JP4252426B2 - Ultrasonic welder - Google Patents
Ultrasonic welder Download PDFInfo
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- JP4252426B2 JP4252426B2 JP2003387681A JP2003387681A JP4252426B2 JP 4252426 B2 JP4252426 B2 JP 4252426B2 JP 2003387681 A JP2003387681 A JP 2003387681A JP 2003387681 A JP2003387681 A JP 2003387681A JP 4252426 B2 JP4252426 B2 JP 4252426B2
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- anvil
- ultrasonic
- welded
- vibration
- container
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/76—Making non-permanent or releasable joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/13—Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
- B29C66/131—Single flanged joints, i.e. one of the parts to be joined being rigid and flanged in the joint area
- B29C66/1312—Single flange to flange joints, the parts to be joined being rigid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/20—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
- B29C66/21—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being formed by a single dot or dash or by several dots or dashes, i.e. spot joining or spot welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/54—Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
- B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
- B29C66/81427—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single ridge, e.g. for making a weakening line; comprising a single tooth
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8324—Joining or pressing tools pivoting around one axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/84—Specific machine types or machines suitable for specific applications
- B29C66/861—Hand-held tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/84—Specific machine types or machines suitable for specific applications
- B29C66/861—Hand-held tools
- B29C66/8614—Tongs, pincers or scissors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8322—Joining or pressing tools reciprocating along one axis
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Package Closures (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Description
本発明は、被溶着物の容器を開封した時に、容器に形成した溶着突起によって仮止めをすることができる超音波溶着器に関するものである。 The present invention relates to an ultrasonic welder that can be temporarily fixed by a welding protrusion formed on a container when the container to be welded is opened.
従来、超音波溶着器は、図5に示すように、上部支持部材1と下部支持部材2の一方の端部に突出部1a、2aを設け、この突出部1a、2aに回動軸3を装着し、この回動軸3から離れた位置にバネ4を設け、又、上部支持部材1の他方の端部から振動端5aが突出するように超音波振動子5を装着し、下部支持部材2に他端にアンビル6を装着し、超音波振動子5の振動端5aとアンビル6の間に被溶着物7を挿入し、振動端5aとアンビル6を互いに押し付け合うことにより、超音波振動が発生し、振動端5aとアンビル6との間に挿入された被溶着物7を溶着するようにしたものが提案されている。
Conventionally, as shown in FIG. 5, the ultrasonic welder is provided with protrusions 1a and 2a at one end of an
しかしながら、この超音波溶着器では、図6に示すように、アンビル6の上面6aは平らに構成されるとともにぎざぎざが設けられ、又、超音波振動子5の振動端5aの下面はアンビル6の上面と対応して平らにしているため、上部支持部材1と下部支持部材2を押して、超音波振動子5の振動端5aとアンビル6の上面6bとで被溶着物7を溶着すると、被溶着物の容器は蓋を開いた時に固定するものがないので、輪ゴムや紐で容器の蓋を閉じなければならなかった。
解決しようとする問題点は、被溶着物の容器を開封した時に、容器の蓋を仮止めすることができないことである。 The problem to be solved is that the lid of the container cannot be temporarily fixed when the container of the object to be welded is opened.
本発明では、アンビルの上面に超音波振動子の振動端が挿入される挿入穴を儲けることにより、超音波振動子の振動端とアンビルの間に被溶着物の容器の蓋の端部を挟んで超音波振動子の振動端をアンビル方向に移動すると、超音波振動子の振動端の超音波振動で柔らかくなった被溶着物がアンビルの挿入穴に押し込まれ、それによって被溶着物の溶着突起が容器の蓋の周囲に形成されるので、容器の蓋を開いた後で、蓋の両側の溶着突起を合わせて挿入することにより、容器の蓋を仮止めすることができる。 In the present invention, an end of the lid of the container to be welded is sandwiched between the vibration end of the ultrasonic vibrator and the anvil by making an insertion hole into which the vibration end of the ultrasonic vibrator is inserted on the upper surface of the anvil. When the vibration end of the ultrasonic vibrator is moved in the anvil direction, the object to be welded softened by the ultrasonic vibration at the vibration end of the ultrasonic vibrator is pushed into the insertion hole of the anvil, thereby welding the protrusion of the object to be welded. Is formed around the lid of the container, and after opening the lid of the container, the lid of the container can be temporarily fixed by inserting the welding projections on both sides of the lid together.
本発明の超音波溶着器は、アンビルの上面に超音波振動子の振動端が挿入される挿入穴を儲けることにより、被溶着物の容器の端部を溶着した時に、溶着突起が形成され、この溶着突起は剥がして蓋を開いた後に、再び閉じることができ、輪ゴムや紐等の他の仮止め物を使用する必要がないという利点がある。 In the ultrasonic welder of the present invention, a welding projection is formed when the end of the container of the object to be welded is welded by making an insertion hole into which the vibration end of the ultrasonic vibrator is inserted on the upper surface of the anvil. This welding projection can be peeled off and the lid can be opened, and then closed again, and there is an advantage that it is not necessary to use other temporary fixing materials such as rubber bands and strings.
図1は本発明の実施例の超音波溶着器の構成図で、1は上部支持部材、2は下部支持部材、3は回動軸、4はバネ、5は超音波振動子、6はアンビル、7は被溶着物であり、これらの構成は上記従来例と同じであるので、説明は省略するが、本実施例では、超音波振動子5の振動端5bの面積を従来例より小さくし、又、アンビル6を上面6bから超音波振動子5の振動端5bが挿入される挿入穴6cを形成し、この挿入穴6cは超音波振動子5の振動端5bの径より大きく形成する。
FIG. 1 is a configuration diagram of an ultrasonic welder according to an embodiment of the present invention. 1 is an upper support member, 2 is a lower support member, 3 is a pivot shaft, 4 is a spring, 5 is an ultrasonic transducer, and 6 is an anvil. , 7 are to-be-welded objects, and since these structures are the same as those of the conventional example, description thereof is omitted. In this embodiment, the area of the vibration end 5b of the
このように構成された本実施例の超音波溶着器では、超音波振動子5の振動端5bとアンビル6の間に被溶着物の容器7の上下の端部7aを載置して、上部支持部材1及び下部支持部材2を挟持することにより、電源がオンとなり、振動端5bとアンビル6の間で被溶着物の容器7の端部7aが加圧されて被溶着物の端部7aが超音波振動で溶融され、さらに、超音波振動子5の振動端5bが押し込まれることにより、被溶着物の端部7aはアンビル6の挿入穴6cに押し込まれて塑性変形され、図2に示すように、容器7の端部7aに溶着突起7bが形成される。
In the ultrasonic welder of the present embodiment configured as described above, the upper and lower ends 7a of the
このように形成された容器7の上下の端部7aの溶着突起7bは内側だけが接着されているので、それを剥がすと、塑性変形された溶着突起7bが容器7の上下の端部7aにそれぞれ残るので、容器7を開封した後、端部7aに形成された溶着突起7bを互いに合わせて、一方の溶着突起7bを他方の溶着突起7bに挿入すると、この溶着突起7bの形成時に溶着突起は互いに密着しているので、剥がして溶着突起7bを互いに挿入しても、簡単に抜けることがなく、抜け止めの効果を十分発揮することができる。
Since the
図3は本発明の他の実施例の超音波溶着器の拡大構成図で、2は下部支持部材、5bは超音波振動子5の振動端、6はアンビル、6cは挿入穴、7は被溶着物の容器、7aは端部であり、これらの構成は上記実施例と同じであるので、説明は省略するが、本実施例では、超音波振動子5の振動端5bの端部に突起5cを形成する。
FIG. 3 is an enlarged configuration diagram of an ultrasonic welder according to another embodiment of the present invention. 2 is a lower support member, 5b is a vibration end of an
このように構成した本実施例では、被溶着物の容器7の端部7aがアンビル6の上に載置され、超音波振動子5の振動端5bを超音波振動させて、被溶着物7の端部7aの上から振動端5bをアンビル6の挿入穴6cに押し込むと、超音波振動子5の振動端5bの端部の突起5cによって、被溶着物7の端部7aの溶着突起7bの内側の一部7cだけが溶着されるので、この溶着された一部7cのみが剥がされて開封されることにより、容器7の端部7aを簡単に開封することができ、又、容器7を開封した後、溶着突起7bを互いに合わせて、一方の溶着突起7bを他方の溶着突起7bに挿入すると、この溶着突起7bの形成時に溶着突起は互いに密着しているので、容器7の端部7aを剥がして溶着突起7bを互いに挿入しても、簡単に抜けることがなく、抜け止めの効果を十分発揮することができる。
In the present embodiment configured as described above, the end 7a of the
なお、上記実施例では、超音波振動子の振動端の端部に突起を1つ形成したが、振動端に複数の突起を設けてもよいし、又、アンビル側に1つ又は複数の突起を形成してもよい。 In the above embodiment, one protrusion is formed at the end of the vibration end of the ultrasonic transducer. However, a plurality of protrusions may be provided at the vibration end, or one or more protrusions may be provided on the anvil side. May be formed.
1 上部支持部材
2 下部支持部材
3 回動軸
4 バネ
5 超音波振動子
5b 振動端
5c 突起
6 アンビル
6c 挿入穴
7 被溶着物の容器
7a 端部
7b 溶着突起
7c 溶着の一部
DESCRIPTION OF
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JP2003387681A JP4252426B2 (en) | 2003-11-18 | 2003-11-18 | Ultrasonic welder |
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JP2003387681A JP4252426B2 (en) | 2003-11-18 | 2003-11-18 | Ultrasonic welder |
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JP4252426B2 true JP4252426B2 (en) | 2009-04-08 |
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