JP4229407B2 - Base mounting device for enclosure - Google Patents
Base mounting device for enclosure Download PDFInfo
- Publication number
- JP4229407B2 JP4229407B2 JP03063699A JP3063699A JP4229407B2 JP 4229407 B2 JP4229407 B2 JP 4229407B2 JP 03063699 A JP03063699 A JP 03063699A JP 3063699 A JP3063699 A JP 3063699A JP 4229407 B2 JP4229407 B2 JP 4229407B2
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- Prior art keywords
- flat plate
- mounting
- plate
- portions
- bolt
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
- F24S25/40—Arrangement of stationary mountings or supports for solar heat collector modules using plate-like mounting elements, e.g. profiled or corrugated plates; Plate-like module frames
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
- F24S25/30—Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the supporting surface, e.g. for covering buildings with solar heat collectors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S20/00—Solar heat collectors specially adapted for particular uses or environments
- F24S20/60—Solar heat collectors integrated in fixed constructions, e.g. in buildings
- F24S20/67—Solar heat collectors integrated in fixed constructions, e.g. in buildings in the form of roof constructions
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/20—Solar thermal
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/40—Solar thermal energy, e.g. solar towers
- Y02E10/47—Mountings or tracking
Description
【0001】
【発明の属する技術分野】
本発明は、屋根や外壁として用いられる外囲体において、太陽電池モジュールパネルなどのパネル状構造物保持用の架台を外囲板に取り付ける装置に関する。
【0002】
【従来の技術】
飾り板やソーラーパネル(太陽電池モジュールパネル)などのパネル状構造物を外囲板に取り付けた屋根や外壁が従来知られている。これらのパネル状構造物は、直接ビスなどの止着具によって外囲板に固定されるか、あるいは、外囲板側に、パネル状構造物を支持するための架台を取り付けている。
【0003】
【発明が解決しようとする課題】
パネル状構造物を外囲板に直接ビス止めすると、パネル状構造物を安定的に外囲面に保持させることができないという問題点があった。
また、外囲板側にパネル状構造物用の架台を取り付ける場合、その作業が複雑であり、また、架台の取り付けに溶接などの作業を伴う場合があり、簡単に、外囲板に化粧板、ソーラーパネルなどのパネル状構造物を取り付けることができないという問題点があった。
本発明は、上記問題点を解決することを目的とするものである。
【0004】
【課題を解決するための手段】
上記目的を達成するため、本発明は、長尺帯状の金属製外囲板(2)(44)を下地材(4)などの支持面上に複数並列に配置し、前記外囲板(2)(44)の互いに隣接する側部を立ち上がり部(2c)(2g)(44f)(44g)(44b)と該立ち上がり部の上部に下向き屈折部(3)(50)が形成されるように接合し、前記下向き屈折部(3)(50)に、上部が開放されたU字状の嵌合部(18a)と該嵌合部(18a)の側方に形成され平板部を有する取付部(18b)とを備えた取付金具(18)の嵌合部(18a)を嵌合し、前記取付金具(18)の取付部(18b)の平板部に、前記外囲板(2)(44)の立ち上がり部(2c)(2g)(44f)(44g)(44b)上にこれらに対して直角に載置された長尺状の架台(14)(38)の長尺帯板状の基部(14a)を載置し、前記基部(14a)にボルト挿入穴を設け、前記取付金具(18)の平板部にねじ穴(20)を設け、前記ボルト挿入穴にボルト(22)を挿入し、該ボルト(22)を前記ねじ穴(20)にねじ込み、前記取付金具(18)の取付部(18b)の平板部に、前記架台(14)(38)を脱着可能にねじ止めし、前記架台(14)(38)にパネル状構造物を取り付けるようにしたものである。
【0005】
【発明の実施の形態】
以下に本発明の実施の形態を添付した図面を参照して詳細に説明する。
図1において、(2)は屋根や外壁板として用いられる外囲板であり、ステンレスなどの横幅約40センチメートルの長尺帯状の金属板により構成されている。
外囲板(2)の平板部(2a)の一側には、図5に示すように、略45度の傾斜部分(2b)を介して、平板部(2a)に対して直角な高さ約5センチメートルの立ち上り部(2c)が外囲板(2)の全長にわたって形成されている。
【0006】
この立ち上り部(2c)の上端には、該立ち上り部(2c)に対して外側に90度屈折した略2センチメートル幅の上位水平部(2d)が一体的に外囲板(2)の全長にわたって形成されている。前記上位水平部(2d)の側端には、この上位水平部(2d)に対して、下向きに略60度傾斜した傾斜部(2e)が一体的に形成され、該傾斜部(2e)の下端には、U字状に内側に屈曲された引掛部(2f)が一体的に形成されている。
【0007】
外囲板(2)の他方の側部には、二重構造の立ち上り部(2g)が前記立ち上り部(2c)よりも約1ミリメートル低い高さで前記平板部(2a)に対して直角に形成されている。該立ち上り部(2g)の上端には、該立ち上り部(2g)に対して内側に90度屈折した二重構造の上位水平部(2h)が一体的に外囲板(2)の全長にわたって形成されている。前記上位水平部(2h)の横幅は、一方の上位水平部(2d)の横幅よりも若干(約3ミリメートル)短く設定されている。
【0008】
前記立ち上り部(2g)の内側部分(2g1)の下部には、前記傾斜部分(8b)と対称的に傾斜部分(2b)が形成されている。前記上位水平部(2h)の側端には、この上位水平部(2h)に対して下向きに略60度傾斜した二重構造の傾斜部(2i)が形成され、該傾斜部(2i)の開放側端部において、外囲板(2)が360度折り返されている。
【0009】
前記傾斜部(2e)(2i)の上位水平部(2d)(2h)に対する傾斜角度は、90度を超えない範囲で任意の値を選択することができる。
前記立ち上り部(2g)の外側部分(2g2)の下端には、これに対して外側に90度屈折され、前記平板部(2a)と同一延長平面上に位置する取付平板部(2j)が一体的に形成されている。
上記実施形態では、一枚の金属板を屈折、屈曲して立ち上り部(2c)(2g)、上位水平部(2d)(2h)、傾斜部(2e)(2j)、引掛部(2f)を形成しているが、アルミニウムなどを成型してこれらの形状を一体形成するようにしても良い。
【0010】
次に、複数の外囲板を屋根の下地材上で、順次接合する動作について図6を参照して説明する。
C型鋼などの母屋(6)に支承された屋根などの下地材(4)上に、これに敷設されたアスファルトルーフィングなどの防水シート(8)の上から外囲板(2)を載置し、取付平板部(2j)を、ビスなどの止着具(10)によって、下地材(4)に固定する。次に、接合すべき他の外囲板(2)を、下地材(4)に固定された外囲板(2)の隣に配置し、その平板部(2a)を傾かせた状態で引掛部(2f)を、固定側外囲板(2)の傾斜部(2i)に引掛ける(図6A参照)。
【0011】
引掛部(2f)を、固定側外囲板(2)の傾斜部(2i)に引掛けた状態で、フリー側の外囲板(2)を、その平板部(2a)が、下地材(4)に接近する方向に回動し、フリー側外囲板(2)を、その平板部(2a)が下地材(4)の上面に載置するまで下降すると、フリー側の外囲板(2)の傾斜部(2e)、上位水平部(2d)及び立ち上り部(2c)は、それぞれ、対応する固定側外囲板(2)の、傾斜部(2i)、上位水平部(2h)及び立ち上り部(2g)に接合する(図6B参照)。
【0012】
上記の動作によって、複数の外囲板(2)を、下地材(4)上に順次接合することができる。一対の外囲板(2)(2)の接合部分(12)は、傾斜部(2i)と引掛部(2f)が係合しているため、互いに強固に結合する。引掛部(2f)のU字状のわん曲部分は、接合部分からの雨水の浸入を防ぐ。上記傾斜部(2i)(2e)及び引掛部(2f)の接合部分は、下向き屈折部(3)を形成している。
【0013】
次に、外囲板に、太陽電池モジュールパネルなどの構造物を取り付ける実施の形態について説明する。
図1において、(14)はアルミニウム製の架台であり、図2Bに示すように、両側に太陽電池モジュールパネル(16)を載置するための載置部(14f)(14g)が形成された、長尺帯板状の基部(14a)と、該基部に対して垂直に立設された一対の側板部(14b)(14c)と、側板部(14b)(14c)の上端に、所定幅の空間を介して互いに向き合う方向に直角に形成された係止部(14d)(14e)とから構成されている。
【0014】
架台(14)は、複数前記接合部分(12)上にこれに対して直角方向に所定間隔を存して並列に配置される(図3A参照)。(18)は鋼板などの金属から成る取付金具であり、上部が開放されたU字状の嵌合部(18a)とコ字状の取り付け部(18b)とから構成され、取り付け部(18b)の平板部分には、ボルト用のねじ穴(20)が穿設されている。
【0015】
前記取付金具(18)は、その嵌合部(18a)が、図1に示すように、外囲板(2)(2)の傾斜部(2e)(8i)が合接する部分である下向き屈折部(3)に嵌合され、取り付け部(18b)の平板部分が対応する架台(14)の下面に対向配置される。該状態において図4Aに示すように、架台(14)の基部(14a)に穿設されたボルト挿入穴から六角ボルト(22)が挿入され、該六角ボルト(22)は、六角ソケット(24)を用いて、取付金具(18)のねじ穴(20)にきつくねじ込まれる。
【0016】
図4において、取付金具(18)の取付部(18b)の平板部分(18b’)に形成されたねじ穴(19)と、架台(14)の基部(14a)に穿設されたボルト挿入穴(15)と、該ボルト挿入穴(15)に挿入され、六角ソケット(24)によって前記ねじ穴(19)にねじ込まれる六角ボルト(22)は、取付部(18b)に架台(14)を取り付け可能にねじ止めしている。
これによって、架台(14)は、取付金具(18)を介して、外囲板(2)の接合部分(12)に取り付けられ、架台(14)の長手方向に沿ったずれが阻止される。架台(14)の所要の他の部分及び他の架台(14)も同様な構成で、取付金具(18)を介して、外囲板(2)の接合部分(12)に取り付けられる。
【0017】
次に、架台(14)(14)間に太陽電池モジュールパネル(16)を配置し、その両側面を対応する架台(14)(14)の側板部(14b)(14c)に当接するとともに、太陽電池モジュールパネル(16)両側縁部を架台(14)(14)の対応する載置部(14f)(14g)に載置する。次に、モジュール間カバー(28)を、隣接する太陽電池モジュールパネル(16)(16)間の対向隙間に配置し、カバー(28)の平板部の両側に直角に突設された係合凸部(28a)(28b)を隣接する太陽電池モジュールパネル(16)(16)の側部に形成された係合溝(30)に係合させる。
【0018】
モジュール間カバー(28)は、対応する架台(14)と略同じ長さを有し、図7に示すように、外囲板(2)上に配列された複数の太陽電池モジュールパネル(16)の対向隙間の全長をカバーするように構成されている。モジュール間カバー(28)の平板部の適所にはボルト挿入穴が穿設されている。このボルト挿入穴には図3Cに示すように、予めボルト(32)が挿入され、このボルト(32)に、一方向に長い板ナット(26)がねじ込まれている。
【0019】
ボルト(32)のねじ部には、図1に示すように、コイルスプリング(34)が圧縮嵌挿配置され、このコイルスプリング(34)の弾発力によって、ボルト(32)の頭部がカバー(28)の上面に弾接している。板ナット(26)は係止部(14d)(14e)間の間隔よりも若干長い長手方向幅と、係止部(14d)(14e)間の間隔よりも短い短手方向幅を有している。板ナット(26)は、架台(14)内で回転され、長手方向の両端が係止部(14d)(14e)の下面に係合する。
【0020】
該状態において、六角ソケット(24)を用いて、ボルト(32)が板ナット(26)にねじ込まれ、このボルト(32)の締付力によって、カバー(28)の係合凸部(28a)(28b)は、太陽電池モジュールパネル(16)の溝(30)に圧着する(図3D参照)。他の太陽電池モジュールパネル(16)が隣接配置されていない太陽電池モジュールパネル(16)の開放された側面をカバーする場合には、モジュール側面カバー(36)が図4Cに示すように使用される。
【0021】
モジュール側面カバー(36)の平板部の一方には、図2Dに示すように、係合凸部(28a)が形成され、他方には、架台(14)の係止部(14e)に係合するための係合凹部(36b)が形成されている。モジュール側面カバー(36)の取付方法は、モジュール間カバー(28)の上記した取付方法と略同一である。
本発明の実施に際し、架台の構造は特に図2Bに示されるものに限定されるものではなく、例えば、図9に示すように、架台(38)の側板部(38a)(38b)の上端に載置平板部(38c)(38d)を設け、該載置平板部(38c)(38d)に、図8に示すように、飾りパネル(40)をビス止めするようにしても良い。
【0022】
尚、図8において、取付金具(18)と架台(38)との取り付け構造は、図1に示す実施形態と同一である。
即ち、図8,9において、取付金具(18)の取付部(18b)の平板部分(18b’)に形成されたねじ穴(19)と、架台(38)の基部(38e)に穿設されたボルト挿入穴(15)と、該ボルト挿入穴(15)に挿入され、六角ソケット(24)によって前記ねじ穴(19)にねじ込まれる六角ボルト(22)は、取付部(18b)に架台(38)を取り付け可能にねじ止めしている。 次に本発明の他の実施形態について、図10及び図11を参照して説明する。図10において、(6)は、C型鋼から成る母屋であり、これに、発泡断熱材(42)が充填固着された紙面垂直方向に延びる長尺帯状の鋼板などの金属板からなる外囲板(44)が複数並列に配置されている。
【0023】
各外囲板(44)の平板部(44a)の一側には、平板部(44a)に対して直角な立ち上り部(44b)が外囲板(44)の全長にわたって形成されている。
この立ち上り部(44b)の上端には、該立ち上り部(44b)に対して外側に90度屈折した上位水平部(44c)が一体的に外囲板(44)の全長にわたって形成されている。前記上位水平部(44c)の側端には、この上位水平部(44c)に対して、下向きに略60度傾斜した傾斜部(44d)が一体的に形成され、該傾斜部(44d)の下端には、U字状に内側に屈曲された引掛部(44e)が一体的に形成されている。
【0024】
平板部(44a)の他側には、一対の立ち上がり部(44f)(44g)と上位水平部(44i)とから成る凸部(44h)が形成され、該凸部(44h)の上位水平部(44i)の側方に二重構造の上位水平部(44j)が形成され、該上位水平部(44j)一端には、二重構造の傾斜部(44k)が一体的に形成されている。
【0025】
立ち上がり部(44g)の下端には、平板部(44a)と同一平面上に位置して、取付平板部(44m)が一体的に形成されている。前記平板部(44a)の、両立ち上がり部(44b)(44f)間には、前記凸部(44h)と略同一高さの凸部(44n)が適宜の間隔を存して並列状に複数形成されている。
【0026】
外囲板(18)は複数、母屋(6)上に並列に配置され、各外囲板(44)の取付平板部(44m)は、母屋(6)にビス(46)により固定されている。更に、各外囲板(44)の立ち上がり部(44b)と上位水平部(44c)が隣接対応する外囲板(44)の凸部(44h)に遊嵌し、引掛部(44e)が、隣接する外囲板(44)の傾斜部(44k)に係合している。
【0027】
隣接する外囲板(44)(44)の接合部分(48)に形成された下向き屈折部(50)には、取付金具(18)の嵌合部(18a)が嵌合し、外囲板(44)の凸部(44n)(44h)上に、該凸部(44n)(44h)に対して直角に載置された架台(14)がボルト(22)によって、取付金具(18)の取付部(18b)に固定されている。架台(14)には、図3及び図4に示す構造と同一の構造で太陽電池モジュールパネル(16)が取り付けられている。図10において、取付金具(18)の取付部(18b)の平板部分(18b’)に形成されたねじ穴(19)と、架台(14)の基部(14a)に穿設されたボルト挿入穴(15)と、該ボルト挿入穴(15)に挿入され、六角ソケット(24)によって前記ねじ穴(19)にねじ込まれる六角ボルト(22)は、取付部(18b)に架台(14)を取り付け可能にねじ止めしている。
【0028】
【発明の効果】
本発明は上述の如く、外囲板の立ち上がり接合部分の下向き屈折部に簡単に長尺状の架台を取り付けることができるので、外囲板へのパネル状構造物の取付作業を能率的に行うことができる。
【図面の簡単な説明】
【図1】本発明である外囲体の断面図である。
【図2】外囲板の接合動作の説明図架台取り付け装置の構成部品図である。
【図3】架台取付装置の組み立て説明図である。
【図4】架台取付装置の組み立て説明図である。
【図5】外囲板の外観図である。
【図6】外囲板の接合説明図である。
【図7】建物の屋根に太陽電池モジュールパネルを取り付けた状態の外観図である。
【図8】本発明の他の実施形態を示す断面図である。
【図9】架台の他の実施形態を示す外観図である。
【図10】本発明の他の実施形態を示す断面図である。
【図11】外囲板の他の実施形態を示す外観図である。
【符号の説明】
2 外囲板
2a 平板部
2b 傾斜部
2c 立ち上り部
4 下地材
6 吊子
8 外囲板
8a 平板部
8b 傾斜部分
8c 立ち上り部
8d 上位水平部
8e 傾斜部
8f 引掛部
8g 立ち上り部
8h 上位水平部
8g1 内側部分
8g2 外側部分
8i 傾斜部
8j 取付平板部
10 凹溝
12 防水シート
14 取付金具
16 スライド部材
16a 平板受部
16b スライド係合部
16c 垂下部
16d 規制部
18 押え部
20 押え部
22 ボルト
24 ボルト穴
26 ボルト穴
28 構造物
30 ナット[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an apparatus for attaching a frame-like structure holding base such as a solar cell module panel to an outer enclosure in an enclosure used as a roof or an outer wall.
[0002]
[Prior art]
2. Description of the Related Art Conventionally, a roof or an outer wall in which a panel-like structure such as a decorative panel or a solar panel (solar cell module panel) is attached to an outer enclosure is known. These panel-like structures are fixed to the outer enclosure plate directly by a fastening tool such as a screw, or a base for supporting the panel-like structure is attached to the outer enclosure plate side.
[0003]
[Problems to be solved by the invention]
When the panel-like structure is directly screwed to the outer enclosure plate, there is a problem that the panel-like structure cannot be stably held on the outer enclosure surface.
In addition, when a panel for a panel-like structure is attached to the envelope plate, the work is complicated, and the installation of the mount may involve work such as welding. There was a problem that a panel-like structure such as a solar panel could not be attached.
The present invention aims to solve the above problems.
[0004]
[Means for Solving the Problems]
In order to achieve the above-mentioned object, the present invention arranges a plurality of long metal strips (2) and (44) in parallel on a support surface such as a base material (4), and the outer plate (2 ) (44) are formed so that side portions adjacent to each other are formed as rising portions (2c) (2g) (44f) (44g) (44b) and downward refracting portions (3) (50) are formed above the rising portions. A mounting portion having a flat plate portion formed on the side of the U-shaped fitting portion (18a) and the fitting portion (18a) which are joined to the downward refracting portion (3) (50). A fitting portion (18a) of a mounting bracket (18) provided with (18b) is fitted, and the outer casing plate (2) (44) is fitted to a flat plate portion of the mounting portion (18b) of the mounting bracket (18). ) On the rising part (2c) (2g) (44f) (44g) (44b) Frame (14) mounting the base portion (14a) elongate strip-shaped (38), a bolt insertion hole provided in the base portion (14a), said threaded bore (20) in the flat plate portion of the mounting member (18) The bolt (22) is inserted into the bolt insertion hole, the bolt (22) is screwed into the screw hole (20), and the mounting base (18b) is attached to the flat plate portion of the mounting bracket (18). (14) (38) is screwed so as to be detachable, and a panel-like structure is attached to the frame (14) (38).
[0005]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described below in detail with reference to the accompanying drawings.
In FIG. 1, (2) is an envelope plate used as a roof or an outer wall plate, and is composed of a long belt-like metal plate having a width of about 40 centimeters such as stainless steel.
On one side of the flat plate portion (2a) of the envelope plate (2), as shown in FIG. 5, a height perpendicular to the flat plate portion (2a) is provided via an inclined portion (2b) of approximately 45 degrees. A rising portion (2c) of about 5 centimeters is formed over the entire length of the envelope plate (2).
[0006]
At the upper end of the rising portion (2c), an upper horizontal portion (2d) having a width of about 2 centimeters that is refracted 90 degrees outward from the rising portion (2c) is integrated with the entire length of the outer cover plate (2). Is formed over. At the side end of the upper horizontal portion (2d), an inclined portion (2e) inclined downward by about 60 degrees with respect to the upper horizontal portion (2d) is integrally formed, and the inclined portion (2e) A hooking portion (2f) bent inward in a U shape is integrally formed at the lower end.
[0007]
On the other side of the envelope plate (2), a double-structured rising portion (2g) is perpendicular to the flat plate portion (2a) at a height about 1 millimeter lower than the rising portion (2c). Is formed. At the upper end of the rising portion (2g), an upper horizontal portion (2h) having a double structure refracted inward by 90 degrees with respect to the rising portion (2g) is integrally formed over the entire length of the outer envelope plate (2). Has been. The horizontal width of the upper horizontal portion (2h) is set slightly shorter (about 3 millimeters) than the horizontal width of one upper horizontal portion (2d).
[0008]
An inclined portion (2b) is formed symmetrically with the inclined portion (8b) below the inner portion (2g1) of the rising portion (2g). At the side edge of the upper horizontal portion (2h), there is formed a double-structured inclined portion (2i) inclined approximately 60 degrees downward with respect to the upper horizontal portion (2h), and the inclined portion (2i) At the open end, the envelope (2) is folded 360 degrees.
[0009]
The inclination angle of the inclined portions (2e) and (2i) with respect to the upper horizontal portions (2d) and (2h) can be selected as an arbitrary value within a range not exceeding 90 degrees.
At the lower end of the outer portion (2g2) of the rising portion (2g), a mounting flat plate portion (2j) that is refracted 90 degrees outward and is located on the same extension plane as the flat plate portion (2a) is integrated. Is formed.
In the above embodiment, a single metal plate is refracted and bent so that the rising portion (2c) (2g), the upper horizontal portion (2d) (2h), the inclined portion (2e) (2j), and the hooking portion (2f) are formed. Although formed, aluminum or the like may be molded to integrally form these shapes.
[0010]
Next, the operation | movement which joins a some surrounding board sequentially on the base material of a roof is demonstrated with reference to FIG.
On the base material (4) such as the roof supported by the main building (6) such as C-shaped steel, the outer casing (2) is placed from above the waterproof sheet (8) such as asphalt roofing. The mounting flat plate portion (2j) is fixed to the base material (4) with a fastening tool (10) such as a screw. Next, another envelope plate (2) to be joined is placed next to the envelope plate (2) fixed to the base material (4), and the flat plate portion (2a) is tilted and hooked. The part (2f) is hooked on the inclined part (2i) of the fixed outer envelope (2) (see FIG. 6A).
[0011]
In a state where the hook portion (2f) is hooked on the inclined portion (2i) of the fixed-side envelope plate (2), the flat plate portion (2a) of the free-side envelope plate (2) is the base material (2). 4), the free side envelope plate (2) is lowered until the flat plate portion (2a) is placed on the upper surface of the base material (4). 2), the inclined portion (2e), the upper horizontal portion (2h), the upper horizontal portion (2d), and the rising portion (2c) of the corresponding fixed side envelope (2), respectively. It joins to a rising part (2g) (refer to Drawing 6B).
[0012]
By the above operation, the plurality of outer envelope plates (2) can be sequentially joined onto the base material (4). Since the inclined portion (2i) and the hooking portion (2f) are engaged with each other, the joint portion (12) of the pair of envelope plates (2) and (2) is firmly bonded to each other. The U-shaped curved portion of the hook portion (2f) prevents intrusion of rainwater from the joint portion. The joint portion of the inclined portions (2i) (2e) and the hooking portion (2f) forms a downward refracting portion (3).
[0013]
Next, an embodiment in which a structure such as a solar cell module panel is attached to the envelope will be described.
In FIG. 1, (14) is an aluminum mount, and as shown in FIG. 2B, mounting parts (14f) (14g) for mounting the solar cell module panels (16) are formed on both sides. A long strip plate-like base (14a), a pair of side plates (14b) (14c) erected perpendicularly to the base, and upper ends of the side plates (14b) (14c) with a predetermined width It is comprised from the latching | locking part (14d) (14e) formed at right angles to the direction which mutually faces through the space of this.
[0014]
The gantry (14) is arranged on the plurality of joint portions (12) in parallel at a predetermined interval in a direction perpendicular to the joint portion (12) (see FIG. 3A). (18) is a mounting bracket made of a metal such as a steel plate, and is composed of a U-shaped fitting portion (18a) and a U-shaped mounting portion (18b) having an open top, and the mounting portion (18b). In the flat plate portion, a screw hole (20) for a bolt is formed.
[0015]
As shown in FIG. 1, the fitting (18) has a fitting portion (18a) where the inclined portions (2e) (8i) of the outer plates (2) and (2) are joined. It is fitted to the part (3), and the flat part of the attachment part (18b) is arranged opposite to the lower surface of the corresponding gantry (14). In this state, as shown in FIG. 4A, a hexagon bolt (22) is inserted from a bolt insertion hole formed in the base (14a) of the gantry (14), and the hexagon bolt (22) is a hexagon socket (24). Is screwed into the screw hole (20) of the mounting bracket (18).
[0016]
In FIG. 4, a screw hole (19) formed in the flat plate portion (18b ') of the mounting portion (18b) of the mounting bracket (18) and a bolt insertion hole drilled in the base portion (14a) of the gantry (14). (15) and the hexagon bolt (22) inserted into the bolt insertion hole (15) and screwed into the screw hole (19) by the hexagon socket (24) attaches the mount (14) to the attachment portion (18b). Screwed as possible.
Accordingly, the gantry (14) is attached to the joint portion (12) of the outer cover plate (2) via the mounting bracket (18), and displacement of the gantry (14) along the longitudinal direction is prevented. The other required part of the gantry (14) and the other gantry (14) have the same configuration, and are attached to the joint portion (12) of the surrounding plate (2) via the mounting bracket (18).
[0017]
Next, the solar cell module panel (16) is disposed between the bases (14) and (14), and both side surfaces thereof are in contact with the side plates (14b) and (14c) of the corresponding bases (14) and (14). Both side edge portions of the solar cell module panel (16) are placed on the corresponding placement portions (14f) (14g) of the gantry (14) (14). Next, the inter-module cover (28) is arranged in the facing gap between the adjacent solar cell module panels (16) (16), and the engaging projections projecting at right angles on both sides of the flat plate portion of the cover (28). The parts (28a) and (28b) are engaged with engaging grooves (30) formed on the side parts of the adjacent solar cell module panels (16) and (16).
[0018]
The inter-module cover (28) has substantially the same length as the corresponding gantry (14), and as shown in FIG. 7, a plurality of solar cell module panels (16) arranged on the envelope plate (2). It is comprised so that the full length of this opposing gap may be covered. Bolt insertion holes are formed at appropriate positions on the flat plate portion of the inter-module cover (28). As shown in FIG. 3C, a bolt (32) is previously inserted into the bolt insertion hole, and a long plate nut (26) is screwed into the bolt (32).
[0019]
As shown in FIG. 1, a coil spring (34) is compression-inserted into the screw portion of the bolt (32), and the head of the bolt (32) is covered by the elastic force of the coil spring (34). It is elastically in contact with the upper surface of (28). The plate nut (26) has a longitudinal width that is slightly longer than the interval between the locking portions (14d) and (14e), and a short width that is shorter than the interval between the locking portions (14d) and (14e). Yes. The plate nut (26) is rotated in the gantry (14), and both ends in the longitudinal direction engage with the lower surfaces of the locking portions (14d) and (14e).
[0020]
In this state, the bolt (32) is screwed into the plate nut (26) using the hexagon socket (24), and the engagement convex portion (28a) of the cover (28) is tightened by the tightening force of the bolt (32). (28b) is pressure-bonded to the groove (30) of the solar cell module panel (16) (see FIG. 3D). When another solar cell module panel (16) covers the open side surface of the solar cell module panel (16) not adjacently arranged, the module side surface cover (36) is used as shown in FIG. 4C. .
[0021]
As shown in FIG. 2D, an engagement projection (28a) is formed on one of the flat plate portions of the module side cover (36), and the other is engaged with the locking portion (14e) of the gantry (14). An engaging recess (36b) is formed. The attachment method of the module side cover (36) is substantially the same as the attachment method of the inter-module cover (28).
In carrying out the present invention, the structure of the gantry is not particularly limited to that shown in FIG. 2B. For example, as shown in FIG. 9, the gantry is provided at the upper end of the side plate portions (38a) and (38b) of the gantry (38). The mounting flat plate portions (38c) and (38d) may be provided, and the decorative panel (40) may be screwed to the mounting flat plate portions (38c) and (38d) as shown in FIG.
[0022]
In FIG. 8, the mounting structure of the mounting bracket (18) and the gantry (38) is the same as that of the embodiment shown in FIG.
8 and 9, the screw hole (19) formed in the flat plate portion (18b ') of the mounting portion (18b) of the mounting bracket (18) and the base portion (38e) of the gantry (38) are drilled. The bolt insertion hole (15) and the hexagon bolt (22) inserted into the bolt insertion hole (15) and screwed into the screw hole (19) by the hexagon socket (24) are mounted on the mounting portion (18b) ( 38) is screwed to be attachable . Next, another embodiment of the present invention will be described with reference to FIGS. In FIG. 10, (6) is a purlin made of C-shaped steel, and an envelope plate made of a metal plate such as a long strip-shaped steel plate extending in the direction perpendicular to the paper surface to which the foam heat insulating material (42) is filled and fixed. (44) are arranged in parallel.
[0023]
On one side of the flat plate portion (44a) of each envelope plate (44), a rising portion (44b) perpendicular to the flat plate portion (44a) is formed over the entire length of the envelope plate (44).
At the upper end of the rising portion (44b), an upper horizontal portion (44c) refracted by 90 degrees outward from the rising portion (44b) is integrally formed over the entire length of the envelope plate (44). At the side end of the upper horizontal portion (44c), an inclined portion (44d) inclined downward by about 60 degrees with respect to the upper horizontal portion (44c) is integrally formed, and the inclined portion (44d) A hooking portion (44e) bent inward in a U shape is integrally formed at the lower end.
[0024]
On the other side of the flat plate portion (44a), a convex portion (44h) composed of a pair of rising portions (44f) (44g) and an upper horizontal portion (44i) is formed, and the upper horizontal portion of the convex portion (44h) The upper horizontal portion (44j) having a double structure is formed on the side of (44i), and the inclined portion (44k) having a double structure is integrally formed at one end of the upper horizontal portion (44j).
[0025]
An attachment flat plate portion (44m) is integrally formed at the lower end of the rising portion (44g) so as to be located on the same plane as the flat plate portion (44a). Between the two rising portions (44b) and (44f) of the flat plate portion (44a), a plurality of convex portions (44n) having substantially the same height as the convex portion (44h) are arranged in parallel at an appropriate interval. Is formed.
[0026]
A plurality of surrounding plates (18) are arranged in parallel on the purlin (6), and the mounting flat plate portion (44m) of each surrounding plate (44) is fixed to the purlin (6) with screws (46). . Furthermore, the rising portion (44b) and the upper horizontal portion (44c) of each surrounding plate (44) are loosely fitted to the convex portion (44h) of the adjacent surrounding plate (44), and the hooking portion (44e) is It engages with the inclined portion (44k) of the adjacent envelope plate (44).
[0027]
The fitting portion (18a) of the mounting bracket (18) is fitted into the downward refracting portion (50) formed in the joint portion (48) of the adjacent outer enclosure plates (44) (44), and the outer enclosure plate On the projections (44n) and (44h) of (44), the mount (14) placed at a right angle to the projections (44n) and (44h) is attached to the mounting bracket (18) by bolts (22). It is fixed to the mounting portion (18b). A solar cell module panel (16) is attached to the gantry (14) with the same structure as that shown in FIGS. In FIG. 10, a screw hole (19) formed in the flat plate portion (18b ′) of the mounting portion (18b) of the mounting bracket (18) and a bolt insertion hole drilled in the base portion (14a) of the gantry (14). (15) and the hexagon bolt (22) inserted into the bolt insertion hole (15) and screwed into the screw hole (19) by the hexagon socket (24) attaches the mount (14) to the attachment portion (18b). Screwed as possible.
[0028]
【The invention's effect】
As described above, according to the present invention, since a long frame can be easily attached to the downward refracting portion of the rising junction portion of the outer plate, the work of attaching the panel-like structure to the outer plate is efficiently performed. be able to.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view of an envelope according to the present invention.
FIG. 2 is an explanatory diagram of an operation of joining outer casing plates. FIG.
FIG. 3 is an assembly explanatory diagram of a gantry mounting device.
FIG. 4 is an assembly explanatory diagram of a gantry mounting device.
FIG. 5 is an external view of a surrounding plate.
FIG. 6 is an explanatory view of joining of an outer envelope plate.
FIG. 7 is an external view of a state in which a solar cell module panel is attached to the roof of a building.
FIG. 8 is a cross-sectional view showing another embodiment of the present invention.
FIG. 9 is an external view showing another embodiment of the gantry.
FIG. 10 is a cross-sectional view showing another embodiment of the present invention.
FIG. 11 is an external view showing another embodiment of the envelope plate.
[Explanation of symbols]
2
Claims (1)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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JP03063699A JP4229407B2 (en) | 1999-02-08 | 1999-02-08 | Base mounting device for enclosure |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP03063699A JP4229407B2 (en) | 1999-02-08 | 1999-02-08 | Base mounting device for enclosure |
Publications (2)
Publication Number | Publication Date |
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JP2000226912A JP2000226912A (en) | 2000-08-15 |
JP4229407B2 true JP4229407B2 (en) | 2009-02-25 |
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Application Number | Title | Priority Date | Filing Date |
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JP03063699A Expired - Fee Related JP4229407B2 (en) | 1999-02-08 | 1999-02-08 | Base mounting device for enclosure |
Country Status (1)
Country | Link |
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JP (1) | JP4229407B2 (en) |
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1999
- 1999-02-08 JP JP03063699A patent/JP4229407B2/en not_active Expired - Fee Related
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JP2000226912A (en) | 2000-08-15 |
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