える。補助接点ばね33は、板ばねであって長手方向の一端縁の近傍から他端縁に至るスリット溝により2個の独立したばねを持つ形状に形成されている。補助接点ばね33の一端部は補助端子板31のばね保持片31bに固着され、補助接点ばね33の他端部は補助端子板32の接触片32bに対して離接可能に配置される。   As shown in FIG. 2, the auxiliary contact device 4 includes two auxiliary terminal plates 31 and 32 and an auxiliary contact spring 33 that is caulked and fixed to one auxiliary terminal plate 31. The auxiliary terminal plate 31 includes a main piece 31a disposed along the inner surface of the side plate 11a in the body 11, a spring holding piece 31b extended from a side edge of one end of the main piece 31a in a direction perpendicular to the side plate 11a, Two terminal pieces 31c and 31d formed by bifurcating from the other end of the main piece 31a are provided. The auxiliary terminal plate 32 includes a main piece 32a disposed along the inner surface of the side plate 11a in the body 11, and a contact piece 32b extending from a side edge of one end of the main piece 32a in a direction perpendicular to the side plate 11a. And a terminal piece 32c extending to the other end of the main piece 32a. The auxiliary contact spring 33 is a leaf spring and is formed in a shape having two independent springs by a slit groove extending from the vicinity of one end edge in the longitudinal direction to the other end edge. One end of the auxiliary contact spring 33 is fixed to the spring holding piece 31 b of the auxiliary terminal plate 31, and the other end of the auxiliary contact spring 33 is arranged to be detachable from the contact piece 32 b of the auxiliary terminal plate 32.

端子片31c,31d,32cは、図3、図6に示すように、ボディ11の外周壁11bを貫通し器体1の外側面に突設された結合筒10dの中に配置される。各端子片31c,31d,32cは板状であって厚み方向に直交する一直線上に配列される。つまり、端子片31,31d,32cは一平面上に配列される。結合筒10dは、ボディ11の外周壁11bのうち端子片31c,31d,32cが突出している一面に平行な面(結合筒10dの軸方向の一端面)が開口している。つまり、端子片31c,31d,32cの延長方向に直交する開口面を有する。また、結合筒10dは、ボディ11の外周壁11bの外側面に突設された一側面が開放された断面コ字状の受け筒部11hと、中間ボディ12の外周壁12bの外側面に突設され受け筒部11hにおける上記一側面を覆う覆い片12hとで構成される。結合筒10dにおける軸方向の他端面となるボディ11の外周壁11bには、ボディ11において中間ボディ12と突き合わせる面(図2の上面)側が開放され端子片31c,31d,32cがそれぞれ装着される保持溝11iが形成されている。したがって、ボディ11において中間ボディ12と突き合わせる面から補助端子板31,32をボディ11に装着することができる。結合筒10dの中には、後述する電磁石装置5に設けた端子片44c,44dも配置される。端子片44c,44dは板状であって、端子片31c,31d,32cと同じ平面上に配列される。したがって、5個の端子片31c,31d,32c,44c,44dが結合筒10dの中で一直線上に配列される。   As shown in FIGS. 3 and 6, the terminal pieces 31 c, 31 d, and 32 c are disposed in a coupling cylinder 10 d that penetrates the outer peripheral wall 11 b of the body 11 and projects from the outer surface of the container body 1. Each of the terminal pieces 31c, 31d, and 32c has a plate shape and is arranged on a straight line orthogonal to the thickness direction. That is, the terminal pieces 31, 31d, and 32c are arranged on one plane. The coupling cylinder 10d has an open surface (one end surface in the axial direction of the coupling cylinder 10d) parallel to one surface of the outer peripheral wall 11b of the body 11 from which the terminal pieces 31c, 31d, and 32c project. That is, it has an opening surface orthogonal to the extending direction of the terminal pieces 31c, 31d, and 32c. Further, the connecting cylinder 10d protrudes from the outer side surface of the outer peripheral wall 11b of the body 11 and protrudes from the outer side surface of the outer peripheral wall 12b of the intermediate body 12 and the receiving cylinder part 11h having a U-shaped cross section opened on one side surface. And a covering piece 12h that covers the one side surface of the receiving cylinder portion 11h. On the outer peripheral wall 11b of the body 11 which is the other end surface in the axial direction of the coupling cylinder 10d, a surface (upper surface in FIG. 2) that abuts the intermediate body 12 in the body 11 is opened, and terminal pieces 31c, 31d, and 32c are mounted, respectively. A holding groove 11i is formed. Therefore, the auxiliary terminal plates 31 and 32 can be attached to the body 11 from the surface of the body 11 that faces the intermediate body 12. In the coupling cylinder 10d, terminal pieces 44c and 44d provided in the electromagnet device 5 described later are also arranged. The terminal pieces 44c, 44d are plate-like and are arranged on the same plane as the terminal pieces 31c, 31d, 32c. Therefore, the five terminal pieces 31c, 31d, 32c, 44c, and 44d are arranged in a straight line in the coupling cylinder 10d.

ボディ11の側板11aの内側面および中間ボディ12の中間板12aにおけるカバー13との対向面の適宜部位には複数個の保持リブ11j,12jが形成され、固定側端子板21A,21B、可動側端子板22A,22B、補助端子板31,32は、その一部を保持リブ11j,12jにそれぞれ装着することにより、ボディ11および中間ボディ12に位置固定される。なお、主接点ばね23はフレクシャ型であって、主可動接点25と主固定接点27とは常開接点を構成し、アーク接点ばね24はリフトオフ型であって、アーク可動接点26とアーク固定接点28とは常閉接点を構成する。また、ボディ11の側板10aおよび中間ボディ12の中間板12aには、主接点ばね23が固着されるばね保持片22fと、アーク接点ばね24が固着されるばね保持片22gとを位置決めするためのガイドリブ11k,12kが形成されており、ガイドリブ11k,12kは、、それぞればね保持片22f,22gとを溝内に保持する形状に形成されている。このようにガイドリブ11k,12kを設けてばね保持片22f,22gを位置決めしていることにより、可動側端子板22A,22Bの寸法にばらつきがあってもアーク可動接点26とアーク固定接点28との位置ずれを防止することができる。   A plurality of holding ribs 11j and 12j are formed on appropriate portions of the inner surface of the side plate 11a of the body 11 and the surface of the intermediate plate 12a of the intermediate body 12 facing the cover 13, and the fixed side terminal plates 21A and 21B are movable. The terminal plates 22A and 22B and the auxiliary terminal plates 31 and 32 are fixed to the body 11 and the intermediate body 12 by attaching a part of them to the holding ribs 11j and 12j, respectively. The main contact spring 23 is a flexure type, the main movable contact 25 and the main fixed contact 27 constitute a normally open contact, and the arc contact spring 24 is a lift-off type, and the arc movable contact 26 and the arc fixed contact. 28 constitutes a normally closed contact. Further, a spring holding piece 22f to which the main contact spring 23 is fixed and a spring holding piece 22g to which the arc contact spring 24 is fixed are positioned on the side plate 10a of the body 11 and the intermediate plate 12a of the intermediate body 12. Guide ribs 11k and 12k are formed, and the guide ribs 11k and 12k are formed in shapes that hold the spring holding pieces 22f and 22g in the grooves, respectively. By providing the guide ribs 11k and 12k and positioning the spring holding pieces 22f and 22g as described above, the arc movable contact 26 and the arc fixed contact 28 are not affected by variations in the dimensions of the movable side terminal plates 22A and 22B. Misalignment can be prevented.

次に、電磁石装置5について説明する。電磁石装置5は、図2に示すように、コイル(図示せず)を備えたコイルブロック6と、コイルブロック6に軸着され規定の2位置間で往復移動するアマチュアブロック7とにより構成される。図1に示すように、コイルブロック6は、合成樹脂成形品であるコイルボビン41と、コイルボビン41に一部が挿入される磁性体からなる鉄芯42と、鉄芯42の長手方向の一端部に機械的かつ磁気的に結合される磁性体からなるヨーク43とを備える。また、アマチュアブロック7は、合成樹脂(たとえば、ポリブチレンテレフタレート)の成形品である可動枠51と、可動枠51に保持された2枚の磁極板54a,54bと、両磁極板54a,54bの間に配置され各磁極板54a,54bを異磁極に磁化する永久磁石55とを備える。   Next, the electromagnet device 5 will be described. As shown in FIG. 2, the electromagnet device 5 includes a coil block 6 having a coil (not shown) and an armature block 7 that is pivotally attached to the coil block 6 and reciprocates between two specified positions. . As shown in FIG. 1, the coil block 6 includes a coil bobbin 41 which is a synthetic resin molded product, an iron core 42 made of a magnetic material partially inserted into the coil bobbin 41, and one end portion in the longitudinal direction of the iron core 42. And a yoke 43 made of a magnetic material that is mechanically and magnetically coupled. The armature block 7 includes a movable frame 51 which is a molded product of synthetic resin (for example, polybutylene terephthalate), two magnetic pole plates 54a and 54b held by the movable frame 51, and both magnetic pole plates 54a and 54b. And a permanent magnet 55 which is disposed between the magnet plates 54a and 54b and magnetizes the magnetic pole plates 54a and 54b to different magnetic poles.

コイルボビン41は、コイルが巻装される角筒状の軸部41aを有し、軸部41aの長手方向の各一端にそれぞれ鍔部41b,41cを連続一体に設けた形状に形成されている。一方の鍔部41bには2本のコイル端子44a,44bが挿通される。各コイル端子44a,44bはL字状であり、鍔部41bに挿通される一片の先端部にコイルの末端部が接続され、他片は上述した結合筒10dの中に配置される端子片44c,44dになる。   The coil bobbin 41 has a rectangular tube-shaped shaft portion 41a around which a coil is wound, and is formed in a shape in which flange portions 41b and 41c are provided continuously and integrally at each end in the longitudinal direction of the shaft portion 41a. Two coil terminals 44a and 44b are inserted through one flange 41b. Each coil terminal 44a, 44b is L-shaped, the terminal end of the coil is connected to the tip of one piece inserted through the flange 41b, and the other piece is a terminal piece 44c arranged in the coupling cylinder 10d described above. 44d.

鉄芯42は、コイルボビン41に軸部41aの長手方向に沿って挿通される脚片42aと、脚片42aの長手方向の一端部に連続し脚片42aよりも広幅に形成された磁極片42bとを備えるT字状に形成され、さらに脚片42aの長手方向の他端縁に結合片42cが突設されている。磁極片42bおよび結合片42cは、それぞれコイルボビン41の各一端から突出する。   The iron core 42 includes a leg piece 42a inserted through the coil bobbin 41 along the longitudinal direction of the shaft portion 41a, and a magnetic pole piece 42b that is continuous with one end portion in the longitudinal direction of the leg piece 42a and is wider than the leg piece 42a. Further, a coupling piece 42c projects from the other end edge in the longitudinal direction of the leg piece 42a. The magnetic pole piece 42b and the coupling piece 42c protrude from each end of the coil bobbin 41, respectively.

ところで、鉄芯42は剪断加工によって打ち抜いて形成され、抜き方向によって厚み方向に裏表が生じる。後述するように、アマチュアブロック7は鉄芯42に設けた磁極片42bとの間の磁力で移動するから、製品ごとに鉄芯42の表裏にばらつきがあると動作特性にばらつきが生じる。そこで、図7に示すように、鉄芯42は、脚片42aの幅方向の中心においてコイルボビン41の軸方向に沿った中心線L1と、磁極片42bの幅方向の中心においてコイルボビン41の軸方向に沿った中心線L2とが一致しない形状に形成されている。要するに、図7の上下方向に関しては非対称となる形状に形成されている。したがって、図7において、脚片42aの上縁から磁極片42bの上縁までの距離d1と、脚片42aの下縁から磁極片42bの下縁までの距離d2とが異なる形状になる。   By the way, the iron core 42 is formed by punching by a shearing process, and the front and back are generated in the thickness direction depending on the punching direction. As will be described later, since the armature block 7 is moved by the magnetic force between the magnetic pole piece 42b provided on the iron core 42, if the front and back surfaces of the iron core 42 vary for each product, the operation characteristics vary. Therefore, as shown in FIG. 7, the iron core 42 has a center line L1 along the axial direction of the coil bobbin 41 at the center in the width direction of the leg piece 42a and an axial direction of the coil bobbin 41 at the center in the width direction of the magnetic pole piece 42b. Is formed in a shape that does not coincide with the center line L2 along the line. In short, it is formed in an asymmetric shape in the vertical direction of FIG. Therefore, in FIG. 7, the distance d1 from the upper edge of the leg piece 42a to the upper edge of the magnetic pole piece 42b is different from the distance d2 from the lower edge of the leg piece 42a to the lower edge of the magnetic pole piece 42b.

一方、コイルボビン41は、図8に示すように、鍔部41cの外側面に磁極片42bの一部が嵌合する嵌合溝41fを形成してある。嵌合溝41fは、鉄芯42の脚片42aがコイルボビン41に挿入されたときに、鉄芯42の厚み方向における表裏の向きがコイルボビン41に対して正しい向きである場合にのみ磁極片42bが嵌合するように形成されている。つまり、鉄芯42の脚片42aが挿入される孔の軸方向の中心線に対して、嵌合溝41fの図8における上下の中心位置がずれて位置する形状に形成されている。したがって、コイルボビン41に対して鉄芯42の表裏が正しくない場合には、磁極片42bを嵌合溝41fに嵌合させることができず、結果的にコイルボビン41に対する鉄芯42の逆組を防止することができる。図8に示すコイルボビン41では、図7に示す鉄芯42の上限を逆にしたときに鉄芯42を取り付けることができる。このように表裏のある鉄芯42の逆組を防止することによって、製品ごとの動作特性(アマチュアブロック7の駆動力)のばらつきを抑制できる。   On the other hand, as shown in FIG. 8, the coil bobbin 41 has a fitting groove 41f into which a part of the magnetic pole piece 42b is fitted on the outer surface of the flange portion 41c. The fitting groove 41f is formed so that the magnetic pole piece 42b is formed only when the front and back directions in the thickness direction of the iron core 42 are correct with respect to the coil bobbin 41 when the leg piece 42a of the iron core 42 is inserted into the coil bobbin 41. It is formed to fit. That is, the upper and lower center positions in FIG. 8 of the fitting groove 41f are shifted from the axial center line of the hole into which the leg piece 42a of the iron core 42 is inserted. Therefore, when the front and back of the iron core 42 are not correct with respect to the coil bobbin 41, the magnetic pole piece 42b cannot be fitted into the fitting groove 41f, and as a result, the reverse assembly of the iron core 42 with respect to the coil bobbin 41 is prevented. can do. In the coil bobbin 41 shown in FIG. 8, the iron core 42 can be attached when the upper limit of the iron core 42 shown in FIG. 7 is reversed. Thus, by preventing reverse assembly of the iron cores 42 with the front and back sides, it is possible to suppress variations in operating characteristics (driving force of the amateur block 7) for each product.

ヨーク43は、互いに対向する一対の脚片43a,43bと両脚片43a,43bの長手方向の一端部間を連続させる中央片43cとからなるコ字状に形成される。中央片43cの中央部には鉄芯42の結合片42cが挿入される挿入孔43dが開口し、挿入孔43dに結合片42cを挿入した後に結合片42cをかしめることによって、鉄芯42とヨーク43とが機械的に結合される。ヨーク43の各脚片43a,43bの先端部は鉄芯の42の磁極片42bに対向する部位まで延長されており(図2参照)、各脚片43a,43bの先端部には幅方向の両側部に取付片43eが突設される。また、取付片43eの基部には、脚片43a,43bの先端側から脚片43a,43bの長手方向に沿って切り込まれた取付溝43fが形成される。   The yoke 43 is formed in a U-shape comprising a pair of leg pieces 43a and 43b facing each other and a central piece 43c that continues between one end in the longitudinal direction of both leg pieces 43a and 43b. An insertion hole 43d into which the coupling piece 42c of the iron core 42 is inserted opens at the center of the central piece 43c. After the coupling piece 42c is inserted into the insertion hole 43d, the coupling piece 42c is caulked, thereby The yoke 43 is mechanically coupled. The tip portions of the leg pieces 43a and 43b of the yoke 43 are extended to a portion facing the magnetic pole piece 42b of the iron core 42 (see FIG. 2), and the tip portions of the leg pieces 43a and 43b are arranged in the width direction. Attachment pieces 43e are provided on both sides. In addition, a mounting groove 43f is formed at the base of the mounting piece 43e. The mounting groove 43f is cut from the distal end side of the leg pieces 43a and 43b along the longitudinal direction of the leg pieces 43a and 43b.

ヨーク43の各脚片43a,43bの先端部には、鉄芯42に設けた磁極片42bに対向する補助ヨーク45がそれぞれ装着される。補助ヨーク45はコ字状であって、補助ヨーク45の内側面には、ヨーク43の各脚片43a,43bの幅方向の両側部に嵌合する保持溝45aが形成される。すなわち、ヨーク43の脚片43a,43bの両側部に補助ヨーク45の保持溝45aの位置を合わせ、ヨーク43の脚片43a,43bの先端から補助ヨーク45をスライドさせて挿入すると、ヨーク43に補助ヨーク45を取り付けることができる。   Auxiliary yokes 45 facing the magnetic pole pieces 42b provided on the iron core 42 are mounted on the tip portions of the leg pieces 43a and 43b of the yoke 43, respectively. The auxiliary yoke 45 is U-shaped, and holding grooves 45 a that are fitted to both side portions of the leg pieces 43 a and 43 b of the yoke 43 in the width direction are formed on the inner side surface of the auxiliary yoke 45. That is, the holding grooves 45a of the auxiliary yoke 45 are aligned with both side portions of the leg pieces 43a and 43b of the yoke 43, and the auxiliary yoke 45 is slid and inserted from the tips of the leg pieces 43a and 43b of the yoke 43. An auxiliary yoke 45 can be attached.

補助ヨーク45は、コイルボビン41の鍔部41cに当接するとともに、補助ヨーク45の一部が取付溝43fに挿入されることによりヨーク43の脚片の長手方向における位置が定まる。取付溝43fの内周面には、図9に示すように、固定突部43gが突設され、補助ヨーク45を取付溝43fに挿入した後に取付溝43fに対応する部位でヨーク43をかしめると(つまり、取付溝43fの幅寸法を小さくするようにヨーク43を塑性変形させると)、固定突部43gが補助ヨーク45に食い込んでヨーク43に補助ヨーク45が固定される。ここに、取付溝43fに補助ヨーク45を挿入することにより、ヨーク43の脚片43a,43bの延長方向における補助ヨーク45の位置決めがなされ、また補助ヨーク45がヨーク43にかしめ固定されるから、接着剤が不要であり、接着剤が不要箇所に付着することによる動作不良の発生を防止できる。しかも、ヨーク43が補助ヨーク45に密着するからヨーク43と補助ヨーク45との間の磁気抵抗が少なくなる。   The auxiliary yoke 45 abuts on the flange 41c of the coil bobbin 41, and a part of the auxiliary yoke 45 is inserted into the mounting groove 43f, whereby the position of the leg piece of the yoke 43 in the longitudinal direction is determined. As shown in FIG. 9, a fixed projection 43g is provided on the inner peripheral surface of the mounting groove 43f. After the auxiliary yoke 45 is inserted into the mounting groove 43f, the yoke 43 is caulked at a portion corresponding to the mounting groove 43f. (That is, when the yoke 43 is plastically deformed so as to reduce the width dimension of the mounting groove 43f), the fixed projection 43g bites into the auxiliary yoke 45, and the auxiliary yoke 45 is fixed to the yoke 43. Here, by inserting the auxiliary yoke 45 into the mounting groove 43f, the auxiliary yoke 45 is positioned in the extending direction of the leg pieces 43a and 43b of the yoke 43, and the auxiliary yoke 45 is caulked and fixed to the yoke 43. Since no adhesive is required, it is possible to prevent the occurrence of malfunction due to the adhesive adhering to unnecessary portions. In addition, since the yoke 43 is in close contact with the auxiliary yoke 45, the magnetic resistance between the yoke 43 and the auxiliary yoke 45 is reduced.

ここに、補助ヨーク43はヨーク43の両脚片43a,43bの対向面側に突出する形で配置される。したがって、ヨーク43の脚片43a,43bが鉄芯42の磁極片42bとの間に形成するギャップの間隔に対して、補助ヨーク45が鉄芯42の磁極片42bとの間に形成するギャップの間隔を小さくすることができる。つまり、補助ヨーク45の有無ないし補助ヨーク45の形状を変更することによって、仕様の異なる電磁石装置5を提供することができる。   Here, the auxiliary yoke 43 is arranged so as to protrude to the opposing surface side of both leg pieces 43 a and 43 b of the yoke 43. Therefore, the gap of the gap formed between the leg pieces 43 a and 43 b of the yoke 43 and the magnetic pole piece 42 b of the iron core 42 is smaller than that of the gap formed between the auxiliary yoke 45 and the magnetic pole piece 42 b of the iron core 42. The interval can be reduced. That is, the electromagnet device 5 having different specifications can be provided by changing the presence or absence of the auxiliary yoke 45 or the shape of the auxiliary yoke 45.

ヨーク43の脚片43a,43bの延長方向における補助ヨーク45の位置決めを容易にし、かつ補助ヨーク45の位置精度を高めるために、コイルボビン41の一方の鍔部41cであって補助ヨーク45が当接する面には、各補助ヨーク45の一部がそれぞれ挿入される2個の位置決め溝41e(図8も参照)が凹設されている。位置決め溝41eは補助ヨーク45の断面形状に合致するようにコ字状に形成される。コイルボビン41に鉄芯42およびヨーク43を取り付けた状態で、補助ヨーク45をヨーク43に装着すると、補助ヨーク45の一部がコイルボビン41の位置決め溝41eに挿入されることにより位置決めされる。したがって、補助ヨーク45に対してヨーク43をかしめる位置について製品ごとのばらつきが抑制される。   In order to facilitate positioning of the auxiliary yoke 45 in the extending direction of the leg pieces 43a and 43b of the yoke 43 and to improve the positional accuracy of the auxiliary yoke 45, the auxiliary yoke 45 abuts on one of the flange portions 41c of the coil bobbin 41. Two positioning grooves 41e (see also FIG. 8) into which a part of each auxiliary yoke 45 is inserted are recessed in the surface. The positioning groove 41e is formed in a U shape so as to match the cross-sectional shape of the auxiliary yoke 45. When the auxiliary yoke 45 is mounted on the yoke 43 with the iron core 42 and the yoke 43 attached to the coil bobbin 41, a part of the auxiliary yoke 45 is positioned by being inserted into the positioning groove 41e of the coil bobbin 41. Therefore, the dispersion | variation for every product is suppressed about the position which crimps the yoke 43 with respect to the auxiliary yoke 45. FIG.

補助ヨーク45をヨーク43に固定する構造として、図10に示すように、ヨーク43に取付溝43fを形成する代わりに、ヨーク43の幅方向の両端面と補助ヨーク45の保持溝45aの内側面との一方に嵌合突部43hを設け、他方に嵌合突部が嵌合する嵌合凹部45bを設けるようにしてもよい(図示例では、嵌合突部43hをヨークに設け、嵌合凹部45bを補助ヨーク45に設けているが逆の関係でもよい)。この構成では、ヨーク43に補助ヨーク45を取り付けると、嵌合突部43hが嵌合凹部45bに嵌合することによって補助ヨーク45がヨーク43に対して固定されるから、かしめ作業が不要であり、工数の低減につながる。   As a structure for fixing the auxiliary yoke 45 to the yoke 43, as shown in FIG. 10, instead of forming the mounting groove 43f in the yoke 43, both end faces in the width direction of the yoke 43 and the inner surface of the holding groove 45a of the auxiliary yoke 45 are provided. A fitting protrusion 43h may be provided on one of the two, and a fitting recess 45b in which the fitting protrusion is fitted may be provided on the other (in the illustrated example, the fitting protrusion 43h may be provided on the yoke and fitted. The recess 45b is provided in the auxiliary yoke 45, but the reverse relationship may be used). In this configuration, when the auxiliary yoke 45 is attached to the yoke 43, the auxiliary projection 45h is fitted into the fitting recess 45b so that the auxiliary yoke 45 is fixed to the yoke 43, so that the caulking work is unnecessary. , Leading to reduced man-hours.

コイルボビン41の鍔部41bの周面のうちコイル端子44a,44bが挿入される方向における両面にはそれぞれ軸ピン41dが連続一体に突設される。2本の軸ピン41dが可動枠51に設けた軸孔51dに挿入されることにより可動枠51がコイルボビン41に軸着される。   Axial pins 41d are continuously and integrally provided on both surfaces of the peripheral surface of the flange 41b of the coil bobbin 41 in the direction in which the coil terminals 44a and 44b are inserted. The movable frame 51 is pivotally attached to the coil bobbin 41 by inserting the two shaft pins 41 d into the shaft holes 51 d provided in the movable frame 51.

可動枠51は、矩形枠状の本体枠部51aと、本体枠部51aの対向する2辺から延設され互いに対向する側枠板51bとを有し、両側枠板51bの中間部には両側枠板51bを連続一体に結合するコ字状の補助枠部51cが設けられる。つまり、補助枠部51cは両側枠板51bからそれぞれ延設された2本のアームの先端部をブリッジにより一体に連続させた形状に形成される。また、本体枠部51aの残りの2辺には側枠板51bとは反対側に向かって主カード部52およびアークカード部53が延設される。さらに、補助枠部51cには断面弧状の操作片51eが延設され、操作片51eの一面には操作突部51fが突設される。操作突部51fは、ボディ11の外周壁11bに開口する操作孔11cを通して器体1の外に露出する。この操作突部51fをマイナスドライバのような適宜の工具や指で操作すれば、可動枠51を軸ピン41dの回りにおいて手動で回転させることができる。ここに、補助枠部51cはコ字状に形成されているから強度が大きく、操作片51eに手動操作のために作用させる外力が損失なく側枠板51bに伝達される。つまり、操作片51eと側板板51bとの間で撓みが発生せず、操作感触とアマチュアブロック7の移動とが一致した良好な操作感触が得られる。操作孔11cは、ボディ11の外周壁11bのうち補助接点装置4を収納する区画を囲む部位であって端子片31c,31d,32cが突出する一面とは異なる一面に設けた凹み11fの内周壁に開口する。つまり、操作突部51fは凹み11fの中に配置されていることにより、不用意に操作されるのを防止することができる。   The movable frame 51 has a rectangular frame-shaped main body frame portion 51a and side frame plates 51b that extend from two opposite sides of the main body frame portion 51a and face each other. A U-shaped auxiliary frame portion 51c that continuously and integrally connects the frame plates 51b is provided. That is, the auxiliary frame portion 51c is formed in a shape in which the tip portions of two arms respectively extending from the both side frame plates 51b are integrally connected by the bridge. Further, the main card portion 52 and the arc card portion 53 are extended from the remaining two sides of the main body frame portion 51a toward the side opposite to the side frame plate 51b. Further, an operation piece 51e having an arc-shaped cross section extends from the auxiliary frame portion 51c, and an operation projection 51f projects from one surface of the operation piece 51e. The operation protrusion 51f is exposed to the outside of the body 1 through the operation hole 11c opened in the outer peripheral wall 11b of the body 11. If the operation protrusion 51f is operated with an appropriate tool such as a minus driver or a finger, the movable frame 51 can be manually rotated around the shaft pin 41d. Here, since the auxiliary frame portion 51c is formed in a U-shape, the strength is high, and an external force that acts on the operation piece 51e for manual operation is transmitted to the side frame plate 51b without loss. That is, no bending occurs between the operation piece 51e and the side plate 51b, and a good operation feeling in which the operation feeling and the movement of the armature block 7 coincide with each other is obtained. The operation hole 11c is a portion of the outer peripheral wall 11b of the body 11 that surrounds a section that houses the auxiliary contact device 4, and is an inner peripheral wall of a recess 11f provided on one surface different from the one surface on which the terminal pieces 31c, 31d, and 32c protrude. Open to. That is, the operation protrusion 51f is disposed in the recess 11f, thereby preventing inadvertent operation.

軸ピン41dが挿入される軸孔51dは各側枠板51bにおいて本体枠部51aから離れた端部にそれぞれ設けられる。したがって、両側枠板51bの間にコイルボビン41を配置し、コイルボビン41に突設した2本の軸ピン41dを各軸孔51dに挿入した状態で可動枠51が軸ピン41dの回りに回動可能になる。このように、コイルボビン41の鍔部41bに互いに反対向きに突設されている2本の軸ピン41dを回転中心としてアマチュアブロック7が移動するから、アマチュアブロック7が移動する際に回転中心に傾きが発生せず、アマチュアブロック7を滑らかに移動させることができる。   A shaft hole 51d into which the shaft pin 41d is inserted is provided at each end of the side frame plate 51b away from the main body frame 51a. Therefore, the coil bobbin 41 is disposed between the both side frame plates 51b, and the movable frame 51 can be rotated around the shaft pin 41d in a state where the two shaft pins 41d protruding from the coil bobbin 41 are inserted into the respective shaft holes 51d. become. As described above, the armature block 7 moves with the two shaft pins 41d projecting in opposite directions from the flange portion 41b of the coil bobbin 41 as the center of rotation. Therefore, when the armature block 7 moves, the armature block 7 is inclined to the center of rotation. Does not occur, and the amateur block 7 can be moved smoothly.

両側枠板51bにおける本体枠部51aの近傍部位には、磁極板54a,54bと永久磁石55とが装着される。つまり、図11に示すように、両磁極板54a,54bの一部間に永久磁石55が挟持され、各磁極板54a,54bが永久磁石55により異極性に磁化され、磁極板54a,54bと永久磁石55との一体物が本体枠部51aの開口内に圧入されることによって、両側枠板51bの間に両磁極板54a,54bと永久磁石55とが保持される。本体枠部51aの開口内および両足枠板51bの対向面には磁極板54a,54bおよび永久磁石55を圧入保持するための溝部51gが形成されている。したがって、接着剤を用いることなく磁極板54a,54bおよび永久磁石を可動枠51に固定することができる。なお、各磁極板54a,54bの対向面には、磁力で接触している2部材の分離を容易にするためのレシジュアルプレート56a,56bをそれぞれ貼着してある。   The magnetic pole plates 54a and 54b and the permanent magnet 55 are attached to the vicinity of the main body frame portion 51a in the both side frame plates 51b. That is, as shown in FIG. 11, the permanent magnet 55 is sandwiched between a part of both of the magnetic pole plates 54a and 54b, and the magnetic pole plates 54a and 54b are magnetized to different polarities by the permanent magnet 55. When the integrated object with the permanent magnet 55 is press-fitted into the opening of the main body frame portion 51a, both the magnetic pole plates 54a and 54b and the permanent magnet 55 are held between the both side frame plates 51b. A groove 51g for press-fitting and holding the magnetic pole plates 54a and 54b and the permanent magnet 55 is formed in the opening of the main body frame 51a and on the opposing surface of the both foot frame plates 51b. Therefore, the magnetic pole plates 54a and 54b and the permanent magnet can be fixed to the movable frame 51 without using an adhesive. Note that, on the opposing surfaces of the magnetic pole plates 54a and 54b, the sequential plates 56a and 56b are attached to facilitate separation of the two members that are in contact with each other by magnetic force.

各磁極板54a,54bはヨーク43の各脚片43a,43bの先端部と鉄芯42の磁極片42bとの間にそれぞれ挿入される。つまり、一方の磁極板54aはヨーク43の一方の脚片43aに設けた補助ヨーク45と鉄芯42の磁極片42bとの間で移動し、他方の磁極板54bはヨーク43の他方の脚片43bに設けた補助ヨーク45と鉄芯42の磁極片42bとの間で移動する。両磁極板54a,54bの間隔は、鉄芯42の磁極片42bの各一面に対向する補助ヨーク45と鉄芯42の磁極片42bの各他面との間の距離に等しくしてある。したがって、コイル端子44a,44bに通電すれば、コイルに流れる電流の向きに応じて、ヨーク43の脚片43a−補助ヨーク45−磁極板54a−永久磁石55−磁極板54b−鉄芯42−ヨーク43の中央片43cという経路の閉磁路と、ヨーク43の脚片43b−補助ヨーク45−磁極板54b−永久磁石55−磁極板54a−鉄芯42−ヨーク43の中央片43cという経路の閉磁路とが選択的に形成され、可動枠51を軸ピン41dの回りで往復移動させることができる。   The magnetic pole plates 54a and 54b are inserted between the tip portions of the leg pieces 43a and 43b of the yoke 43 and the magnetic pole pieces 42b of the iron core 42, respectively. That is, one magnetic pole plate 54 a moves between the auxiliary yoke 45 provided on one leg piece 43 a of the yoke 43 and the magnetic pole piece 42 b of the iron core 42, and the other magnetic pole plate 54 b is the other leg piece of the yoke 43. It moves between the auxiliary yoke 45 provided on 43b and the magnetic pole piece 42b of the iron core 42. The distance between the two magnetic pole plates 54a and 54b is set equal to the distance between the auxiliary yoke 45 facing one surface of the magnetic pole piece 42b of the iron core 42 and each other surface of the magnetic pole piece 42b of the iron core 42. Therefore, if the coil terminals 44a, 44b are energized, the leg piece 43a of the yoke 43-auxiliary yoke 45-magnetic pole plate 54a-permanent magnet 55-magnetic pole plate 54b-iron core 42-yoke according to the direction of the current flowing through the coil. 43, a closed magnetic circuit of a path of a central piece 43c, and a closed magnetic circuit of a path of a leg piece 43b of the yoke 43, an auxiliary yoke 45, a magnetic pole plate 54b, a permanent magnet 55, a magnetic pole plate 54a, an iron core 42, and a central piece 43c of the yoke 43 And the movable frame 51 can be reciprocated around the shaft pin 41d.

主カード部52は、本体枠部51aから側枠板51bとは反対向きに突出する延長部52aと、延長部52aの先端部から延長部52aに直交する方向に延設された接点駆動部52bとを備えたL字状に形成される。つまり、延長部52aは、可動枠51において本体枠部51aを設けた端部と軸ピン41dとを結ぶ方向に沿って延長されている。接点駆動部52bの幅方向の両側縁には各可動側端子板22A,22Bにそれぞれ固着された主接点ばね23の先端部がそれぞれ挿入される駆動溝52cが形成される。一方、アークカード部53は、本体枠部51aから側枠板51bとは反対向きに突出する延長部53aと、延長部53aの先端部から延長部53aに直交する方向に延設された接点駆動部53bとを備えたL字状に形成される。接点駆動部53bは2本設けられており、各可動側端子板22A,22Bにそれぞれ固着されたアーク接点ばね24の中間部を各接点駆動部53bでそれぞれ押圧することを可能にしている。   The main card portion 52 includes an extension portion 52a that protrudes from the main body frame portion 51a in the direction opposite to the side frame plate 51b, and a contact drive portion 52b that extends from the distal end portion of the extension portion 52a in a direction orthogonal to the extension portion 52a. It is formed in L shape provided with. That is, the extension part 52a is extended along the direction connecting the end of the movable frame 51 where the main body frame part 51a is provided and the shaft pin 41d. On both side edges in the width direction of the contact driving part 52b, driving grooves 52c are formed in which the front end parts of the main contact springs 23 fixed to the movable side terminal plates 22A and 22B are respectively inserted. On the other hand, the arc card portion 53 has an extension portion 53a that protrudes from the main body frame portion 51a in the direction opposite to the side frame plate 51b, and a contact drive that extends in the direction perpendicular to the extension portion 53a from the distal end portion of the extension portion 53a. It is formed in L shape provided with the part 53b. Two contact driving portions 53b are provided, and each contact driving portion 53b can press the intermediate portion of the arc contact spring 24 fixed to each movable terminal plate 22A, 22B.

主カード部52の延長部52aはアークカード部53の延長部53aよりも長寸であって、主カード部52の接点駆動部52bとアークカード部53の接点駆動部53bとは互いに逆向きに突設される。また、主接点ばね23はフレクシャ型であるから、駆動溝52cは主接点ばね23を押圧することにより主可動接点25を主固定接点27に接触させ、アーク接点ばね24はリフトオフ型であるから、接点駆動部53bはアーク接点ばね23から離れることによってアーク可動接点26をアーク固定接点28に接触させる。また、主接点ばね23は駆動溝52cに挿入されているから、主可動接点25が主固定接点27に溶着した場合でも溶着の程度が軽度であれば、可動枠51の駆動力を主接点ばね23に伝達して引き外すことができる。さらに、駆動溝52cの幅寸法を主接点ばね23の厚み寸法よりも大きくして遊びを持たせてあり、主可動接点25が主固定接点27に軽度に溶着している場合には、可動枠51から主接点ばね23に衝撃力を作用させることで引き外すことを可能にしている。しかも、主カード部52の延長部52aをアークカード部53の延長部53aよりも長寸にし、かつ主接点ばね23をアーク接点ばね24よりも長寸として主接点ばね23の長手方向の中間部に主可動接点25を固着しているから、梃子の原理によって可動枠51から主可動接点25に比較的大きな力を作用させることができ、このことによっても主可動接点25と主固定接点27との溶着時の引き外しを可能にしている。 The extension part 52a of the main card part 52 is longer than the extension part 53a of the arc card part 53, and the contact driving part 52b of the main card part 52 and the contact driving part 53b of the arc card part 53 are opposite to each other. Projected. Since the main contact spring 23 is a flexure type, the drive groove 52c presses the main contact spring 23 to bring the main movable contact 25 into contact with the main fixed contact 27, and the arc contact spring 24 is a lift-off type. The contact driving unit 53 b moves the arc movable contact 26 to the arc fixed contact 28 by moving away from the arc contact spring 23. Further, since the main contact spring 23 is inserted into the drive groove 52c, even if the main movable contact 25 is welded to the main fixed contact 27, if the degree of welding is slight, the driving force of the movable frame 51 is used as the main contact spring. 23 and can be pulled off. Further, if the width dimension of the drive groove 52c is larger than the thickness dimension of the main contact spring 23 to provide play, and the main movable contact 25 is slightly welded to the main fixed contact 27, the movable frame It is possible to remove the main contact spring 23 from 51 by applying an impact force. Moreover, the extension 52a of the main card 52 is made longer than the extension 53a of the arc card 53, and the main contact spring 23 is made longer than the arc contact spring 24. Since the main movable contact 25 is fixed to the main movable contact 25, a relatively large force can be applied to the main movable contact 25 from the movable frame 51 by the lever principle. Allows for removal during welding.

上述した延長部52a,53aはともに板状であり、しかも延長部52aはアーク接点装置3A,3Bに対して主接点ばね23を隠蔽するから、延長部52aは主接点装置2A,2Bとアーク接点装置3A,3Bとを分離する機能を持ち、しかも延長部52a,53aの存在により主接点装置2A,2Bとアーク接点装置3A,3Bとの間の沿面距離が大きくなる。つまり、主接点装置2A,2Bとアーク接点装置3A,3Bとの間で沿面放電が生じるのを防止して、主接点装置2A、2Bとアーク接点装置3A,3Bとが開いたときに負荷への給電経路を確実に遮断することができる。   Since the above-described extensions 52a and 53a are both plate-shaped, and the extension 52a conceals the main contact spring 23 from the arc contact devices 3A and 3B, the extension 52a is connected to the main contact devices 2A and 2B and the arc contacts. The creeping distance between the main contact devices 2A and 2B and the arc contact devices 3A and 3B is increased due to the function of separating the devices 3A and 3B, and the presence of the extensions 52a and 53a. That is, creeping discharge is prevented from occurring between the main contact devices 2A, 2B and the arc contact devices 3A, 3B, and the load is applied when the main contact devices 2A, 2B and the arc contact devices 3A, 3B are opened. The power supply path can be reliably cut off.

補助枠部51cには補助接点ばね33の先端部が当接する。補助接点ばね33はフレクシャ型であって、可動枠51が軸ピン41dの回りで回転する際に、補助枠部51cに押圧され主接点ばね23と同じ向きに動作する。つまり、主接点ばね23に固着した主可動接点25が主固定接点27に接触すると、補助接点ばね33が補助端子板32の接触片32bに接触し、主可動接点25が主固定接点27から離れると、補助接点ばね33も補助端子板32の接触片32bから離れる。換言すれば、補助端子板31,32および補助接点ばね33からなる補助接点装置4の開閉状態は、主接点装置2A,2Bの開閉状態と同じになるから、補助接点装置4の開閉状態を監視すれば、主接点装置2A,2Bの動作状態を知ることができる。   The tip of the auxiliary contact spring 33 abuts on the auxiliary frame portion 51c. The auxiliary contact spring 33 is a flexure type, and when the movable frame 51 rotates around the shaft pin 41d, it is pressed by the auxiliary frame portion 51c and operates in the same direction as the main contact spring 23. That is, when the main movable contact 25 fixed to the main contact spring 23 contacts the main fixed contact 27, the auxiliary contact spring 33 contacts the contact piece 32 b of the auxiliary terminal plate 32, and the main movable contact 25 moves away from the main fixed contact 27. Then, the auxiliary contact spring 33 is also separated from the contact piece 32b of the auxiliary terminal plate 32. In other words, the open / close state of the auxiliary contact device 4 including the auxiliary terminal plates 31 and 32 and the auxiliary contact spring 33 is the same as the open / close state of the main contact devices 2A and 2B. Then, the operation state of the main contact devices 2A and 2B can be known.

ところで、主接点ばね23はフレクシャ型であるから、主可動接点25が主固定接点27に溶着していなければ、駆動溝52cにおいて接点駆動部52bの基部側の内周面に当接した状態に保たれる。つまり、可動枠51の移動に追従して主可動接点25が主固定接点27に離接する。一方、アーク接点ばね24はリフトオフ型であるから、主可動接点25が主固定接点27から離れた後に接点駆動部53bの先端がアーク接点ばね24に当接する寸法に設定しておけば、主接点装置2A,2Bが開いた後にアーク接点装置3A,3Bが開くように動作する。また、この条件では、主接点装置2A,2Bが閉じるときには、アーク接点装置3A,3Bが先に閉じることになる。つまり、主接点装置2A,2Bが閉じるときにはアーク接点装置3A,3Bが先に閉じ、主接点装置2A,2Bが開くときにはアーク接点装置3A,3Bが後から開く。このような動作によって、負荷への給電経路の開閉はアーク接点装置3A,3Bで行うことによってアークによる溶着を生じにくくし、負荷への通電状態ではアーク接点装置3A,3Bに並列接続された主接点装置2A,2Bに主に通電することにより給電経路における電気抵抗の増加による損失を抑制することができる。   By the way, since the main contact spring 23 is a flexure type, if the main movable contact 25 is not welded to the main fixed contact 27, the drive groove 52c is brought into contact with the inner peripheral surface on the base side of the contact drive unit 52b. Kept. In other words, the main movable contact 25 comes into contact with the main fixed contact 27 following the movement of the movable frame 51. On the other hand, since the arc contact spring 24 is a lift-off type, if the dimension is set such that the tip of the contact driving portion 53b contacts the arc contact spring 24 after the main movable contact 25 is separated from the main fixed contact 27, the main contact is provided. The arc contact devices 3A and 3B operate so as to open after the devices 2A and 2B are opened. Under this condition, when the main contact devices 2A and 2B are closed, the arc contact devices 3A and 3B are closed first. That is, when the main contact devices 2A and 2B are closed, the arc contact devices 3A and 3B are closed first, and when the main contact devices 2A and 2B are opened, the arc contact devices 3A and 3B are opened later. By such an operation, opening and closing of the power supply path to the load is performed by the arc contact devices 3A and 3B, thereby making it difficult to cause welding due to the arc, and in the energized state of the load, the main connected to the arc contact devices 3A and 3B in parallel. By mainly energizing the contact devices 2A and 2B, it is possible to suppress a loss due to an increase in electrical resistance in the power feeding path.

また、負荷への給電経路において短絡などが生じて主接点装置2A,2Bに大電流が流れた場合に、主接点装置2A,2Bが開くとアークによって溶着する可能性がある。本実施形態では、固定側端子板21A,21Bの主接点保持片21fに、主接点ばね23に対向するように延設された延長片21iを設け、延長片21iに吸引ヨーク29を固着しているから、主接点ばね23の周囲に生じる磁束が吸引ヨーク29を通ることにより、主接点ばね23を延長片21iに吸引するように磁力が作用する。この磁力は、主接点装置2A,2Bを通過する電流が大きいほど大きくなるから、短絡電流のような大電流が通過するときには主接点装置2A,2Bを閉じる方向に強い磁力が作用し、主接点装置2A,2Bが開くのを防止することができる。   Further, when a large current flows through the main contact devices 2A and 2B due to a short circuit or the like in the power supply path to the load, there is a possibility of welding by arc when the main contact devices 2A and 2B are opened. In the present embodiment, an extension piece 21i extending so as to face the main contact spring 23 is provided on the main contact holding piece 21f of the fixed side terminal plates 21A and 21B, and the suction yoke 29 is fixed to the extension piece 21i. Therefore, when the magnetic flux generated around the main contact spring 23 passes through the suction yoke 29, a magnetic force acts so as to attract the main contact spring 23 to the extension piece 21i. Since this magnetic force increases as the current passing through the main contact devices 2A and 2B increases, when a large current such as a short-circuit current passes, a strong magnetic force acts in the direction of closing the main contact devices 2A and 2B. It is possible to prevent the devices 2A and 2B from opening.

上述した構成例は、電源から負荷への給電経路となる2線にそれぞれ1個ずつの主接点装置2A,2Bを挿入する両切り型の電磁リレーを示したが、電源から負荷への給電経路となる2線のうちの一方にのみ主接点装置2Aを挿入する片切り型の電磁リレーが必要な場合もある。片切り型の電磁リレーは、図12に示すように、中間ボディ12に収納する部材として固定側端子板21Bおよび可動側端子板22Bに代えて送り端子板60を用いることで実現できる。送り端子板60は、中間ボディ12に設けた端子台10a,10bにそれぞれ載置される端子片60a,60bを備え、端子片60a,60bの一端部間を連絡片60cにより橋絡した形に形成される。各端子片60a,60bの中心部にはねじ孔60dが形成され、ねじ孔60dには座金付きの端子ねじ60eが螺合する。   The above-described configuration example shows a double-cut electromagnetic relay in which one main contact device 2A, 2B is inserted into each of two wires serving as a power feeding path from the power source to the load. In some cases, a single-cut electromagnetic relay in which the main contact device 2A is inserted into only one of the two wires is required. As shown in FIG. 12, the single-cut electromagnetic relay can be realized by using a feed terminal plate 60 instead of the fixed side terminal plate 21B and the movable side terminal plate 22B as a member housed in the intermediate body 12. The feed terminal plate 60 includes terminal pieces 60a and 60b that are respectively placed on the terminal blocks 10a and 10b provided on the intermediate body 12, and one end portions of the terminal pieces 60a and 60b are bridged by a connecting piece 60c. It is formed. A screw hole 60d is formed at the center of each terminal piece 60a, 60b, and a terminal screw 60e with a washer is screwed into the screw hole 60d.

図12に示す中間ボディ12を採用した場合には、電磁石装置5は1個ずつの主接点装置2Aおよびアーク接点装置3Aを駆動することになるから、中間ボディ12において主接点装置2Bおよびアーク接点装置3Bを収納する区画には何も配置されず、中間ボディ12は送り端子板60を配置するためにのみ用いられるが、両切り型と片切り片とのどちらでも同じ中間ボディ12を用いることができるから、2種類の電磁リレーを提供しながらも部品の共用化によって部品の種類の増加を抑制することができる。   When the intermediate body 12 shown in FIG. 12 is adopted, the electromagnet device 5 drives the main contact device 2A and the arc contact device 3A one by one, and therefore the main contact device 2B and the arc contact in the intermediate body 12. Nothing is arranged in the compartment for storing the device 3B, and the intermediate body 12 is used only for arranging the feed terminal plate 60, but the same intermediate body 12 can be used for both the two-sided die and the one-sided piece. Therefore, while providing two types of electromagnetic relays, an increase in the types of components can be suppressed by sharing the components.

また、両切り型では2個の主接点装置2A,2Bと2個のアーク接点装置3A,3Bとをアマチュアブロック7で駆動するのに対して、片切り型では1個の主接点装置2と1個のアーク接点装置3とをアマチュアブロック7で駆動するから、アマチュアブロック7に要求される駆動力が異なる。そこで、アマチュアブロック7の駆動力を永久磁石55の体積を変えることによって調節する。つまり、両切り型に用いる永久磁石55の体積を片切り型に用いる永久磁石55の体積よりも大きくする。すなわち、両切り型と片切り型とでは主接点ばね23およびアーク接点ばね24の仕様を変更することなく、電磁石装置5の永久磁石55を変更することにより対応可能になる。   In the double-cut type, two main contact devices 2A and 2B and two arc contact devices 3A and 3B are driven by the armature block 7, whereas in the single-cut type, one main contact device 2 and 1 are driven. Since each arc contact device 3 is driven by the amateur block 7, the driving force required for the amateur block 7 is different. Therefore, the driving force of the amateur block 7 is adjusted by changing the volume of the permanent magnet 55. That is, the volume of the permanent magnet 55 used for the double-cut mold is made larger than the volume of the permanent magnet 55 used for the single-cut mold. That is, the double-cut type and the single-cut type can be handled by changing the permanent magnet 55 of the electromagnet device 5 without changing the specifications of the main contact spring 23 and the arc contact spring 24.

上述した電磁リレーAは、図13に示すように、リレー接続台Bに取り付けて用いる。リレー接続台Bは、たとえば制御盤のような盤Cに収納され固定される。リレー接続台Bの機能は要旨ではないから詳述しないが、リレー接続台Bの器体70は、JIS規格において規格化されている分電盤用の内器(ブレーカなど)の寸法(いわゆる分電盤協約寸法)と同じ取付寸法を持つ本体部71と、本体部71の側面から連続一体に突出するリレー保持部72とを備える正面視L字状に形成されている。図示例では、リレー保持部72に、電磁リレーAを最大8個まで取り付けることができるように寸法が設定されている。   The electromagnetic relay A described above is used by being attached to a relay connection base B as shown in FIG. The relay connection base B is housed and fixed in a panel C such as a control panel. Although the function of the relay connection base B is not a gist, it will not be described in detail, but the body 70 of the relay connection base B is a dimension of a distribution board internal unit (breaker or the like) standardized in the JIS standard (so-called distribution). It is formed in an L shape in a front view including a main body portion 71 having the same mounting dimensions as the electrical panel agreement dimensions) and a relay holding portion 72 that continuously and integrally protrudes from the side surface of the main body portion 71. In the illustrated example, the dimensions are set so that up to eight electromagnetic relays A can be attached to the relay holding portion 72.

電磁リレーAにおける端子片31c,31d,32cの形状から明らかなように、端子片31c、31d,32c,44c,44dは差込式であって、リレー保持部72には各電磁リレーAごとに端子片31c,31d,32c,44c,44dを差し込むための接触子(図示せず)を配置した接続口(図示せず)が形成され、接続口には結合筒10dが着脱可能に装着される。図のようにリレー保持部72に8個の電磁リレーAを取り付けた状態では、分電盤協約寸法における単位寸法の10個分の幅の寸法(図の上下方向の幅寸法)になる。分電盤協約寸法では図の左右方向の幅寸法が同じであって上下方向の幅寸法は単位寸法の整数倍であれば、分電盤の内器として取り付けることができるから、電磁リレーAをリレー接続台Bに取り付けることによって、分電盤の内器を取り付けるための部材を用いて電磁リレーAおよびリレー接続台Bを盤Cに取り付けることができる。   As is apparent from the shapes of the terminal pieces 31c, 31d, and 32c in the electromagnetic relay A, the terminal pieces 31c, 31d, 32c, 44c, and 44d are plug-in types. A connection port (not shown) in which contacts (not shown) for inserting the terminal pieces 31c, 31d, 32c, 44c, and 44d are formed is formed, and the coupling cylinder 10d is detachably attached to the connection port. . In the state where eight electromagnetic relays A are attached to the relay holding portion 72 as shown in the figure, the width is the unit size (the vertical width in the figure) of 10 unit dimensions in the distribution board agreement dimensions. In the distribution board agreement dimensions, if the width dimension in the horizontal direction in the figure is the same and the width dimension in the vertical direction is an integral multiple of the unit dimension, it can be installed as an internal device of the distribution board. By attaching to the relay connection base B, the electromagnetic relay A and the relay connection base B can be attached to the panel C using a member for attaching the internal device of the distribution board.

また、図示しているように、ボディ11と中間ボディ12とカバー13とが上下方向に積み重なるように配置することにより、各電磁リレーAでは主接点装置2A,2Bとアーク接点装置3A,3Bとが水平方向に配置され、アーク接点装置3A,3Bの開閉に伴って生じる高抵抗の消耗粉が、アーク接点装置3A,3Bを収納している区画内に落ち、高抵抗の消耗粉が主接点装置2A,2Bに付着するのを防止することができる。その結果、主接点装置2A,2Bの性能が長期間に亘って維持され、耐用年数の長い製品を提供することができる。   Further, as shown in the figure, by disposing the body 11, the intermediate body 12, and the cover 13 so as to be stacked in the vertical direction, in each electromagnetic relay A, the main contact devices 2A, 2B and the arc contact devices 3A, 3B Are arranged in the horizontal direction, and the high-resistance consumable powder generated by opening and closing the arc contact devices 3A and 3B falls into the compartment containing the arc contact devices 3A and 3B, and the high-resistance consumable powder is the main contact. It can prevent adhering to apparatus 2A, 2B. As a result, the performance of the main contact devices 2A and 2B can be maintained over a long period of time, and a product with a long service life can be provided.

本発明の実施形態を示す要部の分解斜視図である。It is a disassembled perspective view of the principal part which shows embodiment of this invention. 同上の分解斜視図である。It is an exploded perspective view same as the above. 同上の中間ボディを外した状態の平面図である。It is a top view of the state which removed the intermediate body same as the above. 同上のカバーを外した状態の平面図である。It is a top view of the state which removed the cover same as the above. (a)はアーク接点装置の問題点を示す要部側面図、(b)(c)はアーク接点装置の改善例を示す要部側面図である。(A) is a principal part side view which shows the problem of an arc contact apparatus, (b) (c) is a principal part side view which shows the example of improvement of an arc contact apparatus. 同上の外観斜視図である。It is an external appearance perspective view same as the above. 同上に用いる鉄芯の一例を示す斜視図である。It is a perspective view which shows an example of the iron core used for the same as the above. 同上に用いるコイルボビンの一例を示す斜視図である。It is a perspective view which shows an example of the coil bobbin used for the same as the above. 同上の要部分解斜視図である。It is a principal part exploded perspective view same as the above. 同上の他の構成例を示す要部分解斜視図である。It is a principal part disassembled perspective view which shows the other structural example same as the above. 同上の要部分解斜視図である。It is a principal part exploded perspective view same as the above. 同上の他の構成例の要部の分解斜視図である。It is a disassembled perspective view of the principal part of the other structural example same as the above. 同上の使用例を示す正面図である。It is a front view which shows the usage example same as the above. (a)(b)は従来例を示す概略構成図である。(A) (b) is a schematic block diagram which shows a prior art example.

符号の説明Explanation of symbols

7 アマチュアブロック
41 コイルボビン
41a 軸部
41b,41c 鍔部
41d 軸ピン
41e 位置決め溝
41f 嵌合溝
42 鉄芯
42b 磁極片
43 ヨーク
43a,43b 脚片
43f 取付溝
43g 固定突部
43h 嵌合突部
45 補助ヨーク
45a 保持溝
45b 嵌合凹部
51a 本体枠部
51b 側枠板
51c 補助枠部
51d 軸孔
51e 操作片
54a,54b 磁極板
55 永久磁石
7 Amateur block 41 Coil bobbin 41a Shaft part 41b, 41c collar part 41d Shaft pin 41e Positioning groove 41f Fitting groove 42 Iron core 42b Magnetic pole piece 43 Yoke 43a, 43b Leg piece 43f Mounting groove 43g Fixed protrusion 43h Fitting protrusion 45 Auxiliary Yoke 45a Holding groove 45b Fitting recess 51a Main body frame portion 51b Side frame plate 51c Auxiliary frame portion 51d Shaft hole 51e Operation piece 54a, 54b Magnetic pole plate 55 Permanent magnet

Claims (8)

コイルが巻装される軸部と軸部の両端に一体に設けた一対の鍔部とを備えるコイルボビンと、コイルボビンの軸部に挿通される部位および当該部位の軸部への挿通方向を含む一つの面内で当該部位より広幅に形成されコイルボビンの一端から突出する磁極片を一端部に備えた鉄芯と、コイルボビンの他端側で鉄芯の他端部に磁気結合され鉄芯の他端部から一端部側へ延長されかつ鉄芯の磁極片の厚み方向の両側にギャップを介して対向する脚片を備えたヨークと、鉄芯の磁極片とヨークの各脚片との間にそれぞれ挿入された一対の磁極板を有しコイルに通電することにより磁極板に作用する磁力で規定の2位置間で往復移動するアマチュアブロックと、ヨークの脚片が脚片の延長方向に沿って差し込まれる保持溝を備えヨークの脚片にスライドさせて取付可能であってヨークへの取付状態において非取付状態よりも磁極片との間のギャップの間隔を小さくする補助ヨークとを備えることを特徴とするリレー用電磁石装置。 A coil bobbin including a shaft portion around which the coil is wound and a pair of flanges integrally provided at both ends of the shaft portion, a portion inserted through the shaft portion of the coil bobbin, and a direction of insertion of the portion into the shaft portion one of the iron core having at one end a pole piece which protrudes from one end of the coil bobbin is formed wider than the portion in the plane, is magnetically coupled to the other end of the iron core at the other end of the coil bobbin of the iron core and the other end a yoke having a leg which face each other with a gap on both sides in the thickness direction of the extension to the one end and magnetic iron core pole pieces from parts, between each leg of the pole piece and the yoke of the iron core An armature block having a pair of magnetic pole plates inserted therein and reciprocating between two specified positions by the magnetic force acting on the magnetic pole plate by energizing the coil, and the leg pieces of the yoke along the extending direction of the leg pieces It has a holding groove to be inserted, and slides on the leg of the yoke. Is allowed to relay electromagnet device, characterized in that it comprises an auxiliary yoke to reduce the spacing gap between the pole piece than the non-mounted state in the mounted state of a mountable to York. 前記ヨークにおける前記脚片には前記補助ヨークの一部が挿入される取付溝が形成され、取付溝の内周面には、取付溝に対応する部位でヨークをかしめると補助ヨークに食い込む固定突部が突設されていることを特徴とする請求項1記載のリレー用電磁石装置。   A mounting groove into which a part of the auxiliary yoke is inserted is formed in the leg piece of the yoke, and the inner peripheral surface of the mounting groove is fixed so as to bite into the auxiliary yoke when the yoke is caulked at a portion corresponding to the mounting groove. The electromagnet device for relay according to claim 1, wherein the projecting portion is projected. 前記保持溝の内側面と前記脚片との一方に嵌合突部を設け他方に嵌合突部が嵌合する嵌合凹部を設けていることを特徴とする請求項1記載のリレー用電磁石装置。   2. The electromagnet for relay according to claim 1, wherein a fitting projection is provided on one of the inner surface of the holding groove and the leg piece, and a fitting recess is provided on the other of which the fitting projection is fitted. apparatus. 前記コイルボビンの前記一端側の鍔部には前記補助ヨークの一部が挿入されることにより補助ヨークを位置決めする位置決め溝が形成されていることを特徴とする請求項1ないし請求項3のいずれか1項に記載のリレー用電磁石装置。 4. A positioning groove for positioning the auxiliary yoke is formed in the flange on the one end side of the coil bobbin by inserting a part of the auxiliary yoke. The electromagnet device for a relay according to item 1. 前記アマチュアブロックは前記コイルボビンを挟む2枚の側枠板を備え、前記コイルボビンにおいて互いに反対面となる部位に2本の軸ピンが突設され、各側枠板に設けた軸孔に軸ピンが挿入されることによりアマチュアブロックがコイルボビンに軸着されることを特徴とする請求項1ないし請求項4のいずれか1項に記載のリレー用電磁石装置。   The armature block includes two side frame plates sandwiching the coil bobbin, two shaft pins projecting from portions opposite to each other in the coil bobbin, and shaft pins are provided in shaft holes provided in the side frame plates. The relay electromagnet device according to any one of claims 1 to 4, wherein the armature block is pivotally attached to the coil bobbin by being inserted. 前記鉄芯は、前記磁極片の幅方向の中心において前記コイルボビンの軸方向に沿った中心線と前記コイルボビンに挿通される部位の幅方向の中心において前記コイルボビンの軸方向に沿った中心線とが一致せず、コイルボビンには鉄芯の磁極片の一部と嵌合する嵌合溝が形成されていることを特徴とする請求項1ないし請求項5のいずれか1項に記載のリレー用電磁石装置。 The iron core has a center line along the axial direction of the coil bobbin at the center in the width direction of the magnetic pole piece, and a center line along the axial direction of the coil bobbin at the center in the width direction of the portion inserted through the coil bobbin. 6. The relay electromagnet according to claim 1, wherein the coil bobbin is formed with a fitting groove that fits with a part of the iron core pole piece. 7. apparatus. 前記アマチュアブロックは、前記磁極板を保持する矩形枠状の本体枠部を備え、両磁極板の間に挟まれ各磁極板を異磁極に磁化する永久磁石と両磁極板とが本体枠部の開口内に圧入保持されていることを特徴とする請求項1ないし請求項6のいずれか1項に記載のリレー用電磁石装置。   The armature block includes a rectangular frame-shaped main body frame that holds the magnetic pole plate, and a permanent magnet that is sandwiched between the two magnetic pole plates and magnetizes each magnetic pole plate as a different magnetic pole and the two magnetic pole plates are located within the opening of the main body frame portion. The relay electromagnet device according to claim 1, wherein the relay electromagnet device is press-fitted and held in the relay. 前記アマチュアブロックは、2本のアームの先端部をブリッジにより一体に連続させた形状の補助枠部を有し、補助枠部には手動操作によりアマチュアブロックを移動させる操作片が延設されていることを特徴とする請求項1ないし請求項7のいずれか1項に記載のリレー用電磁石装置。   The amateur block has an auxiliary frame portion in which the tip ends of two arms are integrally connected by a bridge, and an operation piece for moving the amateur block by manual operation is extended to the auxiliary frame portion. The relay electromagnet device according to claim 1, wherein the electromagnet device is a relay.
JP2004372337A 2004-12-22 2004-12-22 Electromagnet device for relay Active JP4281684B2 (en)

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Cited By (1)

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US7961246B2 (en) 2002-11-27 2011-06-14 Nidec Copal Corporation Blade driving device for use in cameras

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JP6043173B2 (en) * 2012-12-07 2016-12-14 富士通コンポーネント株式会社 Electromagnetic relay
CN103943412B (en) * 2014-05-04 2016-04-20 浙江朗万电气科技有限公司 A kind of micro-energy consumption permanent-magnet relay unit and guide tracked intelligent switch and intelligent control method thereof
JP6384781B2 (en) * 2014-07-11 2018-09-05 パナソニックIpマネジメント株式会社 relay

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7961246B2 (en) 2002-11-27 2011-06-14 Nidec Copal Corporation Blade driving device for use in cameras

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