JP4190718B2 - Bivalve internal organs suction device - Google Patents

Bivalve internal organs suction device Download PDF

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Publication number
JP4190718B2
JP4190718B2 JP2000330018A JP2000330018A JP4190718B2 JP 4190718 B2 JP4190718 B2 JP 4190718B2 JP 2000330018 A JP2000330018 A JP 2000330018A JP 2000330018 A JP2000330018 A JP 2000330018A JP 4190718 B2 JP4190718 B2 JP 4190718B2
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suction
nozzle
bivalve
visceral
tank
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JP2002125583A (en
Inventor
里志 安部
勝徳 木曽
順一 本間
秀和 加藤
憲一 滝沢
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Mayekawa Manufacturing Co
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Mayekawa Manufacturing Co
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Description

【0001】
【発明の属する技術分野】
本発明は、ホタテ貝等の二枚貝の生食用貝柱の剥ぎ取りに際して、温水/冷却水の同時噴射または個別噴射を介して行なわれる貝殻の開口をし、ついで上側貝殻の除去をし、該上側貝殻の除去後に行なう下側貝殻よりウロ・ヒモを除去する二枚貝の内臓吸引装置に関するもので、前記ウロ・ヒモの吸引除去に際し、吸引補助用のノズル水の戻り水の貝柱上への滴下を防止して、該落下による貝柱への汚染を皆無とする二枚貝の内臓吸引装置に関する。
【0002】
【従来の技術】
ホタテ貝等の二枚貝の生食用貝柱の剥ぎ取りは、多量の冷水を扱う厳しい作業環境において行なわれる手作業が主で、そのため剥ぎ取り時貝柱に与える損傷が多く、低い作業効率と低歩留まりの作業を余儀なくされており、熱的機械的またはそれらの併用による貝柱剥ぎ取り機が提案実施されている。
【0003】
二枚貝は図8に示すように、所謂貝柱と呼ばれている有絞筋部51aと所謂子柱と呼ばれている無絞筋部51bとウロ52a・ヒモよ52bよりなる内臓52とよりなり、前記二枚貝の生食用貝柱の剥ぎ取りは、前記貝柱51aと子柱51bの生活機能を維持した状態で貝殻より剥ぎ取り、生食用として使用するようにしたものである。
【0004】
本願発明者等は、先に特許第3062063号により特許された発明「貝柱取り方法、及び、ホタテ貝柱取り機」を提案実施してきており、該発明によれば、
前記貝柱の剥ぎ取りは、開口工程で二枚貝を開口させ、ついで上側貝殻取り外し工程で、開口した貝殻より上側貝殻を取り外しをした後、前記内臓分離吸引工程で内臓除去するようにしてある。
【0005】
前記開口工程では、上側貝殻を温水加熱するとともに、下側貝殻を冷水冷却して、下側貝殻を通して貝柱の生活機能を維持させたなかで、上側貝殻を通しての加熱により子柱の結合力に弛緩麻痺を惹起させ開口している。
【0006】
前記開口工程の後に行なわれる上側貝殻取り外し工程についで行なわれる内臓分離吸引工程は、その前段に図9に見るように加熱冷却を行い、下側貝殻50の下方よりウロ・ヒモである内臓52の内臓位置に向け行なう95〜80℃の温水噴射70bにより前記内臓52の貝殻に対する付着力を麻痺させる一方、下側貝殻中央部位に与える冷却水噴射72cにより貝柱51aの下端部を冷却し所用の生活機能を維持させている。
【0007】
前記加熱冷却の後段に図10に示す内臓吸引除去手段を設け前記図9に示す加熱冷却により付着力の麻痺した内臓52を吸引除去するようにしている。
前記内臓吸引手段は、下側貝殻固定用の吸引バキュームパッドと注水ノズル56と金属パッド57よりなるバキューム吸い込み部よりなる。
使用時には、前記吸い込み部の金属パッド57を貝柱51aから適当距離を以て吸い込むようにし、吸引開始とともに、内臓52の周辺に冷水を注水ノズル56を介してノズル水を噴射し、該ノズル水の吸引の際負圧を発生させ、該負圧により内臓52を吸引するようにしている。
【0008】
【発明が解決しようとする課題】
ところが、前記内臓52の吸引の際、吸引の途切れ時または吸引終了時に前記ノズル水の一部が戻り水58となって貝柱51a上へ滴下し、それにより貝柱汚染を惹起させる問題があることが判明した。
本発明は、上記問題点解決のためになされたもので、
二枚貝のウロ・ヒモよりなる内臓吸引において、タクト送り停止時に内臓除去を確実に行なうとともに、内臓吸引補助用のノズル水の戻り水の貝柱上への滴下を皆無として、該滴下による貝柱の汚染を防止した二枚貝の内臓吸引装置の提供を目的とする。
【0009】
【課題を解決するための手段】
そこで、請求項1記載の発明を、二枚貝をタクト送りをしてそのタクト停止時に所用の加工をさせる搬送用コンベアと、該コンベアのタクト停止位置に配置された、二枚貝のウロヒモよりなる内臓を吸引する吸引ノズルと、該吸引ノズルに負圧を発生させるバキューム吸引タンクとよりなり、
前記タクト停止時に前記吸引ノズルの吸引部を前記二枚貝の内臓吸引位置に位置させながら、前記バキューム吸引タンクに発生した負圧により前記ウロヒモよりなる内臓を、ノズル吸引部外側側面より吹き付けるノズル水とともに、前記バキューム吸引タンクに吸引して除去する二枚貝の内臓吸引装置であって、
前記ノズル吸引部の吸引途切れ時に生ずる前記ノズル水の戻り水を収容するバッファタンクと、
該吸引ノズル吸引部を吸引時における昇降と、前記ウロヒモよりなる内臓の一端より他端方向に揺動させる揺動昇降機構と、
二枚貝を供給するタクト送りに同期して前記バキューム吸引タンクの負圧発生と停止を制御する制御手段とを具えるとともに、
前記バッファタンクは、
吸引停止時には内壁に沿い垂れ落ちる戻り水の流路を形成し、吸引時には吸引ノズルの吸引空間に連通する吸い上げ流路を形成する誘導流路と、
該誘導流路を介して吸引ノズルに接続する水溜め部と、より構成され、
前記タクト送り停止時にバキューム吸引タンクより負圧を発生させて前記水溜めに貯留された戻り水を、前記誘導流路を介してバキューム吸引タンク側に誘導することを特徴とする。
【0010】
前記したように、二枚貝のウロ・ヒモよりなる内臓の吸引除去は、前段の工程での熱湯水の噴射により貝殻への付着力を麻痺させたウロヒモを側面より注水したノズル水の吸引により生ずる負圧により、前記ノズル水とともに吸引させる吸引機構により行なうようにしてあるが、
本発明は、前記吸引機構により惹起される、ウロヒモの吸引終了時ないし吸引圧の途切れまたは吸い込み圧が零近くになつた時期に起きる、管壁に沿い貝柱及びその周辺に滴下する戻り水を皆無とするためになされたものである。
【0011】
則ち、上記請求項1記載の発明においては、
前記吸引停止時の戻り水を一時的に収容するバッファタンクを吸引ノズルの吸引部に設けて貝柱とその周辺に滴下する戻り水を皆無とするとともに、
吸引時に短時間の内に確実にウロヒモよりなる内臓を吸引させるべく、ウロヒモの一端より他端へ吸引部を移行させる揺動昇降機構を設け、
二枚貝を供給するタクト送りに同期してバキューム吸引タンクの開閉と吸引弁の開閉と吸引ノズルの揺動昇降機構の動きとを制御する制御手段と、
前記タクト送りの停止時に新に内臓吸引位置に位置した新二枚貝の内臓吸引を完了させ、吸引終了とともに吸引した内臓を排出する、吸引手段とを設けるようにしたものである。
【0012】
【0013】
本発明は、好ましくはタクト送り中に吸引弁を開きいつでも吸引できる状態にして、タクト送りの停止とともに、上部待機位置に位置した吸引ノズルを、新たに搬入された二枚貝に対し下降を開始させ、下降してきた吸引部を揺動させ、揺動終了時には貝柱の外周に沿い紐状に屯する内臓をノズル水とともに完全吸引するようにしてある。
そして、タクト送り指令とともに、吸引ノズルのバキューム弁であるバッファタンク側の吸引弁を閉じ、吸引ノズルに接続するバキューム吸引タンクの開端部の開閉を行ない、吸引した内臓を外部へ排出する構成にしてある。
【0014】
【0015】
記発明は、吸引停止時の吸引ノズルよりの戻り水を収容するバッファタンクについて記載したもので
戻り水の殆どは、吸引パイプの管壁に沿い垂れ落ちる水により形成されているので、この垂れ落ちる水を前記吸引パイプの下部の吸引部の外側に設けた水溜め部に通ずるパイプ内壁よりの誘導流路を設け、内臓吸引時には収容した戻り水を前記誘導流路を介して再度吸引パイプ内に逆に引き込み、前記水溜め部の溢流を皆無として戻り水の貝柱上への垂れ落ちを皆無として、バッファタンクとしての機能をさせている。
【0016】
また、請求項1記載の揺動昇降機構は、前記吸引ノズル吸引部を、前記内臓吸引位置に対し急速下降緩速接近後停止させる2段変速昇降機構と、前記緩速停止時にはノズル吸引部を吸着面に対し揺動させる揺動機構とより構成したことを特徴とする。
【0017】
上記請求項記載の発明は、吸引ノズルの吸引部の昇降と揺動機構について記載したもので、吸着面近くまでは急速下降をさせ、ついで緩速接近に移行停止させ、停止後揺動開始をさせる2段変速昇降機構と、揺動機構とにより構成している。
【0018】
また、前記請求項記載の揺動機構は、貝柱の蝶番側頂部より半円状に囲繞領域を形成する内臓に対し、吸引ノズルの吸引領域が、該吸引ノズル直下のウロを含む主吸引領域よりヒモ末端周辺部にまでの前記囲繞領域末端までをカバーできる構成としたことを特徴とする。
【0019】
上記請求項記載の発明は、
吸引ノズルの吸引部が形成する吸引領域を、前記吸引ノズルの直下のウロを含む主吸引領域を前記揺動により拡張させ、ヒモ末端を含む囲繞領域全域に及ぶようにさせ、ウロ・ヒモよりなる内臓のみを確実に吸引出来るようにしたものである。
【0020】
【発明の実施の形態】
以下、本発明を図に示した実施例を用いて詳細に説明する。但し、この実施例に記載される構成部品の寸法、材質、形状、その相対配置などは特に特定的な記載が無い限り、この発明の範囲をそれのみに限定する趣旨ではなく単なる説明例に過ぎない。
図1は、本発明の二枚貝の内臓吸引装置の概略構成を示す図で、図2は図1の内臓吸引除去部の概略の構成を示す図で、図3(A)は図2の内臓吸引機構の側面図で(B)は(A)のE−E視図である。図4(A)は図2の吸引機構の吸引開始前の待機位置における各作動要素の位置状況を示す図で、(B)は吸引時の各作動要素の作動位置を示す図である。図5は図3の吸引ノズルの構成を示す要部拡大断面図で、図6は図5の分解斜視図である。図7は図2の吸引部の作動中心位置を示す図である。
【0021】
図1に示すように、本発明の二枚貝の内臓吸引装置は、駆動手段62と搬送用タクト送り可能のスラットコンベア60と図示していない熱湯や冷却水を適宜使用して、搬入した複数の二枚貝を開口させる開口部と、開口した上側貝殻の取り外し部と、下側貝殻よりの内臓の加熱及び貝柱の冷却等の加熱冷却処理部とからなる前段側処理の後に行い、後段の貝柱剥ぎ取り部61に連携する内臓吸引除去部10と、
該内臓吸引除去部10を介して内臓を吸引除去させ、吸引した内臓を分離するバキューム吸引タンク26とより構成する。
【0022】
前記バキューム吸引タンク26は、図1に見るように、吸引弁26eとタンク26b及びバキュームパイプとを介して内臓吸引除去部10に負圧を発生させるバキュームポンプ26aと、
吸引したノズル水と内臓とをバキューム空気より分離して開端部26dへ送出するダクト26cと、より構成し、
二枚貝のワークを前記各加工工程毎にタクト送りをしてその停止時に所用の加工をさせる搬送用スラットコンベア60の移動中に前記作動中のバキュームポンプ26aに続く吸引弁26eを開にし、内臓の吸引完了後に搬送用スラットコンベア60の送り開始指令と同時に吸引弁26eを閉とする構成にしてある。
【0023】
前記内臓吸引除去部10は、図2に示すように、複数の内臓吸引機構10a、10a…をフレーム12に配設し、第1駆動シリンダ11により2個のリニアガイド25(1個は図示していない)を介して内臓吸引機構10aの吸引ノズル13を昇降させるとともに、フレーム12に別途設けた取り付け金具22上に設けた第2駆動シリンダ21と該シリンダにより作動するプッシャバー20とプッシャ23、23、23…を介して、昇降する吸引ノズル13の吸引部13aをスラットコンベア60の走行方向に揺動させる構成にしてある。
【0024】
前記内臓吸引機構10aは、図3(A)に示す側面図及び(B)に示す(A)のE−E視図に見るように、フレーム12に設けた二組のピン12a、12aに係合する対状の第1作動子14、14と、該作動子14、14と吸引ノズル13とにピン14aを介して係合する対状の第2作動子15、15と、吸引ノズル13の先端に設けた吸引部13aとより構成する。
上記構成により、スラットコンベア60のタクト送りが停止して、搬入された二枚貝の内臓を吸引する吸引時には、図4の(A)に示す吸引前の吸引ノズルを上昇させ待機状態における各作動要素である各作動子の位置関係より、(B)に示す吸引ノズルを下降させて吸引状態の前記各作動子の位置関係に移行させ、待機状態より吸引可能の状態に移行させている。
【0025】
図の(A)に見るように第1駆動シリンダ11により、シリンダロッド11aは高圧流体の作動による高速駆動をさせて、フレーム12を下降させ、該下降により遊び「A」を経過後、ピン14aを介して吸引ノズル13をストローク「B」だけ急速下降させる。
その結果、吸引ノズル13の先端の吸引部13aは前記ストローク「B]だけ下降し2点鎖線に示す位置に位置させる。
前記第1駆動シリンダは上記以降は、図示していない減圧弁を介して作動流体の圧力を減圧して低圧作動流体に切り替え、第1作動子14の下端を第2作動子15の右肩突出調整子15aに当接させ、残りのストローク「C」だけ、吸引ノズル13と第2作動子15、15を緩速下降させる構成にしてある。
【0026】
上記最後のストローク「C」の下降終了時には、第2駆動シリンダ21を作動させ、図4(B)に見るように、プッシャバー20とプッシャ23を介してスラットコンベア60の走行方向へストローク「D」の間を一往復の揺動をさせる構成にしてある。
【0027】
なお、図7に示すように、吸引ノズルの揺動センタはスラットコンベア60の上の各二枚貝の配設位置の芯Gで吸引ノズル直下のウロ52aを含む主吸引領域を形成させ、そのあと芯Hまで移動させ吸引領域を揺動機構によりヒモ52bの末端の領域まで拡張させ、芯Gのときに吸引できなかったものは芯Hに移動する間にヒモのどこかが持ち上がり内臓吸引を確実の行なうことができるようにしてある。
【0028】
図5には、吸引ノズル13の先端の吸引部13aの構成が示してあり、図6には吸引ノズル13の分解斜視図が示してある。図5、図6に見るように、吸引ノズル13は吸引パイプ13bと吸引部13aとよりなる。
前記吸引部13aには水溜め16aを持つ吸引パッド16と、該吸引パッド16と前記吸引パイプ13bとの間に介在させた誘導素子17とよりなり、該誘導素子17に設けた誘導流路17aにより前記水溜め16aと吸引パイプ13bの内壁との間を連結し、図5に見るように、内臓吸引の際の負圧発生に必要とするノズル水の吸引停止時の戻り水13cは水溜め16aに貯留され、従来見られた戻り水の貝柱51a上への滴下を防止し、ノズル水による汚染を完全に防止する。
【0029】
なお、内臓吸引時には前記水溜め16aに貯留された戻り水は誘導流路17aを介して逆に吸引されるため、前記水溜め16aは外部への溢流を起こすことなく、バッファタンクとして機能する構成にしてある。
なお、前記吸引パッド16の吸引面積に比較し、前記誘導流路17aによる戻り水の吸引面積は非常に小さく設定してあるため、水溜め16aよりの戻り水の吸引は内臓吸引に支障を与えることはない。
【0030】
なお、内臓吸引ノズル13の組立は、図6に見るように吸引パッド16の内筒16bの外周に、誘導素子17を矢印Kに沿いその内壁を嵌合させ、ついで吸引パイプ13bを矢印Lに沿い、該吸引パイプ13bの内壁を前記誘導素子17の溝付き直立円筒の外周に嵌合させ、ついでセットボルト18により貫通孔18a、18bを介してねじ孔18cにねじ込み固定する。
【0031】
前記内臓の吸引操作は、下記順序で行なう。
a、スラットコンベア60のタクト起動指令→同時に吸引弁26e閉指令
b、吸引弁26eの閉→同時に吸引タンク26の開端部26d開指令
c、吸引タンク26の開端部26dの開の後0.1sec後開端部26dの閉指令
d、吸引タンク26の開端部26d閉指令後0.2sec後吸引弁26e開指令
e、スラットコンベア60のタクト送り停止指令→第1駆動シリンダ下降指令
f、第2駆動シリンダの緩速駆動指令→ノズル水注水開始指令とタイマーによる指定時間後に揺動指令→所定時間注水(その間に内臓吸引を略終了させる)
g、内臓吸引終了確認後第1、第2駆動シリンダ旧位置復帰指令
【0032】
【発明の効果】
上記構成により、二枚貝のウロ・ヒモよりなる内臓吸引において、吸引ノズルの吸引部に設けた水溜め部をバッファタンクとして機能させ、吸引の際使用するノズル水の戻り水による貝柱上及びその周辺への滴下を皆無として、衛生的にも保障された貝柱の提供ができる。
第1駆動シリンダによる、高速、緩速の2段階変速手段と吸引部の揺動手段により、吸引ノズルの内臓に対し緩速停止後吸引部の一往復の揺動運動の間に内臓の完全吸引除去を可能とし、安定した運転を行なうことができる。
【図面の簡単な説明】
【図1】 本発明の二枚貝内臓吸引装置の概略構成を示す図である。
【図2】 図1の内臓吸引除去部の概略の構成を示す図である。
【図3】 (A)は図2の内臓吸引機構の側面図で、(B)は(A)のE−E視図である。
【図4】 (A)は図2の吸引機構の吸引開始前の待機位置における各作動要素の位置状況を示す図で、(B)は吸引時の各作動要素の作動位置を示す図である。
【図5】 図3の吸引ノズルの構成を示す要部拡大断面図である。
【図6】 図5の分解斜視図である。
【図7】 図2の吸引部の作動中心位置を示す図である。
【図8】 二枚貝の貝柱、内臓位置を示す内部断面図である。
【図9】 二枚貝の内臓吸引工程の前段に行なう加熱冷却処理の状況を示す図である。
【図10】 二枚貝の従来の内臓吸引手段の構成を示す図である。
【符号の説明】
10 内臓吸引除去部
10a 内臓吸引機構
11 第1駆動シリンダ
12 フレーム
13 吸引ノズル
13a 吸引部
13b 吸引パイプ
13c 戻り水
14 第1作動子
15 第2作動子
16 吸引パッド
16a 水溜め
17 誘導素子
17a 誘導流路
20 プッシャバー
21 第2駆動シリンダ
23 プッシャ
25 リニアガイド
26 バキューム吸引タンク
26a バキュームポンプ
26b タンク
26c ダクト
26d 開端部
26e 吸引弁
[0001]
BACKGROUND OF THE INVENTION
The present invention provides a shell opening that is performed through simultaneous or individual injection of hot water / cooling water when stripping a raw scallop of a bivalve such as a scallop, and then removing the upper shell, This device relates to a bivalve internal organs suction device that removes sea urchins and straps from the lower shell after the removal of sea urchins. In addition, the present invention relates to a bivalve visceral suction device that eliminates contamination of the shell column due to the fall.
[0002]
[Prior art]
Stripping raw scallops of bivalves such as scallops is mainly done manually in a harsh working environment that handles a large amount of cold water, so there is much damage to the scallops during stripping, low work efficiency and low yielding work A scallop stripper using thermal mechanical or a combination thereof has been proposed and implemented.
[0003]
As shown in FIG. 8, the bivalve consists of a constricted muscle portion 51 a called a so-called scallop, an unconstricted muscle portion 51 b called a so-called child pillar, and a viscera 52 composed of a scale 52 a and a string 52 b. The bivalve raw scallops are peeled off from the shells in a state in which the living functions of the scallops 51a and child pillars 51b are maintained, and are used as raw foods.
[0004]
The inventors of the present application have proposed and implemented the invention "shellfish catching method and scallop catcher" previously patented by Japanese Patent No. 3060663, and according to the invention,
The shell pillars are peeled off by opening a bivalve in the opening step, then removing the upper shell from the opened shell in the upper shell removing step, and then removing the internal organs in the visceral separation and suction step.
[0005]
In the opening process, the upper shell is heated with hot water and the lower shell is cooled with cold water, and the living function of the scallops is maintained through the lower shells. Trigger and open.
[0006]
The visceral separation and suction process performed after the upper shell removing process performed after the opening process is performed by heating and cooling the front stage as shown in FIG. While the adhesive force to the shell of the internal organ 52 is paralyzed by the hot water jet 70b of 95 to 80 ° C. directed toward the internal organ position, the lower end portion of the shell column 51a is cooled by the cooling water jet 72c applied to the lower shell central portion. The function is maintained.
[0007]
The visceral suction removing means shown in FIG. 10 is provided at the subsequent stage of the heating and cooling, and the visceral organ 52 with paralyzed adhesive force is sucked and removed by the heating and cooling shown in FIG.
The visceral suction means includes a vacuum suction pad for fixing the lower shell, a vacuum suction portion including a water injection nozzle 56 and a metal pad 57.
At the time of use, the metal pad 57 of the suction part is sucked at an appropriate distance from the scallop 51a. At the start of suction, cold water is sprayed around the internal organs 52 through the water injection nozzle 56 to suck the nozzle water. A negative pressure is generated, and the internal organs 52 are sucked by the negative pressure.
[0008]
[Problems to be solved by the invention]
However, when the internal organs 52 are sucked, there is a problem that when the suction is interrupted or at the end of the suction, a part of the nozzle water becomes the return water 58 and drops onto the shell pillar 51a, thereby causing shell pillar contamination. found.
The present invention has been made to solve the above problems,
In visceral aspiration of bivalve molluscs and straps, the internal organ removal is ensured when tact feeding is stopped, and nozzle water for visceral aspiration assistance is not dripped onto the scallops, and the scallops are contaminated by the dripping. An object of the present invention is to provide a bivalve visceral suction device that prevents the above.
[0009]
[Means for Solving the Problems]
Therefore, the invention of claim 1, wherein the transport conveyor the bivalves and the data transfected feed to the process of Shoyo during its tact stop, arranged in tact stop position of the conveyor, visceral consisting Urohimo bivalve A suction nozzle for suction and a vacuum suction tank for generating a negative pressure in the suction nozzle;
While positioning the suction part of the suction nozzle at the visceral suction position of the bivalve shell when the tact is stopped, the internal organs made of uro string due to the negative pressure generated in the vacuum suction tank, together with nozzle water sprayed from the outer side surface of the nozzle suction part, A bivalve internal organs suction device that sucks and removes into the vacuum suction tank,
A buffer tank for accommodating the return water of the nozzle water produced during breaks the suction of the nozzle suction portion,
A raising and lowering mechanism for raising and lowering the suction nozzle suction part at the time of suction and swinging from one end of the visceral organ to the other end ;
A control means for controlling the negative pressure generation and stop of the vacuum suction tank in synchronism with the tact feed for feeding the bivalve,
The buffer tank is
A flow path of return water that hangs down along the inner wall when the suction is stopped, and a guide flow path that forms a suction flow path that communicates with the suction space of the suction nozzle during suction,
A water reservoir connected to the suction nozzle via the guide channel, and
The return water stored in the water reservoir by generating a negative pressure from the vacuum suction tank when the tact feed is stopped is guided to the vacuum suction tank side through the guide channel.
[0010]
As described above, the suction removal of the viscera made of bivalve shells and straps is a negative effect caused by the suction of nozzle water poured from the side of the shellfish that has been paralyzed to adhere to the shells by the injection of hot water in the previous step. Although it is performed by a suction mechanism that sucks together with the nozzle water by pressure,
The present invention eliminates the return water dripping on the shell pillar and its surroundings along the pipe wall, which occurs at the end of the suction of the string, or when the suction pressure is interrupted or when the suction pressure is close to zero, which is caused by the suction mechanism. It was made to do.
[0011]
In other words, in the invention of claim 1 above,
A buffer tank that temporarily stores the return water at the time of the suction stop is provided in the suction portion of the suction nozzle, and there is no return water dripped on the shell pillar and its surroundings,
In order to aspirate the visceral viscera reliably within a short time during suction, a swinging lifting mechanism that moves the suction part from one end of the spider to the other end is provided,
Control means for controlling the opening and closing of the vacuum suction tank, the opening and closing of the suction valve, and the movement of the swinging and lifting mechanism of the suction nozzle in synchronization with the tact feed for supplying the bivalve,
A suction means is provided for completing the visceral suction of the new bivalve newly located at the visceral suction position when the tact feed is stopped, and discharging the sucked viscera upon completion of the suction.
[0012]
[0013]
The present invention preferably opens the suction valve during tact feed, and is in a state where it can be sucked at any time, and together with stopping tact feed, the suction nozzle located at the upper standby position is started to descend with respect to the newly delivered bivalve, The descending suction part is swung, and at the end of the swinging, the internal organs that lie in a string shape along the outer periphery of the shell pillar are completely sucked together with the nozzle water.
Along with the tact feed command, the suction valve on the buffer tank side, which is the vacuum valve of the suction nozzle, is closed, the open end of the vacuum suction tank connected to the suction nozzle is opened and closed, and the sucked internal organs are discharged to the outside. is there.
[0014]
[0015]
Above Symbol onset bright, most of the return water in the one described for the buffer tank for accommodating the return water of the suction nozzle during the suction is stopped, because it is formed by along dripping drops of water in the tube wall of the suction pipe, the A guide passage is provided from the inner wall of the pipe through which the dripping water passes to the water reservoir provided outside the suction portion at the lower part of the suction pipe, and the return water stored during the internal organ suction is again drawn through the suction passage. It is drawn back in, and the function as a buffer tank is made by making no overflow of the water reservoir and no dripping of the return water onto the shell pillar.
[0016]
According to a first aspect of the present invention, the swing raising / lowering mechanism includes a two-speed shift raising / lowering mechanism that stops the suction nozzle suction portion after the rapid lowering / slowing approach to the internal organ suction position, and a nozzle suction portion at the time of the slow stop. It is characterized by comprising a swing mechanism that swings with respect to the suction surface.
[0017]
The invention described in claim 2 describes the raising and lowering and swinging mechanism of the suction part of the suction nozzle, and rapidly descends to the vicinity of the suction surface, and then stops moving to a slow approach and starts swinging after stopping. The two-speed shift raising / lowering mechanism for causing the movement and the swinging mechanism.
[0018]
The swing mechanism according to claim 2 is characterized in that the suction region of the suction nozzle includes a urine directly below the suction nozzle with respect to the internal organs that form a semicircular surrounding region from the hinge side top of the shell post. Further, it is characterized in that it can cover up to the end of the surrounding region up to the periphery of the string end.
[0019]
The invention described in claim 3 is as follows.
The suction area formed by the suction part of the suction nozzle is expanded by the swinging of the main suction area including the urine directly below the suction nozzle so as to cover the entire surrounding area including the end of the string, and is composed of uro and string. Only the internal organs can be reliably sucked.
[0020]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the present invention will be described in detail with reference to the embodiments shown in the drawings. However, the dimensions, materials, shapes, relative arrangements, and the like of the components described in this embodiment are merely illustrative examples and not intended to limit the scope of the present invention unless otherwise specified. Absent.
1 is a diagram showing a schematic configuration of a bivalve visceral suction device according to the present invention, FIG. 2 is a diagram showing a schematic configuration of a visceral suction removing unit of FIG. 1, and FIG. 3 (A) is a visceral suction of FIG. In the side view of the mechanism, (B) is an EE view of (A). 4A is a view showing the position of each operating element at the standby position before the suction of the suction mechanism in FIG. 2, and FIG. 4B is a view showing the operating position of each operating element at the time of suction. 5 is an enlarged cross-sectional view of a main part showing the configuration of the suction nozzle of FIG. 3, and FIG. 6 is an exploded perspective view of FIG. FIG. 7 is a view showing the operation center position of the suction portion of FIG.
[0021]
As shown in FIG. 1, the bivalve visceral suction device of the present invention includes a plurality of bivalve shells carried in by appropriately using drive means 62, a slat conveyor 60 capable of feeding tact, and hot water or cooling water (not shown). A post-stage scallop stripping part that is performed after the pre-stage side treatment, which includes an opening for opening the upper shell, a removal part for the opened upper shell, and a heating / cooling processing part such as heating of the internal organs and cooling of the scallops from the lower shell. Visceral suction removal unit 10 linked to 61;
It comprises a vacuum suction tank 26 that sucks and removes the viscera via the visceral suction removal unit 10 and separates the sucked viscera.
[0022]
As shown in FIG. 1, the vacuum suction tank 26 includes a vacuum pump 26 a that generates a negative pressure in the visceral suction removal unit 10 through a suction valve 26 e, a tank 26 b, and a vacuum pipe;
A duct 26c that separates the sucked nozzle water and internal organs from the vacuum air and sends them to the open end portion 26d; and
During the movement of the transport slat conveyor 60 that feeds the bivalve work for each processing step and performs the required processing when the work is stopped, the suction valve 26e following the operating vacuum pump 26a is opened, and the internal organs The suction valve 26e is closed simultaneously with the feed start command of the transport slat conveyor 60 after the suction is completed.
[0023]
As shown in FIG. 2, the visceral suction removing unit 10 includes a plurality of visceral suction mechanisms 10 a, 10 a... Arranged on the frame 12, and two linear guides 25 (one is shown) by the first drive cylinder 11. The suction nozzle 13 of the built-in suction mechanism 10a is moved up and down through the second drive cylinder 21 provided on the mounting bracket 22 provided separately on the frame 12, the pusher bar 20 operated by the cylinder, and the pushers 23, 23. , 23..., 23... Are moved in the running direction of the slat conveyor 60.
[0024]
The visceral suction mechanism 10a is associated with two sets of pins 12a and 12a provided on the frame 12, as shown in a side view shown in FIG. 3A and an EE view shown in FIG. A pair of first actuators 14, 14 to be mated, a pair of second actuators 15, 15 engaged with the actuators 14, 14 and the suction nozzle 13 via a pin 14 a, and the suction nozzle 13 It comprises the suction part 13a provided at the tip.
With the above-described configuration, when the tact feed of the slat conveyor 60 is stopped and suction is performed to suck the contained bivalve internal organs, the suction nozzle before suction shown in FIG. From the positional relationship of each actuator, the suction nozzle shown in (B) is moved down to shift to the positional relationship of the respective actuators in the suction state, and the suction state is shifted from the standby state.
[0025]
As shown in FIG. 5A, the first drive cylinder 11 causes the cylinder rod 11a to be driven at a high speed by the operation of the high-pressure fluid to lower the frame 12, and after the play “A” has elapsed due to the lowering, the pin 14a Then, the suction nozzle 13 is rapidly lowered by the stroke “B”.
As a result, the suction portion 13a at the tip of the suction nozzle 13 is lowered by the stroke “B” and is positioned at the position indicated by the two-dot chain line.
After that, the first drive cylinder reduces the pressure of the working fluid through a pressure reducing valve (not shown) to switch to the low pressure working fluid, and the lower end of the first actuator 14 protrudes from the right shoulder of the second actuator 15. The suction nozzle 13 and the second actuators 15 and 15 are slowly lowered for the remaining stroke “C” by being brought into contact with the adjuster 15a.
[0026]
At the end of the lowering of the last stroke “C”, the second drive cylinder 21 is operated, and the stroke “D” is moved in the running direction of the slat conveyor 60 via the pusher bar 20 and the pusher 23 as shown in FIG. It is configured to swing one reciprocation between the two.
[0027]
In addition, as shown in FIG. 7, the swing center of the suction nozzle forms a main suction area including the uro 52a immediately below the suction nozzle with the core G at the position where each bivalve is placed on the slat conveyor 60, and then the core. The suction region is expanded to the end region of the strap 52b by the swing mechanism by moving to H, and if it cannot be sucked when it is the core G, somewhere in the strap is lifted while moving to the core H, and the internal organs suction is ensured. It can be done.
[0028]
FIG. 5 shows the configuration of the suction portion 13a at the tip of the suction nozzle 13, and FIG. 6 shows an exploded perspective view of the suction nozzle 13. As shown in FIG. As shown in FIGS. 5 and 6, the suction nozzle 13 includes a suction pipe 13b and a suction portion 13a.
The suction portion 13a includes a suction pad 16 having a water reservoir 16a and a guide element 17 interposed between the suction pad 16 and the suction pipe 13b. A guide flow path 17a provided in the guide element 17 is provided. The water reservoir 16a and the inner wall of the suction pipe 13b are connected to each other, and as shown in FIG. 5, the return water 13c at the time of stopping the suction of the nozzle water necessary for generating the negative pressure during the internal organ suction is stored in the water reservoir. It is stored in 16a and prevents dripping of the return water on the scallop 51a, which has been seen in the past, and completely prevents contamination by nozzle water.
[0029]
Note that when the internal organs are sucked, the return water stored in the water reservoir 16a is reversely sucked through the guide channel 17a, so that the water reservoir 16a functions as a buffer tank without causing overflow to the outside. It is configured.
Since the return water suction area by the guide channel 17a is set to be very small compared to the suction area of the suction pad 16, suction of the return water from the water reservoir 16a hinders visceral suction. There is nothing.
[0030]
As shown in FIG. 6, the built-in suction nozzle 13 is assembled by fitting the induction element 17 along the arrow K on the outer periphery of the inner cylinder 16b of the suction pad 16 and then the suction pipe 13b in the arrow L. The inner wall of the suction pipe 13b is fitted to the outer periphery of the grooved upright cylinder of the induction element 17, and then screwed into the screw hole 18c through the through holes 18a and 18b by the set bolt 18.
[0031]
The internal organ suction operation is performed in the following order.
a, tact start command of slat conveyor 60 → simultaneous suction valve 26e closing command b, suction valve 26e closing → simultaneous opening end portion 26d opening command c of suction tank 26, and opening end portion 26d of suction tank 26 0.1 sec after opening After the closing command d of the rear opening end 26d, the opening end portion 26d of the suction tank 26 is closed 0.2 seconds later, the suction valve 26e opening command e, the tact feed stop command of the slat conveyor 60 → first driving cylinder lowering command f, second driving Cylinder slow drive command → Nozzle water injection start command and oscillation command after specified time by timer → Water injection for a predetermined time (Butch suction is almost finished during that time)
g, first and second drive cylinder old position return command after confirmation of completion of internal organ suction [0032]
【The invention's effect】
By virtue of the above configuration, in the visceral suction composed of bivalve shells and straps, the water reservoir provided in the suction part of the suction nozzle functions as a buffer tank, and onto and around the shell column by the return water of the nozzle water used for suction It is possible to provide a scallop that is sanitary and without dripping.
By virtue of the first drive cylinder, the high-speed / slow-speed two-stage speed change means and the suction part swinging means, the suction part is completely sucked during one reciprocal swinging motion of the suction part after the slow stop with respect to the suction nozzle internal part Removal is possible and stable operation can be performed.
[Brief description of the drawings]
FIG. 1 is a diagram showing a schematic configuration of a bivalve visceral suction device of the present invention.
FIG. 2 is a diagram showing a schematic configuration of a visceral suction removing unit in FIG. 1;
3A is a side view of the visceral suction mechanism of FIG. 2, and FIG. 3B is an EE view of FIG.
4A is a view showing the position of each operating element at a standby position before the suction start of the suction mechanism in FIG. 2, and FIG. 4B is a view showing the operating position of each operating element during suction. .
FIG. 5 is an enlarged cross-sectional view of a main part showing the configuration of the suction nozzle of FIG. 3;
6 is an exploded perspective view of FIG. 5. FIG.
7 is a diagram showing an operation center position of the suction unit in FIG. 2; FIG.
FIG. 8 is an internal cross-sectional view showing the position of a bivalve shell post and internal organs.
FIG. 9 is a diagram showing a state of heating and cooling processing performed before the bivalve visceral suction step.
FIG. 10 is a diagram showing a configuration of a conventional visceral suction means for a clam.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 10 Visceral suction removal part 10a Visceral suction mechanism 11 1st drive cylinder 12 Frame 13 Suction nozzle 13a Suction part 13b Suction pipe 13c Return water 14 1st actuator 15 2nd actuator 16 Suction pad 16a Puddle 17 Induction element 17a Induction flow Path 20 Pusher bar 21 Second drive cylinder 23 Pusher 25 Linear guide 26 Vacuum suction tank 26a Vacuum pump 26b Tank 26c Duct 26d Open end 26e Suction valve

Claims (3)

二枚貝をタクト送りをしてそのタクト停止時に所用の加工をさせる搬送用コンベアと、該コンベアのタクト停止位置に配置された、二枚貝のウロヒモよりなる内臓を吸引する吸引ノズルと、該吸引ノズルに負圧を発生させるバキューム吸引タンクとよりなり、
前記タクト停止時に前記吸引ノズルの吸引部を前記二枚貝の内臓吸引位置に位置させながら、前記バキューム吸引タンクに発生した負圧により前記内臓を、ノズル吸引部外側側面より吹き付けるノズル水とともに、前記バキューム吸引タンクに吸引して除去する二枚貝の内臓吸引装置であって、
前記ノズル吸引部の吸引途切れ時に生ずる前記ノズル水の戻り水を収容するバッファタンクと、
該吸引ノズル吸引部を吸引時における昇降と、前記ウロヒモよりなる内臓の一端より他端方向に揺動させる揺動昇降機構と、
二枚貝を供給するタクト送りに同期して前記バキューム吸引タンクの負圧発生と停止を制御する制御手段とを具えるとともに、
前記バッファタンクは、
吸引停止時には内壁に沿い垂れ落ちる戻り水の流路を形成し、吸引時には吸引ノズルの吸引空間に連通する吸い上げ流路を形成する誘導流路と、
該誘導流路を介して吸引ノズルに接続する水溜め部と、より構成され、
前記タクト送り停止時にバキューム吸引タンクより負圧を発生させて前記水溜めに貯留された戻り水を、前記誘導流路を介してバキューム吸引タンク側に誘導することを特徴とする二枚貝の内臓吸引装置。
A transport conveyor the bivalves and the data transfected feed to the process of Shoyo during its tact stop, arranged in tact stop position of the conveyor, a suction nozzle for sucking the internal organs consisting Urohimo bivalves, in the suction nozzle It consists of a vacuum suction tank that generates negative pressure,
The vacuum suction together with the nozzle water sprayed from the outer side surface of the nozzle suction portion by the negative pressure generated in the vacuum suction tank while the suction portion of the suction nozzle is positioned at the visceral suction position of the bivalve shell when the tact is stopped A bivalve internal organs suction device that sucks into a tank and removes it,
A buffer tank for accommodating the return water of the nozzle water produced during breaks the suction of the nozzle suction portion,
A raising and lowering mechanism for raising and lowering the suction nozzle suction part at the time of suction and swinging from one end of the visceral organ to the other end ;
A control means for controlling the negative pressure generation and stop of the vacuum suction tank in synchronism with the tact feed for feeding the bivalve,
The buffer tank is
A flow path of return water that hangs down along the inner wall when the suction is stopped, and a guide flow path that forms a suction flow path that communicates with the suction space of the suction nozzle during suction,
A water reservoir connected to the suction nozzle via the guide channel, and
A bivalve visceral suction device characterized in that when the tact feed is stopped, a negative pressure is generated from a vacuum suction tank and the return water stored in the water reservoir is guided to the vacuum suction tank side through the guide channel. .
前記揺動昇降機構は、前記吸引ノズル吸引部を、前記内臓吸引位置に対し急速下降緩速接近後停止を行なう2段変速昇降機構と、前記緩速停止時にはノズル吸引部を吸着面に対し揺動させる揺動機構とより構成したことを特徴とする請求項1記載の二枚貝の内臓吸引装置。The swing raising / lowering mechanism includes a two-stage speed raising / lowering mechanism that stops the suction nozzle suction part after rapidly descending and slowly approaching the internal organ suction position , and swinging the nozzle suction part with respect to the suction surface when the slow stop is performed. 2. The bivalve visceral suction device according to claim 1, further comprising a swinging mechanism that is moved. 前記揺動機構は、貝柱の蝶番側頂部より半円状に囲繞領域を形成する内臓に対し、吸引ノズルの吸引領域が、該吸引ノズル直下のウロを含む主吸引領域よりヒモ末端周辺部にまでの前記囲繞領域末端までカバーできる構成としたことを特徴とする請求項1記載の二枚貝の内臓吸引装置。  The swing mechanism is configured such that the suction area of the suction nozzle extends from the main suction area including the urine directly below the suction nozzle to the periphery of the strap end with respect to the internal organs that form a semicircular surrounding area from the hinge-side top of the shell post. 2. The bivalve visceral suction device according to claim 1, wherein the device can cover up to the end of the go region.
JP2000330018A 2000-10-30 2000-10-30 Bivalve internal organs suction device Expired - Fee Related JP4190718B2 (en)

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US11974582B2 (en) 2019-08-01 2024-05-07 Clearwater Seafoods Limited Partnership Apparatus and methods for mollusc processing

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