JP4226834B2 - Removable thermal insulation - Google Patents

Removable thermal insulation Download PDF

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Publication number
JP4226834B2
JP4226834B2 JP2002095802A JP2002095802A JP4226834B2 JP 4226834 B2 JP4226834 B2 JP 4226834B2 JP 2002095802 A JP2002095802 A JP 2002095802A JP 2002095802 A JP2002095802 A JP 2002095802A JP 4226834 B2 JP4226834 B2 JP 4226834B2
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JP
Japan
Prior art keywords
heat insulating
plate member
heat
metal
metal exterior
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP2002095802A
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Japanese (ja)
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JP2003287192A (en
Inventor
壽彦 川村
健司 白川
敏博 杉本
昌孝 川口
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Heavy Industries Ltd
Nichias Corp
Original Assignee
Mitsubishi Heavy Industries Ltd
Nichias Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Heavy Industries Ltd, Nichias Corp filed Critical Mitsubishi Heavy Industries Ltd
Priority to JP2002095802A priority Critical patent/JP4226834B2/en
Publication of JP2003287192A publication Critical patent/JP2003287192A/en
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Publication of JP4226834B2 publication Critical patent/JP4226834B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、主として原子力発電プラントの配管、圧力容器、バルブ等の保温に用いて好適な着脱自在型保温材の改良に関する。
【0002】
【従来の技術】
原子力発電プラントにあっては、使用期間中の検査の実施が法的に義務づけられているため、例えばプラントの配管に付設される保温材には、放射線での保守点検作業における被曝量を最小限にするべく、着脱が容易な円筒分割型断熱部材が採用されている。
【0003】
図5〜図6に、従来の円筒分割型断熱部材の一例を示す。図面中、Aは配管を抱き込めるように中空筒体を2ないし8個に縦割りにした形状のステンレス鋼板製の金属箱体であり、内板1、外板2、側板3および端板4の6つの板部分から成る。
【0004】
前記金属箱体A内には、ロックウール5をガラスクロス6で包み込んで成る断熱部材Bが装填されている。
また、金属箱体Aの外板2には、配管の円周方向および軸線方向にそれぞれ突き合わせて並べた箱体同士を連結するためのメス形バックル7a,7b、オス形バックル8a,8bがそれぞれ取り付けられている。また、外板2には箱体支持用ハンドル9が取り付けられている。
【0005】
【発明が解決しようとする課題】
上記構成の保温材によれば、配管に迅速強固に取り付けることができ、しかも取り付け後の配管の保守点検時に任意の保温材を取り外しても他の保温材の位置づれや脱落を起こすことがなく、保温材の着脱作業で手早く安全に行うことができる。したがって保温材の着脱作業時間を短くし、放射線下での被曝量を低減できるなど、原子力プラント配管への保温材の被覆施工および施工後の保守点検作業時の作業性ならびに安全性の向上に大きく寄与することができる。
【0006】
しかし、上記保温材の構成では、金属箱体Aを形成する内板1が配管の外周面に当接するため、金属箱体が熱伝導部材として作用し、配管側の熱の一部は内板1−側板3−端板4−外板2の経路を介して放散されるという不具合があり、それによる保温性能の低下は避けられない。
また、上記保温材の構成では、断熱材を収容するステンレス製の金属箱体に高価な材料費と製作費を要する。
【0007】
本発明は、上記問題を解消するためになされたものであって、被保温体に対する着脱作業を迅速に行うことができ、かつ被保温体への保温効果を最大限に発揮させることができる低コストの着脱自在型保温材を提供することを目的としている。
【0008】
【課題を解決するための手段】
上記目的を達成するため、本発明による着脱自在型保温材は、被保温体に当接される所要厚さの断熱部材と、前記断熱部材の外側面を被覆するべく重ね合わせた金属外装板部材と、前記断熱部材を金属外装板部材に保持するために、断熱部材の被保温体への当接面の一部に当て付けられると共に前記金属外装板部材に固定されたフレーム部材とから成ることを要旨とする。
【0009】
【発明の実施の形態】
本発明の好ましい実施の形態としては、図1〜図3に示すように、配管の直管部を保温するために円筒分割型に成形された断熱部材Bの外側面に、その全面を被覆する金属外装板部材10を重ね合わせ、断熱部材Bをその一部で金属フレーム部材11,11および金属押え板部材12によって金属外装板部材10に保持させて保温材の主要部を構成し、金属外装板部材10には、直管部の円周方向および軸線方向に突き合わせた保温材同士を連結するためのバックル7a,7b,8a,8bを取り付ける。
【0010】
【実施例】
図1〜図3に、本発明を配管の直管部に実施した例を示す。なお、図5〜図6と同一または類似する部材には同じ符号が付されている。
図1〜図3において、Bは配管の直管部を保温するために円筒分割型に成形された断熱部材である。5は前記断熱部材を形成しているロックウール、6はそれを包み込んでいるガラスクロスである。前記断熱部材5は、ケイ酸カルシウム成形体を用いてもよい。
前記断熱部材Bの外側面には、その全面を被覆するステンレス鋼板(SUS304、厚さ0.8mm)の金属外装板部材10が重ね合わされている。
【0011】
また、断熱部材Bの内側面には、軸線方向の両端部位に、ステンレス鋼板(SUS304、厚さ0.8〜1.2mm)の金属フレーム部材11がそれぞれ当て付けられ、フレーム部材11の両端部をそれぞれ90度折り曲げた屈曲部11aは断熱部材Bの両側面を挟持すると共に前記金属外装板部材10に突き合わされ、そこに溶接固定されている。
上記金属フレーム部材11,11は、断熱部材Bを金属外装板部材10に一体に固定する機能のほか、金属フレーム部材の形状(R形状)に金属外装板部材を変形させる、いわゆる形状保持機能を有している。
【0012】
また、前記両金属フレーム部材11,11間には、断熱部材Bの内面に当て付けられる金属押え板部材12が掛け渡され、その両端部をそれぞれ90度折り曲げた屈曲部12aが断熱部材Bの両側面を挟持すると共に金属外装板部材10に突き合わされ、そこで溶接固定されている。この金属押え板部材12は、前記金属フレーム部材11,11による断熱部材Bの保持機能を補助する役目を果たしている。
【0013】
この場合、前記金属押え板部材12を前記金属フレーム部材11,11に溶接固定すれば、一体化は更に強固なものとなる。なお、前述したすべての溶接部分はボルトナットで連結してもよい。
また、金属フレーム部材は、金属製に限らず、例えばセラミック製のものを使用できる。
図面中、7a,7bは金属外装板部材10に取り付けられたメス形バックル、8a,8bはオス形バックル、9は支持用ハンドルである。
【0014】
上記着脱自在型保温材の構成によれば、配管の直管部に装着される着脱自在型保温材は、断熱部材Bが直管部の外周面に直接に当接される。その場合、金属フレーム部材11,11および金属押え板部材12も直管部外周面に当接されるが、その当接面は全当接面に較べて僅かなものであり、大部分が断熱部材で当接される。
【0015】
また、断熱部材同士が直管部の円周方向の端面および軸線方向の側面でそれぞれ突き合わされる面も、大部分が断熱部材で突き合わされる。したがって、従来の保温材に較べ、配管からの熱伝導による熱放散作用は大幅に抑制され、断熱部材による保温効果は最大限に発揮される。
【0016】
前記断熱部材の外側全面を被覆している金属外装板部材は断熱材の保護部材として、また着脱自在型保温材同士を連結するバックル等の支持部材としての役目を果たしている。
【0017】
さらに、上記着脱自在型保温材の構成によれば、従来の着脱自在型保温材に較べ、使用するステンレス鋼板材料の大幅な削減を可能とし、製作コストの低減をすることができる。
【0018】
図4に、本発明を配管のエルボ部に実施した例を示す。図4において、Bは着脱自在型保温材を構成する断熱部材、10は金属外装板部材、11は金属フレーム部材、11aはその屈曲部である。
【0019】
上記着脱自在型保温材では、断熱部材Bはエルボ部を左右対称に挟み込んで突き合わせることができる形状に成形したものを用い、成形した断熱部材Bの外側面を被覆する金属外装板部材10は、例えば複数の台形金属板を湾曲加工し、それらを溶接で継ぎ合わせることで容易に得られる。
【0020】
上記断熱部材Bの外側面に金属外装板部材10を重ね合わせた後、金属フレーム部材11および金属押え板部材12を設ける。
【0021】
上記のように構成した着脱自在型保温材は、エルボ部を左右から挟み込んで突き合わせた後、金属外装板部材10に取り付けてあるバックル(図示してない)で連結することで一体化できる。またこのエルボ部用の着脱自在型保温材は直管部の着脱自在型保温材とバックルにより連結できる。
【0022】
上記実施例では、断熱部材Bの外側面に金属外装板部材10を被覆するべく重ね合わせた構成とされているが、断熱部材Bと金属外装板部材10との間に、γ線遮蔽用鉛板を配設する構造とすることもできる。この場合、鉛板は、例えば金属外装板部材10にボルト止めで一体化しておくのが好ましい。
【0023】
以上は、本発明を配管の着脱自在型保温材に実施した例であるが、本発明はそれに限定されるものではなく、圧力容器やバルブ等の保温材にも容易に実施することができる。
【0024】
【発明の効果】
以上、詳述したように、本発明によれば、金属箱体内に断熱材を充填して構成する着脱自在型保温材に較べ、被保温材からの熱伝導による熱放散作用を大幅に抑制し、断熱部材による保温効果を最大限に発揮させることができ、かつ使用する高価な鋼板材料の大幅な削減を可能とし、製作コストの低減が図れる着脱自在型保温材を得ることができる。
【図面の簡単な説明】
【図1】本発明を配管の直管部に実施した着脱自在型保温材の内面側斜視図である。
【図2】上記着脱自在型保温材の外面側斜視図である。
【図3】上記着脱自在型保温材を中央で切断した拡大断面図である。
【図4】本発明を配管のエルボ部に実施した着脱自在型保温材の内面側斜視図である。
【図5】従来の配管用着脱自在型保温材の斜視図である。
【図6】上記着脱自在型保温材の一部の拡大断面図である。
【符号の説明】
A 金属箱体
1 内板
2 外板
3 側板
4 端板
B 断熱部材
5 ロックウール
6 ガラスクロス
7a,7b メス形バックル
8a,8b オス形バックル
9 ハンドル
10 金属外装板部材
11 金属フレーム部材
12 金属押え板部材
11a,12a 屈曲部
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an improvement of a detachable heat insulating material that is suitable for use in heat insulation mainly for piping, pressure vessels, valves and the like of nuclear power plants.
[0002]
[Prior art]
Since nuclear power plants are legally required to perform inspections during the period of use, for example, heat insulation materials attached to plant piping minimize the radiation exposure during maintenance inspections with radiation. Therefore, a cylindrical split type heat insulating member that is easy to attach and detach is employed.
[0003]
5 to 6 show an example of a conventional cylindrical split type heat insulating member. In the drawings, A is a metal box made of stainless steel plate in which 2 to 8 hollow cylinders are vertically divided so as to embrace a pipe, and includes an inner plate 1, an outer plate 2, a side plate 3 and an end plate 4 It consists of six plate parts.
[0004]
In the metal box A, a heat insulating member B formed by wrapping rock wool 5 with a glass cloth 6 is loaded.
Further, on the outer plate 2 of the metal box A, there are female-type buckles 7a and 7b and male-type buckles 8a and 8b for connecting boxes arranged in abutment with each other in the circumferential direction and the axial direction of the pipe. It is attached. A box support handle 9 is attached to the outer plate 2.
[0005]
[Problems to be solved by the invention]
According to the heat insulating material having the above configuration, it can be quickly and firmly attached to the pipe, and even if any heat insulating material is removed during maintenance inspection of the pipe after installation, the other heat insulating material is not positioned or dropped. It can be done quickly and safely by attaching / detaching the heat insulating material. Therefore, it can greatly improve workability and safety at the time of thermal insulation coating construction and maintenance inspection work on the nuclear power plant piping, such as shortening the time for attaching and detaching the thermal insulation material and reducing the radiation exposure. Can contribute.
[0006]
However, in the structure of the heat insulating material, since the inner plate 1 forming the metal box A contacts the outer peripheral surface of the pipe, the metal box acts as a heat conducting member, and a part of the heat on the pipe side is the inner plate. There is a problem in that the heat is dissipated through the path of the 1-side plate 3-end plate 4-outer plate 2, and the heat retention performance is inevitably lowered.
Moreover, in the structure of the said heat insulating material, an expensive material cost and production cost are required for the stainless steel metal box which accommodates a heat insulating material.
[0007]
The present invention has been made in order to solve the above-described problem, and is capable of quickly performing an attaching / detaching operation to a body to be warmed and capable of maximizing the heat retaining effect on the body to be warmed. The object is to provide a detachable heat insulating material at a low cost.
[0008]
[Means for Solving the Problems]
In order to achieve the above object, a detachable heat insulating material according to the present invention includes a heat insulating member having a required thickness that is in contact with a body to be heated, and a metal exterior plate member that is overlapped to cover the outer surface of the heat insulating member. And a frame member that is applied to a part of the contact surface of the heat insulating member to the heat retaining member and fixed to the metal outer plate member in order to hold the heat insulating member on the metal outer plate member. Is the gist.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
As a preferred embodiment of the present invention, as shown in FIGS. 1 to 3, the entire outer surface of the heat insulating member B formed into a cylindrical split mold is used to keep the straight pipe portion of the pipe warm. The metal exterior plate member 10 is overlapped, and the heat insulation member B is partially held by the metal exterior plate member 10 by the metal frame members 11 and 11 and the metal presser plate member 12 to constitute the main part of the heat insulating material, and the metal exterior Buckles 7 a, 7 b, 8 a, 8 b for connecting the heat insulating materials butted in the circumferential direction and the axial direction of the straight pipe portion are attached to the plate member 10.
[0010]
【Example】
1 to 3 show an example in which the present invention is implemented in a straight pipe portion of a pipe. In addition, the same code | symbol is attached | subjected to the same or similar member as FIGS.
1 to 3, B is a heat insulating member formed into a cylindrical split type in order to keep the straight pipe portion of the pipe warm. Reference numeral 5 denotes rock wool forming the heat insulating member, and reference numeral 6 denotes a glass cloth enclosing it. The heat insulating member 5 may be a calcium silicate molded body.
On the outer surface of the heat insulating member B, a metal exterior plate member 10 of a stainless steel plate (SUS304, thickness 0.8 mm) covering the entire surface is overlaid.
[0011]
Moreover, the metal frame member 11 of a stainless steel plate (SUS304, thickness 0.8 to 1.2 mm) is applied to both end portions in the axial direction on the inner side surface of the heat insulating member B, respectively. Each of the bent portions 11a bent 90 degrees sandwiches both side surfaces of the heat insulating member B, is abutted against the metal exterior plate member 10, and is fixedly welded thereto.
The metal frame members 11, 11 have a function of fixing the heat insulating member B integrally with the metal exterior plate member 10, and also have a so-called shape holding function for deforming the metal exterior plate member into the shape (R shape) of the metal frame member. Have.
[0012]
Further, a metal presser plate member 12 applied to the inner surface of the heat insulating member B is spanned between the metal frame members 11 and 11, and bent portions 12a obtained by bending the both end portions by 90 degrees are provided on the heat insulating member B. While sandwiching both side surfaces, the metal exterior plate member 10 is abutted and fixed by welding. The metal pressing plate member 12 serves to assist the holding function of the heat insulating member B by the metal frame members 11 and 11.
[0013]
In this case, if the metal pressing plate member 12 is fixed to the metal frame members 11 and 11 by welding, the integration is further strengthened. In addition, you may connect all the weld parts mentioned above with the volt | bolt nut.
Further, the metal frame member is not limited to a metal member, and for example, a ceramic member can be used.
In the drawings, 7a and 7b are female buckles attached to the metal exterior plate member 10, 8a and 8b are male buckles, and 9 is a support handle.
[0014]
According to the configuration of the removable heat insulating material, the heat insulating member B is in direct contact with the outer peripheral surface of the straight pipe portion of the removable heat insulating material attached to the straight pipe portion of the pipe. In this case, the metal frame members 11 and 11 and the metal presser plate member 12 are also brought into contact with the outer peripheral surface of the straight pipe portion, but the contact surface is slightly smaller than the entire contact surface, and most of the heat insulation is performed. It abuts on the member.
[0015]
In addition, most of the surfaces where the heat insulating members abut each other at the end surface in the circumferential direction and the side surface in the axial direction of the straight pipe portion are also abutted by the heat insulating member. Therefore, compared with the conventional heat insulating material, the heat dissipation action by heat conduction from the pipe is greatly suppressed, and the heat insulating effect by the heat insulating member is maximized.
[0016]
The metal exterior plate member covering the entire outer surface of the heat insulating member serves as a protective member for the heat insulating material and as a support member for a buckle or the like for connecting the removable heat insulating materials.
[0017]
Furthermore, according to the configuration of the detachable heat insulating material, it is possible to significantly reduce the stainless steel plate material to be used and to reduce the manufacturing cost as compared with the conventional detachable heat insulating material.
[0018]
In FIG. 4, the example which implemented this invention in the elbow part of piping is shown. In FIG. 4, B is a heat insulating member constituting the removable heat insulating material, 10 is a metal exterior plate member, 11 is a metal frame member, and 11a is a bent portion thereof.
[0019]
In the detachable heat insulating material, the heat insulating member B is formed in a shape that allows the elbow part to be sandwiched and abutted symmetrically, and the metal exterior plate member 10 that covers the outer surface of the formed heat insulating member B is: For example, it can be easily obtained by bending a plurality of trapezoidal metal plates and joining them together by welding.
[0020]
After the metal exterior plate member 10 is superimposed on the outer surface of the heat insulating member B, the metal frame member 11 and the metal presser plate member 12 are provided.
[0021]
The detachable heat insulating material configured as described above can be integrated by sandwiching the elbow part from the left and right, and then connecting with a buckle (not shown) attached to the metal exterior plate member 10. Further, the removable heat insulating material for the elbow part can be connected to the removable heat insulating material for the straight pipe part by a buckle.
[0022]
In the above embodiment, the outer surface of the heat insulating member B is overlapped so as to cover the metal exterior plate member 10. However, between the heat insulation member B and the metal exterior plate member 10, γ-ray shielding lead It can also be set as the structure which arrange | positions a board. In this case, the lead plate is preferably integrated with the metal exterior plate member 10 by bolting, for example.
[0023]
The above is an example in which the present invention is applied to a detachable heat insulating material for piping, but the present invention is not limited thereto, and can be easily applied to a heat insulating material such as a pressure vessel or a valve.
[0024]
【The invention's effect】
As described above in detail, according to the present invention, compared with a removable heat insulating material configured by filling a metal box with a heat insulating material, the heat dissipation effect due to heat conduction from the heat insulating material is greatly suppressed. In addition, it is possible to obtain a detachable heat insulating material that can maximize the heat insulating effect of the heat insulating member, and can greatly reduce the expensive steel plate material to be used, and can reduce the manufacturing cost.
[Brief description of the drawings]
FIG. 1 is a perspective view of an inner surface side of a removable heat insulating material in which the present invention is applied to a straight pipe portion of a pipe.
FIG. 2 is a perspective view of the outer surface of the removable heat insulating material.
FIG. 3 is an enlarged cross-sectional view of the removable heat insulating material cut at the center.
FIG. 4 is a perspective view of the inner surface of a detachable heat insulating material in which the present invention is applied to an elbow portion of a pipe.
FIG. 5 is a perspective view of a conventional removable heat insulating material for piping.
FIG. 6 is an enlarged sectional view of a part of the removable heat insulating material.
[Explanation of symbols]
A Metal box 1 Inner plate 2 Outer plate 3 Side plate 4 End plate B Thermal insulation member 5 Rock wool 6 Glass cloth 7a, 7b Female buckle 8a, 8b Male buckle 9 Handle 10 Metal exterior plate member 11 Metal frame member 12 Metal presser Plate member 11a, 12a Bent part

Claims (4)

被保温体に当接させる所要厚さの断熱部材と、前記断熱部材の外側面を被覆するべく重ね合わせた金属外装板部材と、前記断熱部材を金属外装板部材に保持するために、断熱部材の被保温体への当接面の一部に当て付けられると共に前記金属外装板部材に固定されたフレーム部材とから成り、被保温体が配管の直管部であり、その直管部に当接される断熱部材は円筒分割型に形成され、フレーム部材は円筒分割型断熱部材の軸線方向の両端部位にそれぞれ位置づけられていると共に、そのフレーム部材間に押え板部材が掛け渡され、その両端が金属外装板部材に固定されていることを特徴とする着脱自在型保温材。A heat insulating member having a required thickness to be brought into contact with a body to be heated, a metal exterior plate member stacked to cover the outer surface of the heat insulation member, and a heat insulation member for holding the heat insulation member on the metal exterior plate member of Ri consists frame member fixed to said metal outer plate member with is placed against a portion of the contact surface to the heat insulator, the heat insulator is a straight pipe portion of the pipe, to the straight tube portion The abutting heat insulating member is formed in a cylindrical split type, the frame members are positioned at both end portions in the axial direction of the cylindrical split type heat insulating member, and a presser plate member is spanned between the frame members. A removable heat insulating material characterized in that both ends are fixed to a metal exterior plate member . 被保温体に当接させる所要厚さの断熱部材と、前記断熱部材の外側面を被覆するべく重ね合わせた金属外装板部材と、前記断熱部材を金属外装板部材に保持するために、断熱部材の被保温体への当接面の一部に当て付けられると共に前記金属外装板部材に固定されたフレーム部材とから成り、被保温体が配管のエルボ部であり、そのエルボ部に当接される断熱部材は、エルボ部を左右対称に挟み込んで突き合わせることができる形状とされ、各断熱部材に金属外装板部材が被覆され、前記断熱部材がフレーム部材により金属外装板部材に保持されていると共に、そのフレーム部材間に押え板部材が掛け渡され、その両端が金属外装板部材に固定されていることを特徴とする着脱自在型保温材。A heat insulating member having a required thickness to be brought into contact with a body to be heated, a metal exterior plate member stacked to cover the outer surface of the heat insulation member, and a heat insulation member for holding the heat insulation member on the metal exterior plate member of Ri consists frame member fixed to said metal outer plate member with is placed against a portion of the contact surface to the heat insulator, a elbow portion of the heat insulator piping, abuts on the elbow The heat insulating member is shaped so that the elbow part can be sandwiched and abutted symmetrically, each heat insulating member is covered with a metal exterior plate member, and the heat insulation member is held on the metal exterior plate member by a frame member A removable heat insulating material characterized in that a presser plate member is stretched between the frame members, and both ends thereof are fixed to a metal exterior plate member . 金属外装板部材と断熱部材との間に鉛板が介在されている請求項1又は2に記載の着脱自在型保温材。The removable heat insulating material according to claim 1 or 2 , wherein a lead plate is interposed between the metal exterior plate member and the heat insulating member. 断熱部材はロックウールをガラスクロスで包み込んだものとされている請求項1〜のいずれかに記載の着脱自在型保温材。The removable heat insulating material according to any one of claims 1 to 3 , wherein the heat insulating member is formed by wrapping rock wool with glass cloth.
JP2002095802A 2002-03-29 2002-03-29 Removable thermal insulation Expired - Lifetime JP4226834B2 (en)

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JP2006186064A Division JP2006258301A (en) 2006-06-08 2006-06-08 Thermal insulation method for pipe arrangement

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JP4936097B2 (en) * 2005-06-07 2012-05-23 広幸 井元 Speed cover
US8568844B2 (en) * 2007-02-02 2013-10-29 Industrial Insulation Group, Llc Pre-applied protective jacketing construction for pipe and block insulation
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