JP4181734B2 - Suspended conveyor belt and suspended conveyor device using the same - Google Patents

Suspended conveyor belt and suspended conveyor device using the same Download PDF

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Publication number
JP4181734B2
JP4181734B2 JP2000221204A JP2000221204A JP4181734B2 JP 4181734 B2 JP4181734 B2 JP 4181734B2 JP 2000221204 A JP2000221204 A JP 2000221204A JP 2000221204 A JP2000221204 A JP 2000221204A JP 4181734 B2 JP4181734 B2 JP 4181734B2
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Prior art keywords
suspended
conveyor
suspension
mounting holes
pin
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JP2002037430A5 (en
JP2002037430A (en
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勝成 里薗
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株式会社ケイズベルテック
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G21/00Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
    • B65G21/16Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors for conveyors having endless load-carriers movable in curved paths
    • B65G21/18Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors for conveyors having endless load-carriers movable in curved paths in three-dimensionally curved paths

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chain Conveyers (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は吊下式コンベアベルト及びこれを用いた吊下式コンベア装置、より詳細には、直線的には固より、円形、楕円形その他任意の形状に組立てることができ、殊に、食品製造工場のように衛生面が重視される工場等に配備されるのに好適な吊下式コンベア及びこれを用いた吊下式コンベア装置に関するものである。
【0002】
【従来の技術】
ハンバーグ、コロッケ、グラタン、魚の切り身等の調理品、半調理品、生鮮食品、冷凍食品等の食品製造工場においては、加工工程において製品をネットコンベアに載せて搬送するが、搬送対象が食品という性質上、コンベアは逐次殺菌消毒処理する必要がある。
【0003】
上記殺菌消毒は、一般にコンベアを浸水式洗浄タンク内に導入することにより行われるが、ネットコンベアは、固定状態にある支持レール上を移動するために、上記方法によってコンベアの殺菌消毒はできても支持レールの消毒はできず、片手落ちとなる。
【0004】
【発明が解決しようとする課題】
上述したように、従来の食品搬送用コンベア装置においては、コンベア自体の殺菌消毒はできても支持レールの殺菌消毒を十分になし得ない結果、コンベアの殺菌消毒が十分とは言い得ない状況にあった。そこで本発明はそのような問題のない、即ち、食品の接する搬送部を余す所なく殺菌消毒することができ、常時衛生状態を維持しつつ食品の搬送を行なうことができる吊下式コンベアベルト及びこれを用いた吊下式コンベアベルト装置を提供することを課題とする。
【0005】
本発明はまた、円形、楕円形その他任意の形状に構成することができ、スパイラル構造に構成することも容易な吊下式コンベアベルト及びこれを用いた吊下式コンベア装置を提供することを課題とする。
【0006】
【課題を解決するための手段】
本発明は、上端部に吊下用引掛部を有する一対の吊下部材の下部を、搬送面を構成するピンで結合して構成されるユニットを、多数連設して成る吊下式コンベアベルト、並びに、前記コンベアベルトで構成されるコンベア部と、前記コンベア部の1又は数個所に添設されて、前記吊下部材に当接してこれを一方向に移動させる駆動部とから成る吊下式コンベア装置、を以て上記課題を解決した。
【0007】
本装置は、前記吊下部材の吊下引掛部が、他のユニットの吊下部材の下端部に設けた受け部に引掛かることにより吊下された状態で湾曲状態に構成することができ、スパイラル構造にすることもできる。
【0008】
【発明の実施の形態】
本発明の実施の形態を添付図面に依拠して説明する。図1は本発明に係るコンベアを構成する吊下部材1の形状例を示すものである。
【0009】
吊下部材1は、金属製又はプラスチック製の側板2の下端を水平方向に折曲して受部3を形成し、上部を受部3の方向に斜めに折曲して傾斜部4を設け、傾斜部4の上端を垂直に立上げた後水平方向に折曲して、受部3と反対方向に延びる引掛部5を形成し(垂直立上部を形成しないこともある。)、更に、側板2を上面視クランク状(図1(C)参照)にして横方向に延長して連結片6を形成して成る。側板2の下部には1つ又は2つのピン取付孔7、8が透設され、連結片6の下部にはピン挿通孔9が透設される。
【0010】
この吊下部材1が一対、向き(引掛部5の延び方向)を同じくして対置され、各吊下部材1、1のピン取付孔7、7間及びピン取付孔8、8間に、それぞれピン(金属製線材)11、12が渡され、それぞれ端部が若干外方に突出するようにして抜止め固定されることにより、1つのユニットが構成される(図2、図3参照)。ピン11、12は、必ずしも図示したような直線である必要はなく、必要に応じ適宜湾折曲される。また、ピン11、12間には、製品が挟まったり落下したりすることを防止するために、メッシュ13が張設されることもある(図3参照)。
【0011】
図2はユニットの連結方法を示すもので、多数のユニットを用意して並置し、1つのユニットの吊下部材1の外側(図において左側)のピン11の端部を、連結するユニットの吊下部材1のピン挿通孔9に挿入することにより、各ユニットを連結していく(図2、図3参照)。ピン挿通孔9は、通例図示したように横長にされる。そうすることにより、進行方向への伸縮が可能となってコンベアベルトの湾曲が容易となる。本発明に係る吊下式コンベアベルトは、このようにしてユニットを必要長さ分連結することによって構成される。
【0012】
本発明に係る吊下式コンベア装置は上記コンベアベルトを利用したもので、スパイラル構造とする場合は、例えば、必要数巻回し、上端及び下端を引出し、両端を連結して無端化する。その場合、必要に応じてスパイラル部の内側及び/又は外側に、振れ止めフレームを配置する。
【0013】
駆動手段15としては、チェーン、ベルト、ホイール等が用いられる。スパイラル構造の場合の駆動手段15は、例えば、最上段のみ、あるいは、最上段とその下の周回部分の内側及び/又は外側に添設し、その部分の吊下部材1を駆動手段15に懸けることにより、スパイラル構造部を懸架状態に支持させると共に、コンベアに循環駆動力を伝達させるようにすることができる。これに加えて更に、コンベアの直線走行部にも駆動手段15が配置されることもある。
【0014】
駆動手段15とコンベアベルト(各吊下部材1)との接触は滑り摩擦関係としてもよいし、噛合関係にしてもよい。また、複数の駆動手段15間において同期をとる必要はない。というのは、コンベアベルトは無端であって、各ユニット間の粗密状態が自然に調整されるからであり、また、コンベアベルト各部における進行速度は均一である必要がないからである。
【0015】
このスパイラル構造において、図7に示すように直線移動してきたコンベアAがスパイラル部の最下段に引き込まれて湾曲していく際、各ユニットの各吊下部材1の引掛部5が、先行して周回してきた上段コンベアBの各吊下部材1の受部3に引掛かっていく(図は内側の吊下部材の乗り移り状態を示している)。このようにして、各段の吊下部材が1つ上の段の吊下部材1にブラ下がった状態が連続することにより、スパイラル構造が構築される。
【0016】
コンベアは、スパイラル部の最上段において直線走行して抜けるが、この抜けをスムーズに行わせるために、最上段の周回半径を径々に小さくしていくことが好ましい(図4及び図8参照)。この点を図8について説明すると(図は内側の吊下部材間の抜け状態を示している。)、最上段の下を周回するコンベアBは最上段のコンベアCにブラ下がっているが、コンベアCが内側に寄せられることにより、コンベアBの側の引掛部5がコンベアCの側の受部3から次第に離れ、図中矢印Dで示す位置において完全に離れ、コンベアCはその後直線走行する。
【0017】
図5に示すようにコンベアを楕円形に構成する場合は、駆動手段15は楕円形部分全体に添設することとしてもよいし、その直線部分のみに添設することとしてもよい。
【0018】
図9乃至図11に示す吊下部材1は、引掛部5のみを有し、受部3のないものである。この吊下部材1によるユニットは、主として二次元的移動をするコンベア用であり、前記吊下部材1と同様にして連結した後、引掛部5をベルト、チェーン等の駆動手段15に掛けることによって循環駆動される。
【0019】
【発明の効果】
本発明は上述した通りであって、コンベアは吊下式であって固定状態の受け部分がないため、製品の触れる部分を余すことろなく殺菌消毒槽に浸漬して洗浄することができ、常に衛生状態を保持できる。また、スパイラル状その他の湾曲形状の構成が容易で、その他任意の構成を、従来のように複数のコンベア装置を用いての受け渡し方法を採らずに構築できる効果がある。
【図面の簡単な説明】
【図1】本発明に係るコンベアの構成単位であるユニットの吊下部材を示す図である。
【図2】上記ユニットの連結方法を示す図である。
【図3】上記ユニットの連結時の平面図である。
【図4】本発明に係るコンベアをスパイラル構成にした際の平面図である。
【図5】本発明に係るコンベアを楕円形に構成にした際の平面図である。
【図6】上記ユニット間の懸架状況を示す図である。
【図7】本発明に係るコンベアをスパイラル構造とした場合における吊下部材間の引掛り状況を示す図である。
【図8】本発明に係るコンベアをスパイラル構造とした場合における吊下部材間の離脱状況を示す図である。
【図9】本発明に係るコンベアの他の構成例を示す図である。
【図10】本発明に係るコンベアの更に他の構成例を示す図である。
【図11】本発明に係るコンベアの更に他の構成例を示す図である。
【符号の説明】
1 吊下部材
2 側板
3 受部
4 傾斜部
5 引掛部
6 連結片
7 ピン取付孔
8 ピン取付孔
9 挿通孔
11 ピン
12 ピン
13 メッシュ
15 駆動手段
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a suspended conveyor belt and a suspended conveyor apparatus using the same, and more specifically, it can be assembled into a linear, solid, circular, elliptical or other arbitrary shape, The present invention relates to a suspended conveyor suitable for being deployed in a factory or the like where hygiene is important, such as a factory, and a suspended conveyor apparatus using the suspended conveyor.
[0002]
[Prior art]
In food manufacturing plants such as hamburger, croquettes, gratin, fish fillets, etc., semi-cooked products, fresh foods, frozen foods, etc., the products are transported on a net conveyor in the processing process, but the nature of the transport target is food In addition, the conveyor needs to be sequentially sterilized.
[0003]
The sterilization is generally performed by introducing a conveyor into the submersible cleaning tank. However, since the net conveyor moves on the support rail in a fixed state, the conveyor can be sterilized by the above method. The support rail cannot be sterilized, resulting in a single hand drop.
[0004]
[Problems to be solved by the invention]
As described above, in the conventional food conveying conveyor device, even if the conveyor itself can be sterilized, the support rail cannot be sufficiently sterilized. As a result, the conveyor cannot be sterilized. there were. Therefore, the present invention does not have such a problem, that is, a suspended conveyor belt capable of sterilizing and disinfecting a transporting portion with which food is in contact and capable of transporting food while maintaining a hygienic state at all times. It is an object of the present invention to provide a suspended conveyor belt device using this.
[0005]
Another object of the present invention is to provide a suspended conveyor belt that can be formed into a circular shape, an elliptical shape, or any other shape, and can be easily formed into a spiral structure, and a suspended conveyor device using the same. And
[0006]
[Means for Solving the Problems]
The present invention relates to a suspended conveyor belt in which a plurality of units formed by connecting lower portions of a pair of suspension members having suspension hooks at the upper end portion with pins constituting a conveying surface. And a suspension part comprising a conveyor part constituted by the conveyor belt and a drive part attached to one or several places of the conveyor part to contact the suspension member and move it in one direction The above-mentioned problem has been solved by using a conveyor system.
[0007]
This device can be configured in a curved state in which the hanging hook portion of the hanging member is hung by being hooked on a receiving portion provided at the lower end portion of the hanging member of another unit, A spiral structure can also be used.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described with reference to the accompanying drawings. FIG. 1 shows an example of the shape of a suspension member 1 constituting a conveyor according to the present invention.
[0009]
The suspension member 1 is provided with a receiving part 3 by bending the lower end of a metal or plastic side plate 2 in the horizontal direction, and an inclined part 4 is provided by bending the upper part obliquely in the direction of the receiving part 3. Then, the upper end of the inclined portion 4 is raised vertically and then bent in the horizontal direction to form a hooking portion 5 extending in the opposite direction to the receiving portion 3 (the vertical upright portion may not be formed). The side plate 2 is formed in a crank shape when viewed from above (see FIG. 1C) and is extended in the lateral direction to form a connecting piece 6. One or two pin mounting holes 7 and 8 are formed through the lower portion of the side plate 2, and a pin insertion hole 9 is formed through the lower portion of the connecting piece 6.
[0010]
A pair of the suspension members 1 are arranged facing each other in the same direction ( extending direction of the hook portion 5), and between the pin attachment holes 7 and 7 and between the pin attachment holes 8 and 8 of the suspension members 1 and 1, respectively. pin (metal wires) 11, 12 is passed, by being retaining fixed as each end protrudes slightly outward, one unit is constructed (see FIGS. 2 and 3). The pins 11 and 12 do not necessarily have to be straight as illustrated, and are appropriately bent as necessary. Further, a mesh 13 may be stretched between the pins 11 and 12 in order to prevent the product from being caught or dropped (see FIG. 3).
[0011]
FIG. 2 shows how to connect units. A large number of units are prepared and juxtaposed, and the end of the pin 11 on the outside (left side in the figure) of the suspension member 1 of one unit is connected to the suspension of the unit to be connected. Each unit is connected by inserting it into the pin insertion hole 9 of the lower member 1 (see FIGS. 2 and 3). The pin insertion hole 9 is generally horizontally long as illustrated. By doing so, expansion and contraction in the traveling direction is possible, and the conveyor belt is easily curved. The suspended conveyor belt according to the present invention is configured by connecting the units for the required length in this way.
[0012]
The suspension type conveyor apparatus according to the present invention uses the above conveyor belt, and in the case of a spiral structure, for example, the necessary number of turns is wound, the upper end and the lower end are pulled out, and both ends are connected to make endless. In that case, an anti-sway frame is disposed inside and / or outside the spiral portion as necessary.
[0013]
As the driving means 15, a chain, a belt, a wheel, or the like is used. The drive means 15 in the case of a spiral structure is attached to, for example, only the uppermost stage, or the inside and / or the outer side of the uppermost stage and the surrounding portion below the uppermost stage, and the suspension member 1 of that part is suspended from the drive means 15. As a result, the spiral structure portion can be supported in a suspended state and the circulation driving force can be transmitted to the conveyor. In addition to this, the drive means 15 may also be arranged in the straight running part of the conveyor.
[0014]
The contact between the driving means 15 and the conveyor belt (each suspension member 1) may be a sliding friction relationship or a meshing relationship. Further, it is not necessary to synchronize the plurality of driving means 15. This is because the conveyor belt is endless, and the density between the units is naturally adjusted, and the traveling speed in each part of the conveyor belt does not need to be uniform.
[0015]
In this spiral structure, when the conveyor A which has moved linearly as shown in FIG. 7 is drawn into the lowermost stage of the spiral part and is curved, the hooking part 5 of each suspension member 1 of each unit is preceded. It catches on the receiving part 3 of each suspension member 1 of the upper stage conveyor B which has circulated (the figure shows the transfer state of the inner suspension member). In this way, a spiral structure is constructed by a state in which the suspended member of each step is continuously lowered from the suspended member 1 of the next step.
[0016]
The conveyor runs straight out at the uppermost stage of the spiral part, and it is preferable to make the circumference radius of the uppermost stage smaller in order to smoothly perform the removal (see FIGS. 4 and 8). . This point will be described with reference to FIG. 8 (the figure shows a state in which the inner suspension members are detached). The conveyor B that circulates under the uppermost stage is braned to the uppermost conveyor C. As C is moved inward, the hooking portion 5 on the conveyor B side gradually moves away from the receiving portion 3 on the conveyor C side, completely at the position indicated by the arrow D in the figure, and the conveyor C then travels linearly.
[0017]
As shown in FIG. 5, when the conveyor is configured in an elliptical shape, the driving means 15 may be attached to the entire elliptical portion or only to the straight portion.
[0018]
The suspension member 1 shown in FIGS. 9 to 11 has only the hook portion 5 and does not have the receiving portion 3. The unit of the suspension member 1 is mainly for a conveyor that moves two-dimensionally. After connecting in the same manner as the suspension member 1, the hook portion 5 is hung on a driving means 15 such as a belt or a chain. Circulation driven.
[0019]
【The invention's effect】
Since the present invention is as described above, the conveyor is suspended and does not have a fixed receiving part, so that it can be cleaned by immersing it in a sterilization / disinfection tank without leaving a part touched by the product. Hygiene can be maintained. In addition, the configuration of a spiral or other curved shape is easy, and there is an effect that any other configuration can be constructed without adopting a delivery method using a plurality of conveyor devices as in the prior art.
[Brief description of the drawings]
FIG. 1 is a view showing a suspension member of a unit which is a structural unit of a conveyor according to the present invention.
FIG. 2 is a diagram showing a method of connecting the units.
FIG. 3 is a plan view when the units are connected.
FIG. 4 is a plan view when the conveyor according to the present invention has a spiral configuration.
FIG. 5 is a plan view when the conveyor according to the present invention is configured in an elliptical shape.
FIG. 6 is a diagram showing a suspension state between the units.
FIG. 7 is a diagram showing a state of catching between hanging members when the conveyor according to the present invention has a spiral structure.
FIG. 8 is a view showing a state of separation between the suspension members when the conveyor according to the present invention has a spiral structure.
FIG. 9 is a diagram showing another configuration example of the conveyor according to the present invention.
FIG. 10 is a diagram showing still another configuration example of the conveyor according to the present invention.
FIG. 11 is a diagram showing still another configuration example of the conveyor according to the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Hanging member 2 Side plate 3 Receiving part 4 Inclination part 5 Hook part 6 Connection piece 7 Pin attachment hole 8 Pin attachment hole 9 Insertion hole 11 Pin 12 Pin 13 Mesh 15 Driving means

Claims (10)

上端部に水平方向に延びる吊下用引掛部を有し、下部にピン取付孔を穿設した側板と、前記側板を上面視クランク状に延長して形成され、下部の前記ピン取付孔と同じ高さ位置にピン挿通孔を設けた連結片とから成る吊下部材を一対、前記ピン取付孔間に搬送面を構成するピンを渡して結合して成るユニットを多数、前記ピン取付孔から突出する前記ピンの端部を、隣接する前記ユニットの連結片のピン挿通孔に挿入することによって連結していくことによって構成される吊下式コンベアベルト。Upper section have a lower for hooking portion suspended extends horizontally, and the side plate bored with pin mounting holes at the bottom, is formed by extending the side plates viewed crank shape, the same as the lower portion of the pin mounting holes A large number of units, each of which is formed by connecting a pair of suspension members each having a pin insertion hole at a height position and connecting the pins constituting the conveying surface between the pin mounting holes, protrude from the pin mounting holes. A suspended conveyor belt configured by connecting end portions of the pins to be inserted into pin insertion holes of connecting pieces of adjacent units . 前記吊下部材の下端部に受部を設け、そこに、他のユニットの吊下部材の吊下用引掛部を引掛り可能にした請求項1に記載の吊下式コンベアベルト。  The suspension type conveyor belt according to claim 1, wherein a receiving portion is provided at a lower end portion of the suspension member, and a suspension hook portion of a suspension member of another unit can be hooked thereon. 前記搬送面を構成する複数のピンに跨るようにメッシュを張設した請求項1又は2に記載の吊下式コンベアベルト。  The suspended conveyor belt according to claim 1 or 2, wherein a mesh is stretched so as to straddle a plurality of pins constituting the conveying surface. 上端部に水平方向に延びる吊下用引掛部を有し、下部にピン取付孔を穿設した側板と、前記側板を上面視クランク状に延長して形成され、下部の前記ピン取付孔と同じ高さ位置にピン挿通孔を設けた連結片とから成る吊下部材を一対、前記ピン取付孔間に搬送面を構成するピンを渡して結合して成るユニットを多数、前記ピン取付孔から突出する前記ピンの端部を、隣接する前記ユニットの連結片のピン挿通孔に挿入することによって連結していくことによって構成される吊下式コンベア部と、
前記コンベア部の1又は数箇所に添設されて、前記吊下部材に当接してこれを一方向に移動させる駆動部とから成る吊下式コンベア装置。
Upper section have a lower for hooking portion suspended extends horizontally, and the side plate bored with pin mounting holes at the bottom, is formed by extending the side plates viewed crank shape, the same as the lower portion of the pin mounting holes A large number of units, each of which is formed by connecting a pair of suspension members each having a pin insertion hole at a height position and connecting the pins constituting the conveying surface between the pin mounting holes, protrude from the pin mounting holes. A suspended conveyor unit configured by connecting end portions of the pins to be inserted into pin insertion holes of the connecting pieces of the adjacent units ;
A suspended conveyor device comprising a drive unit that is attached to one or several locations of the conveyor unit and that moves in one direction by contacting the suspended member.
前記ユニットの吊下部材が前記駆動部に吊下支持される請求項4に記載の吊下式コンベア装置。  The suspension type conveyor apparatus according to claim 4, wherein a suspension member of the unit is suspended and supported by the drive unit. 前記吊下部材の吊下用引掛部が、他のユニットの吊下部材の下端部に設けた受部に引掛り可能にした請求項4又は5に記載の吊下式コンベア装置。  The suspension type conveyor apparatus according to claim 4 or 5, wherein the suspension hook portion of the suspension member can be hooked on a receiving portion provided at a lower end portion of a suspension member of another unit. スパイラル状に構成される請求項6に記載の吊下式コンベア装置。  The suspension type conveyor apparatus according to claim 6 configured in a spiral shape. 前記スパイラル部の出口側である最上段又は最下段の曲線部の周回半径をその1段前の曲線部よりも小さくした請求項7に記載の吊下式コンベア装置。  The suspended conveyor apparatus according to claim 7, wherein a rounding radius of the uppermost or lowermost curved portion on the exit side of the spiral portion is made smaller than that of the previous curved portion. 前記ユニットにおいて一対の吊下部材間の結合を複数本のピンで行ない、その内の1本のピンを介して前記ユニット同士の連結を行なう請求項4乃至8のいずれかに記載の吊下式コンベア装置。  The suspension type according to any one of claims 4 to 8, wherein in the unit, a pair of suspension members is coupled with a plurality of pins, and the units are connected to each other through one of the pins. Conveyor device. 前記ユニット同士の連結を行なう1本のピン端部を前記吊下部材の下部に設けた横長のピン挿通孔に挿通することにより、コンベアの進行方向への伸縮を可能にした請求項9に記載の吊下式コンベア装置。  The one pin end part which connects the said units is inserted in the horizontally long pin insertion hole provided in the lower part of the said suspension member, The expansion-contraction to the advancing direction of the conveyor was enabled. Suspended conveyor device.
JP2000221204A 2000-07-21 2000-07-21 Suspended conveyor belt and suspended conveyor device using the same Expired - Lifetime JP4181734B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI732848B (en) 2016-04-05 2021-07-11 日商關東電化工業股份有限公司 Method for cleaning semiconductor manufacturing equipment

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EP2088098B1 (en) * 2004-02-06 2012-12-26 Mayekawa Mfg. Co., Ltd. Flexible transfer conveyor for foodstuff

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI732848B (en) 2016-04-05 2021-07-11 日商關東電化工業股份有限公司 Method for cleaning semiconductor manufacturing equipment

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