JP4247337B2 - Armature insulation structure of rotary motor - Google Patents

Armature insulation structure of rotary motor Download PDF

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Publication number
JP4247337B2
JP4247337B2 JP2003145668A JP2003145668A JP4247337B2 JP 4247337 B2 JP4247337 B2 JP 4247337B2 JP 2003145668 A JP2003145668 A JP 2003145668A JP 2003145668 A JP2003145668 A JP 2003145668A JP 4247337 B2 JP4247337 B2 JP 4247337B2
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Prior art keywords
insulating paper
phase
slot
insulation structure
paper
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JP2003145668A
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JP2004350434A (en
Inventor
和司 細澤
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Tamagawa Seiki Co Ltd
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Tamagawa Seiki Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、回転電動機の電機子絶縁構造に関し、特に、絶縁紙を二層とし、相絶縁紙の形状をZ字型とすることにより、絶縁耐力を向上させ、部分放電開始電圧を上げることができるようにするための新規な改良に関する。
【0002】
【従来の技術】
従来、用いられていたこの種の回転電動機の電機子絶縁構造としては、例えば、スロット内での巻線の層分離を行う構成(特許文献1参照)が採用されていた。
また、これらのスロット内での二相巻線の構成としては、図2及び図3で示される構造が社内で採用されている。
図2において、符号1で示されるものは電機子の各磁極2間に形成されたスロットであり、このスロット1内にはU字型の第1絶縁紙3を介して予め輪状に巻回された第1相巻線4を挿入し、さらに、全体形状がC字型をなす相絶縁紙5を介して第2相巻線6が設けられている。
前記スロット1の入口1a内には、前述の各相巻線4、6が飛び出すことのないように、コ字型をなすスロットカバー部材7が挿入して内設されている。
【0003】
次に、図3で示される構成は、図2の構成とほぼ同様であるため、図2と同一部分には同一符号を付し、その説明を省略するが、前記スロットカバー部材7が第1絶縁紙3の両端の内側間に配設されている。
【0004】
【特許文献1】
特開平9−121495号公報
【0005】
【発明が解決しようとする課題】
従来の回転電動機の電機子絶縁構造は、以上のように構成されていたため、次のような課題が存在していた。
すなわち、図2及び図3の構成においては、絶縁紙が一層であるため、絶縁耐力が低く、電機子における部分放電開始電圧を上げることが困難であった。
また、相絶縁紙も一層であり、前述と同様の課題が存在していた。
【0006】
本発明は、以上のような課題を解決するためになされたもので、特に、絶縁紙を二層とし、相絶縁紙の形状をZ字型とすることにより、絶縁耐力を向上させ、部分放電開始電圧を上げることができるようにした回転電動機の電機子絶縁構造を提供することを目的とする。
【0007】
【課題を解決するための手段】
本発明による回転電動機の電機子絶縁構造は、複数の磁極によって形成されたスロット内に絶縁紙及び相絶縁紙を介して、予め輪状に巻回された第1、第2相巻線を挿入し、スロットカバー部材を前記スロットの入口内に挿入して前記相巻線を覆うようにした回転電動機の電機子絶縁構造において、前記絶縁紙は第1、第2絶縁紙からなり、前記第1絶縁紙はU字型で前記スロットの内面に直接接合し、前記第2絶縁紙は前記第1絶縁紙の内面に直接接合して配設され、第1一端に第1曲折部及び第1他端に第2曲折部を有し、前記相絶縁紙は全体形状がZ字型をなし、第2一端が前記第1曲折部の内面に接合すると共に第2他端が前記第2絶縁紙の底部内面に接合し、前記相絶縁紙の中央部に前記第2絶縁紙の第2曲折部に接合し、前記第1、第2相巻線が前記相絶縁紙により分離されている構成であり、また、前記スロットカバー部材の両端は、前記第1絶縁紙の内側に位置している構成である。
【0008】
【発明の実施の形態】
以下、図面と共に本発明による回転電動機の電機子絶縁構造の好適な実施の形態について説明する。尚、従来例と同一又は同等部分には同一符号を付して説明する。
図1において符号1で示されるものは電機子の各磁極2間に形成されたスロットであり、このスロット1内にはU字型の第1絶縁紙3が挿入され、この第1絶縁紙3の内側には、その内面3aに接合するように第2絶縁紙3Aが内設されている。
【0009】
前記第2絶縁紙3Aの内側の一方の側には、予め輪状に巻回された第1相巻線4が挿入して設けられ、全体形状がZ字型をなす相絶縁紙5がこの第1相巻線4の側部を覆うように設けられている。
【0010】
前記第2絶縁紙3Aの内方へ曲折する第1一端である第1曲折部3Aaは、相絶縁紙5の第2一端5aと接合し、この相絶縁紙5の第2他端5bは第2絶縁紙3Aの底部内面3Abに接合している。
【0011】
前記相絶縁紙5の他の側部位置(図1で右側)には、予め輪状に巻回され第1相巻線3とは相が異なる第2相巻線6が挿入して内設され、前記第2絶縁紙3Aの第1他端である第2曲折部3Acは、前記相絶縁紙5の中央部5cに接合している。
【0012】
前記第2相巻線6は前記第2曲折部3Acの内側に位置し、前記相絶縁紙5の中央部5cに前記第2曲折部3Acが接合することにより、この中央部5cの領域においては、相絶縁紙5が他の部分と同様に二重状に形成されている。
尚、図1において、第1、第2絶縁紙3、3Aと前記中央部5cにおける絶縁紙の二重構造は、図示の状態では分かりやすくするために互いに離れているように示されているが、実際には互いに接合している。
【0013】
前記スロット1の入口1a内には、断面コ字型をなすスロットカバー部材7が内設され、このスロットカバー部材7の両端は前記第1絶縁紙3の両端の内側に接合し、前記第1曲折部3Aa等が前記入口1aから外方へ飛び出さないように構成されている。
【0014】
【発明の効果】
本発明による回転電動機の電機子絶縁構造は、以上のように構成されているため、次のような効果を得ることができる。
すなわち、絶縁紙が二重構造で形成されると共に、相絶縁紙も一部で二重状に形成されているため、電機子の絶縁耐力が向上し、それにより、電機子の部分放電開始電圧を上げることができる。
また、相絶縁紙の全体形状がZ字型をなしているため、第2絶縁紙との接続が容易で、より耐圧性のよい構造を得ることができる。
【図面の簡単な説明】
【図1】本発明による回転電動機の電機子絶縁構造を示す断面図である。
【図2】従来構造を示す断面図である。
【図3】従来構造を示す断面図である。
【符号の説明】
1 スロット
1a 入口
2 磁極
3 第1絶縁紙
3a 内面
3A 第2絶縁紙
3Aa 第1曲折部(第1一端)
3Ab 底部内面
3Ac 第2曲折部(第1他端)
4 第1相巻線
5 相絶縁紙
5a 第2一端
5b 第2他端
5c 中央部
6 第2相巻線
7 スロットカバー部材
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an armature insulation structure of a rotary motor, and in particular, by using two layers of insulating paper and a Z-shaped phase insulating paper, the dielectric strength can be improved and the partial discharge start voltage can be increased. It relates to new improvements to make it possible.
[0002]
[Prior art]
As an armature insulation structure of this type of rotary motor used heretofore, for example, a configuration (see Patent Document 1) that performs layer separation of windings in a slot has been adopted.
Further, as the configuration of the two-phase winding in these slots, the structure shown in FIGS. 2 and 3 is adopted in-house.
In FIG. 2, reference numeral 1 denotes a slot formed between the magnetic poles 2 of the armature, and the slot 1 is wound in advance in a ring shape via a U-shaped first insulating paper 3. A first phase winding 4 is inserted, and a second phase winding 6 is provided via a phase insulating paper 5 whose overall shape is C-shaped.
A slot cover member 7 having a U-shape is inserted into the inlet 1a of the slot 1 so as to prevent the above-described phase windings 4 and 6 from popping out.
[0003]
Next, since the configuration shown in FIG. 3 is substantially the same as the configuration of FIG. 2, the same reference numerals are given to the same parts as in FIG. 2, and description thereof is omitted, but the slot cover member 7 is the first. The insulating paper 3 is disposed between the inner sides of both ends.
[0004]
[Patent Document 1]
Japanese Patent Laid-Open No. 9-112495
[Problems to be solved by the invention]
Since the armature insulation structure of the conventional rotary motor has been configured as described above, the following problems existed.
That is, in the configurations of FIGS. 2 and 3, since the insulating paper is one layer, the dielectric strength is low and it is difficult to increase the partial discharge start voltage in the armature.
Further, the phase insulating paper is also one layer, and the same problem as described above exists.
[0006]
The present invention has been made to solve the above-described problems. In particular, the insulation paper has two layers and the phase insulation paper has a Z-shape, thereby improving the dielectric strength and partial discharge. It is an object of the present invention to provide an armature insulation structure for a rotary motor that can increase a starting voltage.
[0007]
[Means for Solving the Problems]
The armature insulation structure of a rotary electric motor according to the present invention inserts first and second phase windings previously wound in a ring shape through insulating paper and phase insulating paper into a slot formed by a plurality of magnetic poles. In the armature insulation structure of the rotary motor in which the slot cover member is inserted into the inlet of the slot so as to cover the phase winding, the insulation paper is composed of first and second insulation paper, and the first insulation The paper is U-shaped and directly joined to the inner surface of the slot, and the second insulating paper is directly joined to the inner surface of the first insulating paper, and the first bent portion and the first other end are arranged at the first end. The phase insulating paper has a Z-shape as a whole, the second end is joined to the inner surface of the first bent portion, and the second other end is the bottom of the second insulating paper. Bonded to the inner surface, bonded to the second bent portion of the second insulating paper at the center of the phase insulating paper, A configuration the second phase windings are separated by the phase insulating paper, Both ends of the slot cover member has a configuration which is positioned inside the first insulating paper.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, preferred embodiments of an armature insulation structure of a rotary motor according to the present invention will be described with reference to the drawings. In addition, the same code | symbol is attached | subjected and demonstrated to a part the same as that of a prior art example, or an equivalent part.
In FIG. 1, reference numeral 1 denotes a slot formed between the magnetic poles 2 of the armature. A U-shaped first insulating paper 3 is inserted into the slot 1, and the first insulating paper 3 A second insulating paper 3A is provided in the inside so as to be joined to the inner surface 3a.
[0009]
On one side inside the second insulating paper 3A, a first phase winding 4 previously wound in a ring shape is inserted and provided, and the phase insulating paper 5 whose overall shape is Z-shaped is provided in the second insulating paper 3A. It is provided so as to cover the side portion of the one-phase winding 4.
[0010]
The first bent portion 3Aa, which is the first end bent inward of the second insulating paper 3A, is joined to the second end 5a of the phase insulating paper 5, and the second other end 5b of the phase insulating paper 5 is the second end 5b. 2 Bonded to the bottom inner surface 3Ab of the insulating paper 3A.
[0011]
At the other side position (right side in FIG. 1) of the phase insulating paper 5, a second phase winding 6 wound in advance in a ring shape and having a phase different from that of the first phase winding 3 is inserted and installed. The second bent portion 3Ac, which is the first other end of the second insulating paper 3A, is joined to the central portion 5c of the phase insulating paper 5.
[0012]
The second phase winding 6 is located inside the second bent portion 3Ac, and the second bent portion 3Ac is joined to the central portion 5c of the phase insulating paper 5, so that in the region of the central portion 5c. The phase insulating paper 5 is formed in a double shape like the other portions.
In FIG. 1, the double structure of the first and second insulating papers 3 and 3A and the insulating paper in the central portion 5c is shown as being separated from each other for the sake of clarity. In fact, they are joined together.
[0013]
A slot cover member 7 having a U-shaped cross section is provided in the inlet 1 a of the slot 1, and both ends of the slot cover member 7 are joined to the inside of both ends of the first insulating paper 3. The bent portion 3Aa or the like is configured not to jump outward from the inlet 1a.
[0014]
【The invention's effect】
Since the armature insulation structure of the rotary motor according to the present invention is configured as described above, the following effects can be obtained.
That is, since the insulating paper is formed in a double structure and the phase insulating paper is also partially formed in a double shape, the dielectric strength of the armature is improved, and thereby the partial discharge start voltage of the armature. Can be raised.
Further, since the overall shape of the phase insulating paper is Z-shaped, it is easy to connect to the second insulating paper and a structure with better pressure resistance can be obtained.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view showing an armature insulation structure of a rotary motor according to the present invention.
FIG. 2 is a cross-sectional view showing a conventional structure.
FIG. 3 is a cross-sectional view showing a conventional structure.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Slot 1a Entrance 2 Magnetic pole 3 1st insulating paper 3a Inner surface 3A 2nd insulating paper 3Aa 1st bending part (1st end)
3Ab bottom inner surface 3Ac second bent part (first other end)
4 First phase winding 5 Phase insulating paper 5a Second end 5b Second other end 5c Center 6 Second phase winding 7 Slot cover member

Claims (2)

複数の磁極(2)によって形成されたスロット(1)内に絶縁紙及び相絶縁紙(5)を介して、予め輪状に巻回された第1、第2相巻線(4、6)を挿入し、スロットカバー部材(7)を前記スロット(1)の入口(1a)内に挿入して前記相巻線(4、6)を覆うようにした回転電動機の電機子絶縁構造において、
前記絶縁紙は第1、第2絶縁紙(3、3A)からなり、前記第1絶縁紙(3)はU字型で前記スロット(1)の内面に直接接合し、
前記第2絶縁紙(3A)は前記第1絶縁紙(3)の内面(3a)に直接接合して配設され、第1一端に第1曲折部(3Aa)及び第1他端に第2曲折部(3Ac)を有し、
前記相絶縁紙(5)は全体形状がZ字型をなし、第2一端(5a)が前記第1曲折部(3Aa)の内面に接合すると共に第2他端(5b)が前記第2絶縁紙(3A)の底部内面(3Ab)に接合し、
前記相絶縁紙(5)の中央部(5c)に前記第2絶縁紙(3A)の第2曲折部(3Ac)に接合し、前記第1、第2相巻線(4、6)が前記相絶縁紙(5)により分離されていることを特徴とする回転電動機の電機子絶縁構造。
First and second phase windings (4, 6) wound in advance in a ring shape through insulating paper and phase insulating paper (5) in a slot (1) formed by a plurality of magnetic poles (2). In the armature insulation structure of the rotary motor inserted and covered with the phase winding (4, 6) by inserting the slot cover member (7) into the inlet (1a) of the slot (1),
The insulating paper comprises first and second insulating papers (3, 3A), and the first insulating paper (3) is U-shaped and directly joined to the inner surface of the slot (1),
The second insulating paper (3A) is directly bonded to the inner surface (3a) of the first insulating paper (3), and has a first bent portion (3Aa) at the first end and a second at the first other end. It has a bent part (3Ac),
The phase insulating paper (5) has a Z-shape as a whole, the second end (5a) is joined to the inner surface of the first bent portion (3Aa) and the second other end (5b) is the second insulation. Bonded to the bottom inner surface (3Ab) of paper (3A),
The phase insulating paper (5) is joined to the central portion (5c) of the second insulating paper (3A) to the second bent portion (3Ac), and the first and second phase windings (4, 6) are An armature insulation structure for a rotary motor, wherein the armature insulation structure is separated by phase insulating paper (5).
前記スロットカバー部材(7)の両端は、前記第1絶縁紙(3)の内側に位置していることを特徴とする請求項1記載の回転電動機の電機子絶縁構造。The armature insulation structure for a rotary motor according to claim 1, wherein both ends of the slot cover member (7) are located inside the first insulation paper (3).
JP2003145668A 2003-05-23 2003-05-23 Armature insulation structure of rotary motor Expired - Lifetime JP4247337B2 (en)

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DE102015213887A1 (en) * 2015-07-23 2017-01-26 Bayerische Motoren Werke Aktiengesellschaft Rotor of a current-excited electric machine with an improved slot filling
CN109950988A (en) * 2017-12-21 2019-06-28 长城汽车股份有限公司 Motor stator
JP6963864B1 (en) * 2021-05-21 2021-11-10 株式会社一宮電機 Stator and rotary machine

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