JP4188661B2 - Port seal device for filling bag - Google Patents

Port seal device for filling bag Download PDF

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Publication number
JP4188661B2
JP4188661B2 JP2002310439A JP2002310439A JP4188661B2 JP 4188661 B2 JP4188661 B2 JP 4188661B2 JP 2002310439 A JP2002310439 A JP 2002310439A JP 2002310439 A JP2002310439 A JP 2002310439A JP 4188661 B2 JP4188661 B2 JP 4188661B2
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JP
Japan
Prior art keywords
port
filling bag
opening
transfer means
sealing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP2002310439A
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Japanese (ja)
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JP2004142285A (en
Inventor
一 日浦
利孝 橋本
英三郎 山口
憲二 水川
洋三 荒木
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Otsuka Pharmaceutical Co Ltd
Mitsubishi Heavy Industries Machinery Systems Co Ltd
Original Assignee
Otsuka Pharmaceutical Co Ltd
Mitsubishi Heavy Industries Food and Packaging Machinery Co Ltd
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Priority to JP2002310439A priority Critical patent/JP4188661B2/en
Publication of JP2004142285A publication Critical patent/JP2004142285A/en
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Description

【0001】
【発明の属する技術分野】
本発明は、液体又は粉状体を充填する充填用袋体において、これらの充填用袋体の開口部にポート(鍔付き筒状体)をシールして取り付ける充填用袋体のポートシール装置に関する。
【0002】
【従来の技術】
医療現場等で使用されている可撓性の充填袋(バッグ)について説明すると、例えば特許文献1(特開2000−313076号公報)等により、ポリエチレン樹脂等の重ね合わせた合成樹脂材を縦・横シールして充填室を形成した充填用袋体とし、この開口部に注入用のポート(鍔付き筒状体)をシールして取り付けた単室型のポート付き充填用袋体とし、ポートにより充填室に液体(食塩液やブドウ糖液等の液剤)又は粉状体(粉末剤や粒状剤)を充填したポート付き充填袋に製造する方法や、その量産手段が提案されている。
【0003】
【特許文献1】
特開2000−313076号公報
【0004】
【発明が解決しようとする課題】
従来の充填用袋体のポートシールについては、前記特許文献1等によって、その構造とともにその量産手段も提示されているが、ポートの取付け精度やシール精度、信頼性をさらに高め、さらなる量産を可能にして製造コストを低減するなどの改良については、不十分であり、かかる改良が課題となっている。
【0005】
本発明は、前記のような従来技術の課題に鑑み、複数段の移送手段によりポートを取り出し方向変換して移送し、該ポートの前部周囲を移送中に加熱し、該ポートの前部(加熱)を充填用袋体の開口部に指向せしめて移送し、複数のポートの同時移送及びシールを可能として、ポートの取付け精度やシール性を高め、量産を可能として製造コストの低減せしめ得る充填用袋体のポートシール装置を提供することを目的とする。
【0006】
【課題を解決するための手段】
本発明は、かかる課題を解決するものであり、請求項1記載の発明は、重ね合わせた薄膜材の外周部にシールを施して形成された充填用袋体の開口部にポートをシール手段によりシールして固着するように構成された充填用袋体のポートシール装置において、
ポートの供給手段により供給される前記ポートを順次取り出す第1の移送手段と、該第1の移送手段で取り出したポートを方向変換する第2移送手段と、該第2移送手段より受け渡されたポートを上下方向に回転させる回転式の第3の移送手段と、該第3の移送手段による移送過程の上位置で前記ポートを加熱するポート加熱手段と、前記第3の移送手段により前記ポートを前記上位置からさらに回転して該ポートを水平方向に方向変換して前記充填用袋体の開口部へ指向せしめた前記ポートを、該充填用袋体の開口部に移送する第4の移送手段と、該第4の移送手段により、前記充填用袋体の開口部に嵌合されたポートを加圧して該ポートを該充填用袋体に固着するシール手段と、を備えてなることを特徴とする充填用袋体のポートシール装置にある。
【0009】
かかる装置発明によれば、上下方向に回転する回転式の移送手段によりポートの供給手段から取り出されたポートは、移送手段に方向変換されて移送され、該ポートの前部が充填用袋体の開口部へ向けて精度良く指向された後、該移送手段によりポートの前部が充填用袋体の開口部へ指向した状態で前進されて、開口手段により開口されている充填用袋体の開口部内にポートが精度良く嵌合され、シール手段によりポートの嵌合部が精度良くシールされる。
【0010】
また、ポートの移送中に加熱手段により1個又は複数のポートの前部周囲が加熱され、ポートの加熱された前部が充填用袋体の開口部に嵌合されて袋材内面に高精度で流体密に密着シールされるので、ポートの移送を中断してポートの前部周囲の加熱工程を挿入することを必要とせず、ポートの受渡し工程が省略されるとともに、ポートの嵌合精度がさらに高められる。
従って、かかる発明によれば、ポートの取出しからポートの加熱を経てポートの充填用袋体へのシールまで一連の工程を円滑に遂行できて、ポートシールの作業工程を短縮できるとともに、高精度のポート付き充填用袋体を製造することが可能となる。
【0011】
【発明の実施の形態】
以下、本発明を図示の実施例によって詳細に説明する。但し本実施の形態に記載される製品の寸法、形状、材質、その相対配置等は特に特定的な記載がない限りは本発明の範囲をそれのみに限定する主旨ではなく、単なる説明例に過ぎない。
図1は充填用袋体のポートシール装置の全体構成図、図2ポートシール手順のフロー図である。
【0012】
図1において、330はポートシール装置であり、該ポートシール装置330は、ポート11の供給手段331と、エアシリンダ332aと挟持爪332bなどを備えた移送手段332、ネジ軸333aとチャック333bなどを備えた移送手段333、ターレット334aの周囲に突設した複数(図示例は4本)の挟持爪334bなどを備えた移送手段334、該移送手段334に対向して設置されエアシリンダー336aとヒータ336bなどを備えた1個又は複数個の加熱手段336、ネジ軸335aとチャック335bなどを備えた最終段の搬送手段335、ネジ軸337aとエアシリンダー337bなどを備えた上下対の開口手段337及びシール手段338などによって構成されている。
【0013】
前記各手段において、挟持爪332b、334bやチャック333b、335b、ヒータ336b、開口手段337及びシール手段338は、それぞれ適宜の手段で複数個組に構成され、同時に複数のポート11を受け取りかつ方向変換をして、複数の充填用袋体10の各開口部9にそれぞれポート11を同時に嵌合してシールできる構造になっている(詳細は図示省略)。かかるポートシール装置330は、図示省略した適宜の制御手段及び駆動機構により前記各手段が所定の順序で連動される。
【0014】
かかる構成からなる充填用袋体のポートシール装置におけるポートシールの手順について図1,2に基づき説明する。
図1において、複数の充填用袋体10はピンにより固定されて順送りされ、バッグ開口装置によりその開口部9の両側が支持具により開口可能に支持されてテーブル上のポートシール位置へ順送りされる。
次いで、前記ポートシール位置において、ポートシール装置330の開口手段337により充填用袋体10の開口部9が上下へ吸引されて開口される。
【0015】
一方、ポート供給手段331からポート11が搬入され(図2のステップ(1))、移送手段332の挟持爪332bにより該ポート供給手段331からポート11が挟持(鍔部)されて取り出される(ステップ(2))。
次いで、移送手段333のチャック333bによりポート11aが取り出され、首部をキャッチされて一次的に方向変換され(ステップ(3))、該方向変換されたポート11bが回転式の移送手段334の挟持爪334bにより鍔部を挟持されターレット334aの回転により二次的に方向変換されて、ポート11の前部が上向き11cとなる(ステップ(4))。
【0016】
次いで、前記移送手段334による移送経路で加熱手段336がポート11cの前部に嵌合されてこれを加熱する。これにより、ポート11(11c)の前部周囲が適度に加熱されて溶かされ、該ポート11の加熱された前部が充填用袋体10の開口部9の内面に精度良くかつ流体密にシール可能となる(ステップ(5))。
さらに該ポート11は移送手段334により回転されて前記充填用袋体10の開口部9へ指向した前向き状態11dとなる。
【0017】
次いで、方向変換されたポート11dは移送手段335のチャック333bにより首部をキャッチされて前進され、充填用袋体10の開口部9に嵌合せしめる(ステップ(6)、(7))。
この段階で、開口手段337による各充填用袋体10の開口部9の吸着が解除され、シール手段338の前進及び上下動により各充填用袋体10のポート嵌合部が袋の外側から加熱シールされて、充填用袋体10の開口部9にポート11がシールされて取り付けられ、ポート11付き充填用袋体が自動的に製造される(ステップ(8))。
尚、この場合、前記シール手段338は、必ずしも加熱機能を必要とせず、ポート嵌合部で袋体を押圧しあるいは適度に冷却する機構とすることも可能である。
【0018】
以上のように、かかる実施例によれば、充填用袋体10の開口部9へのポート11のシール取付は、テーブル上で定置されている前記開口部9に対し、複数段の移動手段332〜334により、ポート11を取り出しかつ回転により方向変換をしてポート11の前部が充填用袋体10の開口部9へ向けて正確に指向された状態にした後、最終段の移動手段335により、そのままの姿勢で支持し前進させて充填用袋体10の開口部9へ嵌合せしめるため、ポート11が前記のような一連の円滑な作動により充填用袋体10の開口部9中に正確な配置で精度良く嵌合される。
【0019】
尚、図示の実施例は、本発明の代表例として示したものであり、この構成部品の寸法、材質、形状、その相対配置などについては、特に特定される記載がない限り図示例のものには格別に特定されないで改変が可能である。
【0020】
【発明の効果】
本発明は以上のように構成されており、本発明によれば、移送手段によりポートの供給手段からのポート取り出し及び方向変換を行い、該ポートの前部を充填用袋体の開口部へ向けて精度良く指向し、該開口部へ指向した状態で前進させ、開口手段により開口されている充填用袋体の開口部内にポートを精度良く嵌合し、シール手段によりポートの嵌合部を精度良くシールすることが可能となり、高精度のポートシールを自動的、かつ連続的な高い作業能率でもってなすことができる。
【0021】
また、ポートの移送中に加熱手段によりポートを加熱し、該ポートの加熱された前部を充填用袋体の開口部に嵌合して袋材内面に高精度で流体密に密着シールするので、ポートの移送を中断してポートの前部周囲の加熱工程を挿入することを必要とせず、ポートの受渡し工程が省略されるとともに、ポートの嵌合精度がさらに高められる。
従って、本発明によれば、前記ポートの取出しからポートの加熱を経てシールまで一連の工程を円滑に遂行できて、ポートシールの作業工程を短縮できるとともに、高精度のポート付き充填用袋体を製造することができる。
【図面の簡単な説明】
【図1】 本発明の実施例に係る充填用袋体のポートシール装置の全体構成図である。
【図2】 前記実施例におけるポートシール手順のフロー図である。面図
【符号の説明】
9 開口部
10 充填用袋体
11 ポート
330 ポートシール装置
331 ポートの供給手段
332、333、334、335 移送手段
336 加熱手段
337 開口手段
338 シール手段
[0001]
BACKGROUND OF THE INVENTION
The present invention provides a filling bag filling a liquid or powder bodies, port seal instrumentation of filling bag mounting and sealing the port (flanged cylindrical body) in the opening of these filling bag Related to the position.
[0002]
[Prior art]
The flexible filling bag (bag) used in the medical field will be described. For example, according to Patent Document 1 (Japanese Patent Laid-Open No. 2000-313076), a synthetic resin material such as a polyethylene resin is vertically and vertically A filling bag body is formed by laterally sealing to form a filling chamber, and a single-chamber type filling bag body with a port in which an injection port (tubular body with a flange) is sealed and attached to the opening. A method of manufacturing a filling bag with a port in which a filling chamber is filled with a liquid (a liquid solution such as a saline solution or a glucose solution) or a powdery body (a powder agent or a granule), and mass production means have been proposed.
[0003]
[Patent Document 1]
JP 2000-313076 A
[Problems to be solved by the invention]
Regarding the port seal of the conventional filling bag body, the above-mentioned patent document 1 and the like have also shown its structure and mass production means, but the port mounting accuracy, sealing accuracy and reliability are further improved, and further mass production is possible. However, the improvement such as the reduction of the manufacturing cost is insufficient, and such an improvement is a problem.
[0005]
In view of the above-described problems of the prior art, the present invention takes out a port by changing the direction by a plurality of stages of transfer means, transfers the port, heats the front periphery of the port during transfer, (Heating) is directed to the opening of the filling bag body and transferred, enabling simultaneous transfer and sealing of multiple ports, improving port mounting accuracy and sealing performance, enabling mass production, and reducing manufacturing costs an object of the present invention is to provide a port seal equipment of use bag.
[0006]
[Means for Solving the Problems]
The present invention solves such a problem, and the invention according to claim 1 is characterized in that a port is provided by a sealing means in an opening of a filling bag formed by sealing the outer peripheral portion of the laminated thin film material. Oite port sealing apparatus configured for filling bag as fixed seals,
A first transfer means to output successively takes the port supplied by the supply means port, and a second transfer means port a direction change extracted in said first transfer means, received from the second transport means pass A rotary third transfer means for rotating the formed port in the vertical direction, a port heating means for heating the port in the upper position of the transfer process by the third transfer means, and the third transfer means to A fourth port that rotates the port further from the upper position to change the direction of the port in the horizontal direction and direct the port to the opening of the filling bag body is transferred to the opening of the filling bag body. A transfer means; and a sealing means for pressing the port fitted in the opening of the filling bag body and fixing the port to the filling bag body by the fourth transfer means. Port seal for filling bag characterized by It is in the location.
[0009]
According to this device invention, the port taken out from the port supply means by the rotary transfer means rotating in the vertical direction is changed in direction to the transfer means and transferred, and the front portion of the port is the filling bag body. After the direction toward the opening is accurately directed, the transfer means is advanced in a state where the front portion of the port is directed toward the opening of the filling bag body, and the opening of the filling bag body opened by the opening means The port is fitted into the portion with high accuracy, and the fitting portion of the port is sealed with high accuracy by the sealing means.
[0010]
Also, during the transfer of the port, the surroundings of the front part of one or more ports are heated by the heating means, and the heated front part of the port is fitted into the opening of the filling bag body so that the inner surface of the bag material is highly accurate. Therefore, it is not necessary to interrupt the port transfer and insert a heating process around the front of the port, and the port delivery process is omitted, and the fitting accuracy of the port is improved. Further enhanced.
Therefore, according to such an invention, a series of processes from the removal of the port to the sealing of the port to the filling bag body through the heating of the port can be smoothly performed, and the work process of the port seal can be shortened. It is possible to manufacture a filling bag with a port.
[0011]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the present invention will be described in detail with reference to the illustrated embodiments. However, the dimensions, shapes, materials, relative arrangements, etc. of the products described in this embodiment are not intended to limit the scope of the present invention only to specific examples unless otherwise specified, but are merely illustrative examples. Absent.
FIG. 1 is an overall configuration diagram of a port sealing device for a filling bag, and FIG. 2 is a flowchart of a port sealing procedure.
[0012]
In FIG. 1, reference numeral 330 denotes a port seal device. The port seal device 330 includes a supply means 331 for the port 11, a transfer means 332 including an air cylinder 332a and a clamping claw 332b, a screw shaft 333a, a chuck 333b, and the like. The transfer means 333 provided, the transfer means 334 provided with a plurality of (four in the illustrated example) clamping claws 334b projecting around the turret 334a, the air cylinder 336a and the heater 336b installed facing the transfer means 334 One or a plurality of heating means 336 including a screw shaft 335a and a final stage conveying means 335 including a chuck 335b, a pair of upper and lower opening means 337 including a screw shaft 337a and an air cylinder 337b, and a seal It is constituted by means 338 and the like.
[0013]
In each of the means, the holding claws 332b and 334b, the chucks 333b and 335b, the heater 336b, the opening means 337, and the sealing means 338 are each configured by a plurality of appropriate means, and simultaneously receive the plurality of ports 11 and change the direction. Thus, the ports 11 can be simultaneously fitted and sealed in the openings 9 of the plurality of filling bags 10 (details are not shown). In the port seal device 330, the respective means are interlocked in a predetermined order by appropriate control means and drive mechanism (not shown).
[0014]
A procedure of port sealing in the port sealing device for a filling bag having such a configuration will be described with reference to FIGS.
In FIG. 1, a plurality of filling bags 10 are fixed by pins and are sequentially fed, and both sides of the opening 9 are supported by a support tool so as to be openable by a support device, and are sequentially fed to a port seal position on a table. .
Next, at the port seal position, the opening 9 of the filling bag 10 is sucked up and down by the opening means 337 of the port seal device 330 and opened.
[0015]
On the other hand, the port 11 is carried in from the port supply means 331 (step (1) in FIG. 2), and the port 11 is clamped (saddle) from the port supply means 331 by the clamping claws 332b of the transfer means 332 (step). (2)).
Next, the port 11 a is taken out by the chuck 333 b of the transfer means 333, the neck portion is caught and the direction is temporarily changed (step (3)), and the changed direction of the port 11 b is the holding claw of the rotary transfer means 334. The collar portion is held by 334b, and the direction is secondarily changed by the rotation of the turret 334a, so that the front portion of the port 11 faces upward 11c (step (4)).
[0016]
Next, the heating means 336 is fitted to the front portion of the port 11c in the transfer path by the transfer means 334 and heats it. As a result, the periphery of the front portion of the port 11 (11c) is appropriately heated and melted, and the heated front portion of the port 11 is accurately and fluid-tightly sealed to the inner surface of the opening 9 of the filling bag 10. (Step (5)).
Further, the port 11 is rotated by the transfer means 334 to be in a forward-facing state 11 d directed toward the opening 9 of the filling bag 10.
[0017]
Next, the port 11d whose direction has been changed is moved forward by the neck portion being caught by the chuck 333b of the transfer means 335 and fitted into the opening 9 of the filling bag 10 (steps (6) and (7)).
At this stage, the suction of the opening 9 of each filling bag 10 by the opening means 337 is released, and the port fitting portion of each filling bag 10 is heated from the outside of the bag by the advancement and vertical movement of the sealing means 338. After sealing, the port 11 is sealed and attached to the opening 9 of the filling bag 10, and the filling bag with the port 11 is automatically manufactured (step (8)).
In this case, the sealing means 338 does not necessarily require a heating function, and may be a mechanism that presses the bag body at the port fitting portion or cools it appropriately.
[0018]
As described above, according to this embodiment, the seal 11 is attached to the opening 9 of the filling bag 10 with respect to the opening 9 that is fixed on the table. ˜334, the port 11 is taken out and changed in direction by rotation so that the front portion of the port 11 is accurately directed toward the opening 9 of the filling bag body 10, and then the moving means 335 in the final stage Therefore, the port 11 is inserted into the opening 9 of the filling bag body 10 by the above-described series of smooth operations. Fits accurately with accurate placement.
[0019]
The illustrated embodiments are shown as typical examples of the present invention, and the dimensions, materials, shapes, relative arrangements, and the like of these components are the same as the illustrated examples unless otherwise specified. Can be modified without being specifically identified.
[0020]
【The invention's effect】
The present invention is configured as described above. According to the present invention, the port is taken out from the port supply means and the direction is changed by the transfer means, and the front portion of the port is directed to the opening of the filling bag body. It is pointed with high accuracy and is advanced toward the opening, and the port is accurately fitted into the opening of the filling bag that is opened by the opening means, and the port fitting portion is accurately set by the sealing means. It is possible to seal well, and a highly accurate port seal can be made automatically and continuously with high work efficiency.
[0021]
Also, the port is heated by heating means during the transfer of the port, and the heated front part of the port is fitted into the opening of the filling bag body so that the inner surface of the bag material is tightly sealed with high accuracy and fluid tightness. It is not necessary to interrupt the port transfer and insert a heating process around the front of the port, the port delivery process is omitted, and the fitting accuracy of the port is further enhanced.
Therefore, according to the present invention, it is possible to smoothly perform a series of processes from taking out the port, heating the port, and sealing, shortening the work process of the port seal, and providing a highly accurate filling bag with a port. Can be manufactured.
[Brief description of the drawings]
FIG. 1 is an overall configuration diagram of a port seal device for a filling bag according to an embodiment of the present invention.
FIG. 2 is a flowchart of a port seal procedure in the embodiment. Plan [Explanation of symbols]
DESCRIPTION OF SYMBOLS 9 Opening part 10 Filling bag 11 Port 330 Port seal apparatus 331 Port supply means 332, 333, 334, 335 Transfer means 336 Heating means 337 Opening means 338 Sealing means

Claims (1)

重ね合わせた薄膜材の外周部にシールを施して形成された充填用袋体の開口部にポートをシール手段によりシールして固着するように構成された充填用袋体のポートシール装置において、
ポートの供給手段により供給される前記ポートを順次取り出す第1の移送手段と、該第1の移送手段で取り出したポートを方向変換する第2移送手段と、該第2移送手段より受け渡されたポートを上下方向に回転させる回転式の第3の移送手段と、該第3の移送手段による移送過程の上位置で前記ポートを加熱するポート加熱手段と、前記第3の移送手段により前記ポートを前記上位置からさらに回転して該ポートを水平方向に方向変換して前記充填用袋体の開口部へ指向せしめた前記ポートを、該充填用袋体の開口部に移送する第4の移送手段と、該第4の移送手段により、前記充填用袋体の開口部に嵌合されたポートを加圧して該ポートを該充填用袋体に固着するシール手段とを備えてなることを特徴とする充填用袋体のポートシール装置。
In the port sealing device of the filling bag body configured to seal and fix the port by the sealing means to the opening of the filling bag body formed by sealing the outer peripheral portion of the laminated thin film material,
The first transfer means for sequentially taking out the ports supplied by the port supply means, the second transfer means for changing the direction of the ports taken out by the first transfer means, and the second transfer means A rotary third transfer means for rotating the port in the vertical direction; a port heating means for heating the port at an upper position of the transfer process by the third transfer means; and A fourth transfer means for transferring the port, which is further rotated from the upper position and changes the direction of the port in the horizontal direction so as to be directed to the opening of the filling bag, to the opening of the filling bag. wherein when, by the transfer means of said 4, and sealing means for securing the port to the fill bag body mated ports to the opening of the filling bag pressurizing, to become comprise Port seal for filling bag Location.
JP2002310439A 2002-10-25 2002-10-25 Port seal device for filling bag Expired - Lifetime JP4188661B2 (en)

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