JP4168084B2 - Fixing apparatus and image forming apparatus - Google Patents

Fixing apparatus and image forming apparatus Download PDF

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JP4168084B2
JP4168084B2 JP2007325127A JP2007325127A JP4168084B2 JP 4168084 B2 JP4168084 B2 JP 4168084B2 JP 2007325127 A JP2007325127 A JP 2007325127A JP 2007325127 A JP2007325127 A JP 2007325127A JP 4168084 B2 JP4168084 B2 JP 4168084B2
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fixing
pressure
heat capacity
fixing device
power saving
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JP2008107842A (en
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重夫 黒高
聡彦 馬場
勝博 越後
貴史 藤田
尚志 菊池
淳 中藤
純 由良
廣和 池上
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Ricoh Co Ltd
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本発明は、レーザビームプリンタ、デジタル複写機、普通紙ファックス等の画像形成装置、またはOA機器に搭載される、定着装置、その他、記録材を搬送し且つ熱を供給する装置に関するものであり、詳細には、加熱される定着部材と、該定着部材に圧接する加圧部材とを有し、定着すべきトナー像を担持した記録材を、そのトナー像が前記定着部材に接する向きにして、前記定着部材と加圧部材との圧接により形成されたニップ部を通過させて、熱と圧力の作用により前記トナー像を記録材に定着させる定着装置の、省エネルギー化に関するものである。   The present invention relates to an image forming apparatus such as a laser beam printer, a digital copying machine, a plain paper fax machine or the like, or a fixing device mounted on an OA device, and other apparatuses for conveying a recording material and supplying heat. Specifically, the recording material having a fixing member to be heated and a pressure member that is in pressure contact with the fixing member and carrying a toner image to be fixed is set so that the toner image is in contact with the fixing member. The present invention relates to energy saving of a fixing device that passes through a nip portion formed by pressure contact between the fixing member and a pressure member and fixes the toner image on a recording material by the action of heat and pressure.

従来、電子写真方式の画像形成装置に搭載される定着装置の中でも、特にカラー用の定着装置では、表面が非粘着性の弾性体で内部に加熱源を有する加熱ローラと、弾性体で被覆された加圧ローラを設け、適当な圧力を加えて回転するそのローラ間に、トナーを転写した記録紙を通過させて定着させる、熱ローラ定着方式が使用されている。しかし、この熱ローラ定着方式では、加熱ローラ及び加圧ローラの熱容量が大きく、環境保護対策として省電力モードの検討がなされてきた。
カラー画像形成用に比べて比較的立ち上げ時間が短い白黒画像形成用の熱ローラ定着装置では、定着動作終了後、所定時間待機すると省電力モードに移行する方法を採用したものがある。この方式の定着装置では、定着動作要求を受けた後に省電力モードから定着動作モードに復帰しても、立ち上げ時間が短く、プリント待ち時間が短い。
しかしながら、カラー画像形成用の熱ローラ定着装置では、省電力モードから定着動作モードに復帰するまでの立ち上げ時間が長すぎる。定着動作要求のタイミングは予測できるものではないため、立ち上げ時間を短くするには電力を大きくしなければならず、立ち上げ時間の短縮と省電力化とを両立させることはできなかった。
Conventionally, among fixing devices mounted on electrophotographic image forming apparatuses, particularly in color fixing devices, the surface is coated with a heating roller having a non-adhesive elastic body and a heating source inside, and an elastic body. A heat roller fixing system is used in which a recording sheet on which toner is transferred is fixed between the rollers that are rotated by applying an appropriate pressure. However, in this heat roller fixing method, the heat capacity of the heating roller and the pressure roller is large, and a power saving mode has been studied as an environmental protection measure.
Some black-and-white image forming heat roller fixing devices, which have a relatively short start-up time compared to color image forming, employ a method of shifting to a power saving mode after waiting for a predetermined time after completion of the fixing operation. In this type of fixing device, even when the fixing operation request is received and then the power saving mode returns to the fixing operation mode, the start-up time is short and the print waiting time is short.
However, in the heat roller fixing device for forming a color image, the startup time until returning from the power saving mode to the fixing operation mode is too long. Since the timing of the fixing operation request is not predictable, it is necessary to increase the power in order to shorten the start-up time, and it has been impossible to achieve both shortening of the start-up time and power saving.

そこで近年、これらの問題を解決する為、ベルト面で記録紙上のトナーを定着するベルト加熱方式が開発されている。ベルト加熱方式は、比較的小さな熱容量を有する定着ベルトを所定の温度に加熱するだけで、定着に必要な熱エネルギーが得られるので、立ち上げ時間の短縮と省電力化とを両立させることができる。
ベルト加熱方式では、エンドレスの定着ベルトと、その定着ベルトを回転支持する定着ローラと加熱ローラと、用紙を定着ベルトに押し付ける加圧ローラとを備えている。加熱手段は加熱ローラ内、さらには加圧ローラ内にも設置されることがあり、それぞれ加熱ローラ、或は加圧ローラを加熱する。
ベルト加熱方式の立ち上げ方法は、プレ回転方法と、電源投入時から定着ベルトを回転させる方法とがある。プレ回転方法とは、電源投入時、加熱ローラを介して定着ベルトを加熱し、定着ベルトの温度がある設定温度に達したらプレ回転を開始する方法である。両者の方法とも、定着ベルト温度が一定の設定温度に達したら定着可能状態となる。
Therefore, in recent years, in order to solve these problems, a belt heating method for fixing toner on recording paper on the belt surface has been developed. In the belt heating method, the heat energy necessary for fixing can be obtained simply by heating a fixing belt having a relatively small heat capacity to a predetermined temperature. .
The belt heating system includes an endless fixing belt, a fixing roller that rotatably supports the fixing belt, a heating roller, and a pressure roller that presses the sheet against the fixing belt. The heating means may be installed in the heating roller and further in the pressure roller, and heats the heating roller or the pressure roller, respectively.
There are two methods of starting up the belt heating method: a pre-rotation method and a method of rotating the fixing belt from the time of turning on the power. The pre-rotation method is a method in which when the power is turned on, the fixing belt is heated via a heating roller, and the pre-rotation is started when the temperature of the fixing belt reaches a certain set temperature. In both methods, the fixing is possible when the fixing belt temperature reaches a predetermined set temperature.

熱ローラ定着装置ないしベルト加熱定着装置での定着性能は、定着ローラないしベルト温度だけでなく、加圧ローラ温度も重要である。特にカラー画像定着では光沢性が重要であるが、光沢性は、定着温度に影響される。
かかる構成において、定着装置の省電力化を図ると共に、立ち上げ時間を短くするには、定着部材の低熱容量化と加熱手段の出力増加が望ましく、更には限られた許容電力での定着部材及び加熱部材への加熱電力配分の適性化が重要である。
特許文献1では、立ち上げ時間の短縮と省電力化とを両立させる方法として、定着温度検知部と制御部等を設け、単位時間当たりの温度上昇量を算出し、省電力モード時の定着部温度を最低温度以上に維持するように制御する技術を提案している。最低温度は、ユーザーにより設定された立ち上げ時間と、単位時間当たりの温度上昇量とに基づいて算出される。
特開2001−117414号公報
In the fixing performance of the heat roller fixing device or the belt heating fixing device, not only the fixing roller or belt temperature but also the pressure roller temperature is important. Glossiness is particularly important for color image fixing, but glossiness is affected by the fixing temperature.
In such a configuration, in order to reduce the power consumption of the fixing device and shorten the start-up time, it is desirable to reduce the heat capacity of the fixing member and increase the output of the heating unit, and further to the fixing member with limited allowable power and It is important to optimize the heating power distribution to the heating member.
In Patent Document 1, as a method of achieving both shortening of startup time and power saving, a fixing temperature detection unit and a control unit are provided, a temperature increase amount per unit time is calculated, and a fixing unit in the power saving mode is calculated. A technique for controlling the temperature so as to be maintained above the minimum temperature is proposed. The minimum temperature is calculated based on the start-up time set by the user and the amount of temperature increase per unit time.
JP 2001-117414 A

上記問題点に鑑み、本発明の第1の目的は、省電力モードを有して定着装置の省電力化を図り、且つ省電力モードから定着動作モードに復帰する立ち上げ時間の短縮を効率的に行なう定着装置を提供することにある。
また、本発明の第2の目的は、上記定着装置を具備し、コピーの待ち時間を短縮した画像形成装置を提供することにある。
In view of the above problems, a first object of the present invention is to reduce the startup time for returning to the fixing operation mode from the power saving mode by reducing the power consumption of the fixing device by having the power saving mode. It is an object of the present invention to provide a fixing device.
A second object of the present invention is to provide an image forming apparatus that includes the above-described fixing device and shortens the copy waiting time.

上記課題を解決するために、本発明の定着装置は、第1の加熱手段を備える定着部材と、定着部材に接し、第2の加熱手段を備える加圧部材とを有し、定着すべきトナー像を担持した記録材を、そのトナー像が定着部材に接する向きにして、定着部材と加圧部材との圧接により形成されるニップ部を通過させて、熱と圧力の作用によりトナー像を記録材に定着させる動作を行う定着装置において、前記定着部材は、少なくとも二つのガイド部材に張架して構成される定着ベルトであり、前記定着装置は、前記定着ベルトの表面にオイルを塗布しないオイルレスの定着装置であり、前記定着ベルトと加圧部材は、定着動作終了後、省電力モードに移行し、定着動作要求を受けるとプリント可能モードに復帰するように制御され、前記定着ベルトと加圧部材の内、熱容量の大きな方の部材は、省電力モード時に、該熱容量の大きな方の部材の定着動作時の温度より高い温度で制御され、熱容量の小さな方の部材は、省電力モード時に、該熱容量の小さな方の部材の定着動作時の温度より低い温度で制御される 事を特徴とする。
また、本発明の定着装置は、第1の加熱手段を備える定着部材と、定着部材に圧接し、第2の加熱手段を備える加圧部材とを有し、定着すべきトナー像を担持した記録材を、そのトナー像が定着部材に接する向きにして、定着部材と加圧部材との圧接により形成されるニップ部を通過させて、熱と圧力の作用によりトナー像を記録材に定着させる動作を行う定着装置において、前記定着部材は少なくとも二つのガイド部材に張架して構成される定着ベルトであり、前記定着装置は、前記定着ベルトの表面にオイルを塗布しないオイルレスの定着装置であり、前記定着ベルトと加圧部材は、定着動作終了後、所定時間待機すると省電力モードに移行し、定着動作要求を受けるとプリント可能モードに復帰するように制御され、前記定着ベルトと加圧部材の内、熱容量の大きな方の部材は、省電力モード時に、該熱容量の大きな方の部材の定着動作時の温度より高い温度で制御され、熱容量の小さな方の部材は、省電力モード時に、該熱容量の小さな方の部材の定着動作時の温度より低い温度で制御される事を特徴とする。
In order to solve the above problems, a fixing device of the present invention includes a fixing member having a first heating unit and a pressure member in contact with the fixing member and having a second heating unit, and is a toner to be fixed. The recording material carrying the image is passed through the nip formed by the pressure contact between the fixing member and the pressure member so that the toner image is in contact with the fixing member, and the toner image is recorded by the action of heat and pressure. In the fixing device that performs the fixing operation on the material, the fixing member is a fixing belt that is stretched around at least two guide members, and the fixing device is an oil that does not apply oil to the surface of the fixing belt. a-less fixing device, the fixing belt and the pressure member, after the fixing operation is completed, and shifts to the power saving mode, when receiving a fixing operation request is controlled to return to the printable mode, the fixing belt Among the pressure members, the member with the larger heat capacity is controlled at a temperature higher than the temperature during the fixing operation of the member with the larger heat capacity in the power saving mode, and the member with the smaller heat capacity is controlled in the power saving mode. Sometimes, the temperature is controlled at a temperature lower than the temperature during the fixing operation of the member having the smaller heat capacity.
The fixing device of the present invention includes a fixing member having a first heating unit, and a pressure member having a second heating unit in pressure contact with the fixing member, and carrying a toner image to be fixed. An operation in which the toner image is fixed to the recording material by the action of heat and pressure by passing the nip portion formed by the pressure contact between the fixing member and the pressure member in a direction in which the toner image is in contact with the fixing member. The fixing member is a fixing belt that is stretched around at least two guide members, and the fixing device is an oilless fixing device that does not apply oil to the surface of the fixing belt. , the fixing belt and the pressure member, after the fixing operation is completed, waiting a predetermined time to transition to the power saving mode, when receiving a fixing operation request is controlled to return to the printable mode, and the fixing belt Of the pressure members, the member with the larger heat capacity is controlled at a temperature higher than the temperature during the fixing operation of the member with the larger heat capacity in the power saving mode, and the member with the smaller heat capacity is controlled in the power saving mode. Further, the temperature of the member having the smaller heat capacity is controlled at a temperature lower than the temperature at the time of fixing operation.

また、本発明の定着装置は、さらに、前記定着部材と加圧部材の内、熱容量の小さな方の部材は、省電力モード時に、非通電状態である事を特徴とする。 また、本発明の定着装置は、さらに、前記熱容量の大きな方の部材は加圧部材であって、前記熱容量の小さな方の部材は定着部材である事を特徴とする。 The fixing device according to the present invention is further characterized in that a member having a smaller heat capacity among the fixing member and the pressure member is in a non-energized state in the power saving mode. Further, the fixing device of the present invention, furthermore, the larger member of the heat capacity is a pressure member, the smaller member of the thermal capacity you wherein it is fixing member.

た、本発明の定着装置は、さらに、前記二つのガイド部材のうち、一方が固定部材であり、前記固定部材が前記定着ベルトを介して前記加圧部材と接する事を特徴とする。 また、本発明の定着装置は、さらに、前記二つのガイド部材はローラであり、さらに、前記定着ベルトを介して固定部材が前記加圧部材に対して接する事を特徴とする。
また、本発明の定着装置は、さらに、前記定着部材及び加圧部材は、省電力モードから定着動作モードに復帰するまでの時間が略同一である事を特徴とする。
また、本発明の定着装置は、さらに、前記定着装置の立上がり時に前記定着ベルトはプレ回転する 事を特徴とする。
Also, the fixing device of the present invention, further, among the two guide members, one is a fixed member, said fixing member is characterized in that contact with the pressure member via the fixing belt. In the fixing device of the present invention, the two guide members are rollers, and a fixing member is in contact with the pressure member via the fixing belt.
The fixing device of the present invention is further characterized in that the fixing member and the pressure member have substantially the same time until returning from the power saving mode to the fixing operation mode.
The fixing device of the present invention is further characterized in that the fixing belt is pre-rotated when the fixing device starts up.

本発明の画像形成装置は、記録材を給送する給送手段と、トナー像を記録材上に形成する作像部と、記録材上のトナー像を記録材に定着させる定着装置とを備える画像形成装置において、前記定着装置は、上述のいずれかに記載の定着装置である事を特徴とする。An image forming apparatus of the present invention includes a feeding unit that feeds a recording material, an image forming unit that forms a toner image on the recording material, and a fixing device that fixes the toner image on the recording material to the recording material. In the image forming apparatus, the fixing device is any of the above-described fixing devices.

以上説明したように、本発明によれば、省電力モードを備えて省電力化を図り、且つ省電力モードから定着動作モードに復帰する時間の短縮を効率的に行うことが可能であって、光沢ムラのない均一定着性、記録紙の定着部材からの良好な分離性が可能な定着装置を提供することができる。
特には、熱ローラ方式の定着装置の場合は、簡易な構成で安定した高画質化、記録紙の搬送性の定着装置を提供することができる。また、ベルト定着方式の定着装置の場合は、より高速な立ち上げ時間を実現した定着装置を提供することができる。
また、かかる定着装置を搭載することによって、省電力化を図り、プリント待ち時間の短縮を可能にした画像形成装置を提供することができる。
As described above, according to the present invention, it is possible to save power by providing a power saving mode, and to efficiently reduce the time for returning from the power saving mode to the fixing operation mode. It is possible to provide a fixing device capable of uniform fixing without gloss unevenness and good separation of recording paper from a fixing member.
In particular, in the case of a heat roller type fixing device, it is possible to provide a fixing device having a simple configuration and stable image quality and conveyance of recording paper. In the case of a belt fixing type fixing device, it is possible to provide a fixing device that realizes a faster start-up time.
In addition, by mounting such a fixing device, it is possible to provide an image forming apparatus that can save power and can shorten the print waiting time.

以下より、本発明の実施の形態について図に基づき説明する。
図1は本願に係わる画像形成装置の概略を示す垂直断面図である。なお、本発明の定着装置は、図1に示した構成の画像形成装置に限定されず、他の形式の画像形成装置にも採用することが可能である。
画像形成装置1は、記録材にトナー像を形成する作像部2と、その作像部に記録材を給送する給送手段3と、記録材上に形成されたトナー像を定着する定着装置4とを有している。
先ず、作像部2の概要を明らかにする。
ここに例示した作像部2は、像担持体の一例であるドラム状の感光体5を有し、この感光体5が時計方向に回転するとき、帯電装置6により感光体1表面が所定の極性に帯電される。帯電された感光体1表面に、露光装置の一例であるレーザ書き込みユニット7から出射する光変調されたレーザビームLが照射され、これによって感光体1表面に静電潜像が形成される。この静電潜像は現像装置8によってトナー像として可視像化され、そのトナー像は、給送手段3から送り出された記録材上に、転写装置9の作用により転写される。
トナー像転写後の感光体1表面に付着する転写残トナーは、クリーニング装置10により除去される。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is a vertical sectional view schematically showing an image forming apparatus according to the present application. Note that the fixing device of the present invention is not limited to the image forming apparatus having the configuration shown in FIG. 1, and can be adopted in other types of image forming apparatuses.
The image forming apparatus 1 includes an image forming unit 2 that forms a toner image on a recording material, a feeding unit 3 that feeds the recording material to the image forming unit, and a fixing that fixes a toner image formed on the recording material. Device 4.
First, the outline of the image forming unit 2 will be clarified.
The image forming unit 2 illustrated here has a drum-shaped photoconductor 5 which is an example of an image carrier, and when the photoconductor 5 rotates clockwise, the surface of the photoconductor 1 is predetermined by the charging device 6. Charged to polarity. The surface of the charged photoconductor 1 is irradiated with a light-modulated laser beam L emitted from a laser writing unit 7 which is an example of an exposure apparatus, whereby an electrostatic latent image is formed on the surface of the photoconductor 1. The electrostatic latent image is visualized as a toner image by the developing device 8, and the toner image is transferred onto the recording material fed from the feeding unit 3 by the action of the transfer device 9.
The transfer residual toner adhering to the surface of the photoreceptor 1 after the toner image transfer is removed by the cleaning device 10.

給送手段3は、例えば転写紙又は樹脂シートなどから成る記録材Pを収容した給紙カセット11を有し、給送ローラ12の回転によって、最上位の記録材Pがカセットから送り出される。その送り出された記録材Pはレジストローラ対13の回転によって、感光体1と転写装置との間の転写部に給送され、ここで、前述のように感光体5上のトナー像が記録材P上に転写される。
このようにしてトナー像を担持した記録材は、定着装置4を通り、このとき、後述するように記録材P上のトナー像が定着される。定着装置4を通過した記録材Pは、機外の排紙トレイ14上に排出される。
The feeding unit 3 includes a paper feeding cassette 11 that contains a recording material P made of, for example, transfer paper or a resin sheet, and the uppermost recording material P is fed out of the cassette by the rotation of the feeding roller 12. The fed recording material P is fed to the transfer portion between the photosensitive member 1 and the transfer device by the rotation of the registration roller pair 13, and the toner image on the photosensitive member 5 is transferred to the recording material as described above. Transferred onto P.
The recording material carrying the toner image in this way passes through the fixing device 4, and at this time, the toner image on the recording material P is fixed as described later. The recording material P that has passed through the fixing device 4 is discharged onto a discharge tray 14 outside the apparatus.

図2は一例としてベルト加熱方式の定着装置4を示す概略断面図である。
定着部材15は、定着ローラ17と加熱ローラ18とによって張架された無端状の定着ベルトである。定着部材15は、第1の加熱手段を内包する加熱ローラ18によって加熱される。加圧部材16は加圧ローラであり、第2の加熱手段を内包している。定着部材15と加圧部材16は圧接してニップ部を形成し、未定着のトナー像Tを担持した記録材Pを加熱・加圧により定着させる。ベルト加熱方式は、立ち上がり時間が短く省電力化が可能なことと、トナーのベルトオフセット防止効果とがあり、オイルレスまたはオイル微量塗布が可能である。定着部材15のベルト幅中央部にサーミスタS1が設置され、定着ベルトの温度を検知する。また、加圧部材16のローラ幅中央部にサーミスタS2が設置され、加圧ローラの温度を検知する。
FIG. 2 is a schematic cross-sectional view showing a belt heating type fixing device 4 as an example.
The fixing member 15 is an endless fixing belt stretched between a fixing roller 17 and a heating roller 18. The fixing member 15 is heated by a heating roller 18 including a first heating unit. The pressure member 16 is a pressure roller and includes a second heating unit. The fixing member 15 and the pressure member 16 are pressed to form a nip portion, and the recording material P carrying the unfixed toner image T is fixed by heating and pressing. The belt heating method has a short rise time and can save power, and has an effect of preventing toner belt offset, and can be applied oil-less or with a small amount of oil. A thermistor S1 is installed at the center of the belt width of the fixing member 15, and detects the temperature of the fixing belt. Further, a thermistor S2 is installed at the center of the roller width of the pressure member 16, and detects the temperature of the pressure roller.

定着部材15に用いる定着ベルトは、ポリイミド等の耐熱性樹脂、ニッケル、炭素鋼、或いはステンレス鋼等により形成された薄肉の無端状のベルトであることが望ましい。無端状のベルトは、ニッケル電鋳法やポリイミド成型法によって継ぎ目なく形成される。
定着ベルトの表層は、未定着トナーと接触する側であるため、フッ素系樹脂、シリコンゴム等の耐熱性離型層が被覆された構成になっている。耐熱性離型層は、ゴム硬度25〜65度(JIS A硬度計)、厚さが100〜300μmの範囲であることが、良好な定着性及び熱応答性を得る条件として望ましい。また、中間層として耐熱性弾性層を設ける構成であってもよい。
The fixing belt used for the fixing member 15 is preferably a thin endless belt formed of a heat resistant resin such as polyimide, nickel, carbon steel, stainless steel or the like. The endless belt is formed seamlessly by a nickel electroforming method or a polyimide molding method.
Since the surface layer of the fixing belt is on the side in contact with the unfixed toner, the fixing belt is configured to be coated with a heat-resistant release layer such as a fluorine resin or silicon rubber. The heat-resistant release layer preferably has a rubber hardness of 25 to 65 degrees (JIS A hardness meter) and a thickness in the range of 100 to 300 μm as a condition for obtaining good fixability and thermal responsiveness. Moreover, the structure which provides a heat resistant elastic layer as an intermediate | middle layer may be sufficient.

定着ローラ17は、中心に芯金を有し、その外周に断熱性弾性層を形成している。芯金は、アルミ、ステンレス、炭素鋼等の導電性部材を用いることができる。断熱性弾性層は、ニップ巾を十分な広さにするための柔らかい耐熱性の材料から成り、例えば発泡シリコンゴム等を用いることができる。断熱性弾性層はニップ部を形成するのに充分な厚さを有し、定着ローラ17直径の15%〜20%程度がよい。
加熱ローラ18は、アルミ、炭素鋼、ステンレス鋼等から成る中空金属円筒の薄肉ローラである。また、加熱ローラ18は、第1の加熱手段としてヒータH1を内包している。ヒータH1としてはハロゲンヒータを用いることができる。
定着部材15は、定着装置4の立ち上げ時間を短縮し、より速く所定の定着可能な温度にするために、定着ベルトの熱容量を小さくしている。また、未定着トナーと接触する側であるため、定着動作時の加熱ローラ18への熱供給量は、連続通紙においても定着温度が低下しないように、加圧部材16を加熱するための熱供給量に比べて十分に多くしてある。
The fixing roller 17 has a cored bar at the center, and a heat insulating elastic layer is formed on the outer periphery thereof. As the core metal, a conductive member such as aluminum, stainless steel, or carbon steel can be used. The heat insulating elastic layer is made of a soft heat resistant material for making the nip width sufficiently wide. For example, foamed silicon rubber or the like can be used. The heat insulating elastic layer has a sufficient thickness to form the nip portion, and is preferably about 15% to 20% of the diameter of the fixing roller 17.
The heating roller 18 is a hollow metal cylindrical thin roller made of aluminum, carbon steel, stainless steel or the like. The heating roller 18 includes a heater H1 as a first heating means. A halogen heater can be used as the heater H1.
The fixing member 15 has a smaller heat capacity of the fixing belt in order to shorten the start-up time of the fixing device 4 and to achieve a predetermined fixing temperature faster. Further, since it is on the side in contact with the unfixed toner, the amount of heat supplied to the heating roller 18 during the fixing operation is the heat for heating the pressure member 16 so that the fixing temperature does not decrease even during continuous paper feeding. It is sufficiently larger than the supply amount.

加圧部材16は、芯金の表層に耐熱性離型層を形成している。芯金は、アルミ、ステンレス、炭素鋼等の導電性部材を用いることができ、耐熱性離型層は、フッ素系樹脂、シリコンゴム等を用いることができる。加圧部材16は、芯金を中空に構成し、中に第2の加熱手段であるヒータH2を有している。ヒータH2としてはハロゲンヒータを用いることができる。
図2では、記録材Pの定着部材15からの剥離性を良くするために、下向きのニップ形状としている。すなわち、加圧部材16の硬度を硬くしている。加圧部材16は、表層である断熱性離型層の厚さが加圧部材16の直径の7%未満とし、その硬度もJIS Aで20度以上としている。
加圧部材16には加熱手段を設けないこともあるが、本発明では以下の理由によって加熱手段を設けている。定着部材15の熱は定着時にトナーや記録材Pに奪われるため、定着動作開始時や連続通紙時等、状況によって温度が変わりやすく、加圧部材16に加熱手段を設けることで一定の定着温度に保つことができる。特に、カラー画像を均一な光沢度にするためには、定着温度が所定の一定温度に維持制御されることが重要であり、加圧部材16に加熱手段を設けることが好ましい。また、定着ニップ部で、トナーは表面からだけでなく、記録材P裏面からの熱の影響も受けるため、この構成が好ましい。
なお、熱供給量の比は、定着部材15の方が加圧部材16よりも大きくなるようにする。
The pressure member 16 forms a heat-resistant release layer on the surface layer of the cored bar. As the core metal, a conductive member such as aluminum, stainless steel, or carbon steel can be used. As the heat-resistant release layer, fluorine resin, silicon rubber, or the like can be used. The pressurizing member 16 has a core metal that is hollow, and has a heater H2 that is a second heating means. A halogen heater can be used as the heater H2.
In FIG. 2, in order to improve the peelability of the recording material P from the fixing member 15, a downward nip shape is formed. That is, the hardness of the pressure member 16 is increased. The pressure member 16 has a heat-insulating release layer that is a surface layer with a thickness of less than 7% of the diameter of the pressure member 16 and a hardness of 20 degrees or more according to JIS A.
The pressure member 16 may not be provided with a heating means, but in the present invention, the heating means is provided for the following reason. Since the heat of the fixing member 15 is taken away by the toner or the recording material P at the time of fixing, the temperature is likely to change depending on the situation, such as at the start of the fixing operation or at the time of continuous paper feeding. Can be kept at temperature. In particular, in order to make the color image uniform glossiness, it is important that the fixing temperature is maintained and controlled at a predetermined constant temperature, and it is preferable to provide a heating means on the pressure member 16. Further, in the fixing nip portion, the toner is affected not only from the front surface but also from the back surface of the recording material P, so this configuration is preferable.
The ratio of the heat supply amount is set so that the fixing member 15 is larger than the pressure member 16.

本発明の定着装置4は熱ローラ方式でもよい。図3は一例として熱ローラ定着方式の定着装置4を示す概略断面図である。
定着部材15は定着ローラであり、中空金属円筒の芯金を有し、その外周に断熱性弾性層を形成し、表層としてフッ素系樹脂、シリコンゴム等の耐熱性離型層が被覆された構成になっている。芯金はヒータH1を内包している。断熱性弾性層は、ベルト加熱方式で説明した定着ローラと同様のものを用いることができるが、熱容量を小さくするには薄肉ローラがよい。
加圧部材16は、ベルト加熱方式の加圧ローラと同様のものを用いることができるが、薄肉ローラの定着部材15と充分な定着ニップ部を形成するには断熱性離型層を厚くする。
The fixing device 4 of the present invention may be a heat roller system. FIG. 3 is a schematic cross-sectional view showing a heat roller fixing type fixing device 4 as an example.
The fixing member 15 is a fixing roller having a hollow metal cylindrical core, a heat insulating elastic layer formed on the outer periphery thereof, and a heat-resistant release layer such as a fluorine-based resin or silicon rubber as a surface layer. It has become. The cored bar contains the heater H1. The heat insulating elastic layer can be the same as the fixing roller described in the belt heating method, but a thin roller is preferable for reducing the heat capacity.
The pressure member 16 may be the same as a belt heating type pressure roller, but in order to form a sufficient fixing nip portion with the fixing member 15 of the thin roller, the heat insulating release layer is thickened.

次に、本発明の定着装置4に係る立上げ時間設定について説明する。
図4は、トナー定着時の光沢特性を示すグラフである。本実施形態では、光沢度は10%以上必要とし、光沢度から定着部材と加圧部材の設定温度を決めた。定着部材15はベルト加熱方式を採用し、加圧部材16は加圧ローラであり、熱容量は加圧部材16の方が大きい。定着時の定着ベルト線速は200mm/sで行った。
光沢度10%以上を得るには、定着部材15が150℃の場合は加圧部材16は約120℃以上、定着部材15が160℃の場合は加圧部材16は約105℃以上が必要であった。
また、定着部材15と加圧部材16は接触しているので、定着部材15と加圧部材16の温度差を約25℃以上に保つことは、実際には困難である。定着部材15と、加圧部材16の温度差は、20℃以下で設定することが望ましい。本実施形態では、定着部材15は150℃、加圧部材16は約130℃を設定温度とした。
Next, start-up time setting according to the fixing device 4 of the present invention will be described.
FIG. 4 is a graph showing gloss characteristics during toner fixing. In this embodiment, the glossiness needs to be 10% or more, and the set temperatures of the fixing member and the pressure member are determined from the glossiness. The fixing member 15 employs a belt heating method, the pressure member 16 is a pressure roller, and the pressure member 16 has a larger heat capacity. The fixing belt linear velocity during fixing was 200 mm / s.
In order to obtain a glossiness of 10% or more, the pressure member 16 needs to be about 120 ° C. or more when the fixing member 15 is 150 ° C., and the pressure member 16 needs to be about 105 ° C. or more when the fixing member 15 is 160 ° C. there were.
In addition, since the fixing member 15 and the pressure member 16 are in contact with each other, it is actually difficult to keep the temperature difference between the fixing member 15 and the pressure member 16 at about 25 ° C. or more. The temperature difference between the fixing member 15 and the pressure member 16 is desirably set to 20 ° C. or less. In this embodiment, the fixing member 15 is set to 150 ° C., and the pressure member 16 is set to about 130 ° C.

次に、定着装置4の動作制御について説明する。ここでは、電源投入時について説明する。
図5は、従来のベルト加熱方式の定着装置の動作制御と、立上げ時間(s)を示したグラフである。前述したように、定着部材15は150℃、加圧部材16は130℃を設定温度とし、温度制御回路によりそれぞれのヒータを制御する。
電源投入時、それぞれのヒータがONされる。電源投入時、駆動は開始せず、定着部材15の温度が150℃に達したらプレ回転を開始する。プレ回転直後、定着部材15は、加圧部材16に熱を奪われるので、急激に温度低下する。その後、定着部材15が150℃に達するより先に加圧部材16が130℃に達した場合、温度制御回路が加圧部材16のヒータH2をOFFし、その後、加圧部材16が130℃を維持するようにヒータH2のON/OFF制御を開始する。電源投入から定着部材15が150℃に達するまでの時間を立上げ時間A(s)とする。
定着部材15が150℃に達すると、温度制御回路が定着部材15のヒータH1をOFFし、そして、定着部材15が150℃を維持するようにヒータH1のON/OFF制御を開始する。そして同様に、加圧部材16が130℃に達した時間を立上げ時間T(s)とする。
加圧部材16が130℃に達すると、温度制御回路がヒータH2をOFFし、加圧部材16が130℃を維持するようにヒータH2のON/OFF制御を開始する。熱源がヒータH1だけの場合は、同様にヒータH1のみを制御する。
Next, operation control of the fixing device 4 will be described. Here, a description will be given of when the power is turned on.
FIG. 5 is a graph showing operation control and start-up time (s) of a conventional belt heating type fixing device. As described above, the fixing member 15 has a set temperature of 150 ° C. and the pressure member 16 has a set temperature of 130 ° C., and each heater is controlled by the temperature control circuit.
When the power is turned on, each heater is turned on. When the power is turned on, driving is not started, and pre-rotation is started when the temperature of the fixing member 15 reaches 150 ° C. Immediately after the pre-rotation, the fixing member 15 is deprived of heat by the pressurizing member 16, so that the temperature rapidly decreases. Thereafter, when the pressure member 16 reaches 130 ° C. before the fixing member 15 reaches 150 ° C., the temperature control circuit turns off the heater H2 of the pressure member 16, and then the pressure member 16 reaches 130 ° C. On / off control of the heater H2 is started so as to be maintained. The time from when the power is turned on until the fixing member 15 reaches 150 ° C. is defined as a start-up time A (s).
When the fixing member 15 reaches 150 ° C., the temperature control circuit turns off the heater H1 of the fixing member 15 and starts ON / OFF control of the heater H1 so that the fixing member 15 maintains 150 ° C. Similarly, the time when the pressure member 16 reaches 130 ° C. is defined as the rising time T (s).
When the pressure member 16 reaches 130 ° C., the temperature control circuit turns off the heater H2, and starts ON / OFF control of the heater H2 so that the pressure member 16 maintains 130 ° C. When the heat source is only the heater H1, only the heater H1 is controlled similarly.

この制御方法で、立上げ時間を短縮する方法を説明する。
図6は、定着部材15が、加圧部材16が130℃に達するより先に、A1(s)で150℃に達した場合である。前述したように、A1(s)でヒータH1はOFFされ、その後、Δt1(s)の間ではON/OFF制御をされている。ON/OFF制御されているΔt1(s)の間は、ヒータH1の点灯率が下がるので、ヒータH1からの熱供給率が低下する。その為、Δt1(s)が長い程、熱供給率が悪くなり、立上げ時間T1(s)が遅くなる。逆に、Δt1(s)が短い程、熱供給率が良くなり、立上げ時間T1(s)が短くなる。
また、加圧部材16が、定着部材15が150℃に達するより先に130℃に達した場合は、逆にヒータH2の熱供給率がさがり、前述したことと同様な理由で、立上げ時間T1(s)が長くなってしまう。
つまり、立上げ時間T1(s)を短縮するには、定着部材15と加圧部材16の昇温速度を調節し、Δt1(s)を短くして、ヒータH1からの熱供給率を上げれば良い。要するに、定着部材15と加圧部材16が、ほぼ同時にそれぞれの設定温度に到達すれば、電源投入時から立上げ完了まで、ヒータH1、H2のOFF時間が短くなり、立上げ時の許容電力をほぼ最大限に活用できるので、定着動作モードに到達する時間が短くなる。
A method for shortening the start-up time using this control method will be described.
FIG. 6 shows a case where the fixing member 15 reaches 150 ° C. in A1 (s) before the pressure member 16 reaches 130 ° C. As described above, the heater H1 is turned off at A1 (s), and thereafter ON / OFF control is performed during Δt1 (s). Since the lighting rate of the heater H1 is reduced during Δt1 (s) during ON / OFF control, the heat supply rate from the heater H1 is reduced. Therefore, the longer Δt1 (s), the worse the heat supply rate, and the startup time T1 (s) is delayed. Conversely, the shorter the Δt1 (s), the better the heat supply rate and the shorter the startup time T1 (s).
If the pressure member 16 reaches 130 ° C. before the fixing member 15 reaches 150 ° C., the heat supply rate of the heater H2 decreases, and the start-up time for the same reason as described above. T1 (s) becomes long.
That is, in order to shorten the start-up time T1 (s), the heating rate of the fixing member 15 and the pressure member 16 is adjusted, Δt1 (s) is shortened, and the heat supply rate from the heater H1 is increased. good. In short, if the fixing member 15 and the pressure member 16 reach their respective set temperatures almost simultaneously, the OFF time of the heaters H1 and H2 is shortened from the time of power-on to the completion of startup, and the allowable power at startup is reduced. Since it can be utilized to the maximum extent, the time to reach the fixing operation mode is shortened.

そこで、立上げ時間短縮のために、Δt1(s)を短くする手段の1つを説明する。
図6の状態の場合、Δt1(s)を短くするには、ヒータH2の電力を上げ、加圧部材16の昇温速度を早めれば良い。
図7に、加圧部材16の電力を上げた場合を示す。この場合、加圧部材16の昇温速度が上がり、加圧部材16の設定温度130℃に到達する時間は早くなる。引き換えに、ヒータH2の電力を上げた分、ヒータH1の電力は下がるので、ヒータH1の昇温速度が下がり、定着部材15の設定温度150℃に到達する時間は遅くなる。
しかし、加圧部材16が設定温度130℃に到達する時間と、定着部材15が設定温度150℃に到達する時間の差が縮まるので、ヒータH1のON/OFF時間Δt2(s)がΔt1(s)より短くなり、図6の場合と比較すると、ヒータH1の熱供給率が良くなっている。
よって、定着部材15の150℃到達時間の遅れ(A2−A1)よりも、ヒータON/OFF時間の短縮(Δt1−Δt2)の方が大きく、立上げ時間T2(s)が短くなる。
以上、電源投入後の立ち上げ時間の短縮方法について説明したが、省電力モード時からの立ち上げ時間についても、同様なことが言える。
なお、Δt1を短くするための他の方法としては、定着品質に支障がない条件において、
・ヒータH1とヒータH2の電力配分による方法
・定着部材15温度設定と加圧部材温度16設定の設定温度配分による方法
・定着部材15と加圧部材16の熱容量配分による方法
等がある。
Therefore, one means for shortening Δt1 (s) for shortening the startup time will be described.
In the state of FIG. 6, in order to shorten Δt <b> 1 (s), the power of the heater H <b> 2 may be increased and the temperature increase rate of the pressure member 16 may be increased.
FIG. 7 shows a case where the power of the pressure member 16 is increased. In this case, the temperature raising rate of the pressure member 16 is increased, and the time for reaching the set temperature 130 ° C. of the pressure member 16 is shortened. In exchange, since the power of the heater H2 is increased, the power of the heater H1 is decreased, so that the heating rate of the heater H1 is decreased and the time for the fixing member 15 to reach the set temperature of 150 ° C. is delayed.
However, since the difference between the time for the pressurizing member 16 to reach the set temperature 130 ° C. and the time for the fixing member 15 to reach the set temperature 150 ° C. is reduced, the ON / OFF time Δt2 (s) of the heater H1 is Δt1 (s The heat supply rate of the heater H1 is improved as compared with the case of FIG.
Therefore, the heater ON / OFF time shortening (Δt1−Δt2) is larger than the delay of the fixing member 15 reaching 150 ° C. (A2−A1), and the startup time T2 (s) is shortened.
Although the method for shortening the startup time after power-on has been described above, the same can be said for the startup time from the power saving mode.
As another method for shortening Δt1, the fixing quality is not affected.
There are a method by power distribution of the heater H1 and the heater H2, a method by temperature setting of the fixing member 15 temperature setting and the pressure member temperature 16 setting, a method by heat capacity distribution of the fixing member 15 and the pressure member 16

次に、省電力モード時からの立ち上げ時間と省電力について具体例を上げると、ベルト加熱方式の定着装置4では、定着部材15に対して加圧部材16の熱容量が大きい。一方、ヒータ出力は連続プリントにおいても良好な定着性を得るために、ヒータH1の出力の方がヒータH2よりも大きくしてある。
かかるベルト定着の熱容量とヒータ出力の構成に着目し、省エネ化及び省電力モードから定着動作モードに復帰する際に、定着部材15と加圧部材16が各々所定の定着温度に到達する時間の短縮化を両立させる方法の一つとして、ヒータH2をONして加圧部材16を所望の温度に維持し、一方、ヒータH1をON/OFF制御して定着部材15を所望の温度に維持する。ここで所望の温度とは上述の省エネ化、及び立ち上げ時間の短縮、の両方を満たす温度のことである。
Next, specific examples of the startup time and power saving from the power saving mode will be described. In the belt heating type fixing device 4, the heat capacity of the pressure member 16 is larger than that of the fixing member 15. On the other hand, the heater output is larger than that of the heater H2 in order to obtain good fixability in continuous printing.
Paying attention to the heat capacity of the belt fixing and the configuration of the heater output, the time for the fixing member 15 and the pressure member 16 to reach a predetermined fixing temperature when returning from the energy saving and power saving mode to the fixing operation mode is shortened. As one of the methods for achieving both, the heater H2 is turned on to maintain the pressure member 16 at a desired temperature, while the heater H1 is turned on / off to maintain the fixing member 15 at a desired temperature. Here, the desired temperature is a temperature that satisfies both the above-described energy saving and shortening of the startup time.

次に、本発明の定着装置の温度制御について説明する。
本発明の定着装置4は、定着すべきトナー像を担持した記録材Pを、そのトナー像が定着部材15に接する向きにして定着ニップ部を通過させ、熱と圧力の作用によりトナー像を記録材Pに定着させる。定着動作終了後、所定時間待機すると省電力モードに移行し、定着動作要求を受けると定着動作モードに復帰するように制御手段(図示しない)によって制御される。
本発明の定着装置4の特徴は、省電力モードに移行した際に、定着部材15と加圧部材16の熱容量の内、少なくとも熱容量の大きな方の部材が、常時所定の定着温度以下で制御されることである。熱容量の大きな部材とは、図2及び図3においては加圧部材16である。これにより、省電力モード時の定着装置4の省電力化を図ることができる。
Next, temperature control of the fixing device of the present invention will be described.
The fixing device 4 of the present invention allows the recording material P carrying the toner image to be fixed to pass through the fixing nip portion so that the toner image is in contact with the fixing member 15, and records the toner image by the action of heat and pressure. Fix to material P. After the fixing operation is completed, the control unit (not shown) is controlled to shift to the power saving mode when waiting for a predetermined time and to return to the fixing operation mode when receiving the fixing operation request.
A feature of the fixing device 4 of the present invention is that, when shifting to the power saving mode, at least the member having the larger heat capacity among the heat capacities of the fixing member 15 and the pressure member 16 is always controlled below a predetermined fixing temperature. Is Rukoto. The member having a large heat capacity is the pressing member 16 in FIGS. 2 and 3. Thereby, power saving of the fixing device 4 in the power saving mode can be achieved.

また、本発明の定着装置4の特徴は、省電力モードに移行した際に、熱容量の大きな方の部材が常時所定の定着温度以下で制御され、且つ、熱容量の小さな方の部材が所定の定着温度より低い温度で制御されてもよいことである。
図8は、この場合において、定着部材15と加圧部材16が省電力モードから定着動作モードに復帰するときの、熱容量変化を示すモデル図である。
定着部材15は定着動作時のヒータH1出力が大きいため、省電力モード時に定着動作時よりも低い温度で制御することで、省電力化を達成することができる。また、熱容量の小さい部材であるため、立ち上がりが早く、定着動作要求を受けて定着動作モードに復帰する時間も速い。
In addition, the fixing device 4 of the present invention is characterized in that when shifting to the power saving mode, the member having the larger heat capacity is always controlled below the predetermined fixing temperature and the member having the smaller heat capacity is fixed to the predetermined fixing temperature. It may be controlled at a temperature lower than the temperature.
FIG. 8 is a model diagram showing a change in heat capacity when the fixing member 15 and the pressure member 16 return from the power saving mode to the fixing operation mode in this case.
Since the fixing member 15 has a large heater H1 output during the fixing operation, power saving can be achieved by controlling the fixing member 15 at a temperature lower than that during the fixing operation in the power saving mode. Further, since it is a member having a small heat capacity, the start-up is quick and the time for returning to the fixing operation mode upon receiving the fixing operation request is also fast.

さらに、本発明の定着装置4の特徴は、省電力モードに移行した際に、熱容量の大きな方の部材が常時所定の定着温度以下で制御され、且つ、熱容量の小さな方の部材が非通電状態に制御されてもよいことである。
図9は、この場合において、定着部材15と加圧部材16が省電力モードから定着動作モードに復帰するときの、熱容量変化を示すモデル図である。
省電力モードに移行した際に、熱容量の小さな方の部材のヒータを非通電状態とすることで、より効果の高い省電力化に加え、熱劣化による耐久性の低下を防止することができる。
Further, the fixing device 4 according to the present invention is characterized in that when shifting to the power saving mode, the member having the larger heat capacity is always controlled below the predetermined fixing temperature and the member having the smaller heat capacity is in the non-energized state. It may be controlled.
FIG. 9 is a model diagram showing a change in heat capacity when the fixing member 15 and the pressure member 16 return from the power saving mode to the fixing operation mode in this case.
When the mode is shifted to the power saving mode, the heater of the member having the smaller heat capacity is set in a non-energized state, whereby in addition to more effective power saving, it is possible to prevent a decrease in durability due to thermal degradation.

または、本発明の定着装置4の特徴は、省電力モードに移行した際に、熱容量の大きな方の部材が常時所定の定着温度より高い温度で制御され、且つ、熱容量の小さな方の部材が所定の定着温度より低い温度で制御されてもよいことである。
図10は、この場合において、定着部材15と加圧部材16が省電力モードから定着動作モードに復帰するときの、熱容量変化を示すモデル図である。
熱容量の小さな方の部材が定着温度より低い温度で制御されることで、省電力化を達成することができる。また、熱容量の小さな方の部材が定着温度よりも低い温度であっても、熱容量の大きな方の部材が定着温度より高い温度に制御されるため、定着動作モードに復帰する時間を短縮することができる。
Alternatively, the fixing device 4 of the present invention is characterized in that when the mode is shifted to the power saving mode, the member having the larger heat capacity is always controlled at a temperature higher than the predetermined fixing temperature, and the member having the smaller heat capacity is set to the predetermined value. It may be controlled at a temperature lower than the fixing temperature.
FIG. 10 is a model diagram showing a change in heat capacity when the fixing member 15 and the pressure member 16 return from the power saving mode to the fixing operation mode in this case.
Power saving can be achieved by controlling the member having the smaller heat capacity at a temperature lower than the fixing temperature. In addition, even when the member having a smaller heat capacity is lower than the fixing temperature, the member having the larger heat capacity is controlled to a temperature higher than the fixing temperature, so that the time for returning to the fixing operation mode can be shortened. it can.

この場合、熱容量の小さな方の部材を非通電状態としてもよい。これにより、より効果の高い省電力化に加え、熱劣化による耐久性の低下を防止することができる。熱容量の小さな方の部材を非通電状態としても、熱容量の大きな方の部材が定着温度より高い温度に制御されるため、定着動作モードに復帰する時間を短縮することができる。   In this case, the member having the smaller heat capacity may be in a non-energized state. Thereby, in addition to the more effective power saving, the fall of durability by thermal degradation can be prevented. Even when the member having the smaller heat capacity is set in the non-energized state, the member having the larger heat capacity is controlled to a temperature higher than the fixing temperature, so that the time for returning to the fixing operation mode can be shortened.

上記説明では、一例として、熱容量の小さな方の部材を定着部材15、熱容量の大きな方の部材を加圧部材16として説明した。
しかしながら、図8から図10に示した関係は、熱容量の小さな方の部材を加圧部材16、熱容量の大きな方の部材を定着部材15としても用いることができる。熱ローラ方式の例を図11、ベルト加熱方式の例を図12に示す。
この構成で、光沢ムラのない均一定着性、記録材Pの定着部材15からの分離性等の定着性能を良好にするためには、定着部材15の表面硬度が十分に柔らかく、且つ加圧部材16の表面硬度を相対的に固くして定着ニップ部を形成することが望ましい。
In the above description, as an example, the member having the smaller heat capacity is described as the fixing member 15, and the member having the larger heat capacity is described as the pressing member 16.
However, in the relationship shown in FIGS. 8 to 10, the member having the smaller heat capacity can be used as the pressing member 16, and the member having the larger heat capacity can be used as the fixing member 15. An example of the heat roller system is shown in FIG. 11, and an example of the belt heating system is shown in FIG.
In this configuration, the surface hardness of the fixing member 15 is sufficiently soft and the pressure member is used in order to improve the fixing performance such as uniform fixing without gloss unevenness and separation of the recording material P from the fixing member 15. It is desirable to form the fixing nip portion with a relatively hard surface hardness of 16.

かかる構成を得るには、定着部材15及び加圧部材16の芯金上に形成する弾性層の硬度、又は厚さを変える方法があるが、この場合、弾性層の硬度を一定にして厚さを変える方法が、ローラ工法上望ましい。これは、ゴム硬度を変えない方がゴム練り工程が容易で、コスト高を抑えることが出来るからである。
そのため、弾性層の厚い定着部材15の方が熱容量が大きくなる。この場合、省電力モードに移行した際に、定着部材と加圧部材の熱容量の内、熱容量の大きな方の部材即ち定着部材15は、常時、ヒータH1によって、所定の定着温度に制御され、熱容量の小さな方の部材即ち加圧部材は、常時、加熱手段によって、所定の定着温度より低い温度で制御される。これにより、定着動作モードに復帰する時間が短縮される。
In order to obtain such a configuration, there is a method of changing the hardness or thickness of the elastic layer formed on the core metal of the fixing member 15 and the pressure member 16, but in this case, the thickness of the elastic layer is made constant. It is desirable in terms of the roller method to change the angle. This is because the rubber kneading process is easier when the rubber hardness is not changed, and the cost can be suppressed.
Therefore, the fixing member 15 having a thick elastic layer has a larger heat capacity. In this case, when the mode is shifted to the power saving mode, the member having the larger heat capacity among the heat capacity of the fixing member and the pressure member, that is, the fixing member 15 is always controlled to a predetermined fixing temperature by the heater H1, and the heat capacity. The smaller member, that is, the pressure member, is always controlled at a temperature lower than a predetermined fixing temperature by the heating means. Thereby, the time for returning to the fixing operation mode is shortened.

即ち本発明は、定着部材15と加圧部材16の温度制御を、どちらが熱容量の大きい部材、小さい部材であるかによって随時決めることができ、また、上述したように、定着部材15の形状は限定されない。
定着部材15を定着ベルトにより構成するベルト加熱方式は、定着部材15の熱容量をより少なくすることができ、定着動作モードに復帰する時間の大幅な短縮を実現することができる。また、ベルト加熱方式は様々なレイアウトにすることができ、例えば図13、14の様な固定部材と耐熱弾性部材を用いた構成にすることも可能である。
定着部材15を定着ローラにより構成する熱ローラ方式は、簡易な構成で安定した高画質化、記録紙の搬送性等の定着性能を得ることができる。
That is, according to the present invention, the temperature control of the fixing member 15 and the pressure member 16 can be determined as needed depending on which is a member having a large heat capacity or a member having a small heat capacity, and as described above, the shape of the fixing member 15 is limited. Not.
The belt heating method in which the fixing member 15 is formed of a fixing belt can reduce the heat capacity of the fixing member 15 and can realize a significant reduction in the time for returning to the fixing operation mode. Further, the belt heating method can have various layouts. For example, a configuration using a fixing member and a heat-resistant elastic member as shown in FIGS.
The heat roller system in which the fixing member 15 is constituted by a fixing roller can obtain a fixing performance such as a stable image quality and a recording paper conveyance property with a simple configuration.

さらに、本発明の定着装置4の特徴は、定着動作要求を受けて省電力モードから定着動作モードに復帰するまでの時間が、30秒以下、好ましくは10秒以下である。
本発明者らが、画像形成装置の中で複写機を例にとり、ユーザーがコピーを出力する際の操作に関しての満足度調査を行ったところ、省電力モードからコピーが可能になるまでの待ち時間は、30秒以下、好ましくは10秒以下であることが望ましいという結果を得た。画像形成装置の中で最も立ち上げ時間のかかるものが定着装置であり、定着動作モードに復帰するまでの時間を短縮することでコピー待ち時間を短縮することができる。
本発明の定着装置4によって、例えば、コピー待ち時間を10秒以下にし、且つ省電力モード時の消費電力量を従来の1/3以下にして省エネ化を達成するためには、熱容量の小さい定着部材15の構成が条件となる。
Further, the fixing device 4 according to the present invention is characterized in that the time required to return from the power saving mode to the fixing operation mode in response to the fixing operation request is 30 seconds or less, preferably 10 seconds or less.
The inventors conducted a satisfaction survey regarding the operation when the user outputs a copy, taking a copying machine as an example in the image forming apparatus, and found that the waiting time until the copy can be performed from the power saving mode. Obtained a result of 30 seconds or less, preferably 10 seconds or less. Among the image forming apparatuses, the one that requires the most startup time is the fixing device, and the copy waiting time can be shortened by shortening the time until returning to the fixing operation mode.
For example, in order to achieve energy saving by setting the copy waiting time to 10 seconds or less and the power consumption in the power saving mode to 1/3 or less of the conventional one by the fixing device 4 of the present invention, fixing with a small heat capacity. The configuration of the member 15 is a condition.

また、定着部材15と加圧部材16が各々所定の定着温度に到達するまでの時間が、略同一であることで、省電力モードから定着動作モードに復帰する時間を効率よく短縮することができる。
電源投入後、又は省電力モード時からの立ち上げ時間を速めるため、ヒータ電力はその装置の許容範囲内において、最大投入電力を使用する。前述したように、このとき定着部材15か、加圧部材16のどちらか一方が早く立ち上がると早く立ち上がった方の部材に設けた加熱手段は一端OFFして、その後は設定温度を維持するためON/OFF制御を繰り返す。かかる状態では未だ立ち上がってない方の部材の熱供給量は減少して立ち上げ効果が半減する。即ち、最も速い立ち上げ条件は定着部材15及び加圧部材16を所定の温度に同時に立ち上げることが最も効率の良い方法である。このときそれぞれのヒータは装置が立ち上がるまでは100%点灯しているからである。
In addition, since the time required for the fixing member 15 and the pressure member 16 to reach a predetermined fixing temperature is substantially the same, the time for returning from the power saving mode to the fixing operation mode can be efficiently shortened. .
In order to speed up the start-up time after the power is turned on or from the power saving mode, the heater power uses the maximum input power within the allowable range of the apparatus. As described above, when either the fixing member 15 or the pressure member 16 rises earlier at this time, the heating means provided on the member that rises earlier is turned off once, and then turned on to maintain the set temperature. Repeat / OFF control. In such a state, the heat supply amount of the member that has not yet started up decreases, and the startup effect is halved. That is, the fastest startup condition is that the fixing member 15 and the pressure member 16 are simultaneously started up at a predetermined temperature, which is the most efficient method. This is because each heater is lit 100% until the apparatus starts up.

図15は、この場合において、定着部材15と加圧部材16が省電力モードから定着動作モードに復帰するときの、熱容量変化を示すモデル図である。省電力モードから定着動作モードに復帰する時間は、定着部材15及び加圧部材16の熱容量とヒータH1、H2の出力に関係するが、これらから所定の温度を算出し、図15のように設定することで、定着部材15と加圧部材16とを略同時に立ち上げることができる。   FIG. 15 is a model diagram showing a change in heat capacity when the fixing member 15 and the pressure member 16 return from the power saving mode to the fixing operation mode in this case. The time for returning from the power saving mode to the fixing operation mode is related to the heat capacities of the fixing member 15 and the pressure member 16 and the outputs of the heaters H1 and H2. A predetermined temperature is calculated from these and set as shown in FIG. By doing so, the fixing member 15 and the pressure member 16 can be started up substantially simultaneously.

(実施例)
ベルト加熱方式の定着装置で立ち上げ時間と消費電力について調べた。実験条件として、加圧部材を40CPM(200mm/S)、定着ベルト用加熱ヒータを800W、加圧ローラ用加熱ヒータを400W、定着設定温度と加圧ローラ設定温度をそれぞれ150℃、130℃とした。待機時の省電力モードの一例として、定着ベルト加熱用ヒータをOFF、加圧ローラ用加熱ヒータを130℃でON/OFF制御した。
その結果、省電力モードからのプリント待ち時間は10秒であった。また、省電力モードを持たない従来方法と比較すると、省電力モード時で消費電力量が約1/3に低減できることが分かった。
(Example)
The start-up time and power consumption were investigated using a belt heating type fixing device. As experimental conditions, the pressure member was 40 CPM (200 mm / S), the fixing belt heater was 800 W, the pressure roller heater was 400 W, and the fixing temperature setting and the pressure roller setting temperature were 150 ° C. and 130 ° C., respectively. . As an example of the power saving mode during standby, the fixing belt heater was turned off and the pressure roller heater was turned on / off at 130 ° C.
As a result, the waiting time for printing from the power saving mode was 10 seconds. Further, it was found that the power consumption can be reduced to about 1/3 in the power saving mode as compared with the conventional method having no power saving mode.

本発明の定着装置に係わる画像形成装置の概略構成図である。1 is a schematic configuration diagram of an image forming apparatus according to a fixing device of the present invention. ベルト加熱方式の定着装置の概略構成図である。FIG. 2 is a schematic configuration diagram of a belt heating type fixing device. 熱ローラ定着方式の定着装置の概略構成図である。FIG. 2 is a schematic configuration diagram of a heat roller fixing type fixing device. 定着温度と画像の光沢度との関係を示すグラフである。6 is a graph showing the relationship between the fixing temperature and the glossiness of an image. 定着装置の動作制御と立ち上げ時間との関係を示すグラフである。6 is a graph showing a relationship between operation control of the fixing device and start-up time. 定着装置の動作制御と立ち上げ時間との関係を示すグラフである。6 is a graph showing a relationship between operation control of the fixing device and start-up time. 定着部材と加圧部材の立ち上げ時間をほぼ同時にした例を示すグラフである。6 is a graph showing an example in which the start-up times of the fixing member and the pressure member are almost the same. 定着部材と加圧部材の熱容量変化を示すモデル図である。It is a model figure which shows the heat capacity change of a fixing member and a pressurization member. 定着部材と加圧部材の熱容量変化を示すモデル図である。It is a model figure which shows the heat capacity change of a fixing member and a pressurization member. 定着部材と加圧部材の熱容量変化を示すモデル図である。It is a model figure which shows the heat capacity change of a fixing member and a pressurization member. 熱容量の小さな方の部材を加圧部材、熱容量の大きな方の部材を定着部材としたときの熱ローラ方式の一例を示す概略構成図である。It is a schematic block diagram showing an example of a heat roller system when a member having a smaller heat capacity is a pressure member and a member having a larger heat capacity is a fixing member. 熱容量の小さな方の部材を加圧部材、熱容量の大きな方の部材を定着部材としたときのベルト加熱方式の一例を示す概略構成図である。It is a schematic block diagram which shows an example of a belt heating system when a member with a smaller heat capacity is a pressure member and a member with a larger heat capacity is a fixing member. 熱容量の小さな方の部材を定着部材、熱容量の大きな方の部材を加圧部材としたときの、ベルト加熱方式の一例を示す概略構成図である。It is a schematic block diagram which shows an example of a belt heating system when a member with a smaller heat capacity is a fixing member and a member with a larger heat capacity is a pressure member. 熱容量の小さな方の部材を定着部材、熱容量の大きな方の部材を加圧部材としたときの、ベルト加熱方式の一例を示す概略構成図である。It is a schematic block diagram which shows an example of a belt heating system when a member with a smaller heat capacity is a fixing member and a member with a larger heat capacity is a pressure member. 定着部材と加圧部材の熱容量変化を示すモデル図である。It is a model figure which shows the heat capacity change of a fixing member and a pressurization member.

符号の説明Explanation of symbols

1 画像形成装置
2 作像部
3 給送手段
4 定着装置
5 感光体
6 帯電装置
7 レーザー書き込みユニット
8 現像装置
9 転写装置
10 クリーニング装置
11 給紙カセット
12 給送ローラ
13 レジストローラ対
14 排紙トレイ
15 定着部材
16 加圧部材
17 定着ローラ
18 加熱ローラ
H1、H2 ヒータ
L レーザービーム
P 記録材
S1、S2 サーミスタ
T トナー像
DESCRIPTION OF SYMBOLS 1 Image forming apparatus 2 Image forming part 3 Feeding means 4 Fixing device 5 Photoconductor 6 Charging device 7 Laser writing unit 8 Developing device 9 Transfer device 10 Cleaning device 11 Paper feed cassette 12 Feeding roller 13 Registration roller pair 14 Paper discharge tray 15 Fixing member 16 Pressing member 17 Fixing roller 18 Heating roller H1, H2 Heater L Laser beam P Recording material S1, S2 Thermistor T Toner image

Claims (9)

第1の加熱手段を備える定着部材と、 定着部材に接し、第2の加熱手段を備える加圧部材とを有し、 定着すべきトナー像を担持した記録材を、そのトナー像が定着部材に接する向きにして、定着部材と加圧部材との圧接により形成されるニップ部を通過させて、
熱と圧力の作用によりトナー像を記録材に定着させる動作を行う定着装置において、
前記定着部材は、少なくとも二つのガイド部材に張架して構成される定着ベルトであり、
前記定着装置は、前記定着ベルトの表面にオイルを塗布しないオイルレスの定着装置であり、
前記定着ベルトと加圧部材は、定着動作終了後、省電力モードに移行し、定着動作要求を受けるとプリント可能モードに復帰するように制御され、 前記定着ベルトと加圧部材の内、熱容量の大きな方の部材は、省電力モード時に、該熱容量の大きな方の部材の定着動作時の温度より高い温度で制御され、 熱容量の小さな方の部材は、省電力モード時に、該熱容量の小さな方の部材の定着動作時の温度より低い温度で制御される 事を特徴とする定着装置。
A recording member having a fixing member having a first heating unit and a pressure member in contact with the fixing member and having a second heating unit, and carrying a toner image to be fixed. In the direction of contact, pass through the nip formed by the pressure contact between the fixing member and the pressure member,
In a fixing device that performs an operation of fixing a toner image to a recording material by the action of heat and pressure,
The fixing member is a fixing belt configured to be stretched around at least two guide members,
The fixing device is an oilless fixing device that does not apply oil to the surface of the fixing belt,
The fixing belt and the pressure member shift to a power saving mode after completion of the fixing operation, and are controlled to return to a printable mode upon receiving a fixing operation request. The larger member is controlled at a temperature higher than the temperature during the fixing operation of the member having the larger heat capacity in the power saving mode, and the member having the smaller heat capacity is controlled in the smaller one of the smaller heat capacity in the power saving mode. The fixing device is characterized in that it is controlled at a temperature lower than the temperature during the fixing operation of the member.
第1の加熱手段を備える定着部材と、 定着部材に圧接し、第2の加熱手段を備える加圧部材とを有し、 定着すべきトナー像を担持した記録材を、そのトナー像が定着部材に接する向きにして、定着部材と加圧部材との圧接により形成されるニップ部を通過させて、
熱と圧力の作用によりトナー像を記録材に定着させる動作を行う定着装置において、
前記定着部材は少なくとも二つのガイド部材に張架して構成される定着ベルトであり、
前記定着装置は、前記定着ベルトの表面にオイルを塗布しないオイルレスの定着装置であり、
前記定着ベルトと加圧部材は、定着動作終了後、所定時間待機すると省電力モードに移行し、定着動作要求を受けるとプリント可能モードに復帰するように制御され、 前記定着ベルトと加圧部材の内、熱容量の大きな方の部材は、省電力モード時に、該熱容量の大きな方の部材の定着動作時の温度より高い温度で制御され、 熱容量の小さな方の部材は、省電力モード時に、該熱容量の小さな方の部材の定着動作時の温度より低い温度で制御される事を特徴とする定着装置。
A recording member having a fixing member having a first heating unit and a pressure member having a second heating unit in pressure contact with the fixing member, the toner image being a fixing member. In the direction of contact with the fixing member and the pressure member between the nip formed by the pressure contact,
In a fixing device that performs an operation of fixing a toner image to a recording material by the action of heat and pressure,
The fixing member is a fixing belt configured to be stretched around at least two guide members,
The fixing device is an oilless fixing device that does not apply oil to the surface of the fixing belt,
The fixing belt and the pressure member are controlled to shift to a power saving mode when waiting for a predetermined time after completion of the fixing operation, and to return to a printable mode when receiving a fixing operation request. The member with the larger heat capacity is controlled at a temperature higher than the temperature during the fixing operation of the member with the larger heat capacity during the power saving mode, and the member with the smaller heat capacity is controlled with the heat capacity during the power saving mode. The fixing device is controlled at a temperature lower than the temperature at the time of fixing operation of the smaller member.
前記定着部材と加圧部材の内、熱容量の小さな方の部材は、省電力モード時に、非通電状態である 事を特徴とする請求項1又は2に記載の定着装置。 The fixing device according to claim 1, wherein a member having a smaller heat capacity among the fixing member and the pressure member is in a non-energized state in a power saving mode. 前記熱容量の大きな方の部材は加圧部材であって、前記熱容量の小さな方の部材は定着部
材である 事を特徴とする請求項1ないし3のいずれかに記載の定着装置。
The fixing device according to claim 1, wherein the member having the larger heat capacity is a pressure member, and the member having the smaller heat capacity is a fixing member.
前記二つのガイド部材のうち、一方が固定部材であり、 前記固定部材が前記定着ベルトを介して前記加圧部材と接する 事を特徴とする請求項1ないし4のいずれかに記載の定着装置。 The fixing device according to claim 1, wherein one of the two guide members is a fixing member, and the fixing member is in contact with the pressure member via the fixing belt. 前記二つのガイド部材はローラであり、さらに、前記定着ベルトを介して固定部材が前記加圧部材に対して接する 事を特徴とする請求項1ないし4のいずれかに記載の定着装置。 The fixing device according to claim 1, wherein the two guide members are rollers, and a fixing member is in contact with the pressure member via the fixing belt. 前記定着部材及び加圧部材は、省電力モードから定着動作モードに復帰するまでの時間が略同一である 事を特徴とする請求項1ないし6のいずれかに記載の定着装置。 The fixing device according to claim 1, wherein the fixing member and the pressure member have substantially the same time until returning from the power saving mode to the fixing operation mode. 前記定着装置の立上がり時に前記定着ベルトはプレ回転する 事を特徴とする請求項1ないし7のいずれかに記載の定着装置。 The fixing device according to claim 1, wherein the fixing belt is pre-rotated when the fixing device starts up. 記録材を給送する給送手段と、トナー像を記録材上に形成する作像部と、記録材上のトナー像を記録材に定着させる定着装置とを備える画像形成装置において、 前記定着装置は、請求項1ないし8のいずれかに記載の定着装置である
事を特徴とする画像形成装置。
An image forming apparatus comprising: a feeding unit that feeds a recording material; an image forming unit that forms a toner image on the recording material; and a fixing device that fixes the toner image on the recording material to the recording material. Is an image forming apparatus according to any one of claims 1 to 8.
JP2007325127A 2007-12-17 2007-12-17 Fixing apparatus and image forming apparatus Expired - Fee Related JP4168084B2 (en)

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