JP4211963B2 - Method for producing cooked rice food - Google Patents
Method for producing cooked rice food Download PDFInfo
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- JP4211963B2 JP4211963B2 JP2000168637A JP2000168637A JP4211963B2 JP 4211963 B2 JP4211963 B2 JP 4211963B2 JP 2000168637 A JP2000168637 A JP 2000168637A JP 2000168637 A JP2000168637 A JP 2000168637A JP 4211963 B2 JP4211963 B2 JP 4211963B2
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Description
【0001】
【発明の属する技術分野】
本発明は、白飯、赤飯、五目飯等の米飯食品の製造方法に関する。
【0002】
【従来の技術】
近年、密封容器に充填された米飯や具材が添加された米飯等の米飯食品が、簡単な調理により短時間で喫食できることから数多く市販されている。
【0003】
そのような米飯食品の無菌製造方法として、通常の加熱調理すなわち炊飯を行って容器に封入した米飯食品を、その調理温度(例えば100℃程度)よりも高温下(例えば120℃)で20〜30分間レトルト処理を行うものがある。また、通常の加熱調理を行った後、クリーンルーム、クリーンブース等の無菌設備内で予め滅菌した容器に米飯食品を充填し、しかる後に密封シールする方法がある。
【0004】
しかし、レトルト処理されたものは、香味、風味、食味、食感の劣化が大きく、いわゆるレトルト臭が発生するため、品質的に満足できるものではなかった。また、米飯食品を釜で炊飯後にほぐして容器に充填する場合、そのほぐしや充填工程において菌が混入する恐れが大きいため、常温保管で無菌状態を確保するために有機酸等を多量に添加し、細菌の至適pHを逸脱した低いpHで殺菌していた。しかし、そのような有機酸等は米飯中に残留することから、特有の臭いや味が残るため品質的に満足できるものではなかった。
【0005】
そこで、グルコノデルタラクトン(GDL)を添加した水に米を浸漬し、しかる後にその浸漬水から取り出した米を蒸すことで米飯を製造することが提案されている(特開平7‐89880号公報)。グルコノデルタラクトンは加水分解によりグルコン酸となるので、その浸漬水をグルコン酸液とすることができる。そのグルコン酸によるpH調整により保存性を向上でき常温流通可能になり、しかも酢酸、クエン酸等の酸味料によるpH調整に比べて特有の臭いや味が少なく、ビフィズス菌の増殖により整腸作用、腸内細菌叢改善、通便性改善、便性改善、腸内有害細菌とその生産物の抑制といった特定保健用食品素材としての効果を奏し、体質改善や健康増進効果も付与される。また、グルコン酸は米自体に僅かではあるが含有されていることから米の添加物として親和性がある。
【0006】
【発明が解決しようとする課題】
しかし従来のグルコン酸によるpH調整方法では、ベルトコンベヤ等により順次搬送されてくる容器に米を設定量(例えば一食分)ずつ入れて炊飯する製造工程を採用する場合、炊飯後の米飯のpHを安定して適正値に管理するのが困難で、充分な保存性向上を図ることができない。これは、搬送されてくる容器に入れる前に米をグルコン酸液に浸漬する場合、大量生産を行うためには大量の米を一挙にグルコン酸液に浸漬しなければならない。そうすると、各容器における設定量の米に、グルコノデルタラクトンの添加効果を均一に奏させることが困難になることによる。また、従来の方法では、菌が米の表面に存在するにも拘らずグルコン酸液が米の内部に浸透するため、充分な保存性向上を図ることができない。さらに、グルコン酸液が米の内部に浸透することで酸味、酸臭が大きくなってしまう。
【0007】
本発明は、上記問題を解決することのできる米飯食品の製造方法を提供することを目的とする。
【0008】
【課題を解決するための手段】
本発明による米飯食品の製造方法は、水に浸漬後に水切りされた米を少なくとも含む食材を、順次搬送されてくる容器に設定量ずつ入れ、その容器に加えた炊き水により炊飯して米飯食品を製造する工程において、その炊き水に、少なくともリゾチームを含む酵素製剤を添加し、前記容器の開口部を炊飯の完了後に密封することを特徴とする。
本発明によれば、リゾチームにより細菌の細胞壁を溶解させて殺菌することで、pH調整を行うことなく米飯食品の保存性をリゾチームにより向上できるので、米飯食品は常温流通可能になり、しかも酸味料によるpH調整に比べて特有の臭いや味がなく、自然な食味に炊飯できる。さらに、酵素は高温になると活性を失うことから、その殺菌後の炊飯加熱により、リゾチームが保存期間中の米飯に悪影響を与えるのを防止できる。
【0009】
また、各容器に設定量ずつ入れられる食材量に応じて前記酵素製剤を計量し、その計量した酵素製剤を食材量に応じた量の炊き水に添加することで、各容器における食材量に応じて最適な量の酵素製剤を含む炊き水を使用できる。これにより、炊飯後の米飯食品の保存性を確実に向上できる。
【0010】
その容器に入れられた食材を、その炊き水を容器に入れる前に加圧加熱することで殺菌を行うのが好ましい。これにより、酵素製剤の保存性向上効果と相まって、米飯食品における耐熱菌を含む細菌数を零にすることが可能になる。また、その加熱加圧により米粒内部を硬くすることなく外層部をしっかりとさせ、米の保形性を一粒ずつ確保し、米粒表面が崩れるのを防止し、米飯食品をべたつくことなくふっくら炊き上げて食味を向上できる。
【0011】
その炊き水にグルコン酸液を添加するのが好ましい。これにより、グルコン酸とリゾチームとの併用により殺菌効果を奏することができ、また、それぞれの使用量を単独使用の場合よりも少なくし、酸味、酸臭を大きくすることなく、酵素による米飯表面の崩れを防止できる。
【0012】
【発明の実施の形態】
図1に示す容器1入りの米飯食品2は、食材として精白米を炊飯することで製造される白飯である。この米飯食品2を製造するに際しては、先ず、洗浄されて水に浸漬後に水切りされた精白米2′を、図2の(1)に示すようにベルトコンベヤ等の搬送機構により順次搬送されてくる個食用容器1に1食分ずつ入れる。次に、その容器1に入れられた食材を、間欠的に加圧加熱することで殺菌を行う。その加熱温度は例えば135〜145℃とされ、5〜10秒間の加圧加熱を合計で40〜80秒行う。この加圧加熱は例えば加圧加熱装置内で行う。次に、図2の(2)に示すように、その容器1に炊き水2″を入れる。その炊き水2″に少なくともリゾチームを含む酵素製剤を添加する。この際、各容器1に設定量ずつ入れられる精白米2′の量に応じて酵素製剤を計量し、その計量した酵素製剤を精白米2′の量に応じた量の水に加えることで、各容器1における精白米2′の量に応じた最適な量の酵素製剤を含む炊き水2″を使用できる。次に、その容器1中で精白米2′を炊き水2″により炊飯して米飯食品2を製造する。その炊飯は、例えば蒸気炊飯法により100〜105℃の温度で炊飯完了まで加熱することで行う。この炊飯の完了後に、容器1の開口部をシール材3により密封する。
【0013】
その米飯食品2における酵素製剤の含有量は、0.08〜0.36重量%としている。これは、その酵素製剤の含有量が0.36重量%以上では米粒の保形性が低下して炊飯時に潰れてしまい、0.08重量%以下では充分に保存性を向上できないことによる。
【0014】
上記構成によれば、pH調整を行うことなく米飯食品2の保存性をリゾチームにより向上できるので、米飯食品2は常温流通可能になり、しかも酸味料によるpH調整に比べて特有の臭いや味がなく、自然な食味に炊飯できる。しかも、順次搬送されてくる容器1に設定量ずつ入れられる精白米2′の量に応じて酵素製剤を計量し、その計量した酵素製剤を精白米2′の量に応じた炊き水に添加することで、各容器1における精白米2′の量に応じて最適な量の酵素製剤を含む炊き水2″を使用できる。これにより、炊飯後の米飯食品2の保存性を確実に向上できる。その容器1に入れられた精白米2′を、その炊き水2″を容器1に入れる前に加圧加熱することで殺菌を行うので、酵素製剤の保存性向上効果と相まって、米飯食品2における耐熱菌を含む細菌数を零にすることが可能になる。また、その炊飯加熱により酵素作用を停止させ、リゾチームが保存期間中の米飯に悪影響を及ぼすのを防止できる。さらに、その加熱加圧により米粒内部を硬くすることなく外層部をしっかりとさせ、米の保形性を一粒ずつ確保し、米粒表面が崩れるのを防止し、米飯食品2をべたつくことなくふっくら炊き上げて食味を向上できる。
【0015】
本発明は上記実施形態に限定されない。例えば、炊き水にグルコノデルタラクトンを加水分解して得られるグルコン酸液を添加し、リゾチームとの併用により殺菌効果を奏するようにしてもよく、これにより、グルコン酸とリゾチームの使用量をそれぞれ単独で使用する場合よりも少なくし、酸味、酸臭を大きくすることなく酵素による米飯表面の崩れを防止できる。また、容器に食材量を2食分以上入れてもよい。また、米飯食品として精白米と種々の具材とを混合した食材を炊飯することで製造される具材が添加された米飯食品にも本発明を適用できる。
【0016】
【発明の効果】
本発明によれば、常温流通でき、無菌性の確保により保存性を向上して長期保存でき、pH調整のみで殺菌する場合に比べて酸味、酸臭がなく自然な食味の米飯食品の製造方法を提供できる。
【0017】
【実施例1】
以下の表1は、水に浸漬後に水切りされた精白米を、炊き水に酵素製剤を添加して炊飯した白飯aと、炊き水に何ら添加することなく炊飯した白飯bとにつき食味試験を行った結果を示す。精白米として新潟産こしひかりを用い、測定機器としてSTA分析食味計を用いた。その酵素製剤は、米の澱粉分子を微細化する酵素としてリゾチームを含み、他にグルコン酸、グリシン、乳酸、その他の食品素材を含む。その酵素製剤の白飯cに対する添加量は0.16重量%とした。本実施形態では、市販の酵素製剤(商品名:ホズアップRL−3、株式会社タイショーテクノス製)を用いた。表における数値は、外観、粘り、バランスについては10点満点で数値が大きい程に良好であり、硬さについては10点満点で数値が大きい程に硬く、食味値については100点満点で数値が大きい程に良好である。
【0018】
【表1】
【0019】
表1から、炊き水に酵素製剤を添加した場合と添加しない場合とで食味に差がなく、酵素製剤を添加しても自然な食味を得られることを確認できる。
【0020】
【実施例2】
以下の表2は、水に浸漬後に水切りされた精白米を加圧加熱殺菌した後に、酵素製剤を0.4重量%添加した炊き水により炊飯した白飯cと、炊き水として通常の水を用いて炊飯した白飯dとにつき、菌発生の有無を検査する保存試験を行った結果を示す。精白米として標準米を用いた。その酵素製剤は実施例1と同様のものを用いた。
【0021】
【表2】
【0022】
表2から、酵素製剤を添加しない場合は1ヶ月で耐熱性芽胞形成細菌を含む菌発生が認められた。これに対して、酵素製剤を添加した場合、12ヶ月保存しても腐敗が生じず、米においてよく見られる耐熱性芽胞形成細菌の殺菌、制菌効果が大きいことを確認できる。
【図面の簡単な説明】
【図1】本発明の実施形態の米飯食品を収納した容器の断面図
【図2】(1)、(2)は本発明の実施形態の米飯食品の製造工程の説明図
【符号の説明】
1 容器
2 米飯食品
2′ 精白米(食材)
2″ 炊き水
3 シール材[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for producing cooked rice foods such as white rice, red rice and gomoku rice.
[0002]
[Prior art]
In recent years, many cooked rice foods such as cooked rice filled with sealed containers and cooked rice are available on the market because they can be eaten in a short time by simple cooking.
[0003]
As an aseptic production method for such cooked rice food, cooked rice food that is usually cooked, that is, cooked and enclosed in a container, is heated at a temperature higher than its cooking temperature (for example, about 100 ° C.) (for example, 120 ° C.) for 20-30. Some perform retort processing for a minute. In addition, there is a method in which a cooked food is filled in a container sterilized in advance in aseptic equipment such as a clean room or a clean booth after normal cooking, and then hermetically sealed.
[0004]
However, the product subjected to the retort treatment is not satisfactory in terms of quality because the flavor, flavor, taste and texture are greatly deteriorated and so-called retort odor is generated. In addition, when cooking rice food after cooking in a kettle and filling it into a container, there is a high risk of bacteria mixing in the loosening and filling process, so add a large amount of organic acid etc. to ensure sterility at room temperature storage. The bacteria were sterilized at a low pH that deviated from the optimum pH of the bacteria. However, since such organic acids and the like remain in the cooked rice, they are not satisfactory in quality because of their unique smell and taste.
[0005]
Therefore, it has been proposed to produce cooked rice by immersing rice in water to which glucono delta lactone (GDL) is added, and then steaming the rice taken out from the soaked water (Japanese Patent Laid-Open No. 7-89880). ). Since glucono delta lactone is converted into gluconic acid by hydrolysis, the immersion water can be used as a gluconic acid solution. By adjusting the pH with gluconic acid, storage stability can be improved and distribution at room temperature is possible.In addition, there is less peculiar odor and taste compared to pH adjustment with acidulants such as acetic acid and citric acid, and the intestinal action by the growth of bifidobacteria. It has effects as food materials for specific health such as intestinal microbiota improvement, fecal improvement, fecal improvement, and suppression of intestinal harmful bacteria and their products, as well as a constitution improvement and health promotion effect. Moreover, since gluconic acid is contained slightly in the rice itself, it has an affinity as an additive for rice.
[0006]
[Problems to be solved by the invention]
However, in the conventional pH adjustment method using gluconic acid, when adopting a manufacturing process in which a set amount (for example, one serving) of rice is put into a container that is sequentially conveyed by a belt conveyor or the like and cooked, the pH of the cooked rice is adjusted. It is difficult to stably manage to an appropriate value, and sufficient storage stability cannot be improved. This is because when a rice is immersed in a gluconic acid solution before being put into a container to be conveyed, a large amount of rice must be immersed in the gluconic acid solution all at once for mass production. If it does so, it is because it becomes difficult to make the addition amount of glucono delta lactone uniformly show in the set amount of rice in each container. In addition, in the conventional method, the storability of the gluconic acid solution penetrates into the inside of the rice despite the presence of the bacteria on the surface of the rice, so that sufficient preservation cannot be improved. Furthermore, the sourness and acid odor increase when the gluconic acid solution penetrates into the rice.
[0007]
An object of this invention is to provide the manufacturing method of the cooked rice food which can solve the said problem.
[0008]
[Means for Solving the Problems]
The method for producing cooked rice food according to the present invention is a method of putting cooked rice with cooking water added to the container by adding a set amount of ingredients containing at least rice drained after being immersed in water, and cooking the cooked rice with cooking water added to the container. In the manufacturing step, an enzyme preparation containing at least lysozyme is added to the cooking water, and the opening of the container is sealed after the completion of cooking .
According to the present invention, the lysozyme can improve the preservability of cooked rice food by lysozyme by lysing and sterilizing the bacterial cell wall, so that the cooked rice food can be distributed at room temperature, and the acidulant Compared with pH adjustment by, there is no peculiar smell and taste, and it is possible to cook rice with a natural taste. Furthermore, since the enzyme loses its activity at a high temperature, the lysozyme can be prevented from adversely affecting the cooked rice during the storage period by heating the cooked rice after sterilization.
[0009]
In addition, according to the amount of food in each container, the enzyme preparation is weighed according to the amount of food that can be put in each container, and the measured enzyme preparation is added to the amount of cooking water according to the amount of food. And you can use cooking water containing the optimal amount of enzyme preparation. Thereby, the preservability of the cooked rice food after cooking can be improved reliably.
[0010]
It is preferable to sterilize the food material put in the container by pressurizing and heating the cooked water before putting it in the container. Thereby, coupled with the effect of improving the storage stability of the enzyme preparation, it becomes possible to reduce the number of bacteria containing heat-resistant bacteria in the cooked rice food to zero. In addition, the heat pressurizes the outer layer of the rice grain without hardening it, ensuring the shape of the rice one by one, prevents the rice grain from collapsing, and cooks the rice food without stickiness. Raise the taste.
[0011]
It is preferable to add a gluconic acid solution to the cooking water. As a result, the combined use of gluconic acid and lysozyme can provide a bactericidal effect, and the amount of each used can be less than when used alone, without increasing the acidity and acid odor, Collapse can be prevented.
[0012]
DETAILED DESCRIPTION OF THE INVENTION
The cooked
[0013]
The content of the enzyme preparation in the cooked
[0014]
According to the above configuration, the storage stability of the cooked
[0015]
The present invention is not limited to the above embodiment. For example, a gluconic acid solution obtained by hydrolyzing glucono delta lactone to cooking water may be added and used together with lysozyme to have a bactericidal effect. The amount of the cooked rice can be prevented from collapsing by the enzyme without increasing the acidity and acid odor as compared with the case of using it alone. Moreover, you may put the amount of ingredients into the container more than two meals. Moreover, this invention is applicable also to the cooked rice food to which the ingredient manufactured by cooking the foodstuff which mixed polished rice and various ingredients was added as cooked rice food.
[0016]
【The invention's effect】
According to the present invention, a method for producing cooked rice foods that can be distributed at room temperature, can be stored for a long period of time by ensuring sterility, has no acidity, and no acid odor compared to sterilization only by pH adjustment. Can provide.
[0017]
[Example 1]
Table 1 below shows a taste test for polished rice boiled after soaking in water, with boiled rice a that is cooked by adding an enzyme preparation to cooking water and boiled rice b that is cooked without adding anything to the cooking water. The results are shown. Koshihikari from Niigata was used as the polished rice, and an STA analysis taste meter was used as the measuring instrument. The enzyme preparation contains lysozyme as an enzyme that refines rice starch molecules, and also contains gluconic acid, glycine, lactic acid, and other food materials. The amount of the enzyme preparation added to white rice c was 0.16% by weight. In the present embodiment, a commercially available enzyme preparation (trade name: Hosup RL-3, manufactured by Taisho Technos Co., Ltd.) was used. The numerical values in the table indicate that the appearance, stickiness, and balance are better as the numerical value is larger than 10 points, the hardness is better as the numerical value is larger than 10 points, and the taste value is 100 points out of 100. The larger it is, the better it is.
[0018]
[Table 1]
[0019]
From Table 1, it can be confirmed that there is no difference in taste between the case where the enzyme preparation is added to the cooking water and the case where the enzyme preparation is not added, and that a natural taste can be obtained even if the enzyme preparation is added.
[0020]
[Example 2]
Table 2 below shows cooked rice c cooked with cooking water to which 0.4% by weight of the enzyme preparation is added after sterilization of the polished rice that has been drained after being immersed in water, and normal water is used as cooking water. The result of having performed the preservation | save test which test | inspects the presence or absence of microbe generation | occurrence | production about the white rice d cooked by cooking. Standard rice was used as polished rice. The enzyme preparation used was the same as in Example 1.
[0021]
[Table 2]
[0022]
From Table 2, when no enzyme preparation was added, bacterial development including heat-resistant spore-forming bacteria was observed in one month. On the other hand, when the enzyme preparation is added, it does not rot even after 12 months of storage, and it can be confirmed that the bactericidal and antibacterial effects of heat-resistant spore-forming bacteria often found in rice are large.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view of a container for storing cooked rice food according to an embodiment of the present invention. FIGS. 2 (1) and (2) are explanatory views of a process for producing cooked rice food according to an embodiment of the present invention.
1
2 ″
Claims (4)
その炊き水に、少なくともリゾチームを含む酵素製剤を添加し、
前記容器の開口部を炊飯の完了後に密封することを特徴とする米飯食品の製造方法。In the process of producing cooked rice food by adding a set amount of ingredients including at least rice that has been drained after being immersed in water to a container that is sequentially transported, and cooking with cooking water added to the container,
Add an enzyme preparation containing at least lysozyme to the cooking water ,
A method for producing cooked rice food, wherein the opening of the container is sealed after completion of cooking .
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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JP2000168637A JP4211963B2 (en) | 2000-06-06 | 2000-06-06 | Method for producing cooked rice food |
Applications Claiming Priority (1)
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JP6254313B1 (en) * | 2017-03-15 | 2017-12-27 | 峰雄 菅内 | Method for producing cooked rice, method for producing cooked rice, and method for producing rice balls |
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