JP4261386B2 - Foldable heat sink - Google Patents

Foldable heat sink Download PDF

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JP4261386B2
JP4261386B2 JP2004049287A JP2004049287A JP4261386B2 JP 4261386 B2 JP4261386 B2 JP 4261386B2 JP 2004049287 A JP2004049287 A JP 2004049287A JP 2004049287 A JP2004049287 A JP 2004049287A JP 4261386 B2 JP4261386 B2 JP 4261386B2
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plate
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heat
unit plate
heat medium
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典顕 井上
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Mitsubishi Plastics Inc
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本発明は、折畳み可能な放熱板に関する。さらに詳しくは、一般住宅、集合住宅、商業ビルまたはホテルなどの建築物の下地材面上への敷設用に使用され、折畳みが可能で、梱包、保管、輸送、敷設作業などが容易で、敷設した後の表面が平坦に仕上がる折畳み可能な放熱板に関する。   The present invention relates to a foldable heat sink. In more detail, it is used for laying on the base material surface of buildings such as ordinary houses, apartment houses, commercial buildings or hotels, it can be folded, and it is easy to pack, store, transport, lay, etc. The present invention relates to a foldable heat radiating plate having a flat finished surface.

従来、寒冷地の住宅の居住性、温暖地の住宅の寒冷期における居住性を向上させる目的で、住宅の床面から暖房する床暖房技術が提案され、実用化されている。例えば、一戸建て住宅にあっては、大引と床板との間、大引の上に敷いた下張合板の上面(または上側)などに床暖房用放熱板(パネルともいう)を組込む手法が採用され、マンションなどのような集合住宅にあっては、スラブ床の上面に直接、またはスラブ床の上面に敷いた下張合板の上などに、床暖房用放熱板を敷設する方法が採用されている。   2. Description of the Related Art Conventionally, floor heating technology for heating from the floor of a house has been proposed and put into practical use for the purpose of improving the habitability of houses in cold regions and the habitability of houses in warm regions in the cold season. For example, in a detached house, a method of incorporating a floor heating radiator (also called a panel) between the large fork and the floorboard, or the upper surface (or the upper side) of the underlaying plywood laid on the large fork, etc. In apartment buildings such as condominiums, a method of laying a floor heating radiator directly on the upper surface of the slab floor or on an underlaying plywood laid on the upper surface of the slab floor is adopted. Yes.

床暖房用放熱板は、例えば、特開昭60−223922号公報(特許文献1)、特開平3−175216号公報(特許文献2)、特開平4−80596号公報(特許文献3)、特開平8−261485号公報(特許文献4)などに記載されているように、軟質発泡体または硬質発泡体よりなる板状体の一方の面に溝や空間を形成し、この溝に空間部分に熱媒チューブ(熱媒用可撓性チューブ)を埋設し、その表面をアルミニウム箔などの均熱材で被覆した構造のものが提案されている。   For example, JP-A-60-223922 (Patent Document 1), JP-A-3-175216 (Patent Document 2), JP-A-4-80596 (Patent Document 3), As described in Kaihei 8-261485 (Patent Document 4) and the like, a groove or a space is formed on one surface of a plate-like body made of a soft foam or a hard foam, and a space portion is formed in the groove. There has been proposed a structure in which a heat medium tube (flexible tube for heat medium) is embedded and the surface thereof is covered with a soaking material such as an aluminum foil.

これら従来から知られている放熱板は、狭幅で長尺の板状体に、板状体の長さ方向に沿って形成した溝や空間に、熱媒チューブを埋設するのが一般的であった。このような構造の放熱板を敷設する場合には、多くの場合、あらかじめ工場で広幅のものに組立て、敷設現場に搬入して敷設する手法が採用されている。しかしながら、この従来法によると、広幅に組立てた放熱板は折畳むと熱媒チューブが挫屈したり、板状体に刻設した溝との摩擦により傷がついたりするという欠点があった。   These conventionally known heat sinks generally embed a heat transfer medium tube in a narrow and long plate-like body in a groove or space formed along the length direction of the plate-like body. there were. When laying a heat radiating plate having such a structure, in many cases, a method of assembling a wide-width one in a factory in advance and carrying it to a laying site is laid. However, according to this conventional method, when the heat sink assembled in a wide width is folded, the heat medium tube is crooked or scratched by friction with a groove formed in the plate-like body.

熱媒チューブが挫屈したり、板状体に刻設した溝との摩擦により傷がついたりするのは、熱媒チューブを、狭幅で長尺の一方の板状体から隣接する他の板状体に連通させる板状体の端部で多発することに注目し、これら欠点を解消する方法を検討した結果、板状体を取付け取外し自在とした構造の放熱板を提案した{特開平11−141899号公報(特許文献5)、特開平11−294783号公報(特許文献6)、特開2003−16719号公報(特許文献7)など}。しかし、その後さらに検討の結果、先に提案した構造の放熱板は、上記欠点は解消できたが、なお、板状体の数が多く製造作業や、熱媒チューブを板状体の溝に嵌合しながらの敷設作業が繁雑である、敷設した後の放熱板表面が平坦にならず凹凸になる、などの欠点があることが分った。
特開昭60−223922号公報 特開平3−175216号公報 特開平4−80596号公報 特開平8−261485号公報 特開平11−141899号公報 特開平11−294783号公報 特開2003−16719号公報
If the heat transfer tube is crooked or scratched by friction with a groove formed in the plate, the heat transfer tube is connected to another plate adjacent to the narrow and long plate. As a result of studying a method for eliminating these drawbacks, a heat dissipation plate having a structure in which the plate-like body can be attached and detached has been proposed. -141899 (patent document 5), JP-A-11-294783 (patent document 6), JP-A-2003-16719 (patent document 7), etc.}. However, as a result of further investigations, the heat sink with the previously proposed structure has solved the above-mentioned drawbacks, but the number of plate-like bodies is large, and the manufacturing work and the heat medium tube are fitted in the grooves of the plate-like bodies. It has been found that there are drawbacks such as complicated laying work while laying, and the heat sink surface after laying becomes uneven and uneven.
JP-A-60-223922 JP-A-3-175216 Japanese Patent Laid-Open No. 4-80596 JP-A-8-261485 JP-A-11-141899 Japanese Patent Laid-Open No. 11-294783 JP 2003-16719 A

本発明者らは、部材(部品)が少なく、製作が簡単で、折畳みが可能で、梱包、貯蔵、運搬、敷設する際に、熱媒チューブが挫屈したり、板状体に刻設した溝との摩擦などにより傷がついたりせず、敷設現場に簡単に敷設でき、敷設した後の表面が平坦に仕上がる放熱板を提供すべく鋭意検討の結果、本発明を完成するに至ったものである。   The present inventors have few members (parts), are easy to manufacture, can be folded, and when packing, storing, transporting, and laying, the heating medium tube is crooked or grooved in a plate-like body As a result of earnest study to provide a heat sink that can be easily laid at the laying site without causing scratches due to friction with the surface and the surface after laying is finished flat, the present invention has been completed. is there.

上記課題を解決するために、本発明では、一方の面に熱媒チューブの埋設溝が刻設され、発泡合成樹脂板製の長尺狭幅の単位板状体(A1、B1)を複数枚、相互に幅方向端部同士を接触させて配置し、平面形状をほぼ四角形とされた二組(A組、B組)の板状体より構成され、かつ、二組(A組、B組)の板状体は、長さ方向端部同士を突き合わせ、不連続とした状態で同数配置され、上記埋設溝は熱媒チューブが二組(A組、B組)の板状体に連接した状態で埋設され、熱媒チューブを埋設して面の全面に放熱シートを貼着し、隣接する板状体の端部同士が接触する複数の接触部を折畳み部とした折畳み可能な放熱板において、
二組(A組、B組)の板状体を構成する単位板状体(A1、B1)には、長さ方向に沿って、板状体と同じ厚さであって板状体より若干短い複数本の木製小根太が、それぞれ等間隔で相互に平行に配置されてなり、
二組(A組、B組)の板状体は、各組(A組、B組)の幅方向端部に位置する単位板状体(A1、B1)同士の長さ方向端部を突き合わせ、熱媒チューブを特定の一個所に集約して一方の単位板状体(A1)から他方の単位板状体(B1)に渡らせる構造とされてなり、かつ、
二組(A組、B組)を構成する複数の単位板状体は幅方向端部同士を突き合わせ、熱媒チューブを渡り箇所を挟んで隣接する木製小根太の中間の特定の一箇所に集約して、一方の単位板状体(A1)から他方の単位板状体(A2)に渡らせる構造とされてなり、残りの単位板状体も同様の構造とされてなり、
熱媒チューブを他方の単位板状体に渡らせる個所は、単位板状体(A1)、単位板状体(A2)のそれぞれに設けられた二本の木製小根太の間であって、一方の単位板状体幅方向端部の熱媒チューブ出口開口部位置と、他方の単位板状体幅方向端部の熱媒チューブ入口開口部位置とを対向させずにずらし、かつ、隣接する単位板状体幅方向端部壁面の上記双方の開口部間に、熱媒チューブ配置用切欠部を設け、この熱媒チューブ配置用切欠部を設けた部分で、出口開口部からの熱媒チューブを入口開口部に渡らせ、上記複数の折曲部の放熱シート面または裏面材のいずれか一方を、折曲部に沿って不連続とされてなることを特徴とする、折畳み可能な放熱板を提供する。
In order to solve the above problems, in the present invention, a buried groove of a heat transfer tube is engraved on one surface, and a plurality of long narrow unit plate bodies (A1, B1) made of a foamed synthetic resin plate are provided. It is composed of two sets (A set, B set) of plate-like bodies arranged in contact with each other in the width direction and having a substantially square plane shape, and two sets (A set, B set) The same number of plate-like bodies are arranged in a discontinuous state by abutting the end portions in the length direction, and the embedded grooves are connected to two sets (A set and B set) of plate-like bodies. In a foldable heat sink that is embedded in a state, a heat transfer tube is embedded, a heat radiating sheet is attached to the entire surface, and a plurality of contact portions where the ends of adjacent plate-like bodies contact each other are folded portions ,
The unit plate-like bodies (A1, B1) constituting the two sets (A set, B set) of the plate-like bodies have the same thickness as the plate-like bodies along the length direction, and are slightly more than the plate-like bodies. A plurality of short wooden joists are arranged in parallel to each other at equal intervals.
Two sets (A set, B set) of plate-like bodies abut the lengthwise ends of the unit plate-like bodies (A1, B1) located at the end in the width direction of each set (A set, B set). , The heat medium tube is aggregated in one specific place and is made to have a structure that extends from one unit plate (A1) to the other unit plate (B1), and
A plurality of unit plate-like bodies constituting two sets (A set, B set) are end-to-end in the width direction, and are aggregated at a specific location in the middle of adjacent wooden small joists across the heat transfer medium tube. The unit plate-like body (A1) and the other unit plate-like body (A2) are structured so that the remaining unit plate-like bodies have the same structure.
The place where the heat transfer tube is passed over the other unit plate is between the two wooden small joists provided on each of the unit plate (A1) and unit plate (A2). The unit plate-shaped body width direction end of the heat medium tube outlet opening position and the other unit plate-shaped body width direction end of the heat medium tube inlet opening position are shifted without facing each other, and adjacent units A notch for heat medium tube placement is provided between both the openings on the wall surface in the width direction of the plate-like body, and the heat medium tube from the outlet opening is provided at the portion provided with the notch for heat medium tube placement. A foldable heat radiating plate, wherein the foldable heat radiating plate is made discontinuous along the bent portion of either the heat radiating sheet surface or the back surface material of the plurality of bent portions. provide.

本発明は、次のような特別に有利な効果を奏し、その産業上の利用価値は極めて大である。
1.本発明に係る折畳み可能な放熱板は、複数枚の単位板状体に連続した複数本の熱媒チューブを埋設し、表面側に放熱シートを貼着して一体化された一種類の部材で構成されているので、構成部材の種類が少なく、製作、梱包、貯蔵、運搬、敷設する際の取り扱いが容易である。
2.本発明に係る折畳み可能な放熱板の二組(A組、B組)は、熱媒チューブを渡らせる位置を、各組(A組、B組)の幅方向端部に位置する単位板状体(A1、B1など)同士の長さ方向端部を突き合わせた特定の一個所に集約されているので、放熱板のA組とB組の境目を折曲げた際に、熱媒チューブに挫屈や絡み合いが生じ難い。
3.本発明に係る折畳み可能な放熱板の同じ組内では、熱媒チューブを渡らせる位置を、隣接する単位板状体同士の幅方向端部同士(A1とA2、B1とB2)を突き合わせた特定の一個所に集約されているので、A1とA2との境目、およびB1とB2との境目などを折曲げた際に、熱媒チューブに挫屈や絡み合いが生じ難い。
4.本発明に係る折畳み可能な放熱板は、折曲部で、一方の単位板状体(A1またはB1)の幅方向端部の熱媒チューブ出口開口部位置と、他方の単位板状体(A2またはB2)の幅方向端部の熱媒チューブ入口開口部位置とを対向させずにずらして設け、かつ、隣接する単位板状体幅方向端部壁面の上記双方の開口部間に熱媒チューブ配置用切欠部を設け、この熱媒チューブ配置用切欠部を設けた部分で、出口開口部からの熱媒チューブを入口開口部に渡らせているので、放熱板を折曲部で折曲げた際に、熱媒チューブに挫屈や絡み合いが生じ難い。
5.本発明に係る折畳み可能な放熱板は、複数枚の板状体が放熱シートによって一体化されているが、折曲部に沿って不連続とされているので、放熱板を折曲部で折曲げた際に、この不連続とされた部分がヒンジとして機能し、放熱板を構成する複数の板状体に分離することがない。
6.本発明に係る折畳み可能な放熱板は、二組(A組、B組)に板状体を二列に組合せて配置した場合でも、二組の折曲部の一部を放熱シートによって連続させてヒンジとし、残りの部分を不連続とすることにより、円滑に折畳むことができる。
7.本発明に係る折畳み可能な放熱板のA組とBとを組合せた放熱板には、隣接する熱媒チューブを流れる熱媒の方向相互に逆になるように、熱媒チューブをヘッダ10に繋ぐことにより、放熱板の局部過熱を防ぎ均一な温度分布とすることができる。
8.本発明に係る折畳み可能な放熱板は、敷設時に折畳みを解いて平面にした際の表面が平坦に仕上がるので、この上に表装材を配置した床面も平坦性に優れている。
The present invention has the following particularly advantageous effects, and its industrial utility value is extremely great.
1. The foldable heat radiation plate according to the present invention is a single type of member in which a plurality of continuous heat medium tubes are embedded in a plurality of unit plate-like bodies, and a heat radiation sheet is attached to the surface side to be integrated. Since it is comprised, there are few types of structural members and the handling at the time of manufacture, packing, storage, transportation, and laying is easy.
2. Two sets of foldable heat sinks according to the present invention (A set, B set) are unit plate shapes that are positioned at the end in the width direction of each set (A set, B set) where the heat medium tubes are crossed. Since it is gathered at a specific location where the lengthwise ends of the bodies (A1, B1, etc.) are butted together, when the boundary between the A set and B set of the heat sink is folded, It is hard to bend and entangle.
3. In the same set of foldable heat sinks according to the present invention, the position where the heat medium tube is crossed is specified by abutting the width direction end portions (A1 and A2, B1 and B2) of adjacent unit plate-like bodies. Therefore, when the boundary between A1 and A2 and the boundary between B1 and B2 are bent, the heating medium tube is unlikely to be bent or entangled.
4). The foldable heat radiation plate according to the present invention is a bent portion, the position of the heat medium tube outlet opening at the width direction end of one unit plate (A1 or B1 ), and the other unit plate (A2). Or the heat medium tube inlet opening position at the end in the width direction of B2 ) is shifted without facing, and the heat medium tube is disposed between both the opening portions of the adjacent unit plate-shaped body width direction end wall surfaces. Since the notch for placement is provided, and the heat medium tube from the outlet opening is extended to the inlet opening at the portion where the notch for heat medium tube placement is provided, the heat sink is bent at the bent portion. At this time, it is difficult for the heating medium tube to be bent or entangled.
5. In the foldable heat sink according to the present invention, a plurality of plate-like bodies are integrated by a heat radiating sheet, but the heat sink is discontinuous along the bent portion, so the heat sink is folded at the bent portion. When bent, the discontinuous portion functions as a hinge and does not separate into a plurality of plate-like bodies constituting the heat sink.
6). Even when the foldable heat sink according to the present invention is arranged in two sets (A set, B set) in which the plate-like bodies are combined in two rows, a part of the two sets of bent portions are made continuous by the heat radiating sheet. By making the hinge and discontinuous the remaining part, it can be folded smoothly.
7). A heat radiating plate of a combination of a group A and B foldable radiator plate according to the present invention, as the direction of the heat medium flowing through the adjacent heat medium tubes are reversed to each other, the heating medium tube to the header 10 By connecting, local overheating of the heat sink can be prevented and a uniform temperature distribution can be achieved.
8). Since the foldable heat sink according to the present invention has a flat surface when unfolded and flattened during laying, the floor surface on which the cover material is disposed is also excellent in flatness.

以下、本発明を詳細に説明する。
本発明に係る折畳み可能な放熱板は、長尺狭幅の複数枚の単位板状体{一単位の板状体を意味する}によって構成され、広幅で長尺のほぼ四角形を呈する床暖房用放熱板(パネル)の敷設用に使用される。単位板状体は、複数枚の小板状体を組合せたものであってもよい。放熱板の熱媒チューブに、熱媒に代えて冷媒を通すときは、冷房用放熱板としても使用される。
Hereinafter, the present invention will be described in detail.
The foldable heat sink according to the present invention is composed of a plurality of long and narrow unit plate-like bodies (meaning one unit of plate-like body), and has a wide and long rectangular shape for floor heating. Used for laying heat sinks (panels). The unit plate-like body may be a combination of a plurality of small plate-like bodies. When the refrigerant is passed through the heat medium tube of the heat sink instead of the heat medium, it is also used as a heat sink for cooling.

板状体の素材は、木質フローリング、木製板、合板、パーティクルボード、繊維板、合成樹脂板などの中から選ばれる。合成樹脂板の場合は、独立気泡を有し、軽量で優れた剛性を有する硬質発泡樹脂板の中から選ぶのが好適である。硬質発泡樹脂板の具体例としては、発泡ポリスチレン、発泡ポリスチレンと発泡ポリエチレンとの混合物、発泡ポリプロピレン、硬質ポリウレタン、発泡硬質ゴムなどが挙げられるが、これら例示したものに限定されるものではない。合成樹脂板の発泡倍率は、樹脂の種類により異なるが、1.2〜50倍の範囲で選ぶことができる。硬質発泡樹脂板は、長さ方向に沿って平行に複数本の木製小根太を配置すると、表面側に負荷され板状体が重さで押し潰されるのを防ぐことができるばかりでなく、放熱板を建築物の下地材面上に釘またはビスによる固定、放熱板表面に表装材(仕上げ材)を釘またはビスによる固定などに活用される。   The material of the plate-like body is selected from wood flooring, wooden board, plywood, particle board, fiber board, synthetic resin board and the like. In the case of a synthetic resin plate, it is preferable to select from among hard foamed resin plates having closed cells, light weight and excellent rigidity. Specific examples of the hard foamed resin plate include foamed polystyrene, a mixture of foamed polystyrene and foamed polyethylene, foamed polypropylene, hard polyurethane, and foamed hard rubber, but are not limited to those exemplified. The foaming ratio of the synthetic resin plate varies depending on the type of resin, but can be selected in the range of 1.2 to 50 times. The hard foam resin plate not only can prevent the plate-like body from being crushed by the weight by being loaded on the surface side, but also dissipating heat by arranging multiple wooden joists in parallel along the length direction. The board is used for fixing the base material of the building with nails or screws, and the surface material (finishing material) is fixed to the surface of the heat sink with nails or screws.

単位板状体の厚さは熱媒チューブの直径プラス(+)1mmを最小厚さとし、最大厚さは熱媒チューブの直径プラス40mmまでの範囲で選ぶことができる。板状体の厚さが熱媒チューブの直径プラス40mm以上であると、単位板状体が厚くなりすぎ、放熱板が全体として嵩張り、取り扱い難くなるので好ましくない。単位板状体の長さは放熱板を敷設する場所に応じて、300mm〜4000mmの範囲で選ぶことができる。本発明に係る放熱板は、敷設する場所の面積が広い場合に、複数組の放熱板を組合せて敷設する。   The thickness of the unit plate can be selected from the range of the diameter of the heat medium tube plus (+) 1 mm as the minimum thickness, and the maximum thickness can be selected within the range of the diameter of the heat medium tube plus 40 mm. If the thickness of the plate-like body is not less than the diameter of the heat medium tube plus 40 mm, the unit plate-like body becomes too thick, and the heat sink becomes bulky and difficult to handle as a whole. The length of the unit plate-like body can be selected in the range of 300 mm to 4000 mm according to the place where the heat sink is laid. The heat sink according to the present invention is laid by combining a plurality of sets of heat sinks when the area of the place to be laid is large.

単位板状体の幅は、250mm〜2000mmの範囲で選ぶことができる。単位板状体の幅が2000mmを超えると、折畳み、梱包、貯蔵、運搬などの作業性に劣り、250mm未満であると、熱媒チューブを方向転換させるU字状溝を刻設できない、一定の幅とするのに多数の単位板状体が必要となる、放熱板の製作作業、放熱板製作後の折畳み作業、折畳み状態から解放しての敷設作業などが繁雑となる、などの欠点があり好ましくない。複数枚の単位板状体を配列して平面形状をほぼ四角形の放熱板とする際には、厚さ、長さはともに同じ寸法とするのが好ましいが、幅は同じ寸法にする必要はなく、異なる寸法であってもよい。板状体が硬質発泡樹脂板であって、長さ方向に沿って平行に複数本の木製小根太が配置されたものであるときは、木製小根太の間隔が303mmとすると従来の敷設方法で敷設でき、従来から使用されて表装材(仕上げ材)を釘またはビスによって容易に固定できるので好ましい。   The width of the unit plate can be selected in the range of 250 mm to 2000 mm. If the width of the unit plate-shaped body exceeds 2000 mm, the workability such as folding, packing, storage, and transportation is inferior, and if it is less than 250 mm, the U-shaped groove that changes the direction of the heat transfer tube cannot be engraved. There are disadvantages such as requiring a large number of unit plate to make the width, heat sink production work, folding work after heat sink production, laying work released from the folded state, etc. It is not preferable. When arranging a plurality of unit plate-like bodies to form a substantially square heat sink, the thickness and length are preferably the same, but the width need not be the same. , May have different dimensions. When the plate-like body is a hard foamed resin plate and a plurality of wooden small joists are arranged in parallel along the length direction, if the interval between the wooden small joists is 303 mm, the conventional laying method is used. This is preferable because it can be laid and can be easily used to fix the covering material (finishing material) with a nail or a screw.

複数枚の単位板状体によって構成される放熱板の一方の面に、熱媒チューブ埋設用の埋設溝を刻設する。埋設溝を刻設する面は表面側、裏面側のいずれであってもよいが、放熱効率の観点から表面側が好適である。埋設溝は、埋設溝の延在方向に対して直角に切断した際の断面が、U字形状を呈するものが好ましい。断面がU字状の埋設溝の開口幅および深さは、熱媒チューブの直径と同じ大きさとするのが好ましい。この埋設溝は、平面から見た配置状態がU字状曲線、直線、S(または逆S)字状曲線とを適宜組合せ、連続させて刻設される。以下は、放熱板の表面側に埋設溝を刻設した構造の放熱板について説明する。   An embedding groove for embedding the heat medium tube is engraved on one surface of the heat radiating plate constituted by a plurality of unit plate-like bodies. The surface on which the buried groove is engraved may be on either the front surface side or the back surface side, but the front surface side is preferred from the viewpoint of heat dissipation efficiency. The buried groove preferably has a U-shaped cross section when cut at right angles to the extending direction of the buried groove. The opening width and depth of the buried groove having a U-shaped cross section are preferably the same as the diameter of the heat medium tube. The buried grooves are engraved in a continuous arrangement as viewed from the plane by appropriately combining a U-shaped curve, a straight line, and an S (or inverted S) -shaped curve. Hereinafter, a heat sink having a structure in which a buried groove is formed on the surface side of the heat sink will be described.

平面がU字状曲線を呈する埋設溝は、長さ方向に沿って設けられた直線溝、熱媒チューブの方向を換させるU字状曲線溝、および、平面がS(逆S)字状曲線を呈する埋設溝によって構成される。直線溝は単位板状体の長さ方向に沿い、単位板状体の端部に設けられたU字状曲線を結ぶ溝であり、平面がS(逆S)字状曲線を呈する埋設溝は複数の折曲部のうち一部熱媒チューブを、一方の単位板状体から他方の単位板状体に渡らせる部分に刻設され溝である。U字状曲線およびS(逆S)字状曲線の曲率の半径は、熱媒チューブが座屈しない最低の寸法とするのが好ましい。埋設溝は、全体として放熱板から均一に放熱されるように、分布させるのが好ましい。   The buried groove whose plane exhibits a U-shaped curve is a straight groove provided along the length direction, a U-shaped curved groove that changes the direction of the heat transfer medium tube, and a plane having an S (inverse S) shape curve. It is comprised by the buried groove which exhibits. The straight groove is a groove connecting the U-shaped curve provided at the end of the unit plate-like body along the length direction of the unit plate-like body, and the buried groove whose plane exhibits an S (inverse S) -shaped curve is Among the plurality of bent portions, a part of the heat medium tube is engraved in a portion that extends from one unit plate to the other unit plate. The radius of curvature of the U-shaped curve and the S (inverse S) -shaped curve is preferably set to a minimum dimension that does not cause the heat transfer tube to buckle. The buried grooves are preferably distributed so as to be uniformly radiated from the heat sink as a whole.

本発明に係る放熱板は、長尺狭幅の単位板状体を複数枚、相互に端部同士を接触させて配置し、平面形状をほぼ四角形とされた二組(A組、B組)の板状体より構成される。二組(A組、B組)を組合せるのは、単位板状体の面積を大きくせずに取り扱い易くし、二組組合せて放熱板とすることによって平面積を大きくすることにある。各組(A組、B組)を構成する単位板状体は、長さ方向端部同士を突き合わせ、不連続とした状態で同数配置する。上記埋設溝は熱媒チューブが連接した状態で二組(A組、B組)の板状体に埋設した構造とされる。熱媒チューブが埋設された面にはその全面に放熱シートを貼着する。裏面側にはその全面または一部に裏面材を貼着することができる。本発明に係る放熱板は、隣接する板状体の端部同士が接触する複数の接触部が、折畳み部を形成する。   The heat dissipation plate according to the present invention includes a plurality of long and narrow unit plate-like bodies arranged in contact with each other at the ends, and two sets (A set, B set) whose planar shape is substantially rectangular. It is comprised from the plate-shaped body. The combination of the two sets (A set and B set) is to make the unit plate-like body easy to handle without increasing the area and to increase the plane area by combining the two sets to form a heat sink. The unit plate-like bodies constituting each set (A set, B set) are arranged in the same number in a state where the end portions in the length direction are abutted and discontinuous. The buried groove has a structure embedded in two sets (A set, B set) of plate-like bodies in a state where the heat medium tubes are connected. A heat-dissipating sheet is attached to the entire surface on which the heat medium tube is embedded. A back material can be attached to the entire back surface or a part of the back surface. In the heat dissipating plate according to the present invention, a plurality of contact portions where end portions of adjacent plate-like bodies contact each other form a folded portion.

放熱シートは、放熱板の表面全面に貼着して、熱媒チューブからの熱を効率的に放熱するように機能するほか、埋設溝に埋設した熱媒チューブが埋設溝から外れないように機能し、さらに、折曲部では上記したとおりヒンジとして機能する。放熱シートは、接着剤を介して放熱板の表面全面に貼着する。放熱シートとしては、アルミニウム箔などの金属箔、アルミニウム箔と不織布との積層体、プラスチックフィルムにアルミニウムなどの金属を蒸着したものなどが挙げられ、裏面材はアルミニウム箔、プラスチックフィルム、不織布、アルミニウム箔と不織布との積層体などが挙げられる。放熱シート、裏面材として好ましいのは、10〜200μmの厚さのアルミニウム箔である。接着剤は、この種放熱シートを貼着する際に使用されるものが、特に制限なく使用される。   The heat dissipating sheet is attached to the entire surface of the heat dissipating plate and functions to efficiently dissipate the heat from the heat medium tube, and also functions so that the heat medium tube embedded in the embedded groove does not come off the embedded groove. Furthermore, as described above, the bent portion functions as a hinge. The heat dissipation sheet is attached to the entire surface of the heat dissipation plate via an adhesive. Examples of the heat dissipation sheet include a metal foil such as an aluminum foil, a laminate of an aluminum foil and a non-woven fabric, and a plastic film obtained by vapor-depositing a metal such as aluminum. The back material is an aluminum foil, a plastic film, a non-woven fabric, and an aluminum foil. And a laminate of non-woven fabric and the like. An aluminum foil having a thickness of 10 to 200 μm is preferable as the heat dissipation sheet and the back material. The adhesive used when sticking this kind of heat radiation sheet is used without any particular limitation.

上記二組(A組、B組)の板状体は、幅方向端部に位置する単位板状体(A1、B1)同士の長さ方向端部を突き合わせ、熱媒チューブを特定の一箇所に集約して一方の単位板状体(A1)から他方の単位板状体(B1)に渡らせる構造とする。特定の一箇所とは、突き合わせた長さ方向端部の全幅ではなく、限られた部分を意味する(後記、図1参照)。熱媒チューブをA組からB組に渡らせる箇所を特定の一箇所に集約するのは、熱媒チューブの埋設作業を容易にし、熱媒チューブが絡み合わないようにし、かつ、放熱板を折畳み易くすることにある。   The two sets (A set, B set) of the plate-like bodies are abutting the end portions in the length direction of the unit plate-like bodies (A1, B1) located at the end portions in the width direction, and the heat medium tube is located at one specific place. The unit plate-like body (A1) and the other unit plate-like body (B1) are integrated. The specific one place means not a full width of the end portions in the length direction but a limited portion (see FIG. 1 described later). Aggregating the location where the heat medium tube is extended from the A group to the B group in one specific place facilitates the embedding work of the heat medium tube, prevents the heat medium tube from being entangled, and folds the heat sink It is to make it easier.

さらに、上記二組(A組、B組)を構成する複数の単位板状体(A2、A3、B2、B3)は幅方向端部同士を突き合わせ、熱媒チューブを特定の一箇所に集約して、同じ組(A組)の一方の単位板状体(A1)から他方の単位板状体(A2)に渡らせる構造とされ、残りの単位板状体(A2、A3)も同様の構造とされている(後記、図1および図3参照)。特定の一箇所とは、突き合わせ幅方向端部の全幅ではなく、限られた部分を意味する(後記、図1参照)。熱媒チューブは、他方の組(B組)の一方の単位板状体(B1)から他方の単位板状体(B2)に渡らせる構造とされてなり、残りの単位板状体における場合(B2、B3)も同様の構造とする。同じ組(A組またはB組)において、熱媒チューブを渡らせる箇所を特定の一箇所に集約するのは、長さ方向端部を突き合わせの場合と同様、熱媒チューブの埋設作業を容易にし、熱媒チューブが絡み合わないようにし、かつ、放熱板を折畳み易くすることにある。   Further, the plurality of unit plate-like bodies (A2, A3, B2, B3) constituting the above two sets (A set, B set) abut each other in the width direction, and collect the heat medium tubes at one specific place. In addition, the same unit (A group) is configured so that one unit plate (A1) extends to the other unit plate (A2), and the remaining unit plates (A2, A3) have the same structure. (See FIG. 1 and FIG. 3 below). The specific one portion means not a full width of the end portion in the butting width direction but a limited portion (see FIG. 1 described later). The heat transfer tube is structured to extend from one unit plate (B1) of the other set (B set) to the other unit plate (B2). In the case of the remaining unit plate ( B2 and B3) have the same structure. In the same group (group A or group B), the location where the heat medium tubes are crossed is gathered into one specific place, as in the case where the end portions in the length direction are butted together, making it easy to embed the heat medium tubes. It is to prevent the heat medium tube from being entangled and to make the heat sink easy to fold.

本発明に係る放熱板は、隣接する単位板状体の一方の単位板状体(A1)の幅方向端部の熱媒チューブ出口(熱媒の流出部分をいう)開口部位置と、他方の単位板状体(A2)の幅方向端部の熱媒チューブ入口(熱媒の流入部分をいう)開口部位置とを、対向させずにずらし特定の箇所に集約して設ける(後記、図3および図4参照)。一方の出口と他方の入口の間(以下、チューブ渡り部分ということがある)に渡らせて熱媒チューブを配置し、放熱板をチューブ渡り部分を含む折曲部で折曲げた際に、熱媒チューブはこのチューブ渡り部分で直線状になって露出し、捩じれが少なく直角に折曲げられることがないので挫屈し難くなる。開口部位置をずらす長さ(チューブ渡り部分の長さ)が小さすぎると、熱媒チューブの捩じれが大きくなり、直角に近い角度で折曲げられるので挫屈し易くなり、逆に大きすぎると、折曲げた状態を解いて平面にする際に、この部分で露出した熱媒チューブを熱媒チューブ切欠部に嵌合し難くなり、いずれも好ましくない。ずらす長さは、熱媒チューブ直径の3〜20倍の範囲とするのが好ましい。   The heat dissipation plate according to the present invention includes a heat medium tube outlet (referred to as an outflow portion of the heat medium) opening position at the end in the width direction of one unit plate (A1) of the adjacent unit plate, and the other unit plate. The opening position of the heat medium tube inlet (referred to as a heat medium inflow portion) at the end in the width direction of the unit plate-like body (A2) is shifted without being opposed to be provided at a specific location (described later, FIG. 3). And FIG. 4). When a heat transfer medium tube is placed between one outlet and the other inlet (hereinafter also referred to as the tube crossing portion), and the heat sink is bent at the bent portion including the tube crossing portion, The medium tube is exposed in a straight line at the crossing portion of the tube, and is hardly twisted because it is not twisted and is not bent at a right angle. If the length for shifting the opening (the length of the tube crossing portion) is too small, the heat transfer medium tube will be twisted, and it will be bent at an angle close to a right angle. When the bent state is released into a flat surface, it becomes difficult to fit the heat medium tube exposed in this portion into the heat medium tube notch, which is not preferable. The shifting length is preferably in the range of 3 to 20 times the diameter of the heat medium tube.

隣接する単位板状体の端部壁面の上記双方の開口部間(チューブ渡り部分)に、熱媒チューブ配置用切欠部を設ける。熱媒チューブ配置用切欠部は、二枚の単位板状体端部に鏡面対照に設け、二枚の単位板状体端部を突き合わせた状態では、断面がU字形状を呈する埋設溝を形成するような構造とする(後記、図4参照)。このような構造とすることによって、単位板状体を端部同士の接触部で折曲げた際には、チューブ渡り部分で渡らせた熱媒チューブを露出させ、折曲げを解き平面状態として敷設する際には、熱媒チューブを熱媒チューブ配置用切欠部に容易に戻すことができる。熱媒チューブ配置用切欠部の長さは、チューブ渡り部分の長さと同一でもよいし、チューブ渡り部分を含む折曲部全体の長さとしてもよい。   A notch portion for disposing the heat medium tube is provided between both the opening portions (tube crossing portions) of the end wall surfaces of the adjacent unit plate-like bodies. The notch portion for arranging the heat transfer medium tube is provided at the end of the two unit plate-like bodies as a mirror contrast, and forms a buried groove having a U-shaped cross section when the two unit plate-like body end portions are abutted against each other. (See FIG. 4 described later). By having such a structure, when the unit plate-like body is bent at the contact portion between the end portions, the heat transfer medium tube crossed at the tube crossing portion is exposed, and the bending is laid and laid in a flat state. In doing so, the heat-medium tube can be easily returned to the notch for arranging the heat-medium tube. The length of the heat medium tube arrangement notch may be the same as the length of the tube transition portion, or may be the entire length of the bent portion including the tube transition portion.

放熱板に熱媒チューブ渡り部分を含む折曲部を設ける位置は、上記A組とB組の二組の間では、長さ方向端部を突き合わせ二枚の単位板状体A1とB1部分の一箇所とする(後記、図1および図9参照)。各組(A組またはB組)内では、一方の単位板状体と他方の単位板状体の幅方向端部とする(後記、図9参照)。   The position where the bent portion including the heat medium tube crossing portion is provided on the heat radiating plate is between the two sets of the A set and the B set, with the end portions in the length direction being abutted, and the two unit plate-like bodies A1 and B1 portions. One place (see later, FIG. 1 and FIG. 9). Within each group (A group or B group), it is set as the width direction edge part of one unit plate-shaped body and the other unit plate-shaped body (refer to a postscript and FIG. 9).

熱媒チューブ埋設溝{直線、U字状曲線およびS(逆S)字状曲線}に埋設される熱媒チューブは、その内側空間に熱媒、冷媒を通す機能を果すものであり、可撓性に優れ、機械強度、耐熱性、耐薬品性などにも優れている必要がある。このような特性を発揮する熱媒チューブとしては、架橋ポリエチレン管、ポリブテン管、ポリプロピレン管、軟質ポリ塩化ビニル管、ナイロン管、管の壁面に金属線を埋設した上記の樹脂管などが挙げられ、中でも好ましいのは、架橋ポリエチレン管、ポリブテン管である。熱媒チューブの外径は、建築物が構築される地域、建築物の種類などにより異なるが3〜20mm、肉厚は0.5〜5mmの範囲で選ぶことができる。熱媒チューブに通すことができる媒体としては、熱媒および冷媒ともに水、エチレングリコール、プロピレングリコール、気体などが挙げられる。   The heat medium tube embedded in the heat medium tube embedded groove {straight line, U-shaped curve and S (inverse S) -shaped curve} performs the function of passing the heat medium and refrigerant through the inner space, and is flexible. It must be excellent in mechanical properties, mechanical strength, heat resistance, and chemical resistance. Examples of the heat transfer medium tube exhibiting such characteristics include a crosslinked polyethylene pipe, a polybutene pipe, a polypropylene pipe, a soft polyvinyl chloride pipe, a nylon pipe, and the above resin pipe in which a metal wire is embedded in the wall surface of the pipe, and the like. Among these, a crosslinked polyethylene pipe and a polybutene pipe are preferable. The outer diameter of the heat transfer tube varies depending on the area where the building is constructed, the type of building, etc., but can be selected within the range of 3 to 20 mm and the wall thickness of 0.5 to 5 mm. Examples of the medium that can be passed through the heat medium tube include water, ethylene glycol, propylene glycol, gas, and the like together with the heat medium and the refrigerant.

熱媒チューブは、ヘッダを経由して、熱媒温度・圧力調節装置を装備した熱媒循環装置に連接される。熱媒循環装置は、放熱板を敷設した近傍、例えば、床下、屋外、屋上などに設置するのが好ましい。組とB組とを組合せた放熱板には、隣接する熱媒チューブを流れる熱媒の方向は、相互に逆になるようにヘッダ10に繋ぐことにより、放熱板の局部過熱を防ぎ均一な温度分布とすることができる。   The heat medium tube is connected via a header to a heat medium circulation device equipped with a heat medium temperature / pressure adjusting device. The heat medium circulation device is preferably installed in the vicinity where the heat sink is laid, for example, under the floor, outdoors, on the roof. In the heat sink that combines the group B and the group B, the heat medium flowing through the adjacent heat medium tubes is connected to the header 10 so that the directions of the heat medium are opposite to each other, thereby preventing local overheating of the heat sink and a uniform temperature. It can be a distribution.

埋設溝を各組の板状体の裏面側に刻設する場合には、板状体の厚さを可及的に薄くし、裏面側に貼付ける放熱シートを裏面材とするのが好ましい。裏面材は、熱媒チューブが埋設溝から外れないように機能するほか、熱を板状体の表面側に反射させるように機能するので、裏面側全面に貼着するのが好ましい。複数の単位板状体を組合せる手法、熱媒チューブの埋設手法、折曲部の形成手法などは、上で説明した埋設溝を板状体の表面側に刻設したものと同じである。   In the case where the buried groove is engraved on the back surface side of each set of plate-like bodies, it is preferable that the thickness of the plate-like body is made as thin as possible, and the heat radiation sheet to be attached to the back surface side is used as the back material. Since the back material functions so that the heat medium tube does not come off from the embedded groove and also functions to reflect heat to the front surface side of the plate-like body, it is preferable that the back material is adhered to the entire back surface side. The method of combining a plurality of unit plate-like bodies, the method of embedding a heat medium tube, the method of forming a bent portion, and the like are the same as those in which the embedding grooves described above are engraved on the surface side of the plate-like body.

本発明に係る折畳み可能な放熱板は、あらかじめ工場または製造所で製作するのが好ましい。放熱板は、複数枚の単位板状体を相互に端部同士を接触させて配列して所望の面積とされ、平面形状はほぼ四角形とされる。一方の面に刻設された熱媒チューブの埋設溝に、連続する熱媒チューブを埋設し、表面側の全面に放熱シートを、折曲部の放熱シートに切込みを入れて不連続とする。折曲部の放熱シートが不連続とされているので、連続している面側をヒンジとし不連続とされている面側を開いて折曲げる(後記、図6参照)。なお、単位板状体が複数枚の小板状体を組合せたものであるときは、複数枚の小板状体を裏面材に接着して単位板状体とする。   The foldable heat sink according to the present invention is preferably manufactured in advance at a factory or a manufacturing site. The heat radiating plate has a desired area by arranging a plurality of unit plate-like bodies with their ends in contact with each other, and the planar shape is substantially rectangular. A continuous heat medium tube is embedded in the embedded groove of the heat medium tube engraved on one surface, and the heat radiation sheet is cut into the heat radiation sheet of the bent portion and the heat radiation sheet is cut into the entire surface. Since the heat dissipating sheet in the bent portion is discontinuous, the continuous surface side is used as a hinge, and the discontinuous surface side is opened and bent (see FIG. 6 described later). In addition, when the unit plate-shaped body is a combination of a plurality of small plate-shaped bodies, the plurality of small plate-shaped bodies are bonded to the back surface material to form a unit plate-shaped body.

以下、本発明に係る折畳み可能な放熱板の敷設方法について説明する。あらかじめ工場で製作された折畳み可能な放熱板を、折畳まれた形態で敷設現場に運搬・搬入し、建築物の床下地面の所定位置に敷設する。床下地面とは、マンション、商業ビル、ホテルなどのコンクリート製の建築物にあってはスラブ面、これらの上に形成された下地床合板などをいい、一戸建て住宅にあっては下地床合板をいう。所定位置とは、部屋の床面全体でもよく、部屋の床面一部の特定位置であってもよい。敷設面積が広い場合は、複数の放熱板を組合せればよい。   Hereinafter, the laying method of the foldable heat sink according to the present invention will be described. Foldable heat sinks manufactured in advance at the factory are transported and carried to the laying site in a folded form, and laid at a predetermined position on the floor surface of the building. The floor surface is a slab surface in concrete buildings such as condominiums, commercial buildings, hotels, etc., and a ground floor plywood formed on these, and in a detached house, it is a ground floor plywood. . The predetermined position may be the entire floor surface of the room or a specific position on a part of the floor surface of the room. If the laying area is large, a plurality of heat sinks may be combined.

放熱板を敷設する場合には、放熱シートの上に表装材を配置するのが好ましい。表装材としては、合板、木板、繊維板、樹脂板、パーティチクルボード、絨毯などが挙げられるが、これら例示したものに限定されるものではない。板状体の材料の種類によって、表装材を選ぶものとする。表装材は、一枚で構成してもよいし、薄い小片を複数枚組合せて構成したものであってもよい。表装材の表面には塗料を塗布したもの、木目模様や他の模様などを印刷したものなどでもよい。表装材の厚さは、余り薄すぎると上記機能を発揮させることができず、余り厚すぎると熱媒チューブからの伝熱効率が低下するので、いずれも好ましくない。表装材の厚さは、1〜15mmの範囲で選ぶことができる。   When laying a heat radiating plate, it is preferable to arrange a cover material on the heat radiating sheet. Examples of the covering material include plywood, wood board, fiber board, resin board, particle board, carpet and the like, but are not limited to those exemplified. The cover material shall be selected according to the material type of the plate-like body. The cover material may be composed of a single sheet or a combination of a plurality of thin pieces. The surface of the cover material may be a material coated with a paint, or a wood grain pattern or other pattern printed. If the thickness of the cover material is too thin, the above function cannot be exerted, and if it is too thick, the heat transfer efficiency from the heat medium tube is lowered, so neither is preferable. The thickness of the cover material can be selected in the range of 1 to 15 mm.

以下、本発明を図面に基いて詳細に説明するが、本発明はその趣旨を超えない限り、以下の記載例に限定されるものではない。   Hereinafter, the present invention will be described in detail with reference to the drawings. However, the present invention is not limited to the following description examples as long as the gist thereof is not exceeded.

図1は本発明に係る折畳み可能な放熱板の一例の部分平面略図、図2は図1のII部分の拡大平面略図、図3は図1のIII部分の拡大平面略図、図4は図3のIV部分(チューブ渡り部分)の拡大平面略図であり、図5は裏面材をヒンジとした放熱板の図3のV−V部分での縦断側面略図、図6は裏面材をヒンジとして折曲げる途中の状態の縦断側面略図、図7は図6の状態から折曲げを完了した状態の縦断側面略図である。図8は放熱シートをヒンジとした放熱板の図3に対応する縦断側面略図、図9は6枚の板状体からなる畳み可能な放熱板の一例の平面略図である。   1 is a partial schematic plan view of an example of a foldable heat sink according to the present invention, FIG. 2 is an enlarged schematic plan view of a portion II in FIG. 1, FIG. 3 is an enlarged schematic plan view of a portion III in FIG. Fig. 5 is a schematic enlarged plan view of the IV part (tube crossing part) of Fig. 5. Fig. 5 is a schematic vertical side view of the heat sink using the back material as a hinge at the VV portion in Fig. 3, and Fig. 6 is a diagram showing the back material as a hinge. FIG. 7 is a schematic vertical side view showing a state in which bending is completed from the state shown in FIG. 6. FIG. 8 is a schematic longitudinal side view corresponding to FIG. 3 of the heat radiating plate having the heat radiating sheet as a hinge, and FIG. 9 is a schematic plan view of an example of a foldable heat radiating plate composed of six plate-like bodies.

放熱板1は、熱媒チューブ埋設溝3が刻設されており、埋設溝3は板状体2の端部で平面がU字状曲線とされて方向転換され、端部のU字状曲線を結ぶ直線状溝は板状体の長さ方向に沿って刻設されている。流体用チューブ4を一方の板状体から他方の板状体に渡らせる部分(チューブ渡り部分)には、平面がS(逆S)字状曲線を呈する埋設溝が刻設されている。二組(A組、B組)の板状体は、幅方向端部に位置する単位板状体(A1、B1)同士の長さ方向端部を突き合わせ、熱媒チューブを一方の単位板状体(A1)から他方の単位板状体(B1)に渡らせる部分は、単位板状体(A1、B1)の全幅の1/4程度の幅の限られた一箇所に集約されている(図1参照)。上記二組(A組、B組)を構成する複数の単位板状体(A2、A3、B2、B3)の熱媒チューブを渡らせる部分も、各単位板状体の長さ方向端部近傍の一箇所に集約された構造とされている(図1参照)。   The heat radiating plate 1 is engraved with a heat medium tube burying groove 3, and the burying groove 3 has a U-shaped curved surface at the end of the plate-like body 2, and the U-shaped curved curve at the end. A linear groove connecting the two is engraved along the length direction of the plate-like body. A portion of the fluid tube 4 that extends from one plate-like body to the other plate-like body (tube cross-over portion) is provided with a buried groove whose plane exhibits an S (inverse S) -shaped curve. Two sets (A set, B set) of plate-like bodies are abutted at the end portions in the length direction of unit plate-like bodies (A1, B1) located at the end portions in the width direction, and the heat medium tube is formed into one unit plate shape. The portion that extends from the body (A1) to the other unit plate-like body (B1) is concentrated in one place with a width of about 1/4 of the entire width of the unit plate-like body (A1, B1) ( (See FIG. 1). The portion where the heat medium tubes of the plurality of unit plate bodies (A2, A3, B2, B3) constituting the above two sets (A group, B group) are also located in the vicinity of the end in the length direction of each unit plate body (See FIG. 1).

なお、図1に示した放熱板1は、平面の大きさが2727mm×2727mmで、厚さが12mmで、発泡倍率が20倍の発泡ポリスチレン板に、幅45mm、厚さ12mm、長さ1250mmの三本の木製小根太を、長さ方向に沿って配置した長尺狭幅の単位板状体で構成した。各単位板状体には、図1に示したように木製小根太を、隣接する小根太間の間隔を303mmとして配置した。放熱板1は、単位板状体A1〜A4で構成されるA組と、B1〜B4で構成されるB組の二組を組合せて、ほぼ四角形とした。放熱板1を構成する二組の板状体の表面側には、深さ7.2mm、開口部の幅が8.0mmの熱媒チューブ埋設溝3を、図1に示したパターンで刻設し、この流体埋設溝には直径が7.2mmの連続した熱媒チューブ4を四本埋設した。熱媒チューブ4は、ヘッダ10を経由して図示されていない熱媒循環装置に接続される。A組とB組とを組合せた放熱板には、隣接する熱媒チューブを流れる熱媒の方向は、相互に逆になるようにヘッダ10に繋ぐことにより、放熱板の局部過熱を防ぎ均一な温度分布とすることができる。   In addition, the heat sink 1 shown in FIG. 1 has a width of 45 mm, a thickness of 12 mm, and a length of 1250 mm on a polystyrene foam plate having a plane size of 2727 mm × 2727 mm, a thickness of 12 mm, and an expansion ratio of 20 times. Three wooden small joists were composed of long narrow unit plates arranged along the length direction. In each unit plate-like body, as shown in FIG. 1, wooden small joists were arranged with an interval between adjacent small joists of 303 mm. The heat radiating plate 1 was formed into a substantially quadrilateral shape by combining two sets of A set composed of unit plate-like bodies A1 to A4 and B set composed of B1 to B4. On the surface side of the two sets of plate-like bodies constituting the heat radiating plate 1, a heat medium tube embedding groove 3 having a depth of 7.2 mm and an opening width of 8.0 mm is engraved in the pattern shown in FIG. Then, four continuous heat medium tubes 4 having a diameter of 7.2 mm were embedded in the fluid embedding groove. The heat medium tube 4 is connected to a heat medium circulation device (not shown) via the header 10. In the heat sink that combines A set and B set, the direction of the heat medium flowing through the adjacent heat medium tubes is connected to the header 10 so as to be opposite to each other, thereby preventing local overheating of the heat sink and uniform. It can be a temperature distribution.

図5〜図7に図示した例では、放熱板1を構成し相互に隣接する単位板状体A1とA2には、その表面側に放熱シート5が貼着されている。放熱シート5は折曲部8で不連続とされている。単位板状体A1端部の熱媒チューブ出口開口部2aの位置と、単位板状体A2端部の熱媒チューブ入口開口部2bの位置とは、対向させずにずらして設けられている。単位板状体A1とA2の端部には、熱媒チューブ配置用切欠部7a、7bが設けられ、放熱板1が平面状にされている状態では、双方の切欠部で流体用チューブ埋設溝と同様に縦断面はU字状の溝を形成する(図5参照)。放熱板1を折曲部8で折曲げた際には、放熱シート5側が不連続部で分離し、熱媒チューブ4は、開口部2aと開口部2bの間のチューブ渡り部分で、一方の単位板状体A1から他方の単位板状体A2に渡り、露出する(図6〜図7参照)。   In the example illustrated in FIGS. 5 to 7, the heat radiating sheet 5 is adhered to the surface side of the unit plate-like bodies A <b> 1 and A <b> 2 that constitute the heat radiating plate 1 and are adjacent to each other. The heat dissipating sheet 5 is discontinuous at the bent portion 8. The position of the heat medium tube outlet opening 2a at the end of the unit plate A1 and the position of the heat medium tube inlet opening 2b at the end of the unit plate A2 are shifted without being opposed to each other. In the state where the unit plate-like bodies A1 and A2 are provided with heat medium tube disposition notches 7a and 7b, and the heat dissipating plate 1 is in a flat state, the fluid tube embedding groove is formed in both notches. Similarly to the above, the longitudinal section forms a U-shaped groove (see FIG. 5). When the heat radiating plate 1 is bent at the bent portion 8, the heat radiating sheet 5 side is separated at the discontinuous portion, and the heat medium tube 4 is at the tube crossing portion between the opening 2a and the opening 2b. It is exposed from the unit plate A1 to the other unit plate A2 (see FIGS. 6 to 7).

図8では、放熱板1を構成し相互に隣接する単位板状体A1とA2には、その表面側に放熱シート5が貼着されている。放熱シート5は折曲部8で連続とされてヒンジとして機能し、熱媒チューブ4が露出する。   In FIG. 8, the heat radiating sheet 1 is adhered to the surface of the unit plate-like bodies A1 and A2 that constitute the heat radiating plate 1 and are adjacent to each other. The heat radiating sheet 5 is continuous at the bent portion 8 and functions as a hinge, and the heat medium tube 4 is exposed.

図9に図示した例では、放熱板1を構成するA組において、相互に隣接する単位板状体A1とA2は、放熱シート5は折曲部8で不連続とされ、折曲部8で折曲げた際には不連続とされた放熱シートが不連続部で分離し、熱媒チューブ4は、開口部2aと開口部2bとの間のチューブ渡り部分で、単位板状体A1から単位板状体A2に渡り、山折りとされて露出する。単位板状体A2と単位板状体A3との間では、放熱シート5は折曲部8で連続とされヒンジとしても機能し、谷折りとされる。放熱板1を構成するB組においても、A組と同様にB1とB2との間は山折り、B2とB3との間は谷折りとされる。   In the example illustrated in FIG. 9, in the group A constituting the heat sink 1, the unit plate-like bodies A <b> 1 and A <b> 2 that are adjacent to each other are discontinuous at the bent portion 8 of the heat sink sheet 5. When folded, the dissipated heat dissipating sheet is separated at the discontinuous portion, and the heat medium tube 4 is a unit between the unit plate-like body A1 at the tube crossing portion between the opening 2a and the opening 2b. Over the plate-like body A2, it is folded in a mountain and exposed. Between the unit plate-like body A2 and the unit plate-like body A3, the heat radiation sheet 5 is continuous at the bent portion 8, functions as a hinge, and is valley-folded. Also in the group B constituting the heat sink 1, a mountain fold is formed between B1 and B2 and a valley fold is formed between B2 and B3 in the same manner as the group A.

図9では、また、放熱板1を構成するA組とB組との間のチューブ渡り部分を、単位板状体A1とB1とに設けた例を示した。このチューブ渡り部分は、谷折りとされる。   In FIG. 9, an example in which the tube crossing portion between the A group and the B group constituting the heat radiating plate 1 is provided in the unit plate bodies A1 and B1 is shown. The tube crossing portion is a valley fold.

本発明に係る折畳み可能な放熱板は、一般住宅、集合住宅、商業ビルまたはホテルなどの建築物の下地材面上に敷設され、暖房床の調製に使用される。 The foldable heat sink according to the present invention is laid on a base material surface of a building such as a general house, a housing complex, a commercial building, or a hotel, and is used for preparing a heating floor.

本発明に係る折畳み可能な放熱板の一例の部分平面略図である。It is a partial plane schematic of an example of the foldable heat sink which concerns on this invention. 図1のII部分の拡大平面略図である。FIG. 2 is a schematic enlarged plan view of a portion II in FIG. 1. 図1のIII部分の拡大平面略図である。FIG. 3 is an enlarged schematic plan view of a portion III in FIG. 1. 図3のIV部分(チューブ渡り部分)の拡大平面略図である。FIG. 4 is an enlarged schematic plan view of an IV portion (tube crossing portion) in FIG. 3. 裏面材をヒンジとした放熱板の図3のV−V部分での縦断側面略図である。It is the vertical side surface schematic in the VV part of FIG. 3 of the heat sink which used the back material as the hinge. 裏面材をヒンジとして折曲げる途中の状態の縦断側面略図である。It is the vertical side surface schematic of the state in the middle of bending the back material as a hinge. 図6の状態から折曲げを完了した状態の縦断側面略図である。It is a vertical side view schematic diagram of the state which completed bending from the state of FIG. 放熱シートをヒンジとした放熱板の図3に対応する縦断側面略図である。It is the vertical side surface schematic corresponding to FIG. 3 of the heat sink which used the heat radiating sheet as the hinge. 6枚の板状体からなる畳み可能な放熱板の一例の平面略図である。It is a plane top view of an example of the heat sink which can be folded which consists of six plate-shaped bodies.

符号の説明Explanation of symbols

1:放熱板
A1、A2、A3、B1、B2、B3:単位板状体
2a:熱媒チューブ出口開口部
2b:熱媒チューブ入口開口部
3:熱媒チューブ埋設溝
4:熱媒チューブ
5:放熱シート
7a、7b:熱媒チューブ配置用切欠部
8:折曲部
9:小根太
10:ヘッダ
11:放熱シートと裏面材の双方を不連続とした折曲部
12:山折りする折曲部
13:谷折りする折曲部
1: Heat radiation plate A1, A2, A3, B1, B2, B3: Unit plate-like body 2a: Heat medium tube outlet opening 2b: Heat medium tube inlet opening 3: Heat medium tube buried groove 4: Heat medium tube 5: Heat-dissipating sheets 7a and 7b: Heat-medium tube arrangement notch 8: bent portion 9: small root 10: header 11: bent portion in which both the heat-dissipating sheet and the back surface material are discontinuous 12: bent portion for mountain folding 13: Folded part to fold

Claims (1)

一方の面に熱媒チューブの埋設溝が刻設され、発泡合成樹脂板製の長尺狭幅の単位板状体(A1、B1)を複数枚、相互に幅方向端部同士を接触させて配置し、平面形状をほぼ四角形とされた二組(A組、B組)の板状体より構成され、かつ、二組(A組、B組)の板状体は、長さ方向端部同士を突き合わせ、不連続とした状態で同数配置され、上記埋設溝は熱媒チューブが二組(A組、B組)の板状体に連接した状態で埋設され、熱媒チューブを埋設して面の全面に放熱シートを貼着し、隣接する板状体の端部同士が接触する複数の接触部を折畳み部とした折畳み可能な放熱板において、
二組(A組、B組)の板状体を構成する単位板状体(A1、B1)には、長さ方向に沿って、板状体と同じ厚さであって板状体より若干短い複数本の木製小根太が、それぞれ等間隔で相互に平行に配置されてなり、
二組(A組、B組)の板状体は、各組(A組、B組)の幅方向端部に位置する単位板状体(A1、B1)同士の長さ方向端部を突き合わせ、熱媒チューブを特定の一個所に集約して一方の単位板状体(A1)から他方の単位板状体(B1)に渡らせる構造とされてなり、かつ、
二組(A組、B組)を構成する複数の単位板状体は幅方向端部同士を突き合わせ、熱媒チューブを渡り箇所を挟んで隣接する木製小根太の中間の特定の一箇所に集約して、一方の単位板状体(A1)から他方の単位板状体(A2)に渡らせる構造とされてなり、残りの単位板状体も同様の構造とされてなり、
熱媒チューブを他方の単位板状体に渡らせる個所は、単位板状体(A1)、単位板状体(A2)のそれぞれに設けられた二本の木製小根太の間であって、一方の単位板状体幅方向端部の熱媒チューブ出口開口部位置と、他方の単位板状体幅方向端部の熱媒チューブ入口開口部位置とを対向させずにずらし、かつ、隣接する単位板状体幅方向端部壁面の上記双方の開口部間に、熱媒チューブ配置用切欠部を設け、この熱媒チューブ配置用切欠部を設けた部分で、出口開口部からの熱媒チューブを入口開口部に渡らせ、上記複数の折曲部の放熱シート面または裏面材のいずれか一方を、折曲部に沿って不連続とされてなることを特徴とする、折畳み可能な放熱板。
An embedding groove of the heat transfer tube is engraved on one surface, and a plurality of long narrow unit plate bodies (A1, B1) made of a synthetic foam resin plate are brought into contact with each other in the width direction. It is composed of two sets (A set, B set) of plate-like bodies that are arranged and have a substantially square shape, and the two sets (A set, B set) of plate-like bodies are end portions in the length direction. The same number is arranged in a discontinuous state, with the embedded grooves embedded in a state in which the heat medium tubes are connected to two sets (A group, B group) of plate-like bodies, and the heat medium tubes are embedded. In a foldable heat sink with a plurality of contact portions where the end portions of the adjacent plate-like bodies are in contact with each other, the radiating sheet is attached to the entire surface,
The unit plate-like bodies (A1, B1) constituting the two sets (A set, B set) of the plate-like bodies have the same thickness as the plate-like bodies along the length direction, and are slightly more than the plate-like bodies. A plurality of short wooden joists are arranged in parallel to each other at equal intervals.
Two sets (A set, B set) of plate-like bodies abut the lengthwise ends of the unit plate-like bodies (A1, B1) located at the end in the width direction of each set (A set, B set). , The heat medium tube is aggregated in one specific place and is made to have a structure that extends from one unit plate (A1) to the other unit plate (B1), and
A plurality of unit plate-like bodies constituting two sets (A set, B set) are end-to-end in the width direction, and are aggregated at a specific location in the middle of adjacent wooden small joists across the heat transfer medium tube. The unit plate-like body (A1) and the other unit plate-like body (A2) are structured so that the remaining unit plate-like bodies have the same structure.
The place where the heat transfer tube is passed over the other unit plate is between the two wooden small joists provided on each of the unit plate (A1) and unit plate (A2). The unit plate-shaped body width direction end of the heat medium tube outlet opening position and the other unit plate-shaped body width direction end of the heat medium tube inlet opening position are shifted without facing each other, and adjacent units A notch for heat medium tube placement is provided between both the openings on the wall surface in the width direction of the plate-like body, and the heat medium tube from the outlet opening is provided at the portion provided with the notch for heat medium tube placement. A foldable heat radiating plate, characterized in that either one of the heat radiating sheet surface or the back surface material of the plurality of bent portions is made discontinuous along the bent portion over the entrance opening.
JP2004049287A 2004-02-25 2004-02-25 Foldable heat sink Expired - Lifetime JP4261386B2 (en)

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JP4766596B2 (en) * 2005-09-27 2011-09-07 住商メタレックス株式会社 Folding structure of hot water mat for floor heating
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