JP4258361B2 - Electromagnetic relay - Google Patents

Electromagnetic relay Download PDF

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JP4258361B2
JP4258361B2 JP2003403445A JP2003403445A JP4258361B2 JP 4258361 B2 JP4258361 B2 JP 4258361B2 JP 2003403445 A JP2003403445 A JP 2003403445A JP 2003403445 A JP2003403445 A JP 2003403445A JP 4258361 B2 JP4258361 B2 JP 4258361B2
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contact
movable
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movable contact
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JP2005166433A (en
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博 大野
真吾 島田
裕之 藤田
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Omron Corp
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Description

本発明は、可動接点を設けた可動接触片と固定接点を設けた固定接触片とをベースに立設し、前記可動接触片の上端部を支持するカードを介して前記可動接触片を回動することにより、前記可動接点を前記固定接点に接離する電磁継電器に関する。   In the present invention, a movable contact piece provided with a movable contact and a fixed contact piece provided with a fixed contact are erected on a base, and the movable contact piece is rotated via a card that supports an upper end portion of the movable contact piece. Thus, the present invention relates to an electromagnetic relay that contacts and separates the movable contact from the fixed contact.

従来、可動接触片の上端部を支持するカードを介して前記可動接触片を回動して接点を開閉する電磁継電器としては、例えば、可動ブロックを介して往復移動するカードで接点を開閉する電磁継電器がある(特許文献1参照)。
欧州特許出願公開第1308976号公報
Conventionally, as an electromagnetic relay that opens and closes a contact by rotating the movable contact piece via a card that supports the upper end of the movable contact piece, for example, an electromagnetic that opens and closes a contact with a card that reciprocates through a movable block. There is a relay (see Patent Document 1).
European Patent Application Publication No. 1308976

しかしながら、前述の電磁継電器では、図14Aに示すように対向する接点表面に逆方向の電流が流れるため、図14Bに示すような電磁反発力が発生する。特に、前記電磁反発力は流れる電流の2乗に比例するため、例えば、瞬間的な過電流(1200Aで0.5秒間)が流れると、電磁反発力が著しく増大し、接点圧が低下して接触抵抗が増加し、ジュール熱の発生によって接点が溶着しやすい。このため、所望の接点圧を確保しようとすると、可動ブロックを駆動する電磁石ブロックの磁力を大きくする必要があり、装置が大型化するという問題点がある。   However, in the above-described electromagnetic relay, a current in the reverse direction flows through the contact surfaces facing each other as shown in FIG. 14A, so that an electromagnetic repulsive force as shown in FIG. 14B is generated. In particular, since the electromagnetic repulsive force is proportional to the square of the flowing current, for example, when an instantaneous overcurrent (at 1200 A for 0.5 seconds) flows, the electromagnetic repulsive force increases remarkably and the contact pressure decreases. Contact resistance increases and contacts are easily welded due to the generation of Joule heat. For this reason, when it is going to ensure desired contact pressure, it is necessary to enlarge the magnetic force of the electromagnet block which drives a movable block, and there exists a problem that an apparatus enlarges.

本発明は、前記問題点に鑑み、大電流を通電できる小型の電磁継電器を提供することを目的とする。   In view of the above problems, an object of the present invention is to provide a small electromagnetic relay capable of supplying a large current.

課題を解決するための手段および発明の効果Means for Solving the Problems and Effects of the Invention

本発明にかかる電磁継電器は、前記目的を達成すべく、可動接点を設けた可動接触片と固定接点を設けた固定接触片とをベースに立設し、前記可動接触片の上端部を支持するカードを介して前記可動接触片を回動し、前記可動接点を前記固定接点に接離する電磁継電器であって、
略U字形を有する前記可動接触片の第1可動分割片および第2可動分割片の中間部に第1可動接点および第2可動接点をそれぞれ設ける一方、中間部に第1固定接点を設けた固定接触片の上端部から水平方向に延在する連結部を介して垂直下方に固定分割片を延在し、かつ、前記固定分割片の下端部に第2固定接点を設け、前記第1,第2可動接点を前記第1,第2固定接点にそれぞれ接離する構成としてある。
In order to achieve the above object, the electromagnetic relay according to the present invention has a movable contact piece provided with a movable contact and a fixed contact piece provided with a fixed contact standing on a base and supporting an upper end portion of the movable contact piece. An electromagnetic relay that rotates the movable contact piece via a card and contacts the movable contact with the fixed contact,
A fixed portion in which a first movable contact and a second movable contact are provided at an intermediate portion between the first movable divided piece and the second movable divided piece of the movable contact piece having a substantially U shape, respectively, and a first fixed contact is provided at the intermediate portion. A fixed split piece extends vertically downward through a connecting portion extending in the horizontal direction from the upper end portion of the contact piece, and a second fixed contact is provided at the lower end portion of the fixed split piece. Two movable contacts are configured to contact and separate from the first and second fixed contacts, respectively.

本発明によれば、電磁反発力は流れる電流の2乗に比例することから、可動接触片を第1,第2可動分割片に2分割して電流を分流することにより、電磁反発力を低減できる。さらに、第2固定接点を設けた固定分割片の下方側が第1可動分割片と対向していないので、電磁反発力が発生せず、接点圧を低下させることがない。このため、電磁石ブロックを大型化することなく、接点圧の低下による接点溶着を防止できる。   According to the present invention, since the electromagnetic repulsive force is proportional to the square of the flowing current, the electromagnetic repulsive force is reduced by dividing the movable contact piece into the first and second movable divided pieces and diverting the current. it can. Furthermore, since the lower side of the fixed split piece provided with the second fixed contact is not opposed to the first movable split piece, no electromagnetic repulsive force is generated and the contact pressure is not reduced. For this reason, contact welding due to a decrease in contact pressure can be prevented without increasing the size of the electromagnet block.

本発明の実施形態として、固定分割片に対向する第2可動分割片の対向面のうち、固定分割片の中間部に対向する位置に磁性材からなる吸引用可動片を設けてもよく、あるいは、下端部に第2固定接点を設けた固定分割片の背面中間部に、磁性材からなる吸引用固定片を設けておいてもよい。
本実施形態によれば、右ネジの法則により、固定分割片の中間部を流れる電流に基づいて生じる磁界により、前記吸引用可動片が前記固定分割片側に吸引され、あるいは、前記吸引用固定片に吸引されるので、装置を大型化せずに接点圧をより一層増大させることができ、接点溶着等を防止できる。
As an embodiment of the present invention, a suction movable piece made of a magnetic material may be provided at a position facing the intermediate portion of the fixed split piece, of the opposing surface of the second movable split piece facing the fixed split piece, or In addition, a suction fixed piece made of a magnetic material may be provided in the back middle portion of the fixed split piece provided with the second fixed contact at the lower end.
According to the present embodiment, the suction movable piece is attracted to the fixed split piece side by the magnetic field generated based on the current flowing through the intermediate portion of the fixed split piece according to the right-screw rule, or the suction fixed piece Therefore, the contact pressure can be further increased without increasing the size of the apparatus, and contact welding or the like can be prevented.

本発明の他の実施形態としては、第1固定接点および第1可動接点がそれぞれアーク用固定接点およびアーク用可動接点であるとともに、第2固定接点および第2可動接点がそれぞれ通電用固定接点および通電用可動接点であってもよい。
本実施形態によれば、アーク放電による接点溶着をより一層効果的に防止できる。特に、通常、アーク用固定接点は通電用固定接点よりも電気抵抗が大きいので、アーク用固定接点に流れる電流は通電用固定接点に流れる電流よりも少ない。このため、可動接触片の第1可動分割片とアーク用固定接点を設けた固定接触片の本体とが対向していても、アーク用固定接点と通電用固定接点との配置を逆にした場合よりも、両者の間に生じる電磁反発力が小さく、接点圧の低下を抑制できるという効果がある。
In another embodiment of the present invention, the first fixed contact and the first movable contact are an arc fixed contact and an arc movable contact, respectively, and the second fixed contact and the second movable contact are an energization fixed contact and It may be a movable contact for energization.
According to this embodiment, contact welding due to arc discharge can be more effectively prevented. In particular, since the arc fixed contact generally has a larger electric resistance than the energizing fixed contact, the current flowing through the arc fixed contact is smaller than the current flowing through the energizing fixed contact. For this reason, even if the first movable split piece of the movable contact piece and the main body of the fixed contact piece provided with the arc fixed contact face each other, the arrangement of the arc fixed contact and the energizing fixed contact is reversed. Rather than the electromagnetic repulsive force generated between the two, it is possible to suppress the decrease in contact pressure.

本発明にかかる実施形態を図1ないし図13の添付図面に従って説明する。
第1実施形態は、図1ないし図11に示すように、大略、ベース10と、電磁石ブロック20と、可動ブロック30と、接点機構40と、カード80と、リードスイッチ90と、ケース95とからなる自己保持型の電磁継電器に適用した場合である。
An embodiment according to the present invention will be described with reference to the accompanying drawings of FIGS.
As shown in FIGS. 1 to 11, the first embodiment is roughly composed of a base 10, an electromagnet block 20, a movable block 30, a contact mechanism 40, a card 80, a reed switch 90, and a case 95. This is a case where it is applied to a self-holding electromagnetic relay.

ベース10は、図2に示すように、その上面中央に立設した絶縁壁11の片面側の両側縁部から、後述する可動ブロック30を支持する一対の支持壁12,13をそれぞれ延在する一方、前記絶縁壁11の残る片面側に仕切り壁14,15を所定のピッチで平行に並設してある。また、前記支持壁12,13には、後述する可動ブロック30を支持するための軸孔12a,13aを設けてある。さらに、前記支持壁13の外側面には、後述するリードスイッチ90を取り付けるための収納凹部13bを設けてある。そして、前記仕切り壁14の上端部にはガイド用突起17を突設してある。   As shown in FIG. 2, the base 10 has a pair of support walls 12 and 13 that support a movable block 30 (described later) extending from both side edges on one side of the insulating wall 11 erected at the center of the upper surface. On the other hand, partition walls 14 and 15 are arranged in parallel at a predetermined pitch on the one surface side where the insulating wall 11 remains. The support walls 12 and 13 are provided with shaft holes 12a and 13a for supporting a movable block 30 described later. Further, a housing recess 13b for attaching a reed switch 90 described later is provided on the outer surface of the support wall 13. A guide projection 17 projects from the upper end of the partition wall 14.

電磁石ブロック20は、図3および図4に示すように、両端に鍔部21a,21bを有するスプール21の胴部21c(図4)にコイル22を巻回したものである。前記コイル22の両端は前記鍔部21bに設けたコイル端子23a,23bにそれぞれ電気接続されている。さらに、前記胴部21cの貫通孔21dに2枚の板状鉄芯24,25を挿入し、突出する上端部に断面略L字形状の第1ヨーク26をカシメ固定する一方、突出する下端部に断面略L字形状の第2ヨーク27をカシメ固定してある。このため、第1ヨーク26の下端部に位置する磁極部26aと、第2ヨーク27の上端部に位置する磁極部27aとが、所定の間隔で対向している(図3)。   As shown in FIGS. 3 and 4, the electromagnet block 20 is obtained by winding a coil 22 around a body portion 21c (FIG. 4) of a spool 21 having flange portions 21a and 21b at both ends. Both ends of the coil 22 are electrically connected to coil terminals 23a and 23b provided on the flange 21b. Further, two plate-like iron cores 24 and 25 are inserted into the through hole 21d of the body portion 21c, and the first yoke 26 having a substantially L-shaped cross section is caulked and fixed to the protruding upper end portion, while the protruding lower end portion The second yoke 27 having a substantially L-shaped cross section is fixed by caulking. For this reason, the magnetic pole part 26a located in the lower end part of the 1st yoke 26 and the magnetic pole part 27a located in the upper end part of the 2nd yoke 27 have faced at predetermined intervals (FIG. 3).

可動ブロック30は、図5に示すように、断面略H字形状のホルダー31内に永久磁石35および一対の可動鉄片36,37を下方側から挿入して係合することにより、一対の前記可動鉄片36,37で前記永久磁石35を挾持したものである。前記ホルダー31には、対向する両側側面から回動軸32a(図示せず)および回動軸32bが同一軸心上に突出している。   As shown in FIG. 5, the movable block 30 is inserted into and engaged with a permanent magnet 35 and a pair of movable iron pieces 36, 37 from below in a holder 31 having a substantially H-shaped cross section. The permanent magnets 35 are held by iron pieces 36 and 37. The holder 31 has a rotation shaft 32a (not shown) and a rotation shaft 32b projecting from the opposite side surfaces on the same axis.

そして、前記可動ブロック30を前記電磁石ブロック20の磁極部26a,27a間に一時的に組み付けた後、前記電磁石ブロック20を前記ベース10の支持壁12,13間に組み込むことにより、前記電磁石ブロック20が所定の位置に位置決めされる。さらに、前記可動ブロック30の回動軸32a,32bが前記ベース10の支持壁12,13の軸孔12a,13aにそれぞれ嵌合することにより、前記可動ブロック30が回動可能に支持される。   Then, after the movable block 30 is temporarily assembled between the magnetic pole portions 26 a and 27 a of the electromagnet block 20, the electromagnet block 20 is assembled between the support walls 12 and 13 of the base 10. Is positioned at a predetermined position. Further, when the rotation shafts 32a and 32b of the movable block 30 are fitted into the shaft holes 12a and 13a of the support walls 12 and 13 of the base 10, the movable block 30 is rotatably supported.

接点機構40は、図2に示すように、第1,第2可動接点端子41,51と、第1,第2固定接点端子61,71とからなるものである。第1可動接点端子41は、図6に示すように、正面略U字形の可動接触片42と、正面略L字形の補助可動接触片45と、端子部46と、アーク用可動接点47と、通電用可動接点48と、磁性材からなる吸引用鉄片49とからなるものである。そして、前記可動接触片42を形成する可動分割片43,44の中間部、および、前記補助接触片45の垂直部分の中間部には、屈曲部43a,44aおよび45aがそれぞれ形成されている。また、前記可動分割片43,44および補助可動接触片45の上端部43c,44cおよび45cがそれぞれ巾狭となっている。前記可動分割片43,44全体あるいは前記補助接触片45の垂直部分を巾狭にすると、電気抵抗が増大して発熱しやすくなるからである。さらに、前記可動分割片44の上端部44cの基部両側から取付用舌片44d,44dがそれぞれ延在している。一方、前記補助接触片45の上端部45cの基部片側から、前記アーク用可動接点47のアーク放電から通電用可動接点48を遮蔽するための遮蔽用舌片45dが延在している。   As shown in FIG. 2, the contact mechanism 40 includes first and second movable contact terminals 41 and 51 and first and second fixed contact terminals 61 and 71. As shown in FIG. 6, the first movable contact terminal 41 includes a front substantially U-shaped movable contact piece 42, a front substantially L-shaped auxiliary movable contact piece 45, a terminal portion 46, an arc movable contact 47, It consists of an energizing movable contact 48 and a suction iron piece 49 made of a magnetic material. Then, bent portions 43a, 44a and 45a are formed at the intermediate portion of the movable split pieces 43 and 44 forming the movable contact piece 42 and at the intermediate portion of the vertical portion of the auxiliary contact piece 45, respectively. Also, the upper end portions 43c, 44c and 45c of the movable split pieces 43 and 44 and the auxiliary movable contact piece 45 are narrow, respectively. This is because if the entire movable split pieces 43 and 44 or the vertical portion of the auxiliary contact piece 45 is made narrow, the electrical resistance increases and heat is easily generated. Furthermore, mounting tongue pieces 44d and 44d extend from both sides of the base portion of the upper end portion 44c of the movable split piece 44, respectively. On the other hand, a shielding tongue 45 d for shielding the energizing movable contact 48 from the arc discharge of the arc movable contact 47 extends from the base part side of the upper end portion 45 c of the auxiliary contact piece 45.

そして、前記端子部46の上端部に前記可動接触片42および前記補助接触片45の下端部をカシメ固定して一体化する。さらに、前記可動分割片43のカシメ孔43bにアーク用可動接点47をカシメ固定するとともに、前記可動分割片44のカシメ孔44bおよび補助可動接触片のカシメ孔45bに通電用可動接点48をカシメ固定することにより、前記可動接触片42と前記補助可動接触片45とが一体化される。この結果、屈曲部44aと屈曲部45aとの間に略方形の空隙49aが形成される(図9A)。さらに、補助可動接触片45の可動接点48から下方側のカシメ位置までの沿面距離は、可動分割片44の可動接点48から下方側のカシメ位置までの沿面距離よりも長い。これは、接点閉成時に可動接触片42および補助可動接触片45が突っ張ることなく、両者を円滑に回動させるためである。さらに、前記可動分割片44の取付用舌片44d,44dに吸着用鉄片49をカシメ固定する。前記吸引用鉄片49は、これに対応する後述する吸着用鉄片69とで相互に吸引することにより、接点間の反発力を抑制するためのものである。   Then, the lower end portions of the movable contact piece 42 and the auxiliary contact piece 45 are caulked and integrated with the upper end portion of the terminal portion 46. Furthermore, the arc movable contact 47 is fixed by caulking to the caulking hole 43b of the movable split piece 43, and the energizing movable contact 48 is fixed by caulking to the caulking hole 44b of the movable split piece 44 and the caulking hole 45b of the auxiliary movable contact piece. By doing so, the movable contact piece 42 and the auxiliary movable contact piece 45 are integrated. As a result, a substantially square gap 49a is formed between the bent portion 44a and the bent portion 45a (FIG. 9A). Furthermore, the creeping distance from the movable contact 48 of the auxiliary movable contact piece 45 to the lower crimping position is longer than the creepage distance from the movable contact 48 of the movable split piece 44 to the lower crimping position. This is because when the contact is closed, the movable contact piece 42 and the auxiliary movable contact piece 45 are smoothly rotated without stretching. Further, a suction iron piece 49 is caulked and fixed to the mounting tongue pieces 44 d and 44 d of the movable split piece 44. The suction iron piece 49 is for suppressing the repulsive force between the contacts by sucking each other with a corresponding suction iron piece 69 described later.

第2可動接点端子51は、端子部56の形状を除き、前述の第1可動接点端子41とほぼ同様であり、上端部53c,55cの下方側にアーク用可動接点57および通電用可動接点58をそれぞれ有している。さらに、前記上端部55cの基部には吸引用鉄片および遮蔽用舌片が第1可動接点端子41と同様に設けられている。   The second movable contact terminal 51 is substantially the same as the first movable contact terminal 41 described above except for the shape of the terminal portion 56, and the arc movable contact 57 and the energizing movable contact 58 are provided below the upper end portions 53c and 55c. Respectively. Further, a suction iron piece and a shielding tongue piece are provided at the base of the upper end portion 55 c in the same manner as the first movable contact terminal 41.

第1固定接点端子61は、図7に示すように、固定接触片62と、端子部66と、アーク用固定接点67と、通電用固定接点68と、磁性材からなる吸引用鉄片69とからなるものである。前記固定接触片62は、巾広の上端部にスリット62aを設けて2分割した固定分割片63,65に、曲げ加工をそれぞれ施してある。このため、前記固定接触片62の上端部は、アーク用固定接点67をカシメ固定するための固定分割片63と、通電用固定接点68をカシメ固定するための固定分割片65とが、連結部64で連結一体化されている。なお、前記連結部64は水平に曲げられ、剛性を高めてある。そして、前記端子部66の上端部に前記固定接触片62の下端部をカシメ固定するとともに、固定分割片63,64のカシメ孔63a,65aにアーク用固定接点67および通電用固定接点68をそれぞれカシメ固定する。さらに、前記固定分割片65の背面側に吸引用鉄片69をカシメ固定することにより、第1固定接点端子61が完成する。   As shown in FIG. 7, the first fixed contact terminal 61 includes a fixed contact piece 62, a terminal portion 66, an arc fixed contact 67, a current-carrying fixed contact 68, and a suction iron piece 69 made of a magnetic material. It will be. The fixed contact piece 62 is formed by bending the fixed divided pieces 63 and 65 which are divided into two by providing a slit 62a at the wide upper end. Therefore, the upper end portion of the fixed contact piece 62 includes a fixed divided piece 63 for caulking and fixing the arc fixed contact 67 and a fixed divided piece 65 for caulking and fixing the energizing fixed contact 68. 64 is connected and integrated. The connecting portion 64 is bent horizontally to enhance rigidity. Then, the lower end portion of the fixed contact piece 62 is fixed by caulking to the upper end portion of the terminal portion 66, and the arc fixed contact 67 and the energizing fixed contact 68 are respectively inserted into the caulking holes 63a and 65a of the fixed split pieces 63 and 64. Secure with caulking. Further, the first fixed contact terminal 61 is completed by caulking and fixing the suction iron piece 69 on the back side of the fixed divided piece 65.

第2固定接点端子71は、端子部76の形状を除き、前述の第1固定接点端子61とほぼ同様であり、連結部74で連結された固定分割片73,75にアーク用固定接点77,通電用固定接点78がそれぞれカシメ固定されている。さらに、前記固定分割片75の背面には、前記第1固定接点端子61と同様、磁性材からなる吸引用鉄片(図示せず)がカシメ固定されている。   The second fixed contact terminal 71 is substantially the same as the first fixed contact terminal 61 described above except for the shape of the terminal portion 76, and the arc fixed contacts 77, 75 are connected to the fixed divided pieces 73, 75 connected by the connecting portion 74. The energizing fixed contacts 78 are fixed by caulking. Further, similarly to the first fixed contact terminal 61, a suction iron piece (not shown) made of a magnetic material is caulked and fixed to the back surface of the fixed divided piece 75.

そして、図2に示すように、前記ベース10の仕切り壁14,15の間に第1可動接点端子41および第1固定接点端子61を側方からそれぞれ圧入することにより、図8に示すように、アーク用可動接点47および固定接点67が接離可能に対向するとともに、通電用可動接点48および固定接点68が接離可能に対向する。   Then, as shown in FIG. 2, the first movable contact terminal 41 and the first fixed contact terminal 61 are respectively press-fitted between the partition walls 14 and 15 of the base 10 from the side, as shown in FIG. The arc movable contact 47 and the fixed contact 67 are opposed to each other so as to be able to contact and separate, and the energizing movable contact 48 and the fixed contact 68 are opposed to each other so as to be able to contact and separate.

また、前記ベース10の絶縁壁11および仕切り壁14との間に第2固定接点端子51および第2可動接点端子71を側方からそれぞれ圧入することにより、アーク用可動接点57および固定接点78が接離可能に対向するとともに、通電用可動接点58および固定接点77が接離可能に対向する。   Further, by pressing the second fixed contact terminal 51 and the second movable contact terminal 71 from the side between the insulating wall 11 and the partition wall 14 of the base 10 respectively, the arc movable contact 57 and the fixed contact 78 are formed. The energizing movable contact 58 and the fixed contact 77 oppose each other so as to be able to contact and separate.

カード80は、可動ブロック30の回動動作に基づいて接点機構40を駆動する板状の樹脂成形品である。そして、前記カード80の中央部に設けたガイド用孔81を、前記ベース10のガイド用突起17に嵌合するとともに、前記カード80に設けた第1,第2係合孔82,83を第1,第2可動接点端子41,51の上端部43c,53cにそれぞれ係合する。さらに、前記カード80に設けた第3,第4係合孔84,85を第1,第2可動接点端子41,51の上端部45c(44c),55cにそれぞれ係合する。ただし、隣り合う第1,第3係合孔82,84、および、隣り合う第2,第4係合孔83,85、は、それぞれ所定の距離だけずれた位置に設けられている。これは、アーク用可動接点47,57がアーク用固定接点67,77にそれぞれ接触した後、通電用可動接点48,58を通電用固定接点68,78にそれぞれ接触させるためである。さらに、前記カード80の一端部に形成した長孔86を前記可動ブロック30の係合用突部34に係合することにより、前記カード80が可動ブロック30に連結される。   The card 80 is a plate-shaped resin molded product that drives the contact mechanism 40 based on the rotating operation of the movable block 30. Then, the guide hole 81 provided in the central portion of the card 80 is fitted into the guide protrusion 17 of the base 10, and the first and second engagement holes 82 and 83 provided in the card 80 are the first ones. The first movable contact terminals 41 and 51 are engaged with upper end portions 43c and 53c of the second movable contact terminals 41 and 51, respectively. Further, the third and fourth engagement holes 84 and 85 provided in the card 80 are engaged with the upper end portions 45c (44c) and 55c of the first and second movable contact terminals 41 and 51, respectively. However, the adjacent first and third engagement holes 82 and 84 and the adjacent second and fourth engagement holes 83 and 85 are provided at positions shifted by a predetermined distance. This is because the energizing movable contacts 48 and 58 are brought into contact with the energizing fixed contacts 68 and 78 after the arc movable contacts 47 and 57 come into contact with the arc fixed contacts 67 and 77, respectively. Further, the card 80 is connected to the movable block 30 by engaging a long hole 86 formed at one end of the card 80 with the engaging projection 34 of the movable block 30.

前記リードスイッチ90は可動ブロック30の動作状況を検出するためのものであり、前記永久磁石35の漏れ磁束を検出できる位置に設けた支持壁13の収納用凹部13bに組み込まれている。   The reed switch 90 is for detecting the operating state of the movable block 30, and is incorporated in the housing recess 13b of the support wall 13 provided at a position where the leakage magnetic flux of the permanent magnet 35 can be detected.

ケース95は、前述の内部構成部品を組み付けた前記ベース10に嵌合可能な箱形状を有し、その上面中央部にガス抜き孔96を設けてある。そして、前記内部構成部品を組み込んだ前記ベース10にケース95を嵌合してシールし、前記ガス抜き孔96から内部ガスを抜いた後、前記ガス抜き孔96を熱封止することにより、電磁継電器が完成する。   The case 95 has a box shape that can be fitted to the base 10 to which the above-described internal components are assembled, and a gas vent hole 96 is provided at the center of the upper surface thereof. Then, a case 95 is fitted and sealed to the base 10 in which the internal components are incorporated, and after the internal gas is extracted from the degassing hole 96, the degassing hole 96 is heat-sealed. The relay is completed.

次に、前述の内部構成部品からなる電磁継電器の動作について説明する。
まず、図11Aに示すように、永久磁石35の磁力に基づき、可動鉄片36の上端部がヨーク26の磁極部26aに吸着しているとともに、可動鉄片37の下端部がヨーク27の磁極部27aに吸着している。このため、可動鉄片36の下端部と磁極部27aとの間に流れる永久磁石35の漏れ磁束により、リードスイッチ90がON状態になっている。さらに、カード80が電磁石ブロック20と反対方向に付勢され、第1可動接点端子41の可動接点47,48が第1固定接点端子61の固定接点67,68にそれぞれ接触しているとともに(図9)、第2可動接点端子51の可動接点57,58が第2固定接点端子61の固定接点67,68にそれぞれ接触している。この場合、第1可動接点端子41の端子部46から流入した電流が可動分割片43,44に分流し、アーク用可動接点47からアーク用固定接点67に流れ、端子部66から流出する。一方、通電用可動接点48から通電用固定接点68に流入した電流は、固定分割片65から連結部64を介して固定分割片63に流れ込み、端子部66から流出する。
Next, the operation of the electromagnetic relay composed of the aforementioned internal components will be described.
First, as shown in FIG. 11A, based on the magnetic force of the permanent magnet 35, the upper end portion of the movable iron piece 36 is attracted to the magnetic pole portion 26a of the yoke 26, and the lower end portion of the movable iron piece 37 is the magnetic pole portion 27a of the yoke 27. Adsorbed to For this reason, the reed switch 90 is in the ON state due to the leakage magnetic flux of the permanent magnet 35 flowing between the lower end portion of the movable iron piece 36 and the magnetic pole portion 27a. Further, the card 80 is biased in the opposite direction to the electromagnet block 20, and the movable contacts 47 and 48 of the first movable contact terminal 41 are in contact with the fixed contacts 67 and 68 of the first fixed contact terminal 61, respectively (see FIG. 9) The movable contacts 57 and 58 of the second movable contact terminal 51 are in contact with the fixed contacts 67 and 68 of the second fixed contact terminal 61, respectively. In this case, the current flowing from the terminal portion 46 of the first movable contact terminal 41 is divided into the movable split pieces 43 and 44, flows from the arc movable contact 47 to the arc fixed contact 67, and flows out from the terminal portion 66. On the other hand, the current flowing into the energizing fixed contact 68 from the energizing movable contact 48 flows into the fixed split piece 63 from the fixed split piece 65 through the connecting portion 64, and flows out from the terminal portion 66.

接点間の反発力は、接点間に流れる電流の量の2乗に比例することから、例えば、流れる電流が2分割された場合には、接点間の反発力は理論的には4分の1に低減できる。また、通常、固定分割片63にカシメ固定したアーク用固定接点47は通電用固定接点48よりも電気抵抗が大きいので、可動分割片43から固定分割片63に流れる電流は、可動分割片44から固定分割片65に流れる電流よりも少ない。このため、可動分割片43と固定分割片63とに流れる電流が逆方向であっても、両者の間に生じる電磁反発力を低減できる。さらに、固定分割片65を電流が流れる間に右ネジの法則に基づいて磁界が発生し、吸引用鉄片49,69が相互に吸引する。このため、本実施形態によれば、可動接点48および固定接点68の接触表面間における反発力よりも十分大きな接点圧を確保でき、接触不良を防止できるという利点がある。   Since the repulsive force between the contacts is proportional to the square of the amount of current flowing between the contacts, for example, when the flowing current is divided into two, the repulsive force between the contacts is theoretically a quarter. Can be reduced. In general, the arc fixed contact 47 that is caulked and fixed to the fixed divided piece 63 has an electric resistance larger than that of the energized fixed contact 48, so that the current flowing from the movable divided piece 43 to the fixed divided piece 63 is from the movable divided piece 44. Less than the current flowing through the fixed segment 65. For this reason, even if the electric current which flows into the movable division piece 43 and the fixed division piece 63 is a reverse direction, the electromagnetic repulsion force produced between both can be reduced. Furthermore, a magnetic field is generated based on the right-handed screw law while a current flows through the fixed split piece 65, and the suction iron pieces 49 and 69 attract each other. For this reason, according to this embodiment, there is an advantage that a contact pressure sufficiently larger than the repulsive force between the contact surfaces of the movable contact 48 and the fixed contact 68 can be secured, and contact failure can be prevented.

そして、前記永久磁石35の磁束を打ち消す磁束が生じるようにコイル22に電圧を印加すると、図11Bに示すように、可動鉄片36の上端部がヨーク26の磁極部26aに反発して開離するとともに、可動鉄片37の下端部がヨーク27の磁極部27aに反発する。そして、可動鉄片36の下端部がヨーク27の磁極部27aに吸引されて吸着するとともに、可動鉄片37の上端部がヨーク26の磁極部26aに吸引されて吸着する。このため、永久磁石35の漏れ磁束が消失し、リードスイッチ90がOFF状態になる。さらに、通電用可動接点48,58が通電用固定接点68,78からそれぞれ開離した後、アーク用可動接点47,57がアーク用固定接点67,77からそれぞれ開離する。そして、アーク用可動接点47,57がアーク用固定接点67,77から完全に開離する間にアーク放電が発生しても、通電用可動接点48,58および通電用固定接点68,78に対する飛散粉等の付着を遮蔽用舌片45c,55cが抑制する。   When a voltage is applied to the coil 22 so as to generate a magnetic flux that cancels the magnetic flux of the permanent magnet 35, the upper end portion of the movable iron piece 36 is repelled by the magnetic pole portion 26a of the yoke 26 as shown in FIG. At the same time, the lower end portion of the movable iron piece 37 repels against the magnetic pole portion 27 a of the yoke 27. The lower end portion of the movable iron piece 36 is attracted and attracted to the magnetic pole portion 27a of the yoke 27, and the upper end portion of the movable iron piece 37 is attracted and attracted to the magnetic pole portion 26a of the yoke 26. For this reason, the leakage magnetic flux of the permanent magnet 35 disappears, and the reed switch 90 is turned off. Furthermore, after the energizing movable contacts 48 and 58 are separated from the energizing fixed contacts 68 and 78, respectively, the arc movable contacts 47 and 57 are separated from the arc fixed contacts 67 and 77, respectively. Even if arc discharge occurs while the arc movable contacts 47 and 57 are completely separated from the arc fixed contacts 67 and 77, the energized movable contacts 48 and 58 and the energized fixed contacts 68 and 78 are scattered. The shielding tongues 45c and 55c suppress the adhesion of powder or the like.

ついで、前記コイル22に前述の印加電圧と逆方向の電圧を印加すると、可動鉄片36の上端部がヨーク26の磁極部26aに吸引されて吸着するとともに、可動鉄片37の上端部がヨーク26の磁極部26aに反発する。そして、可動鉄片36の下端部がヨーク27の磁極部27aに反発するとともに、可動鉄片37の下端部がヨーク27の磁極部27aに吸引されて吸着する。このため、永久磁石35の漏れ磁束により、リードスイッチ90がON状態となる。この結果、可動ブロック30が回動してカード80をスライド移動させる。そして、アーク用可動接点47,57がアーク用固定接点67,77に接触した後、通電用可動接点48,58が通電用固定接点68,78にそれぞれ接触する。さらに、アーク用可動接点47,57がアーク用固定接点67,77にそれぞれ接触する間にアーク放電が発生しても、通電用可動接点48,58および通電用固定接点68,78に対する飛散粉等の付着を遮蔽用舌片45d,55dが抑制する。以後、同様な動作を繰り返して回路が開閉される。   Next, when a voltage in the direction opposite to the applied voltage is applied to the coil 22, the upper end of the movable iron piece 36 is attracted and attracted to the magnetic pole part 26 a of the yoke 26, and the upper end of the movable iron piece 37 is attached to the yoke 26. Repels the magnetic pole part 26a. The lower end portion of the movable iron piece 36 repels the magnetic pole portion 27 a of the yoke 27, and the lower end portion of the movable iron piece 37 is attracted and attracted to the magnetic pole portion 27 a of the yoke 27. For this reason, the reed switch 90 is turned on by the leakage magnetic flux of the permanent magnet 35. As a result, the movable block 30 rotates and slides the card 80. Then, after the arc movable contacts 47 and 57 are in contact with the arc fixed contacts 67 and 77, the energization movable contacts 48 and 58 are in contact with the energization fixed contacts 68 and 78, respectively. Further, even if an arc discharge occurs while the arc movable contacts 47 and 57 are in contact with the arc fixed contacts 67 and 77, the scattered powder to the energizing movable contacts 48 and 58 and the energizing fixed contacts 68 and 78, etc. Is prevented by the shielding tongue pieces 45d and 55d. Thereafter, the circuit is opened and closed by repeating the same operation.

本実施形態では、前記第1可動接点端子41の可動分割片44および補助接触片45が回動する場合、両者の屈曲部44a,45aの間に略方形の空隙49aが形成されている。さらに、補助接触片45の沿面距離が可動分割片44の沿面距離よりも長い。このため、可動分割片44および補助接触片45が回動する際に、可動分割片44および補助接触片45が突っ張ることなく、円滑な回動動作を行うという利点がある。   In the present embodiment, when the movable split piece 44 and the auxiliary contact piece 45 of the first movable contact terminal 41 rotate, a substantially square gap 49a is formed between the bent portions 44a and 45a. Further, the creepage distance of the auxiliary contact piece 45 is longer than the creepage distance of the movable split piece 44. For this reason, when the movable divided piece 44 and the auxiliary contact piece 45 are rotated, there is an advantage that the movable divided piece 44 and the auxiliary contact piece 45 are smoothly rotated without stretching.

電磁石ブロック20および可動ブロック30は前述の構成のものに限らず、例えば、図12に示す第2実施形態のように、コイル22を巻回した略C字形鉄芯24の磁極部24a,24bに、片面の中央部に永久磁石35を配置した可動鉄片36を回動可能に支持してもよい。そして、前記鉄芯24の磁極部24bの近傍に永久磁石35の漏れ磁束を検出するリードスイッチ90を配置する。   The electromagnet block 20 and the movable block 30 are not limited to those having the above-described configuration. For example, as in the second embodiment shown in FIG. 12, the magnetic block portions 24a and 24b of the substantially C-shaped iron core 24 around which the coil 22 is wound. The movable iron piece 36 in which the permanent magnet 35 is arranged at the center of one side may be supported so as to be rotatable. A reed switch 90 that detects the leakage flux of the permanent magnet 35 is disposed in the vicinity of the magnetic pole portion 24 b of the iron core 24.

このため、前記コイル22に電圧を印加して前記可動鉄片36を回動させることにより、前記可動鉄片36の端部36bが前記鉄芯24の磁極部24bから開離した場合に生じる永久磁石35の漏れ磁束により、リードスイッチ90がON状態となる。また、可動鉄片36が回動して端部36bが前記鉄芯24の磁極部24bに吸着すると、永久磁石35の漏れ磁束が消失し、リードスイッチ90がOFF状態となる。他は前述の第1実施形態とほぼ同様であるので、詳細な説明は省略する。   For this reason, the permanent magnet 35 generated when the end portion 36 b of the movable iron piece 36 is separated from the magnetic pole portion 24 b of the iron core 24 by applying a voltage to the coil 22 and rotating the movable iron piece 36. Due to the leakage magnetic flux, the reed switch 90 is turned on. Further, when the movable iron piece 36 rotates and the end portion 36b is attracted to the magnetic pole portion 24b of the iron core 24, the leakage magnetic flux of the permanent magnet 35 disappears, and the reed switch 90 is turned off. The rest is substantially the same as in the first embodiment described above, and a detailed description thereof will be omitted.

また、図13に示す第3実施形態のように、C字形鉄芯24の中央に永久磁石35を配置して略E字形状とし、前記鉄芯24にコイル22を巻回するとともに、前記永久磁石35の自由端部に可動鉄片36を回動可能に支持しておいてもよい。そして、前記鉄芯24の磁極部24bの近傍にリードスイッチ90を配置する。   Further, as in the third embodiment shown in FIG. 13, a permanent magnet 35 is arranged at the center of the C-shaped iron core 24 to form a substantially E shape, and the coil 22 is wound around the iron core 24, and the permanent The movable iron piece 36 may be rotatably supported on the free end portion of the magnet 35. A reed switch 90 is disposed in the vicinity of the magnetic pole portion 24b of the iron core 24.

このため、前記コイル22に電圧を印加して前記可動鉄片36を回動させることにより、前記永久磁石35の漏れ磁束の影響によってリードスイッチ90がON,OFF状態となる。他は前述の第1実施形態とほぼ同様であるので、詳細な説明は省略する。   For this reason, by applying a voltage to the coil 22 and rotating the movable iron piece 36, the reed switch 90 is turned on and off due to the influence of the leakage magnetic flux of the permanent magnet 35. The rest is substantially the same as in the first embodiment described above, and a detailed description thereof will be omitted.

前記吸引用鉄片は、磁気効率を高めるために透磁率の大きいものが好ましく、形状は板状だけでなく、略L字形、略コ字形および略C字形であってもよい。   The attracting iron piece preferably has a high magnetic permeability in order to increase magnetic efficiency. The shape may be not only a plate shape but also a substantially L shape, a substantially U shape, and a substantially C shape.

また、吸引用鉄片のうち、吸引用可動鉄片は、可動接触片に設けた可動接点の上方に取り付ける場合に限らず、前記可動接触片の基部と前記可動接点との間に位置する対向面あるいは背面に取り付けてもよい。この場合、前記吸引用可動鉄片に対応する位置に吸引用固定鉄片を設けておくことが好ましい。例えば、前記吸引用固定鉄片は、前述の実施形態における固定分割片の下端縁部から下方側に延在した延在部の対向面あるいは背面に取り付けておいてもよい。また、前記固定分割片の固定接触片を立設したベースの上面に突部を前記固定接触片と並設するように突設し、前記突部の上端部に吸引用固定鉄片を埋設しておいてもよい。このように埋設することにより、絶縁性能の低下を防止しつつ、接点圧の低下を防止できるという利点がある。   Of the iron pieces for suction, the movable iron piece for suction is not limited to being attached above the movable contact provided on the movable contact piece, but the opposing surface positioned between the base of the movable contact piece and the movable contact or You may attach to the back. In this case, it is preferable to provide a fixed iron piece for suction at a position corresponding to the movable iron piece for suction. For example, the fixed iron piece for suction may be attached to the opposite surface or the back surface of the extending portion that extends downward from the lower end edge of the fixed divided piece in the above-described embodiment. Further, a protrusion is provided on the upper surface of the base where the fixed contact piece of the fixed divided piece is erected so as to be juxtaposed with the fixed contact piece, and a suction fixed iron piece is embedded in the upper end of the protrusion. It may be left. By embedding in this way, there is an advantage that a decrease in contact pressure can be prevented while a decrease in insulation performance is prevented.

本発明は前述の電磁継電器に限らず、常開接点および/または常開、常閉接点を有する電磁継電器に適用してもよいことは勿論である。   Of course, the present invention is not limited to the electromagnetic relay described above, but may be applied to an electromagnetic relay having a normally open contact and / or a normally open contact and a normally closed contact.

本発明の第1実施形態にかかる電磁継電器の斜視図である。It is a perspective view of the electromagnetic relay concerning 1st Embodiment of this invention. 図1で示した実施形態の分解斜視図である。It is a disassembled perspective view of embodiment shown in FIG. 図2の部分拡大図である。FIG. 3 is a partially enlarged view of FIG. 2. 図2で示した電磁石ブロックの分解斜視図である。FIG. 3 is an exploded perspective view of the electromagnet block shown in FIG. 2. 図2で示した可動ブロックの分解斜視図である。It is a disassembled perspective view of the movable block shown in FIG. 図2で示した第1可動接点端子の分解斜視図である。FIG. 3 is an exploded perspective view of a first movable contact terminal shown in FIG. 2. 図2で示した第1固定接点端子の分解斜視図である。FIG. 3 is an exploded perspective view of a first fixed contact terminal shown in FIG. 2. 図A,Bは第1可動接点端子および第1固定接点端子の組み合わせ状態を異なる角度から見た斜視図である。FIGS. A and B are perspective views of the combined state of the first movable contact terminal and the first fixed contact terminal as seen from different angles. 図A,Bは図8で示した組み合わせ状態の側面図および部分拡大図である。FIGS. A and B are a side view and a partially enlarged view of the combined state shown in FIG. 図9の一部破断拡大斜視図である。FIG. 10 is a partially broken enlarged perspective view of FIG. 9. 図A,Bは電磁石ブロックおよび可動ブロックの動作前後を示す正面図である。FIGS. A and B are front views showing before and after operations of the electromagnet block and the movable block. 図A,Bは第2実施形態にかかる電磁石ブロックおよび可動ブロックの動作前後を示す正面図である。FIGS. A and B are front views showing before and after operations of the electromagnet block and the movable block according to the second embodiment. 図A,Bは第3実施形態にかかる電磁石ブロックおよび可動ブロックの動作前後を示す正面図である。FIGS. A and B are front views showing before and after operations of the electromagnet block and the movable block according to the third embodiment. 図Aは従来例にかかる接点構造を示す概略拡大図、図Bは図Aにかかる接点の電磁反発力を示すグラフ図である。FIG. A is a schematic enlarged view showing a contact structure according to a conventional example, and FIG. B is a graph showing an electromagnetic repulsion force of the contact according to FIG.

符号の説明Explanation of symbols

10:ベース
11:絶縁壁
12,13:支持壁
12a,13a:軸孔
13b:収納凹部
14,15:仕切り壁
17:ガイド用突起
20:電磁石ブロック
21:スプール
22:コイル
24,25:板状鉄芯
26,27:第1,第2ヨーク
26a,27a:磁極部
30:可動ブロック
31:ホルダー
32a,32b:回動軸
35:永久磁石
36,37:可動鉄片
40:接点機構
41,51:第1,第2可動接点端子
42:可動接触片
43:アーク用可動分割片
44:通電用可動分割片
45:補助可動接触片
46,56:端子部
47,57:アーク用可動接点
48,58:通電用可動接点
61,71:第1,第2固定接点端子
62,72:固定接触片
63,73:固定分割片
64,74:固定分割片
66,76:端子部
67,77:アーク用固定接点
68,78:通電用固定接点
80:カード
81:ガイド用孔
82,83:第1,第2係合孔
84,85:第3,第4係合孔
86:長孔
90:リードスイッチ
95:ケース
96:ガス抜き孔
DESCRIPTION OF SYMBOLS 10: Base 11: Insulating wall 12, 13: Support wall 12a, 13a: Shaft hole 13b: Storage recessed part 14, 15: Partition wall 17: Protrusion for guide 20: Electromagnet block 21: Spool 22: Coil 24, 25: Plate shape Iron cores 26, 27: First and second yokes 26a, 27a: Magnetic pole portion 30: Movable block 31: Holder 32a, 32b: Rotating shaft 35: Permanent magnet 36, 37: Movable iron piece 40: Contact mechanism 41, 51: First and second movable contact terminals 42: movable contact piece 43: arc movable divided piece 44: energized movable divided piece 45: auxiliary movable contact piece 46, 56: terminal portion 47, 57: arc movable contact 48, 58 : Movable contact 61 for energization 61, 71: first and second fixed contact terminals 62, 72: fixed contact piece 63, 73: fixed divided piece 64, 74: fixed divided piece 66, 76: terminal portion 67 77: Arc fixed contact 68, 78: Energizing fixed contact 80: Card 81: Guide hole 82, 83: First and second engagement holes 84, 85: Third and fourth engagement holes 86: Long hole 90: Reed switch 95: Case 96: Gas vent hole

Claims (4)

可動接点を設けた可動接触片と固定接点を設けた固定接触片とをベースに立設し、前記可動接触片の上端部を支持するカードを介して前記可動接触片を回動し、前記可動接点を前記固定接点に接離する電磁継電器であって、
略U字形を有する前記可動接触片の第1可動分割片および第2可動分割片の中間部に第1可動接点および第2可動接点をそれぞれ設ける一方、中間部に第1固定接点を設けた固定接触片の上端部から水平方向に延在する連結部を介して垂直下方に固定分割片を延在し、かつ、前記固定分割片の下端部に第2固定接点を設け、前記第1,第2可動接点を前記第1,第2固定接点にそれぞれ接離することを特徴とする電磁継電器。
A movable contact piece provided with a movable contact and a fixed contact piece provided with a fixed contact are erected on a base, and the movable contact piece is rotated via a card that supports the upper end portion of the movable contact piece. An electromagnetic relay that contacts and separates the contact from the fixed contact,
A fixed portion in which a first movable contact and a second movable contact are provided at an intermediate portion between the first movable divided piece and the second movable divided piece of the movable contact piece having a substantially U shape, respectively, and a first fixed contact is provided at the intermediate portion. A fixed split piece extends vertically downward through a connecting portion extending in the horizontal direction from the upper end portion of the contact piece, and a second fixed contact is provided at the lower end portion of the fixed split piece. An electromagnetic relay characterized in that two movable contacts are respectively connected to and separated from the first and second fixed contacts.
固定分割片に対向する第2可動分割片の対向面のうち、固定分割片の中間部に対向する位置に磁性材からなる吸引用可動片を設けたことを特徴とする請求項1に記載の電磁継電器。   The attraction movable piece made of a magnetic material is provided at a position facing the intermediate portion of the fixed divided piece, of the opposing surface of the second movable divided piece opposed to the fixed divided piece. Electromagnetic relay. 下端部に第2固定接点を設けた固定分割片の背面中間部に、磁性材からなる吸引用固定片を設けたことを特徴とする請求項1または2に記載の電磁継電器。   3. The electromagnetic relay according to claim 1, wherein a suction fixing piece made of a magnetic material is provided at a rear intermediate portion of the fixed split piece provided with the second fixed contact at the lower end portion. 第1固定接点および第1可動接点がそれぞれアーク用固定接点およびアーク用可動接点であるとともに、第2固定接点および第2可動接点がそれぞれ通電用固定接点および通電用可動接点であることを特徴とする請求項1ないし3のいずれか1項に記載の電磁継電器。 The first fixed contact and the first movable contact are an arc fixed contact and an arc movable contact, respectively, and the second fixed contact and the second movable contact are an energization fixed contact and an energization movable contact, respectively. The electromagnetic relay according to any one of claims 1 to 3.
JP2003403445A 2003-12-02 2003-12-02 Electromagnetic relay Expired - Fee Related JP4258361B2 (en)

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Cited By (1)

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Publication number Priority date Publication date Assignee Title
CN108022799A (en) * 2016-11-04 2018-05-11 富士通电子零件有限公司 Electromagnetic relay

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CN101807492A (en) * 2010-03-23 2010-08-18 乐清市金川电子有限公司 Large-current relay
JP2012199112A (en) * 2011-03-22 2012-10-18 Panasonic Corp Electromagnetic relay and contact device
JP6403476B2 (en) * 2014-07-28 2018-10-10 富士通コンポーネント株式会社 Electromagnetic relay
JP6948613B2 (en) * 2017-04-14 2021-10-13 パナソニックIpマネジメント株式会社 Contact devices and electromagnetic relays

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Publication number Priority date Publication date Assignee Title
CN108022799A (en) * 2016-11-04 2018-05-11 富士通电子零件有限公司 Electromagnetic relay
US10546707B2 (en) 2016-11-04 2020-01-28 Fujitsu Component Limited Electromagnetic relay
CN108022799B (en) * 2016-11-04 2020-07-03 富士通电子零件有限公司 Electromagnetic relay

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