JP4227354B2 - Apparatus and method for creating a heating schedule in a hot rolling mill. - Google Patents
Apparatus and method for creating a heating schedule in a hot rolling mill. Download PDFInfo
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- JP4227354B2 JP4227354B2 JP2002118086A JP2002118086A JP4227354B2 JP 4227354 B2 JP4227354 B2 JP 4227354B2 JP 2002118086 A JP2002118086 A JP 2002118086A JP 2002118086 A JP2002118086 A JP 2002118086A JP 4227354 B2 JP4227354 B2 JP 4227354B2
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Description
【0001】
【発明の属する技術分野】
本発明は、熱間圧延工場の加熱炉装入スケジュール作成装置と方法に関する。
【0002】
【従来の技術】
熱間圧延工場の物流スケジューリング装置に関しては、特開平6−304619号公報など、これまでもいくつか提案されているが、幅、厚み移行などの圧延制約をいかに満たすかあるいは複数炉への振り分けをいかに行うかを配慮したものがほとんどで、高温装入を指向するスケジューリング機能を有するものはみあたらない。
【0003】
熱間圧延工場の加熱炉装入スケジュール及び圧延スケジュール作成は、加熱炉が複数機ある場合、CCから直送される熱片と熱延ヤードに滞留してある冷片を異なる加熱炉に装入するのが一般的であり、こうした場合当然、冷片の加熱炉装入時間が熱片のそれより長くなるため(通常1〜2時間程度長くなる)同じタイミングで圧延する鋼材でも、加熱炉装入タイミングは冷片のほうが熱片よりその時間分先に装入する必要がある。また、加熱炉へ装入する鋼材の準備時間つまり、ヤードなどに山積みされた冷片の場合は山からの取り出す作業時間などが必要となるため、通常該当するスケジュールにおける熱片の装入が開始される数時間から十数時間前にそのスケジュールを作成する必要がある。
【0004】
しかし、そのような未来の工程進捗予測は、上流工程である製鋼工場側の鋼材出片状況を予測することもさることながら、熱延工場における先の加熱炉間処理速度差による、炉間の時間差などの工程進捗を予測することが簡単ではないため、現状では、当該スケジュール開始時点において熱延工場に到着済みかあるいは間もなく確実に到着すると思われる鋼材をスケジュール対象財源とみなしてスケジュールを作成している。これは、未到着の鋼材、例えば現時点において連鋳機において鋳込み中のものなどをスケジュール対象とみなすことは、連鋳工程における疵の発生などによる格落ちなどの懸念からも避けられる処置では有るが、計算機による自動スケジューリング機能により高速に再スケジューリングが行える環境下においてこの点は大きな問題とはなり得ないと考えられるので、ここではトラックタイム(CC切断から加熱炉装入に要する時間)を長くしている要因は、未来における物流予測の難しさに起因しているものと考えるものとする。この時間予測はCCから出片直後の高温状態の鋼材温度低下が1時間あたり100℃〜200℃程度あることを考慮すると熱ロスの観点からみて無視できる問題ではない。
【0005】
このため、実際に鋼材が加熱炉に装入される際には、特にスケジュール後半に装入される鋼材においては、鋳造から10時間以上経過し温度が低下してしまっているものが少なくない。よって、加熱炉操業における省エネルギー、低コスト操業を実現するための障害となっている。
【0006】
【発明が解決しようとする課題】
従って、本発明の目的は、現在確定している加熱炉装入スケジュールより、そのスケジュールが終了し、未決定の次のスケジュールにおける熱片装入炉の装入開始時刻を複数炉の処理速度差を考慮し、かつその予測時刻において装入可能な鋼材を合わせて予測することにより、できるだけトラックタイムの短い熱片(温度の高い鋼材)をスケジュールに組み込むことを可能とし、加熱炉のエネルギー効率の面から適正な加熱炉装入・抽出スケジュールを作成することを課題とする。
【0007】
【課題を解決するための手段】
上記の目的を達成するための本発明は、複数の加熱炉と圧延機により構成される圧延工場のスラブ加熱順序を決定する熱間圧延工場の物流スケジューリング装置において、現時点における確定している加熱炉装入・抽出スケジュールの未装入鋼材を求める未装入鋼材判定処理部、該未装入鋼材判定処理部によって求められた未装入鋼材の幅の総和を求める幅算出処理部、該幅算出処理部によって算出された幅総和量より、それらを装入するために、抽出すべき加熱炉内の既装入鋼材を求める抽出鋼材判定処理部、該抽出鋼材判定処理部により判定された各炉より抽出すべき鋼材の抽出に要する時間を算定する抽出所要時間算定処理部、該抽出所要時間算定処理部より算出された抽出所要時間より、確定スケジュールに続く作成対象スケジュールの熱片を加熱する複数の加熱炉への最初の鋼材を装入する時刻を予測する装入開始時刻予測部、該装入開始時刻予測部により算出された該装入開始時刻における熱延到着鋼材を製鋼工場の出鋼、鋳造スケジュールより予測する熱延到着鋼材予測部とを具備するとともに、前記熱延到着鋼材と以降の鋼材の到着予定時刻に基づき、装入可能と判定された鋼材の内、まずトラックタイムの短い熱片を組み合わせ、冷片を続いて選ぶことにより熱片及び冷片を加熱する複数の加熱炉のスケジュールを作成することにより、熱片装入開始タイミングと装入可能鋼材を適切に予測し、できるだけトラックタイムの短い熱片をスケジュールに組み込むことを可能とし、加熱炉のエネルギー効率の面から適正な加熱炉装入・抽出スケジュールの作成を実現する。
ただし、熱延到着鋼材とは、熱延工場に到着し装入可能な鋼材を言う。
【0008】
【発明の実施の形態】
以下、本発明の実施の形態を図面により詳細に説明する。図1は、本発明の作成対象スケジュールにおいて装入可能な鋼材を判定するための処理の流れを示したものである。
まず、指定された時刻(主に現時刻)における実行中の加熱炉装入・抽出スケジュールにおいて、熱片用加熱炉(以下では「熱片炉」と称す)への装入が行われていない鋼材を実績装入データ及び実行中のスケジュールリスト(=装入予定鋼材リスト)より、装入予定鋼材から装入完了鋼材を除くことにより、求める未装入鋼材判定部1により、熱片炉の未装入の鋼材を判定する。続いて判定された熱片炉未装入鋼材のスラブ幅(コイル幅ではないことに注意)の総和を幅総和算出部2にて算出する。続いて抽出鋼材判定部3では、幅総和算出部2にて算出された幅総和分を装入するために、抽出せねばならない既装入スラブを抽出端より相当する幅総和分まで幅積算することにより求める。その様子を示したのが図2である。
【0009】
つまり指定された時刻(主に現時刻)における確定したスケジュールでの未装入鋼材の総幅分に相当する領域11を抽出端に移行し、その領域に含まれる鋼材12が抽出されなければ、領域11にある未装入鋼材が装入し終わらないことが分かる。ただし、領域12の鋼材がすべて抽出されるには、その領域に含まれる鋼材の内、抽出順番が最も大きい鋼材が抽出されなければならないので、実際には更に広いその最大抽出順番までの全ての鋼材に相当する領域13に含まれる鋼材が抽出されるに要する時間が、ここで求めたい時間であることがわかる。
【0010】
従って、以降の処理としては、抽出所要時間算出部4にて、上記のように抽出鋼材判定部3において求められた領域13に含まれる全ての鋼材一本一本の処理時間(=ラインピッチ)を各鋼材のコイル長、コイル幅、コイル厚み、材質、装入温度、抽出目標温度などから経験値になどに基づき算出する。具体的には、装入温度、抽出目標温度等から求めた加熱ピッチと、コイル厚、コイル長などから求めた圧延ピッチと、コイル厚、幅、TSなどより求めた巻取りピッチの内最大の時間をラインピッチとする。この様にして求めたラインピッチを各炉毎に領域13に含まれる鋼材に関しその総和を求め、確定スケジュールの未装入鋼材を装入するに要する時間とする。そして、装入開始時刻予測部5にて、指定された時刻(主に現時刻)に先に抽出所要時間算出部4にて求めた確定スケジュールの未装入鋼材を装入するに要する時間を加えることにより、作成対象スケジュールにおける熱片炉への最初の鋼材を装入するタイミング(熱片炉装入開始時刻)を求めることができる。
【0011】
一方、連鋳機側での鋼材搬出状態を、製鋼工場の出鋼、鋳造スケジュールより予測し、鋼材の熱延到着時刻を鋼材到着時刻予測部6にて求め、装入可能鋼材判定部7において、装入開始時刻予測部5にて求めた熱片炉装入開始時刻に熱延に到着し装入可能な鋼材を判定する。後は、装入可能と判定された鋼材の内、トラックタイムの短い熱片を組合せ、スケジュールの骨格を作り、それに幅、厚みなどの点で見合う鋼材を冷片ヤードより選択し、装入するスケジュールを立案すればよいこととなる。つまり、まず、熱片炉を中心にスケジュールに組み込むべき鋼材を選び、選ばれた鋼材に見合う冷片鋼材を続いて選ぶことによりスケジュール財源を決め、特開平6−304619号公報などの方法により装入順、抽出順(=圧延順)を定めればよい。
【0012】
【発明の効果】
以上の様に本発明によれば、熱片装入開始タイミングと装入可能鋼材を適切に予測し、できるだけトラックタイムの短い熱片をスケジュールに組み込むことを可能とし、加熱炉のエネルギー効率の面から適正な加熱炉装入・抽出スケジュールの作成を実現でき、省エネルギー省コストでな加熱炉操業を行う上で必須の性能をもたらす点で極めて有用である。
【図面の簡単な説明】
【図1】本発明による熱間圧延工場の熱片炉装入可能鋼材を求める処理を示すフローチャートである。
【図2】本発明による抽出鋼材判定部の処理内容を説明した図である。
【符号の説明】
1:未装入鋼材判定部 2:幅総和算出部
3:抽出鋼材判定部 4:抽出所要時間算出部
5:装入開始時刻予測部 6:鋼材到着時刻予測部
7:装入可能鋼材判定部
11:未装入鋼材の総幅分に相当領域
12:未装入鋼材の総幅分相当抽出端領域
13:抽出必要領域[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a heating RoSoIri schedule creation device and method of the hot rolling mill.
[0002]
[Prior art]
Several hot rolling mill logistics scheduling devices have been proposed so far, such as Japanese Patent Laid-Open No. 6-304619, but how to meet rolling restrictions such as width and thickness transitions or distribution to multiple furnaces. Most of them consider how to do it, and none have a scheduling function for high temperature charging.
[0003]
When there are multiple heating furnaces, the heating furnace charging schedule and the rolling schedule creation in the hot rolling mill are used to charge the hot pieces directly sent from the CC and the cold pieces staying in the hot rolling yard into different heating furnaces. Of course, in this case, since the furnace charging time of the cold piece is longer than that of the hot piece (usually about 1 to 2 hours longer), even with steel materials rolled at the same timing, As for timing, it is necessary to insert the cold piece earlier than the hot piece. In addition, preparation time of steel materials to be charged into the heating furnace, that is, in the case of cold pieces piled up in a yard, etc., requires work time to remove from the piles, etc. It is necessary to create the schedule several hours to dozens of hours before.
[0004]
However, such future process progress prediction not only predicts the state of the steel material at the steelmaking factory, which is the upstream process, but also due to the difference in the processing speed between the heating furnaces at the hot rolling factory. Since it is not easy to predict process progress such as time differences, at present, a schedule is created by considering steel materials that have already arrived at the hot rolling mill at the start of the schedule or that will be surely arrived as soon as possible. ing. Although it is a measure that can be avoided due to concerns such as disqualification due to the occurrence of defects in the continuous casting process, it is considered that non-arrival steel materials, for example, those currently being cast in a continuous casting machine, are subject to schedules. Since this point cannot be considered as a major problem in an environment where high-speed rescheduling can be performed by an automatic scheduling function by a computer, the track time (time required from CC cutting to furnace charging) is increased here. These factors are considered to be due to the difficulty of forecasting logistics in the future. This time prediction is not a problem that can be ignored from the viewpoint of heat loss, considering that the temperature drop of the steel material in a high temperature state immediately after coming out of the CC is about 100 ° C. to 200 ° C. per hour.
[0005]
For this reason, when steel materials are actually charged into the heating furnace, particularly in the steel materials charged in the latter half of the schedule, there are not a few cases where the temperature has decreased after 10 hours or more have passed since casting. Therefore, it is an obstacle for realizing energy saving and low-cost operation in heating furnace operation.
[0006]
[Problems to be solved by the invention]
Therefore, the object of the present invention is to complete the heating furnace charging schedule from the currently determined heating furnace charging schedule, and set the charging start time of the hot piece charging furnace in the next undecided schedule to the processing speed difference between the multiple furnaces. And considering the steel materials that can be charged at the predicted time, it is possible to incorporate hot pieces (steel with a high temperature) with the shortest track time into the schedule, and to improve the energy efficiency of the heating furnace. The objective is to create an appropriate heating furnace charging / extracting schedule.
[0007]
[Means for Solving the Problems]
The present invention for achieving the above object, the distribution scheduling device for a hot rolling mill to determine the slab heating order of configured rolling mill by mill and the heating furnace of multiple heating has been finalized at the present time Uncharged steel material determination processing unit for obtaining the uncharged steel material of the furnace charging / extraction schedule, width calculation processing unit for calculating the total width of the uncharged steel materials obtained by the uncharged steel material determination processing unit, the width From the total amount of width calculated by the calculation processing unit, in order to charge them, the extracted steel material determination processing unit for obtaining the existing steel material in the heating furnace to be extracted, each of the extracted steel material determination processing unit determined The required extraction time calculation processing unit that calculates the time required to extract the steel material to be extracted from the furnace, and the schedule to be created following the fixed schedule based on the required extraction time calculated by the extraction required time calculation processing unit The first charging start time prediction unit that predicts the time that charging of steel, heat in該装input start time calculated by該装input start time predicting portion of the thermal strip multiple furnace you heat the It has a hot rolled arrival steel prediction unit that predicts the delayed arrival steel from the steelmaking factory steel casting and casting schedule, and it is determined that charging is possible based on the estimated arrival time of the hot rolled arrival steel and the subsequent steel. of steel, combined with short track time thermal piece first, by creating a schedule of thermal strips and multiple heating furnace you heat the Hiyahen by choosing subsequently cold pieces, Netsuhen charging start timing It is possible to properly predict the chargeable steel materials and incorporate heat pieces with the shortest track time into the schedule, and create an appropriate heating furnace charging / extracting schedule from the viewpoint of the energy efficiency of the heating furnace. That.
However, hot-rolled arrival steel means steel that arrives at the hot-rolling factory and can be charged.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. FIG. 1 shows a flow of processing for determining a steel material that can be inserted in the creation target schedule of the present invention.
First, in the heating furnace charging / extracting schedule that is being executed at the specified time (mainly the current time), charging to the heating furnace for heating strip (hereinafter referred to as “heating furnace”) is not performed. From the actual charging data and the current schedule list (= list of planned steel materials to be charged), by removing the steel materials that have been charged from the steel materials that are scheduled to be charged, Judge the unfilled steel. Subsequently, the sum total of the slab widths (noting that the coil width is not the coil width) of the unsheathed steel material that has been determined is calculated by the width
[0009]
That is, if the
[0010]
Accordingly, as the subsequent processing, the processing time for every steel material included in the
[0011]
On the other hand, the steel material unloading state on the continuous casting machine side is predicted from the steel production and casting schedule of the steelmaking factory, the hot rolling arrival time of the steel material is obtained by the steel material arrival
[0012]
【The invention's effect】
As described above, according to the present invention, it is possible to appropriately predict the heating piece charging start timing and the steel material that can be charged, and to incorporate a heating piece with a track time as short as possible into the schedule, and to improve the energy efficiency of the heating furnace. Therefore, it is extremely useful in that it can create an appropriate heating furnace charging / extracting schedule, and provides essential performance to operate the heating furnace at low energy and cost.
[Brief description of the drawings]
FIG. 1 is a flowchart showing a process for obtaining a steel material that can be inserted into a hot strip furnace in a hot rolling mill according to the present invention.
FIG. 2 is a diagram illustrating processing contents of an extracted steel material determination unit according to the present invention.
[Explanation of symbols]
1: Uncharged steel material determination unit 2: Total width calculation unit 3: Extracted steel material determination unit 4: Extraction required time calculation unit 5: Charging start time prediction unit 6: Steel material arrival time prediction unit 7: Insertable steel material determination unit 11: Area corresponding to the total width of the uncharged steel material 12: Extraction end area corresponding to the total width of the uncharged steel material 13: Extraction required area
Claims (2)
ただし、熱延到着鋼材とは、熱延工場に到着し装入可能な鋼材を言う。In distribution scheduling device for a hot rolling mill to determine the slab heating order of configured rolling mill by the heating furnace of multiple mill, a non-charging steel heating RoSoIri and extraction schedule has been finalized at the present time From the uncalculated steel material determination processing unit to be calculated, the width calculation processing unit to calculate the sum of the widths of the uncharged steel material determined by the uncharged steel material determination processing unit, and the total amount of width calculated by the width calculation processing unit, In order to charge them, the extraction steel material determination processing unit for obtaining the existing steel material in the heating furnace to be extracted, the time required for extraction of the steel material to be extracted from each furnace determined by the extracted steel material determination processing unit extracting required time calculation processing unit for calculating, top than extractant required time calculated from the extraction time required calculation processing unit, the multiple heating furnace you heat the thermal strip is being created schedule followed definite schedule Predicting the time at which the steel material is charged, a charging start time predicting unit, and predicting the hot rolled arrival steel material at the charging start time calculated by the charging start time predicting unit from the steelmaking and casting schedule of the steel mill A hot-rolled arrival steel material prediction unit, and based on the estimated arrival time of the hot-rolled arrival steel material and the subsequent steel materials, first, a hot piece having a short track time is combined with the steel material that is determined to be able to be charged. hot rolling mill of the heating scheduling apparatus characterized by scheduling a thermal strip and multiple heating furnace you heat the Hiyahen by choosing subsequently pieces.
However, hot-rolled arrival steel means steel that arrives at the hot-rolling factory and can be charged.
ただし、熱延到着鋼材とは、熱延工場に到着し装入可能な鋼材を言う。In distribution scheduling method of hot rolling mill to determine the slab heating order of configured rolling mill by mill and the heating furnace of multiple, non charging steel heating RoSoIri and extraction schedule has been finalized at the present time A procedure for obtaining, a procedure for obtaining the sum of the widths of the uncharged steel materials, and a procedure for obtaining the already loaded steel materials in the heating furnace to be extracted in order to charge them from the calculated total amount of widths; The extraction time calculation procedure for calculating the time required to extract the steel material to be extracted from each furnace calculated in this way, and the heat of the creation schedule following the fixed schedule from the extraction time calculated in the previous extraction time calculation first a step of predicting a time to charging steel, where the calculated hot-rolled arrival steel the steel out of the steel mill in charging start time of the multiple furnace you heat the strip, casting schedule And a procedure for predicting the hot-rolled arrival steel material predicted from the steel, and among the steel materials determined to be chargeable based on the estimated arrival time of the hot-rolled arrival steel material and the subsequent steel materials, combining pieces, thermal strips and heating scheduling method of hot rolling mills, characterized in that the scheduling a heating furnace multiple you heated Hiyahen by selecting by selecting subsequently cold strip.
However, hot-rolled arrival steel means steel that arrives at the hot-rolling factory and can be charged.
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JP5444801B2 (en) * | 2009-04-15 | 2014-03-19 | Jfeスチール株式会社 | Method and apparatus for preparing a plan for charging steel sheet products into a heat treatment furnace |
JP5609099B2 (en) * | 2009-12-22 | 2014-10-22 | 大同特殊鋼株式会社 | Method for determining the time between heat treatments in a batch heat treatment furnace |
CN104894362A (en) * | 2015-05-22 | 2015-09-09 | 北京和隆优化科技股份有限公司 | Method for setting temperature of heating furnace in cold and hot steel billet mixed loading |
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