JP4281366B2 - Cooling medium / release agent spraying device - Google Patents

Cooling medium / release agent spraying device Download PDF

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Publication number
JP4281366B2
JP4281366B2 JP2003017755A JP2003017755A JP4281366B2 JP 4281366 B2 JP4281366 B2 JP 4281366B2 JP 2003017755 A JP2003017755 A JP 2003017755A JP 2003017755 A JP2003017755 A JP 2003017755A JP 4281366 B2 JP4281366 B2 JP 4281366B2
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Japan
Prior art keywords
release agent
cooling water
pipe
compressed air
mold
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP2003017755A
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Japanese (ja)
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JP2004224004A (en
Inventor
秀雄 棚
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Aisin Corp
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Aisin Seiki Co Ltd
Aisin Corp
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Priority to JP2003017755A priority Critical patent/JP4281366B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、冷却媒体・離型剤噴霧装置に関し、特に金型のキャビティ表面に冷却媒体や離型剤を噴霧する装置に関する。
【0002】
【従来の技術】
ダイキャストマシンその他の成形機においては、型開状態になる都度、金型から鋳込み製品の型離れを良くするために、金型キャビティ表面に冷却媒体を噴霧して金型キャビティの温度を所定値に降下させた後、金型キャビティ表面に離型剤が噴霧されるようになっている。すなわち、噴霧装置からまず冷却媒体が、次いで離型剤が、夫々、金型キャビティに噴霧されるようになっている(例えば、特許文献1参照)。
【0003】
【特許文献1】
特許第3003824号公報 (第1〜3頁、図1〜4)
【0004】
【発明が解決しようとする課題】
ところが、この特許文献1は、噴霧装置を機能的に開示するのみで、その具体的構成が開示されていない。推測するに、噴霧装置は、冷却媒体噴霧手段と離型剤噴霧手段が併存していると思われる。そうだとすれば、噴霧に必須の圧縮空気の源たるブロワが、各噴霧手段に備えられていることになり、噴霧装置、特にエアの開閉弁の構成が複雑となる。
【0005】
それ故に、本発明は、構成の簡素化が可能な冷却媒体・離型剤噴霧装置を提供せんことを、その技術的課題とする。
【0006】
【課題を解決するための手段】
金型のキャビティ表面を指向する吐出口が形成されたノズルと、金型に噴霧する離型剤を収容する離型剤タンクと、金型に噴霧する圧縮空気をノズルに送るブロワと、金型に噴霧する冷却水を収容する冷却水タンクと、一面にノズルが配設され、内部でノズルと連通する流路を有するマニホールドと、冷却水と圧縮空気を混合する混合手段と、マニホールドと離型剤タンクを接続する離型剤配管と、マニホールドとブロワを接続する圧縮空気配管と、冷却水タンクと圧縮配空気配管を接続する冷却水配管と、離型剤タンクとマニホールドの間に配設され、離型剤配管の開閉を行う第1開閉弁と、ブロワと前記混合手段の間に配設され、圧縮空気配管の開閉を行う第2開閉手段と、冷却水タンクと前記混合手段の間に配設され、冷却水配管の開閉を行う第3開閉手段とを備え、
冷却水配管は圧縮空気配管に配設した混合手段により接続され、圧縮空気配管はノズル内で離型剤配管に合流する冷却水・離型剤噴霧装置としたことである。
【0007】
【発明の実施の形態】
以下、本発明にかかる冷却媒体・離型剤噴霧装置の一実施形態例を、具体的に説明する。
【0008】
冷却媒体・離型剤噴霧装置10は、ノズル12を備える。ノズル12はマニホールド14に保持された2つの吐出口12A・12Bを有する。吐出口12A・12Bは、金型80のキャビティ表面82を指向している。
【0009】
離型剤が収容されたタンク20は、配管22の一端部22Xと連結される。配管22の他端部は二股状となっており、吐出口12Aに連結された第1端部22Aと吐出口12Bに連結された第2端部22Bとから構成される。配管22にはポンプ24及び第1開閉弁26が介設されている。ポンプ24及び第1開閉弁26は、マイコン(図示略)を主要構成要素とする制御装置90の統制下にある。
【0010】
エア源たるブロワ30の吐出口は、配管32の一端部32Xと連結される。配管32の他端部は二股状となっており、吐出口12Aに連結された第1端部32Aと吐出口12Bに連結された第2端部32Bとから構成される。配管32には第2開閉弁36が介設されている。ブロワ30及び第2開閉弁26は、制御装置90の統制下にある。
【0011】
第2開閉弁36の下流において、配管32にはミキシングブロック38が形成される。このブロック38は、逆止弁48に接続される。この逆止弁48は、配管42を介して、冷却水が収容されたタンク40に連結される。逆止弁48とタンク40との間には、ポンプ42及び第3開閉弁46が介設される。ポンプ42及び第3開閉弁46は、制御装置90の統制下にある。
【0012】
上記した冷却媒体・離型剤噴霧装置10は、制御装置90により、次のように作用する。
【0013】
冷却媒体・離型剤噴霧装置10が起動していないとき(図示されないメインスイッチがオフのとき)、第1開閉弁26、第2開閉弁36及び第3開閉弁46は閉じられている。
【0014】
メインスイッチがオンされて冷却媒体・離型剤噴霧装置10が起動されると、制御装置90は、第2開閉弁36及び第3開閉弁46を開く。すると、ブロワ30から吐出されたエアつまり圧縮空気は配管32を通過してノズル12の吐出口12A・12Bに圧送される。同時に、ポンプ42により圧縮されたタンク40内の冷却水は、配管42を通過して、配管32のミキシングブロック38に至り、配管32を通過中の圧縮空気と混合される。結果として、冷却水が霧化されて、ノズル12の吐出口12A・12Bからは、冷却水が金型80のキャビティ表面82に向けて噴霧される。この冷却水の噴霧を所定時間、継続して行うことにより、金型80の冷却がなされる。
【0015】
尚、かような金型冷却工程の間、逆止弁48は、圧縮空気の配管42への流入を阻止している。
【0016】
次いで、制御装置90は、第3開閉弁46を閉じると共に第1開閉弁26を開く。すると、ポンプ24により圧縮されたタンク20内の離型剤は、配管22を通過して、ノズル12の吐出口12A・12Bに至るが、ノズル12の吐出口12A・12Bからは圧縮空気が吐出しているので、結果として、離型剤が、ノズル12の吐出口12A・12Bから、金型80のキャビティ表面82に向けて噴霧される。この離型剤の噴霧を所定時間、継続して行うことにより離型剤塗布工程が履践される。
【0017】
上記作動を簡潔に述べれば、制御装置90、第1開閉弁26、第2開閉弁36及び第3開閉弁46から構成される切換手段が、冷却水及び離型剤を圧縮空気と択一的に混合させることにより、冷却水及び離型剤を夫々前後してキャビティ表面82に噴霧せしめる。
【0018】
尚、ポンプ24・42及びブロワ30は、必ずしも制御装置90の統制下に置く必要がなく、適宜、個別に駆動せしめても良い。
【0019】
【発明の効果】
本発明によれば、冷却媒体の噴霧及び離型剤の噴霧を共通のエア源たるブロワで行うことが出来るので、装置の簡素化が可能となり、実用上、多大な効果を奏する。
【図面の簡単な説明】
【図1】本発明にかかる冷却媒体・離型剤噴霧装置の一実施形態例のブロックダイグラム。
【符号の説明】
12 ノズル
14 マニホールド
20 タンク(離型剤タンク)
22 配管(離型剤配管)
26 第1開閉弁(第1開閉手段)
30 ブロワ
32 配管(圧縮空気配管)
36 第2開閉弁(第2開閉手段)
38 ミキシングブロック(混合手段)
40 タンク(冷却水タンク)
42 配管(冷却水配管)
46 第3開閉弁(第3開閉手段)
80 金型
82 キャビティ
90 制御装置
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a cooling medium / release agent spraying apparatus, and more particularly to an apparatus for spraying a cooling medium or a release agent onto a cavity surface of a mold.
[0002]
[Prior art]
In die-casting machines and other molding machines, each time the mold is opened, a cooling medium is sprayed onto the mold cavity surface to improve the mold cavity temperature in order to improve the mold separation from the mold. After being lowered, the mold release agent is sprayed on the surface of the mold cavity. That is, a cooling medium is first sprayed from the spraying device, and then a release agent is sprayed into the mold cavity (see, for example, Patent Document 1).
[0003]
[Patent Document 1]
Japanese Patent No. 3003824 (pages 1 to 3, FIGS. 1 to 4)
[0004]
[Problems to be solved by the invention]
However, this patent document 1 only discloses the spray device functionally, and does not disclose its specific configuration. Presumably, the spraying device seems to have both the cooling medium spraying means and the release agent spraying means. If so, a blower, which is a source of compressed air essential for spraying, is provided in each spraying means, and the configuration of the spraying device, particularly the on-off valve of the air becomes complicated.
[0005]
Therefore, an object of the present invention is to provide a cooling medium / release agent spraying device that can be simplified in configuration.
[0006]
[Means for Solving the Problems]
A nozzle having a discharge port directed to the cavity surface of the mold, a release agent tank for storing a release agent sprayed on the mold, a blower for sending compressed air sprayed to the mold to the nozzle, and a mold A cooling water tank for storing the cooling water to be sprayed on, a manifold having a nozzle disposed on one side and having a flow path communicating with the nozzle inside, a mixing means for mixing the cooling water and the compressed air, and the manifold and the mold release Between the release agent pipe connecting the agent tank, the compressed air pipe connecting the manifold and the blower, the cooling water pipe connecting the cooling water tank and the compressed air distribution pipe, and the release agent tank and the manifold. A first opening / closing valve that opens and closes the release agent pipe, a second opening / closing means that is disposed between the blower and the mixing means, and that opens and closes the compressed air pipe, and between the cooling water tank and the mixing means. The cooling water pipe is opened And a third switching means for performing,
The cooling water pipe is connected by a mixing means disposed in the compressed air pipe, and the compressed air pipe is a cooling water / release agent spraying device that merges with the release agent pipe in the nozzle.
[0007]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an embodiment of the cooling medium / release agent spraying apparatus according to the present invention will be specifically described.
[0008]
The cooling medium / release agent spraying apparatus 10 includes a nozzle 12. The nozzle 12 has two discharge ports 12 </ b> A and 12 </ b> B held by the manifold 14. The discharge ports 12A and 12B are directed to the cavity surface 82 of the mold 80.
[0009]
The tank 20 in which the release agent is accommodated is connected to one end 22 </ b> X of the pipe 22. The other end of the pipe 22 has a bifurcated shape, and includes a first end 22A connected to the discharge port 12A and a second end 22B connected to the discharge port 12B. A pump 24 and a first on-off valve 26 are interposed in the pipe 22. The pump 24 and the first on-off valve 26 are under the control of a control device 90 whose main component is a microcomputer (not shown).
[0010]
The discharge port of the blower 30 that is an air source is connected to one end portion 32 </ b> X of the pipe 32. The other end of the pipe 32 has a bifurcated shape, and includes a first end 32A connected to the discharge port 12A and a second end 32B connected to the discharge port 12B. A second open / close valve 36 is interposed in the pipe 32. The blower 30 and the second on-off valve 26 are under the control of the control device 90.
[0011]
A mixing block 38 is formed in the pipe 32 downstream of the second on-off valve 36. This block 38 is connected to a check valve 48. This check valve 48 is connected via a pipe 42 to a tank 40 in which cooling water is accommodated. A pump 42 and a third opening / closing valve 46 are interposed between the check valve 48 and the tank 40. The pump 42 and the third on-off valve 46 are under the control of the control device 90.
[0012]
The above-described cooling medium / release agent spraying device 10 operates as follows by the control device 90.
[0013]
When the cooling medium / release agent spraying device 10 is not activated (when a main switch (not shown) is off), the first on-off valve 26, the second on-off valve 36, and the third on-off valve 46 are closed.
[0014]
When the main switch is turned on and the cooling medium / release agent spraying device 10 is activated, the control device 90 opens the second on-off valve 36 and the third on-off valve 46. Then, air discharged from the blower 30, that is, compressed air, passes through the pipe 32 and is pumped to the discharge ports 12 </ b> A and 12 </ b> B of the nozzle 12. At the same time, the cooling water in the tank 40 compressed by the pump 42 passes through the pipe 42, reaches the mixing block 38 of the pipe 32, and is mixed with the compressed air passing through the pipe 32. As a result, the cooling water is atomized, and the cooling water is sprayed toward the cavity surface 82 of the mold 80 from the discharge ports 12 </ b> A and 12 </ b> B of the nozzle 12. The mold 80 is cooled by continuously spraying the cooling water for a predetermined time.
[0015]
During such a mold cooling process, the check valve 48 prevents the compressed air from flowing into the pipe 42.
[0016]
Next, the control device 90 closes the third on-off valve 46 and opens the first on-off valve 26. Then, the release agent in the tank 20 compressed by the pump 24 passes through the pipe 22 and reaches the discharge ports 12A and 12B of the nozzle 12, but compressed air is discharged from the discharge ports 12A and 12B of the nozzle 12. Therefore, as a result, the release agent is sprayed from the discharge ports 12 </ b> A and 12 </ b> B of the nozzle 12 toward the cavity surface 82 of the mold 80. The release agent application process is carried out by continuously spraying the release agent for a predetermined time.
[0017]
Briefly describing the above operation, the switching means composed of the control device 90, the first on-off valve 26, the second on-off valve 36, and the third on-off valve 46 is an alternative to cooling water and mold release agent with compressed air. As a result, the cooling water and the release agent are sprayed back and forth on the cavity surface 82, respectively.
[0018]
Note that the pumps 24 and 42 and the blower 30 are not necessarily placed under the control of the control device 90, and may be driven individually as appropriate.
[0019]
【The invention's effect】
According to the present invention, spraying of the cooling medium and spraying of the release agent can be performed by a blower that is a common air source, so that the apparatus can be simplified and has a great practical effect.
[Brief description of the drawings]
Block die Ya grams of an example embodiment of such a cooling medium, the release agent spray device in the invention; FIG.
[Explanation of symbols]
12 nozzles
14 Manifold
20 tanks (release agent tank)
22 Piping (release agent piping)
26 First open / close valve (first open / close means)
30 Blower
32 Piping (Compressed air piping)
36 Second on-off valve (second on-off means)
38 Mixing block (mixing means)
40 tanks (cooling water tank)
42 Piping (cooling water piping)
46 3rd on-off valve (3rd on-off means)
80 Mold 82 Cavity 90 Controller

Claims (1)

金型のキャビティ表面を指向する吐出口が形成されたノズルと、
前記金型に噴霧する離型剤を収容する離型剤タンクと、
前記金型に噴霧する圧縮空気を前記ノズルに送るブロワと、
前記金型に噴霧する冷却水を収容する冷却水タンクと、
一面に前記ノズルが配設され、内部に前記ノズルと連通する流路を有するマニホールドと、
前記冷却水と前記圧縮空気を混合する混合手段と、
前記マニホールドと前記離型剤タンクとを接続する離型剤配管と、
前記マニホールドと前記ブロワとを接続する圧縮空気配管と、
前記冷却水タンクと前記圧縮配空気配管とを接続する冷却水配管と、
前記離型剤タンクと前記マニホールドの間に配設され、前記離型剤配管の開閉を行う第1開閉弁と、
前記ブロワと前記混合手段の間に配設され、前記圧縮空気配管の開閉を行う第2開閉手段と、
前記冷却水タンクと前記混合手段の間に配設され、前記冷却水配管の開閉を行う第3開閉手段とを備え、
前記冷却水配管は前記圧縮空気配管に配設した前記混合手段により接続され、
前記圧縮空気配管は前記ノズル内で前記離型剤配管と合流することを特徴とする冷却水・離型剤噴霧装置。
A nozzle in which a discharge port directed to the cavity surface of the mold is formed;
A release agent tank for containing a release agent sprayed on the mold;
A blower for sending compressed air sprayed onto the mold to the nozzle;
A cooling water tank containing cooling water sprayed on the mold;
A manifold having the nozzle disposed on one side and having a flow path communicating with the nozzle inside;
Mixing means for mixing the cooling water and the compressed air;
A release agent pipe connecting the manifold and the release agent tank;
Compressed air piping connecting the manifold and the blower;
A cooling water pipe connecting the cooling water tank and the compressed air distribution pipe;
A first on-off valve disposed between the release agent tank and the manifold for opening and closing the release agent pipe;
A second opening / closing means disposed between the blower and the mixing means for opening / closing the compressed air pipe;
A third opening / closing means disposed between the cooling water tank and the mixing means for opening / closing the cooling water pipe;
The cooling water pipe is connected by the mixing means arranged in the compressed air pipe,
The cooling water / release agent spraying apparatus characterized in that the compressed air pipe merges with the release agent pipe in the nozzle.
JP2003017755A 2003-01-27 2003-01-27 Cooling medium / release agent spraying device Expired - Lifetime JP4281366B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2003017755A JP4281366B2 (en) 2003-01-27 2003-01-27 Cooling medium / release agent spraying device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2003017755A JP4281366B2 (en) 2003-01-27 2003-01-27 Cooling medium / release agent spraying device

Publications (2)

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JP2004224004A JP2004224004A (en) 2004-08-12
JP4281366B2 true JP4281366B2 (en) 2009-06-17

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100963865B1 (en) 2005-04-26 2010-06-16 킹 스틸 머쉬너리 씨오., 엘티디. Method of filling die with seed material
CN106306317B (en) * 2015-06-16 2023-04-21 内蒙古伊利实业集团股份有限公司 Intermittent spraying demolding device and demolding method
JP7552505B2 (en) * 2021-05-31 2024-09-18 トヨタ自動車株式会社 Release agent spraying device and release agent spraying method

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