JP4219770B2 - Constant flow valve with capacity adjustment function - Google Patents

Constant flow valve with capacity adjustment function Download PDF

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JP4219770B2
JP4219770B2 JP2003304706A JP2003304706A JP4219770B2 JP 4219770 B2 JP4219770 B2 JP 4219770B2 JP 2003304706 A JP2003304706 A JP 2003304706A JP 2003304706 A JP2003304706 A JP 2003304706A JP 4219770 B2 JP4219770 B2 JP 4219770B2
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valve
movable
state
inlet
capacity
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JP2004176913A (en
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貞雄 岡田
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Rinnai Corp
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Description

本発明は、流体回路の一次圧変動が生じても流量を一定に保つ定流量弁、特に、能力調節機能を備えた定流量弁に関するもので、例えば、給湯機の水回路に適用することができる。   The present invention relates to a constant flow valve that keeps a flow rate constant even when a primary pressure fluctuation occurs in a fluid circuit, and more particularly to a constant flow valve having a capacity adjustment function, and can be applied to, for example, a water circuit of a water heater. it can.

図8は従来の定流量弁(2)が組み込まれた配管継手の断面図である(先行文献1の図4参照)。
継手本体(3)内には、図8の上方から下方に向かう流体が流れる流路(4)が貫通している。
FIG. 8 is a cross-sectional view of a pipe joint in which a conventional constant flow valve (2) is incorporated (see FIG. 4 of Prior Literature 1).
A passage (4) through which a fluid from the upper side to the lower side in FIG. 8 flows passes through the joint body (3).

前記流路(4)に装填された本願発明の対象たる定流量弁(2)は、大径筒(35a)とその一端から突出する小径筒(35b)具備する弁箱(35)を有しており、前記小径筒(35b)には下流端が開放した可動弁(45)の可動筒(45a)が内装されている。   The constant flow valve (2) which is the subject of the present invention loaded in the flow path (4) has a valve box (35) comprising a large diameter cylinder (35a) and a small diameter cylinder (35b) protruding from one end thereof. The small diameter cylinder (35b) is provided with a movable cylinder (45a) of a movable valve (45) whose downstream end is open.

上記小径筒(35b)の側壁には弁口(35c)が開設されている一方、前記可動筒(45a)の一端と固定弁座(35d)の間の流出間隙(A)は前記可動筒(45a)の軸線方向への往復移動に伴って変化するようになっている。   A valve port (35c) is opened on the side wall of the small diameter cylinder (35b), while an outflow gap (A) between one end of the movable cylinder (45a) and the fixed valve seat (35d) is the movable cylinder ( It changes with the reciprocating movement in the axial direction of 45a).

又、上記可動筒(45a)の上流端には受圧フランジ(45c)(一次圧P1と二次圧P2との圧力差を決定する流入口(45b)が形成されている)が張り出していると共に、該受圧フランジ(45c)はバネ(32)によって開弁方向に付勢されている。又、可動筒(45a)の上流端近傍の周囲壁には開口(45d)が開設されている。   Further, a pressure receiving flange (45c) (an inlet (45b) for determining a pressure difference between the primary pressure P1 and the secondary pressure P2 is formed) projects from the upstream end of the movable cylinder (45a). The pressure receiving flange (45c) is biased in the valve opening direction by a spring (32). An opening (45d) is formed in the peripheral wall near the upstream end of the movable cylinder (45a).

このものでは、継手本体(3)の下流側の給湯機(98)に配管接続された出湯蛇口(96)が閉状態にあるときには、定流量弁(2)内の可動弁(45)に作用する一次圧P1と二次圧P2が等しく、両者が圧力バランスしていることから、バネ(32)が伸張状態に維持されている。従って、可動筒(45a)は最上流側に位置して、流出間隙(A)が最大の状態に維持されている。(図8の中心線より上半分の状態)
次に、給湯機(98)の出湯蛇口(96)が開放されて二次圧P2が低下すると、受圧フランジ(45c)の上流側の一次圧P1と受圧フランジ(45c)の下流側の二次圧P2の圧力差が該受圧フランジ(45c)に作用し、これにより、可動弁(45)がバネ(32)を圧縮させながら下流側に移動する。これにより、可動筒(45a)と固定弁座(35d)の間の流出間隙(A)が前記圧力差に応じた大きさに維持され、前記圧力差と流出間隙(A)で決まる定格流量Qの水が前記出湯蛇口(96)側に供給される。(図8の中心線より下半分の状態)
この状態で、一次圧P1が上昇して出湯蛇口(96)への流量が増加しそうになると、受圧フランジ(45c)に作用する圧力差(P1―P2)が一時的に大きくなり、可動弁(45)が閉方向に移動して流出間隙(A)が小さくなって流量増加が抑えられる。又、小さくなった前記流出間隙(A)部分の通路抵抗が増加する結果、可動筒(45a)内の圧力P2が上昇し、これにより、受圧フランジ(45c)に作用する圧力差(P1―P2)が一次圧上昇前の初期値に戻って安定する。
In this case, when the outlet tap (96) connected to the water heater (98) on the downstream side of the joint body (3) is in the closed state, it acts on the movable valve (45) in the constant flow valve (2). Since the primary pressure P1 and the secondary pressure P2 are equal and both are in pressure balance, the spring (32) is maintained in the stretched state. Therefore, the movable cylinder (45a) is located on the most upstream side, and the outflow gap (A) is maintained in the maximum state. (The upper half of the center line in FIG. 8)
Next, when the tap tap (96) of the water heater (98) is opened and the secondary pressure P2 decreases, the primary pressure P1 upstream of the pressure receiving flange (45c) and the secondary pressure downstream of the pressure receiving flange (45c). The pressure difference of the pressure P2 acts on the pressure receiving flange (45c), whereby the movable valve (45) moves downstream while compressing the spring (32). Thereby, the outflow gap (A) between the movable cylinder (45a) and the fixed valve seat (35d) is maintained at a size corresponding to the pressure difference, and the rated flow rate Q determined by the pressure difference and the outflow gap (A). Of water is supplied to the tap tap (96) side. (The lower half of the center line in FIG. 8)
In this state, when the primary pressure P1 rises and the flow rate to the tap faucet (96) is likely to increase, the pressure difference (P1-P2) acting on the pressure receiving flange (45c) temporarily increases, and the movable valve ( 45) moves in the closing direction and the outflow gap (A) becomes smaller, and the increase in flow rate is suppressed. Further, as the passage resistance of the outflow gap (A) that has become smaller increases, the pressure P2 in the movable cylinder (45a) rises, and thereby the pressure difference (P1-P2) acting on the pressure receiving flange (45c). ) Returns to the initial value before the primary pressure rise and stabilizes.

これにより、前記一次圧P1の変動に影響されることなく、定格流量Qの水が出湯蛇口(96)側に安定的に供給される。
尚、一次圧P1の変動に関わらず前記作用で定格流量Qを安定させる機能を、以下、「ガバナ機能」という。
Thereby, the water of the rated flow rate Q is stably supplied to the tapping tap (96) side without being affected by the fluctuation of the primary pressure P1.
The function of stabilizing the rated flow rate Q by the above action regardless of the fluctuation of the primary pressure P1 is hereinafter referred to as “governor function”.

しかしながら、上記従来のものでは、下流側に給水し得る定格流量Qの大きさはバネ(32)の強さに依存して決まることから一定であり、前記給湯機(98)等の能力等に応じて上記定格流量Qを変更することができない。
従って、上記のように給湯機(98)の給水回路に定流量弁(2)を適用して定格流量Qを一定とする場合は次のような問題が生じる。
However, in the above-mentioned conventional one, the magnitude of the rated flow rate Q that can be supplied downstream is determined depending on the strength of the spring (32), and thus is constant, such as the capacity of the water heater (98) and the like. Accordingly, the rated flow rate Q cannot be changed.
Therefore, when the constant flow rate valve (2) is applied to the water supply circuit of the water heater (98) and the rated flow rate Q is kept constant as described above, the following problems arise.

1.多量の給湯を可能にすべく、定格流量Qの大きな定流量弁(2)を用いる場合
この場合は、給湯機(98)のリモコン等で温水使用者が高温設定すると、給湯機(98)内のガスバーナが最大出力で燃焼しても設定温度に達しない状態に陥った場合には、給水量を絞ることができないから上記リモコン等で設定された高温の温水が得られない。
1. When using a constant flow valve (2) with a large rated flow Q in order to enable a large amount of hot water supply In this case, if the hot water user sets the temperature high using the remote controller of the hot water heater (98), the hot water heater (98) If the gas burner falls into a state where it does not reach the set temperature even if it burns at the maximum output, the hot water set at the above-mentioned remote controller or the like cannot be obtained because the water supply amount cannot be reduced.

2.高温給湯を可能にすべく、定格流量の小さな定流量弁(2)を用いる場合
この場合は、シャワーや台所での給湯が同時に行われて多量の温水が必要になっても、給湯機(98)への給水量を増加させることができず、前記シャワー等の流量が不足する不都合がある。
2. When using a constant flow valve (2) with a small rated flow to enable high-temperature hot water supply In this case, even if hot water is supplied simultaneously in the shower or kitchen and a large amount of hot water is required, a hot water heater (98 ) Cannot be increased, and the flow rate of the shower or the like is insufficient.

そこで、上記問題を解決する為の改良案として、定格流量Qを調節可能にするために定流量弁(2)に手動の絞り弁を付加することが考えられる。
具体的には、図9に示すように、可動弁(45)の一端に流入口(45b)を形成すると共に、この可動弁(45)の流入口(45b)に絞り弁としてのニードル弁(47)を手動で挿抜し得るように構成する。そして、大能力状態に切替える場合は、ニードル弁(47)を流入口(45b)から脱出させ(同図の想像線の状態)、この部分の流体の通過面積Nを流入口(45b)の面積に一致させる。一方、小能力状態に切替える場合はニードル弁(47)を流入口(45b)に挿入し(同図の実線の状態)、これにより、ニードル弁(47)と流入口(45b)の内周との間に小さな通過面積Nが確保されるようにする。
このようにすると、既述給湯機(98)等の能力に合わせて、定流量弁(2)の定格流量を調節することが出来、これにより、能力調節機能付きの定流量弁を構成することができる。
Therefore, as an improvement plan for solving the above problem, it is conceivable to add a manual throttle valve to the constant flow valve (2) so that the rated flow rate Q can be adjusted.
Specifically, as shown in FIG. 9, an inlet (45b) is formed at one end of the movable valve (45), and a needle valve (a throttle valve) is provided at the inlet (45b) of the movable valve (45). 47) is configured so that it can be inserted and removed manually. Then, when switching to the large capacity state, the needle valve (47) is escaped from the inlet (45b) (in the imaginary line state in the figure), and the fluid passage area N in this part is the area of the inlet (45b). To match. On the other hand, when switching to the small capacity state, the needle valve (47) is inserted into the inflow port (45b) (in the state of the solid line in the figure), so that the inner circumference of the needle valve (47) and the inflow port (45b) A small passage area N is ensured between the two.
In this way, it is possible to adjust the rated flow rate of the constant flow valve (2) according to the capacity of the hot water heater (98), etc., thereby configuring a constant flow valve with a capacity adjustment function. Can do.

ところが、上記改良案の能力調節機能付きの定流量弁において、大能力の給湯機(98)に適用可能にする為には流入口(45b)の直径を大きくして多量の流量を確保できるようにする必要がある。
この場合、ニードル弁(47)を流入口(45b)に挿入することにより、該ニードル弁(47)と流入口(45b)との間の通過面積Nを小さくして定格流量Qを「小」に切替えたとき、前記通過面積Nは、次の式で表される。
However, in the constant flow valve with the capacity adjustment function of the above improvement plan, in order to make it applicable to a large capacity water heater (98), the diameter of the inlet (45b) can be increased to secure a large flow rate. It is necessary to.
In this case, by inserting the needle valve (47) into the inlet (45b), the passage area N between the needle valve (47) and the inlet (45b) is reduced, and the rated flow rate Q is "small". The switching area N is expressed by the following equation.

即ち、ニードル弁(47)の外半径をr2,流入口(45b)の内半径をr1とすると、
通過面積N=π(r1 ―r2
=π(r1+r2)(r1―r2
上式で(r1―r2)はニードル弁(47)の外周と流入口(45b)の内周との間隙(K)の大きさであるから、該間隙(K)の寸法をKとおくと、
通過面積N=π(r1+r2)K ・・・・a
となる。
That is, if the outer radius of the needle valve (47) is r 2 and the inner radius of the inlet (45b) is r 1 ,
Passage area N = π (r 1 2 −r 2 2 )
= Π (r 1 + r 2 ) (r 1 −r 2 )
In the above equation, (r 1 −r 2 ) is the size of the gap (K) between the outer periphery of the needle valve (47) and the inner periphery of the inflow port (45b). If you leave
Passage area N = π (r 1 + r 2 ) K... A
It becomes.

従って、大能力の給湯機に適用可能にするために流入口(45b)の直径を大きくすると、上記a式の(r1+r2)が大きくなる。
よって、上記a式に於いて、定格流量Qを「小」に切替えたときの通過面積Nを一定とすれば、間隙(K)の寸法Kは、流入口(45b)の内半径r1が大きくなる程小さくなる。間隙(K)の寸法Kが小さくなるのは、流入口(45b)の内半径r1が大きくなるよりも、ニードル弁(47)の外半径r2が著しく大きくなって(r1―r2)=Kが小さくなることを意味している。
Therefore, if the diameter of the inlet (45b) is increased in order to be applicable to a high-capacity hot water heater, (r 1 + r 2 ) in the above equation a is increased.
Therefore, in the above formula a, if the passage area N when the rated flow rate Q is switched to “small” is constant, the dimension K of the gap (K) is equal to the inner radius r 1 of the inlet (45b). The larger it is, the smaller it becomes. The size K of the gap (K) becomes smaller because the outer radius r 2 of the needle valve (47) becomes significantly larger (r 1 −r 2 ) than the inner radius r 1 of the inlet (45b) becomes larger. ) = K means that K becomes smaller.

そして、上記改良案の能力調節機能付き定流量弁を大能力の給湯器に適用可能にする為にニードル弁(47)の外半径r2が大きくなって流入口(45b)の内周とニードル弁(47)の間の間隙(K)が小さくなると、可動弁(45)に設けた流入口(45b)の内周にニードル弁(47)が引っ掛かって可動弁(45)の円滑な流量制御動作が阻害されるという問題があった。
特開2001−355752号公報(第4図)
And, in order to make the constant flow valve with the capacity adjustment function of the above-mentioned improved proposal applicable to a large capacity water heater, the outer radius r 2 of the needle valve (47) becomes larger and the inner circumference of the inlet (45b) and the needle When the gap (K) between the valves (47) becomes small, the needle valve (47) is caught on the inner periphery of the inlet (45b) provided in the movable valve (45), and smooth flow control of the movable valve (45) is achieved. There was a problem that operation was hindered.
Japanese Patent Laid-Open No. 2001-355552 (FIG. 4)

本発明はかかる点に鑑みて成されたもので、ニードル弁(47)を流入口(45b)に挿入して小能力(小流量状態)に切替えたときでも、可動弁(45)とニードル弁(47)が引っ掛かることのない、能力調節機能付き定流量弁を提供することを課題とする。   The present invention has been made in view of such points, and even when the needle valve (47) is inserted into the inlet (45b) and switched to a small capacity (small flow rate state), the movable valve (45) and the needle valve It is an object of the present invention to provide a constant flow valve with a capacity adjustment function that (47) does not get caught.

[1項]
上記課題を解決するための本発明の技術的手段を図1を引用しながら説明すると、本発明の技術的手段は、
『一次圧室(67)に開放する流入口(45b)が軸方向一端に形成された両端開放の可動筒(45a)の外周に前記一次圧室(67)と二次圧室(64)を区画する受圧板(45f)が周設された可動弁(45)と、
前記流入口(45b)に挿入された小能力状態と前記流入口(45b)から脱出した大能力状態との間で軸方向に往復移動するニードル弁(47)と、
前記可動筒(45a)の周壁に設けられて二次圧を前記二次圧室(64)に導く開口(45d)と、
前記ニードル弁(47)を前記小能力状態と前記大能力状態との間で移動させる能力切替え手段(70)と、
前記可動筒(45a)の前記流入口(45b)と反対側端部に対向する固定弁座(35d)と、
前記可動筒(45a)が前記固定弁座(35d)から離反する開弁方向に前記可動弁(45)を付勢する為の二次圧バネ(32)と、
前記可動筒(45a)が前記固定弁座(35d)に接近する閉弁方向に前記可動弁(45)を付勢する一次圧バネ(53)と、を具備し、
前記一次圧バネ(53)は、前記流入口(45b)に挿入される前記ニードル弁(47)と前記可動弁(45)の間に圧縮状態に介装される』ことである。
上記技術的手段によれば、一次圧バネ(53)を設けたからニードル弁(47)を細くすることが出来、これにより、流入口(45b)の内周とニードル弁(47)の間隙(K)を大きくすることが可能となって前記課題を解決することができる。
[1]
The technical means of the present invention for solving the above problems will be described with reference to FIG.
`` The primary pressure chamber (67) and the secondary pressure chamber (64) are arranged on the outer periphery of a movable cylinder (45a) having both ends opened in the axial direction and having an inlet (45b) that opens to the primary pressure chamber (67). A movable valve (45) around which a pressure receiving plate (45f) to be partitioned is provided;
A needle valve (47) that reciprocates in the axial direction between a small capacity state inserted into the inlet (45b) and a large capacity state escaped from the inlet (45b);
An opening (45d) provided on the peripheral wall of the movable cylinder (45a) to guide the secondary pressure to the secondary pressure chamber (64);
A capacity switching means (70) for moving the needle valve (47) between the small capacity state and the large capacity state;
A fixed valve seat (35d) facing the end of the movable cylinder (45a) opposite to the inlet (45b);
A secondary pressure spring (32) for biasing the movable valve (45) in the valve opening direction in which the movable cylinder (45a) is separated from the fixed valve seat (35d);
A primary pressure spring (53) for biasing the movable valve (45) in a valve closing direction in which the movable cylinder (45a) approaches the fixed valve seat (35d),
The primary pressure spring (53) is interposed between the needle valve (47) inserted into the inflow port (45b) and the movable valve (45) in a compressed state ”.
According to the above technical means, since the primary pressure spring (53) is provided, the needle valve (47) can be narrowed, and thereby the gap between the inner periphery of the inlet (45b) and the needle valve (47) (K ) Can be increased, and the above-described problems can be solved.

以下、本発明の作用を、図1〜2を引用しながら更に詳述する。
可動弁(45)の上流側の一次圧は、該可動弁(45)を閉弁方向(可動筒(45a)を固定弁座(35d)に接近させて両者間の流出間隙(A)を小さくする方向)に付勢する一次圧バネ(53)の付勢力と共に受圧板(45f)の上流面(図1では上面)に作用している。又、流入口(45b)の下流側の二次圧は、可動弁(45)を開弁方向(可動筒(45a)を固定弁座(35d)から離反させて両者間の流出間隙(A)を大きくする方向)に付勢する二次圧バネ(32)の付勢力と共に受圧板(45f)の下流面(図1では下面)に作用している。
Hereinafter, the operation of the present invention will be described in more detail with reference to FIGS.
The primary pressure upstream of the movable valve (45) is such that the movable valve (45) is closed (the movable cylinder (45a) is moved closer to the fixed valve seat (35d) and the outflow gap (A) between them is reduced. And the urging force of the primary pressure spring (53) that urges in the direction of the pressure acting on the upstream surface (upper surface in FIG. 1) of the pressure receiving plate (45f). In addition, the secondary pressure downstream of the inlet (45b) is caused by the opening direction of the movable valve (45) by moving the movable valve (45) away from the fixed valve seat (35d). Along with the urging force of the secondary pressure spring (32) urging in the direction in which the pressure is increased, it acts on the downstream surface (lower surface in FIG. 1) of the pressure receiving plate (45f).

この状態で下流側の蛇口等の開放によって流体の流れが発生すると、可動弁(45)の上流側→可動弁(45)の流入口(45b)→可動筒(45a)内→可動筒(45a)と固定弁座(35d)の間の流出間隙(A)→固定弁座(35d)の下流側、と繋がる経路で流体が流れる。そして、前記受圧板(45f)の上流面と下流面に加わる一次圧P1と二次圧P2が釣り合う位置で可動弁(45)が安定し、このときの流出間隙(A)によって流量が一定に保たれる。   In this state, when a fluid flow is generated by opening the downstream faucet or the like, the upstream side of the movable valve (45) → the inlet (45b) of the movable valve (45) → the inside of the movable cylinder (45a) → the movable cylinder (45a ) And the fixed valve seat (35d), the fluid flows through a path connecting from the outflow gap (A) to the downstream side of the fixed valve seat (35d). The movable valve (45) is stabilized at a position where the primary pressure P1 and the secondary pressure P2 applied to the upstream surface and the downstream surface of the pressure receiving plate (45f) are balanced, and the flow rate is constant by the outflow gap (A) at this time. Kept.

次に、定格流量Qを大能力状態と小能力状態との間で切替える操作と、これに伴う定流量弁(2)の流量調節動作の関係を説明する。
能力切替え手段(70)の作動により、図1の(ロ)に示す大能力状態になると、ニードル弁(47)が可動筒(45a)の流入口(45b)から脱出し、流体の通過面積Nが流入口(45b)の面積に一致する。これにより、後述の小能力状態に比べて、前記通過面積Nが大きな状態に保たれ、この状態で、定流量弁の既述ガバナ機能により、流量が一定の大流量Qmaxに維持される。
Next, the relationship between the operation for switching the rated flow rate Q between the large capacity state and the small capacity state and the flow rate adjustment operation of the constant flow valve (2) associated therewith will be described.
When the capacity switching means (70) is activated, the needle valve (47) escapes from the inlet (45b) of the movable cylinder (45a) when the large capacity state shown in FIG. Corresponds to the area of the inlet (45b). As a result, the passage area N is maintained in a large state as compared with the small capacity state described later, and in this state, the constant flow valve maintains the large flow rate Q max with the constant governor function.

これとは逆に、能力切替え手段(70)により、図1の(イ)に示す小能力状態に切替えられると、ニードル弁(47)の先端が可動筒(45a)の流入口(45b)に進入し、該ニードル弁(47)と流入口(45b)の内周との間に小さな間隙(K)が確保されて前記通過面積Nが小さくなる。そして、この状態で、定流量弁の既述ガバナ機能により、流量が一定の小流量Qminに維持される。 On the contrary, when the capacity switching means (70) is switched to the small capacity state shown in (a) of FIG. 1, the tip of the needle valve (47) is connected to the inlet (45b) of the movable cylinder (45a). And a small gap (K) is secured between the needle valve (47) and the inner periphery of the inflow port (45b), and the passage area N is reduced. In this state, the flow rate is maintained at a constant small flow rate Q min by the governor function of the constant flow valve.

次に、上記大能力状態(流量Qmax)から小能力状態(流量Qmin)への切替えに伴って流量が低下する原理を2つ説明する。
1.図9の改良案のものと同様に、ニードル弁(47)が可動弁(45)の流入口(45b)を絞ることによる流量低下。
大能力状態から小能力状態に切替えられると、既述改良案と同様に、ニードル弁(47)の先端が流入口(45b)に進入し、該流入口(45b)が絞られて、流量が低下する。その結果、図2に示す初期の大流量Qmaxから、改良案の小能力状態と同じ、仮想の絞り状態LまでΔL1分だけ流量低下する。
Next, two principles will be described in which the flow rate decreases as the large capacity state (flow rate Q max ) is switched to the small capacity state (flow rate Q min ).
1. Similar to the improvement of FIG. 9, the flow rate is reduced by the needle valve (47) restricting the inlet (45b) of the movable valve (45).
When the large capacity state is switched to the small capacity state, the tip of the needle valve (47) enters the inlet (45b), the inlet (45b) is throttled, and the flow rate is reduced, as in the above-described improvement plan. descend. As a result, the flow rate is decreased by ΔL1 from the initial large flow rate Q max shown in FIG. 2 to the virtual throttle state L, which is the same as the small capacity state of the improved plan.

2.一次圧バネ(53)が圧縮されることによる流量低下。
可動弁(45)の有効受圧面積をS,一次圧バネ(53)のバネ定数をk1,大能力状態での一次圧バネ(53)の圧縮量をB1,二次圧バネ(32)のバネ定数をk2,大能力状態での二次圧バネ(32)の圧縮量をB2とすると、大能力状態に於ける可動弁(45)の一次圧側と二次圧側の力の釣り合いの式は、
S×P1+k1×B1=S×P2+k2×B2 ・・・b
一方、小能力状態(図1の(イ)の状態)に切替えたときに一次圧バネ(53)の圧縮量が(B1+ΔB1)になったとすると、これを式bに代入して、
S×P1+k1×(B1+ΔB1)=S×P2+k2×(B2+ΔB2) ・・・c
の式を得る。
2. Flow rate drop due to compression of primary pressure spring (53).
The effective pressure receiving area of the movable valve (45) is S, the spring constant of the primary pressure spring (53) is k1, the compression amount of the primary pressure spring (53) in the large capacity state is B1, and the spring of the secondary pressure spring (32) Assuming that the constant is k2 and the compression amount of the secondary pressure spring (32) in the large capacity state is B2, the formula of the balance between the primary pressure side and the secondary pressure side force of the movable valve (45) in the large capacity state is
S x P1 + k1 x B1 = S x P2 + k2 x B2 ... b
On the other hand, if the compression amount of the primary pressure spring (53) becomes (B1 + ΔB1) when switching to the small capacity state (the state of (A) in FIG. 1), this is substituted into equation b,
S × P1 + k1 × (B1 + ΔB1) = S × P2 + k2 × (B2 + ΔB2) c
To get the formula

従って、小能力状態に切替えたときには、可動弁(45)がΔB2だけ閉方向に移動して流出間隙(A)が更に減少して流量がΔL2分だけ低下する。
よって、図2に示す絞り状態L(上記「1」の効果が生じている状態)から、更に最終絞り状態QminまでΔL2分だけ流量低下される。
Therefore, when switching to the small capacity state, the movable valve (45) moves in the closing direction by ΔB2, the outflow gap (A) further decreases, and the flow rate decreases by ΔL2.
Therefore, from the stop state L shown in FIG. 2 (a state where the effect of the "1" occurs), a flow rate thereof is reduced by further ΔL2 minutes to a final aperture state Q min.

以上のように、本発明によれば、既述改良案の能力調節機能付き定流量弁が奏する前記「1」の流量絞り効果に加えて、更に前記「2」の流量絞り効果が生じる結果、本願発明では、改良案に比べて流量調節範囲がΔL2だけ大きくなる。   As described above, according to the present invention, in addition to the flow restriction effect of “1” produced by the constant flow valve with the capacity adjustment function of the above-described improved proposal, the flow restriction effect of “2” is further generated. In the present invention, the flow rate adjustment range is increased by ΔL 2 compared to the improvement plan.

よって、本願発明では、小能力状態に切替えた場合の流量が上記ΔL2だけ高くなるような構造にしても改良案の流量調節機能付き定流量弁と同一の流量調節性能(図2のQmax〜絞り状態Lの流量調節範囲を保有する性能)の定流量弁とすることができる。 Therefore, in the present invention, even when the flow rate when switched to the small capacity state is increased by the above-described ΔL2, the same flow rate adjustment performance as that of the improved constant flow valve with the flow rate adjustment function (Q max ~ in FIG. 2). A constant flow valve having a capability of holding a flow rate adjustment range in the throttle state L).

即ち、改良案のものと同じ大流量Qmax(図1の(ロ)の大能力状態での流量)が得られるように流入口(45b)の径寸法を改良案と同一に設定し、且つ、小流量Qmin(図1の(イ)の小能力状態での流量)を改良案と同じレベルの絞り状態Lまで高める分だけ通過面積Nを大きくしても、前記改良案と同じ流量調節範囲(Qmax―L)に設定することができる。 That is, the diameter of the inlet (45b) is set to be the same as that of the improvement plan so that the same large flow rate Q max as that of the improvement plan (flow rate in the large capacity state of (b) in FIG. 1) can be obtained, and Even if the passage area N is increased by increasing the small flow rate Q min (the flow rate in the small capacity state of FIG. 1 (b)) to the throttle state L at the same level as the improved plan, the same flow rate adjustment as the improved plan The range (Q max -L) can be set.

つまり、流入口(45b)の内半径r1を改良案と同じ寸法に設定しながら通過面積Nを拡大させる為に、ニードル弁(47)を細くして(r2を小さくして)間隙寸法Kを大きくできる。 In other words, in order to increase the passage area N while setting the inner radius r 1 of the inflow port (45b) to the same size as that of the improved proposal, the needle valve (47) is narrowed (r 2 is reduced) and the gap size is increased. K can be increased.

このように、本発明のものでは、改良案と同じ流量調節性能に設定したとき、小能力状態での上記間隙(K)の寸法Kを大きくできるから、小能力状態において、ニードル弁(47)が可動弁(45)の流入口(45b)の周縁に引っ掛かることがない。従って、可動弁(45)が円滑に動作するから、流量を一定にする定流量弁のガバナ機能を確実に得ることができる。   Thus, in the present invention, when the same flow rate adjustment performance as that of the improved proposal is set, the dimension K of the gap (K) in the small capacity state can be increased. Therefore, in the small capacity state, the needle valve (47) Is not caught on the periphery of the inlet (45b) of the movable valve (45). Therefore, since the movable valve (45) operates smoothly, the governor function of the constant flow valve that makes the flow rate constant can be obtained with certainty.

[2項]
前記2項に於いて、
『前記能力切替え手段(70)は、入力軸の回転に連動して前記ニードル弁(47)を軸線方向に往復移動させるカム機構を備えている』ものでは、入力軸を手動又はモータ等で正逆転させると、ニードル弁(47)が可動弁(45)の流入口(45b)に接離動作して既述流量調節ができる。
[2]
In item 2 above,
“The capability switching means (70) includes a cam mechanism that reciprocally moves the needle valve (47) in the axial direction in conjunction with rotation of the input shaft”. When reversed, the needle valve (47) moves toward and away from the inlet (45b) of the movable valve (45) to adjust the flow rate as described above.

[3項]
前記2項に於いて、
『前記入力軸は、手動の切替え操作部(73)の回動によって回転される』ものとすることができる。
[3]
In item 2 above,
“The input shaft is rotated by the rotation of the manual switching operation section (73)”.

本発明は、上記構成であるから次の特有の効果を有する。
既述したように、図9に示す改良案のものに比べて小能力状態での流入口(45b)の内周とニードル弁(47)の間隙(K)の寸法Kを大きくできるから、小能力状態において、ニードル弁(47)が可動弁(45)の流入口(45b)の周縁に引っ掛かることのない能力調節機能付き流量調整弁を提供することができる。
Since the present invention has the above configuration, the present invention has the following specific effects.
As described above, the size K of the gap (K) between the inner periphery of the inlet (45b) and the needle valve (47) in the small capacity state can be increased as compared with the improved proposal shown in FIG. It is possible to provide a flow rate adjusting valve with a capability adjusting function in which the needle valve (47) is not caught on the periphery of the inlet (45b) of the movable valve (45) in the capability state.

次に、上記した本発明の実施の形態を図面に従って詳述する。
図3は、本発明の実施の形態に係る能力調節機能付き定流量弁(2)の断面図であり、通水停止状態を示す図である。又、図4は、図3に於けるニードル弁(47)と可動弁(45)の相関部の拡大図である。
Next, the above-described embodiment of the present invention will be described in detail with reference to the drawings.
FIG. 3 is a cross-sectional view of the constant flow valve (2) with an ability adjustment function according to the embodiment of the present invention, and shows a water flow stop state. FIG. 4 is an enlarged view of a correlation part of the needle valve (47) and the movable valve (45) in FIG.

これら図3,図4のニードル弁(47)と可動弁(45)の中心線(想像線で示している)より右側は、大能力に切替えた状態で通水が停止している場合を図示している一方、前記中心線より左側は、小能力に切替えた状態で通水が停止している場合を図示している。   The right side of the center line (shown by the imaginary line) of the needle valve (47) and the movable valve (45) in FIGS. 3 and 4 shows the case where water flow is stopped in a state where the capacity is switched to the large capacity. On the other hand, the left side of the center line shows a case where water flow is stopped in a state where the small capacity is switched.

又、上記通水停止時には可動弁(45)が固定弁座(35d)から離反していると共に、これら可動弁(45)と固定弁座(35d)の間の流出間隙(A)は、後述する通水時に比べて大きい寸法に保たれている。   When the water flow is stopped, the movable valve (45) is separated from the fixed valve seat (35d), and the outflow gap (A) between the movable valve (45) and the fixed valve seat (35d) is described later. The size is kept larger than when the water is passed.

図3に示すように、本発明の実施の形態に係る能力調節機能付き定流量弁(2)は、本体ケース(40)に貫設されたL字状流路(4)の屈曲点の下流部に配設された弁機構部(41)と、定格流量を設定変更する切替え操作部(73)を有する能力切替え手段(70)と、弁機構部(41)の上流側に位置する流量計(89)を備えている。   As shown in FIG. 3, the constant flow valve (2) with a capacity adjustment function according to the embodiment of the present invention is downstream of the bending point of the L-shaped flow path (4) provided through the body case (40). A valve mechanism part (41) disposed in the part, a capacity switching means (70) having a switching operation part (73) for setting and changing the rated flow rate, and a flow meter located upstream of the valve mechanism part (41) (89).

[弁機構部(41)について]
図3,図4に示すように、弁機構部(41)は本体ケース(40)内に挿入された円筒状の弁箱(35)のフランジ(35h)に摺動自在に挿入された可動筒(45a)を具備する可動弁(45)と、該可動弁(45)の流入口(45b)に遊挿されるニードル弁(47)とを備えている。
[Valve mechanism (41)]
As shown in FIGS. 3 and 4, the valve mechanism (41) is a movable cylinder slidably inserted into a flange (35h) of a cylindrical valve box (35) inserted into the body case (40). A movable valve (45) having (45a), and a needle valve (47) loosely inserted into an inlet (45b) of the movable valve (45).

可動弁(45)を構成する可動筒(45a)の上端外周に形成された環状溝(45e)には、流路(4)内の圧力を受ける受圧板(45f)が嵌入されている。尚、該受圧板(45f)の外周の下端部(45f2)と上端部(45f1)の表面積の和が圧力を受ける有効面積になっている。   A pressure receiving plate (45f) for receiving the pressure in the flow path (4) is fitted into an annular groove (45e) formed on the outer periphery of the upper end of the movable cylinder (45a) constituting the movable valve (45). The sum of the surface areas of the lower end (45f2) and the upper end (45f1) of the outer periphery of the pressure receiving plate (45f) is an effective area for receiving pressure.

前記可動筒(45a)には、前記環状溝(45e)の下側に張り出す環状バネ受け片(45a1)が設けられていると共に、該環状バネ受け片(45a1)と弁箱(35)のフランジ(35h)の間には、可動弁(45)をその上流側の一次圧室(67)側に向けて付勢する二次圧バネ(32)が圧縮状態で介装されており、更に、該可動筒(45a)の側壁には、受圧板(45f)の内側の二次圧室(64)と可動筒(45a)内を連通させる開口(45d)が貫通している。   The movable cylinder (45a) is provided with an annular spring receiving piece (45a1) projecting below the annular groove (45e), and between the annular spring receiving piece (45a1) and the valve box (35). Between the flange (35h), a secondary pressure spring (32) for biasing the movable valve (45) toward the upstream primary pressure chamber (67) is interposed in a compressed state. The side wall of the movable cylinder (45a) passes through the secondary pressure chamber (64) inside the pressure receiving plate (45f) and an opening (45d) that communicates the inside of the movable cylinder (45a).

又、本体ケース(40)に貫設された流路(4)の下流端出口(39)から組み込まれた弁固定筒(34)の上端は、可動弁(45)を収容する弁箱(35)に下方から当接している。該弁箱(35)の内壁にはこれと一体形成され且つ紙面に対して前後に延びる固定弁座(35d)が設けられている。
尚、フランジ(35h)の内周縁部には、前記可動筒(45a)を、水密性を確保しながらガイドする為の環状シール部材(38)が配設されている。
Further, the upper end of the valve fixing cylinder (34) assembled from the downstream end outlet (39) of the flow path (4) penetrating the main body case (40) is a valve box (35) for accommodating the movable valve (45). ) From below. A fixed valve seat (35d) formed integrally with the valve box (35) and extending forward and backward with respect to the paper surface is provided on the inner wall of the valve box (35).
An annular seal member (38) for guiding the movable cylinder (45a) while ensuring water tightness is disposed on the inner peripheral edge of the flange (35h).

可動筒(45a)の上端に外嵌装着された受圧板(45f)の上端部(45f1)は一次圧バネ(53)の一端で下方(二次側)に押圧されるようになっている。該一次圧バネ(53)の他端は、ニードル弁(47)の外周段部(47a)に係合するバネ受け(54)に当接している。   The upper end portion (45f1) of the pressure receiving plate (45f) externally fitted to the upper end of the movable cylinder (45a) is pressed downward (secondary side) at one end of the primary pressure spring (53). The other end of the primary pressure spring (53) is in contact with a spring receiver (54) that engages with the outer peripheral step (47a) of the needle valve (47).

[能力切替え手段(70)について]
図3,図7に示すように、ニードル弁(47)の入力側端部には、スライダ(56)が結合ピン(27)で回り止め状態に外嵌している。このスライダ(56)の側壁に形成されたカム溝(57)には、カム筒(61)の外周に螺旋状に周設されたカムフランジ(62)が係合している。従って、カム筒(61)を回転させると、カム機構を構成するスライダ(56)のカム溝(57)と前記カムフランジ(62)のカム対偶により、スライダ(56)がニードル弁(47)と共に軸方向に往復移動する。
[About ability switching means (70)]
As shown in FIGS. 3 and 7, a slider (56) is externally fitted to the input side end of the needle valve (47) in a non-rotating state by a coupling pin (27). The cam groove (57) formed in the side wall of the slider (56) is engaged with a cam flange (62) spirally provided on the outer periphery of the cam cylinder (61). Therefore, when the cam cylinder (61) is rotated, the slider (56) and the needle valve (47) are brought together by the cam groove (57) of the slider (56) and the cam flange (62) of the cam flange (62). Reciprocates in the axial direction.

上記カム筒(61)の中心部に回り止め状態に嵌入された中心軸(72)は、能力調節用の手動の操作つまみ(73)に固定された入力軸(74)に対して連結ピン(75)で同軸状に連結されている。そして、上記連結ピン(75)は、カム筒(61)を収納するカムケース(81)から起立した一対のストッパ突起(83)(84)の間で回動し得るように、その回動角度が定められており、該回動角度により、本実施の形態に係る能力調節機能付き定流量弁で能力調節できる範囲が図5〜図6の範囲に設定できる構造になっている。   The central shaft (72) fitted in a non-rotating state at the center of the cam cylinder (61) is connected to an input shaft (74) fixed to a manual operation knob (73) for capacity adjustment. 75) are connected coaxially. The connecting pin (75) has a rotation angle so that the connection pin (75) can be rotated between a pair of stopper projections (83) and (84) standing up from a cam case (81) that houses the cam cylinder (61). The range in which the capacity can be adjusted by the constant flow valve with the capacity adjusting function according to the present embodiment can be set in the range shown in FIGS.

[動作の実際]
次に、上記能力調節機能付き定流量弁の動作の実際を説明する。
通水停止状態を表した図3に示すように、本実施の形態に係る能力調節機能付き定流量弁は、例えば、給湯機(98)への給水回路(97)に配設して使用される。
[Actual behavior]
Next, the actual operation of the constant flow valve with the capability adjusting function will be described.
As shown in FIG. 3 showing the water flow stop state, the constant flow valve with a capacity adjustment function according to the present embodiment is used, for example, in a water supply circuit (97) to a water heater (98). The

例えば、大能力の給湯機(98)を最大能力で燃焼させて多量の低温の湯を取り出す必要がある場合には、図4(通水停止状態を示している)に於いてニードル弁(47)をその中心線より右側に現れる大能力状態(ニードル弁(47)を上昇させた大能力状態)に移動させる。具体的には、図3に現れる操作つまみ(73)の操作によってカム筒(61)を回転させることにより、該カム筒(61)の外周のカムフランジ(62)をスライダ(56)のカム溝(57)内で摺動させ、これにより、該スライダ(56)をニードル弁(47)の後端方向に移動させて流入口(45b)の開度を最大にする(ニードル弁(47)を最後退位置にセットする)。   For example, when it is necessary to take out a large amount of low-temperature hot water by burning a large-capacity water heater (98) with the maximum capacity, the needle valve (47) in FIG. ) Is moved to the high-capacity state (high-capacity state in which the needle valve (47) is raised) appearing on the right side of the center line. Specifically, by rotating the cam cylinder (61) by operating the operation knob (73) appearing in FIG. 3, the cam flange (62) on the outer periphery of the cam cylinder (61) is moved to the cam groove of the slider (56). (57), thereby moving the slider (56) toward the rear end of the needle valve (47) to maximize the opening of the inlet (45b) (the needle valve (47) Set to the last retreat position).

このものでは、流入口(45b)の上流側の圧力としての一次圧P1は、一次圧バネ(53)の付勢力と協働して受圧板(45f)の上端部(45f1)及び下端部(45f2)を上方から押圧している。又、流入口(45b)の下流側の二次圧P2(図3,図4の通水停止状態では一次圧P1に一致している。)は、可動筒(45a)に設けた開口(45d)から前記受圧板(45f)の上端部(45f1)や下端部(45f2)の下面側の二次圧室(64)に導入されている。これにより、可動弁(45)を開弁方向に付勢する二次圧バネ(32)の付勢力と前記二次圧P2が協働して前記上端部(45f1)及び下端部(45f2)等の下面に作用している。   In this case, the primary pressure P1 as the pressure on the upstream side of the inflow port (45b) cooperates with the urging force of the primary pressure spring (53), and the upper end portion (45f1) and the lower end portion ( 45f2) is pressed from above. A secondary pressure P2 downstream of the inflow port (45b) (corresponding to the primary pressure P1 when the water flow is stopped in FIGS. 3 and 4) is an opening (45d) provided in the movable cylinder (45a). ) To the secondary pressure chamber (64) on the lower surface side of the upper end portion (45f1) and the lower end portion (45f2) of the pressure receiving plate (45f). As a result, the urging force of the secondary pressure spring (32) that urges the movable valve (45) in the valve opening direction and the secondary pressure P2 cooperate to form the upper end (45f1), the lower end (45f2), etc. It acts on the lower surface of the.

次に、図3,4に示す停止状態から、図5,6に示す通水状態に変化した場合の各部の動作を説明する。
図6の状態(大能力状態で且つ通水停止状態)で、給湯機(98)の下流側の出湯蛇口(96)等の開放によって通水状態になると、上水道に繋がる上流端入口(90)→一次圧室(67)→可動弁(45)の流入口(45b)→可動筒(45a)内→可動筒(45a)と固定弁座(35d)の流出間隙(A)と繋がる経路で通水される。又、出湯蛇口(96)の開放に伴って受圧板(45f)の上流側の一次圧P1と下流側の二次圧P2の圧力差(P1―P2)が発生し、これにより、図6(大能力状態に切替られている場合を示す)に示すように、可動弁(45)が二次圧バネ(32)の付勢力に抗して固定弁座(35d)に接近し、この状態で可動筒(45a)と固定弁座(35d)との間の流出間隙(A)が所定の寸法に維持されて下流側への給水が継続する。このとき、定流量弁(2)の上流側の一次圧P1が変動しても、既述したガバナ機能により、給湯機(98)側への給水量がQmaxの一定に保たれる。
Next, the operation of each part when the stop state shown in FIGS. 3 and 4 is changed to the water flow state shown in FIGS.
In the state shown in FIG. 6 (high capacity state and water flow stopped state), when the water supply state is opened by opening the outlet tap (96) on the downstream side of the water heater (98), the upstream end inlet (90) connected to the water supply → Primary pressure chamber (67) → Inlet port (45b) of movable valve (45) → Inside movable cylinder (45a) → Route through the path connecting the movable cylinder (45a) and outflow gap (A) between fixed valve seat (35d) Watered. In addition, the pressure difference (P1-P2) between the primary pressure P1 on the upstream side of the pressure receiving plate (45f) and the secondary pressure P2 on the downstream side of the pressure receiving plate (45f) is generated with the opening of the tap (96). The movable valve (45) approaches the fixed valve seat (35d) against the urging force of the secondary pressure spring (32), as shown in FIG. The outflow gap (A) between the movable cylinder (45a) and the fixed valve seat (35d) is maintained at a predetermined size, and water supply to the downstream side is continued. At this time, even if the primary pressure P1 upstream of the constant flow valve (2) fluctuates, the water supply amount to the water heater (98) side is kept constant at Q max by the governor function described above.

次に、図6に示す大能力状態(大流量状態)から図5に示す小能力状態(小流量状態)に流量を切替える操作と、これに伴う定流量弁(2)内の流量変化を説明する。
図6に示すようにニードル弁(47)が上昇した大能力状態において、図3に現れる操作つまみ(73)を回動させて小能力状態に切替えると、既述作用によってニードル弁(47)が進出する。具体的には、ニードル弁(47)が図6の上昇位置から図5に示す位置まで降下する。
Next, the operation for switching the flow rate from the large capacity state (large flow state) shown in FIG. 6 to the small capacity state (small flow state) shown in FIG. To do.
As shown in FIG. 6, in the large capacity state where the needle valve (47) is raised, when the operation knob (73) appearing in FIG. 3 is rotated to switch to the small capacity state, the needle valve (47) is Advance. Specifically, the needle valve (47) is lowered from the raised position in FIG. 6 to the position shown in FIG.

小能力切替え状態で通水が生じている場合には、図5に示すように、可動弁(45)が固定弁座(35d)に接近した状態に維持され、一次圧室(67)→ニードル弁(47)の外周と流入口(45b)の内周の間隙(K)→可動筒(45a)と固定弁座(35d)の流出間隙(A)→下流端出口(39)と繋がる経路で給水される。   When water flow occurs in the small capacity switching state, as shown in FIG. 5, the movable valve (45) is kept close to the fixed valve seat (35d), and the primary pressure chamber (67) → needle Gap between the outer circumference of the valve (47) and the inner circumference of the inlet (45b) (K) → Outlet gap (A) between the movable cylinder (45a) and the fixed valve seat (35d) → Downstream end outlet (39) Water is supplied.

そして、図6の大能力状態から図5の小能力状態に切替えられたときには、既述した本発明の作用で説明した「1」及び「2」の流量絞り効果が生じる。即ち、図9の改良案の能力調節機能付き定流量弁が奏する前記「1」の流量絞り効果に加えて、更に前記「2」の流量絞り効果が生じる。その結果、本願の流量調節機能付き定流量弁では、改良案に比べて、流量調節範囲が図2に表れるΔL2だけ大きくなる。   When the large capacity state shown in FIG. 6 is switched to the small capacity state shown in FIG. 5, the flow restricting effects “1” and “2” described in the operation of the present invention described above are produced. That is, in addition to the flow restricting effect of “1” produced by the constant flow valve with the ability adjusting function of the improved plan of FIG. 9, the flow restricting effect of “2” is further generated. As a result, in the constant flow valve with a flow rate adjustment function of the present application, the flow rate adjustment range is increased by ΔL2 shown in FIG.

よって、本願の能力調節機能付き定流量弁では、小能力状態に切替えた場合の流量が上記ΔL2だけ高くなるようにしても図9の改良案の流量調節機能付き定流量弁と同一の流量調節性能(流量調節範囲が図2のQmax〜絞り状態Lの範囲であること)の定流量弁とすることができる。 Therefore, in the constant flow valve with the capacity adjustment function of the present application, even when the flow rate when the small capacity state is switched is increased by the above-described ΔL2, the same flow control as the constant flow valve with the flow adjustment function of FIG. It can be a constant flow valve with performance (the flow rate adjustment range is the range of Q max to throttle state L in FIG. 2).

即ち、流入口(45b)の径寸法を改良案と同一に設定してこれと同じ大流量Qmax(図6の大能力状態での流量)が確保できるようにし、且つ、小流量Qmin(図5の小能力状態での流量)を改良案と同じレベルの絞り状態Lまで高める分だけ通過面積N(図5に示す小能力状態での流入口(45b)内周とニードル弁(47)の間の面積)を大きくしても、改良案と同じ流量調節範囲(図2に示す「Qmax―L」)を確保することができる。 That is, the diameter of the inlet (45b) is set to be the same as that of the improvement plan so that the same large flow rate Q max (the flow rate in the large capacity state in FIG. 6) can be secured, and the small flow rate Q min ( The passage area N (the inlet (45b) inner circumference and the needle valve (47) in the small capacity state shown in FIG. 5) is increased by increasing the flow rate in the small capacity state in FIG. Even if the area between the two is increased, it is possible to secure the same flow rate adjustment range (“Q max -L” shown in FIG. 2) as the improvement plan.

つまり、流入口(45b)の内半径r1を改良案と同じ寸法に設定しながら通過面積Nを拡大させる為に、ニードル弁(47)を細くして(r2を小さくして)間隙寸法Kを大きくできる。 In other words, in order to increase the passage area N while setting the inner radius r 1 of the inflow port (45b) to the same size as that of the improved proposal, the needle valve (47) is narrowed (r 2 is reduced) and the gap size is increased. K can be increased.

このように、本発明の流量調節機能付き定流量弁では、改良案のものに比べて、小能力に切替えた状態での上記間隙(K)の寸法Kを大きくできるから、小能力状態において、ニードル弁(47)が可動弁(45)の流入口(45b)の周縁に引っ掛かることがない。従って、可動弁(45)が円滑に動作するから、流量を一定にする定流量弁のガバナ機能を確実に得ることができる。よって、小能力状態に於いてニードル弁(47)が可動弁(45)の流入口(45b)の周縁に引っ掛かることのない能力調節機能付き流量調整弁を提供することができる。   Thus, in the constant flow valve with a flow rate adjusting function of the present invention, since the dimension K of the gap (K) in the state of switching to the small capacity can be increased as compared with the improved one, in the small capacity state, The needle valve (47) is not caught on the periphery of the inlet (45b) of the movable valve (45). Therefore, since the movable valve (45) operates smoothly, the governor function of the constant flow valve that makes the flow rate constant can be obtained with certainty. Therefore, it is possible to provide a flow rate adjusting valve with a capability adjusting function in which the needle valve (47) is not caught on the periphery of the inlet (45b) of the movable valve (45) in the small capacity state.

尚、上記実施の形態では、本発明の能力調節機能付きの定流量弁を給湯機(98)への給水回路に適用する場合を例示的に説明したが、本発明は、ガス回路や気体回路等の種々の流体回路に適用できることはいうまでもない。
又、上記実施の形態では、カム筒(61)を手動で回動させるようにしたが、該カム筒(61)をモータで回動させる構成にしてもよい。
In the above embodiment, the case where the constant flow valve with the capacity adjustment function of the present invention is applied to the water supply circuit to the water heater (98) is described as an example, but the present invention is not limited to the gas circuit or the gas circuit. Needless to say, the present invention can be applied to various fluid circuits.
In the above embodiment, the cam cylinder (61) is manually rotated. However, the cam cylinder (61) may be rotated by a motor.

本発明の作用説明図Action explanatory diagram of the present invention 図1の小能力状態(イ)と大能力状態(ロ)の状態での流量差を説明するグラフA graph for explaining the flow rate difference between the small capacity state (A) and the large capacity state (B) in FIG. 本発明の実施の形態に係る能力調節機能付き定流量弁の通水停止時の断面図Sectional drawing at the time of the water flow stop of the constant flow valve with a capacity adjustment function according to the embodiment of the present invention 図3の要部(ニードル弁(47)と可動弁(45)の相関部)の拡大断面図3 is an enlarged cross-sectional view of the main part of FIG. 3 (correlation part of the needle valve (47) and the movable valve (45)). 本発明の実施の形態に係る能力調節機能付き定流量弁を小能力状態に切替えた状態での通水時の要部断面図Sectional drawing of the principal part at the time of water-flowing in the state which switched the constant flow valve with a capability adjustment function which concerns on embodiment of this invention to the small capability state 本発明の実施の形態に係る能力調節機能付き定流量弁を大能力状態に切替えた状態での通水時の要部断面図Sectional drawing of the principal part at the time of water-flowing in the state which switched the constant flow valve with a capability adjustment function which concerns on embodiment of this invention to a large capacity state スライダ(56)の平面図Top view of slider (56) 従来例の説明図Illustration of conventional example 改良案の説明図Illustration of improvement plan

符号の説明Explanation of symbols

(32)・・・二次圧バネ
(35d)・・・固定弁座
(45)・・・可動弁
(45a)・・・可動筒
(45b)・・・流入口
(45f)・・・受圧板
(47)・・・ニードル弁
(53)・・・一次圧バネ
(64)・・・二次圧室
(67)・・・一次圧室
(70)・・・能力切替え手段
(73)・・・切替え操作部


(32) ・ ・ ・ Secondary pressure spring
(35d) ・ ・ ・ Fixed valve seat
(45) ・ ・ ・ Moving valve
(45a) ・ ・ ・ Movable cylinder
(45b) ・ ・ ・ Inlet
(45f) ・ ・ ・ Pressure plate
(47) ... Needle valve
(53) ... Primary pressure spring
(64) ・ ・ ・ Secondary pressure chamber
(67) ... Primary pressure chamber
(70) ・ ・ ・ Capability switching means
(73) ... Switching operation part


Claims (3)

一次圧室(67)に開放する流入口(45b)が軸方向一端に形成された両端開放の可動筒(45a)の外周に前記一次圧室(67)と二次圧室(64)を区画する受圧板(45f)が周設された可動弁(45)と、
前記流入口(45b)に挿入された小能力状態と前記流入口(45b)から脱出した大能力状態との間で軸方向に往復移動するニードル弁(47)と、
前記可動筒(45a)の周壁に設けられて二次圧を前記二次圧室(64)に導く開口(45d)と、
前記ニードル弁(47)を前記小能力状態と前記大能力状態との間で移動させる能力切替え手段(70)と、
前記可動筒(45a)の前記流入口(45b)と反対側端部に対向する固定弁座(35d)と、
前記可動筒(45a)が前記固定弁座(35d)から離反する開弁方向に前記可動弁(45)を付勢する為の二次圧バネ(32)と、
前記可動筒(45a)が前記固定弁座(35d)に接近する閉弁方向に前記可動弁(45)を付勢する一次圧バネ(53)と、を具備し、
前記一次圧バネ(53)は、前記流入口(45b)に挿入される前記ニードル弁(47)と前記可動弁(45)の間に圧縮状態に介装される、能力調節機能付き定流量弁。
The primary pressure chamber (67) and the secondary pressure chamber (64) are defined on the outer periphery of a movable cylinder (45a) having both ends opened in the axial direction and having an inlet (45b) that opens to the primary pressure chamber (67). A movable valve (45) around which a pressure receiving plate (45f) is provided;
A needle valve (47) that reciprocates in the axial direction between a small capacity state inserted into the inlet (45b) and a large capacity state escaped from the inlet (45b);
An opening (45d) provided on the peripheral wall of the movable cylinder (45a) to guide the secondary pressure to the secondary pressure chamber (64);
A capacity switching means (70) for moving the needle valve (47) between the small capacity state and the large capacity state;
A fixed valve seat (35d) facing the end opposite to the inlet (45b) of the movable cylinder (45a),
A secondary pressure spring (32) for biasing the movable valve (45) in the valve opening direction in which the movable cylinder (45a) is separated from the fixed valve seat (35d);
A primary pressure spring (53) for biasing the movable valve (45) in a valve closing direction in which the movable cylinder (45a) approaches the fixed valve seat (35d),
The primary pressure spring (53) is a constant flow valve with a capacity adjustment function that is interposed between the needle valve (47) inserted into the inlet (45b) and the movable valve (45) in a compressed state. .
請求項1に記載の能力調節機能付き定流量弁に於いて、
前記能力切替え手段(70)は、入力軸の回転に連動して前記ニードル弁(47)を軸線方向に往復移動させるカム機構を備えている、定流量弁。
In the constant flow valve with a capacity adjustment function according to claim 1,
The capacity switching means (70) is a constant flow valve provided with a cam mechanism for reciprocating the needle valve (47) in the axial direction in conjunction with rotation of the input shaft.
請求項2に記載の能力調節機能付き定流量弁に於いて、
前記入力軸は、手動の切替え操作部(73)の回動によって回転される、定流量弁。


In the constant flow valve with capacity adjustment function according to claim 2,
The input shaft is a constant flow valve rotated by rotation of a manual switching operation unit (73).


JP2003304706A 2002-11-11 2003-08-28 Constant flow valve with capacity adjustment function Expired - Fee Related JP4219770B2 (en)

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