JP4163889B2 - Pressure control valve with upper / lower pressure cutoff mechanism - Google Patents

Pressure control valve with upper / lower pressure cutoff mechanism Download PDF

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Publication number
JP4163889B2
JP4163889B2 JP2002100044A JP2002100044A JP4163889B2 JP 4163889 B2 JP4163889 B2 JP 4163889B2 JP 2002100044 A JP2002100044 A JP 2002100044A JP 2002100044 A JP2002100044 A JP 2002100044A JP 4163889 B2 JP4163889 B2 JP 4163889B2
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Japan
Prior art keywords
pressure
valve
diaphragm
shut
diaphragm chamber
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JP2002100044A
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Japanese (ja)
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JP2003295955A (en
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直人 高橋
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ITO KOKI CO., LTD.
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ITO KOKI CO., LTD.
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Description

【0001】
【発明の属する技術分野】
この発明は、圧力調整弁の二次側の圧力が異常に変動した場合に作動する上・下限圧遮断機構付き圧力調整弁に関する。
【0002】
【従来の技術】
圧力調整弁の二次側圧力が規定値より高く、または低くなった場合に作動する遮断弁(OPSO=Over Pressure Shut Off、UPSO=Under Pressure Shut Off )として、これまで使用されてきたものとして、図10(a)に示すように圧力調整弁Xと遮断弁Zとが直列に配置され、遮断弁Zのダイヤフラム室41に圧力調整弁Xの二次圧を導入し、二次圧が異常に高くなったときにダイヤフラム42が変位して連動子43が後退してスピンドル45の切り込み46が外れ、スプリング47の付勢により弁体44が弁座48に当接して流路を遮断するものがある。なお、スピンドル45の上端にはリセット用の摘まみ49があり、この摘まみを引き上げることによりリセットされる。
【0003】
また、図10(b)に示すOPSOとUPSO兼用の従来例は、ダイヤフラム42と一体の連動子43の下端には内面に環状リブ43a を形成した筒体43b が一体に形成されている。
【0004】
一方、下端に弁体44を取付けたスピンドル45には括れ45a が形成されて、この括れ45a と上記筒体43b の環状リブ43a との間に複数個のボールBが介在し、上記環状リブ43a の上下は懐が広くなってボールBが遊ぶようになっている。
【0005】
図の状態では環状リブ43a とスピンドル45の括れ45a との間にボールBが介在しているのでスピンドル45は下降しない。
【0006】
ここで、二次圧が規定圧より高く、または低くなるとダイヤフラム42は上、または下に変位し、ボールBは環状リブ43a から外れ、筒体43b の上、または下の懐に入りスピンドル45の括れ45a から外れ、スピンドル45はスプリング47の付勢により下降し弁体44と弁座48とが当接して流路が遮断される。なお、弁座48の中心下方にはロッドPが延び、その下端にノブNが設けられてリセット機構を構成している。
【0007】
また、本発明者は図9に示す「遮断弁付き圧力調整弁」を提案した。この提案はダイヤフラム室31に導入された二次圧が異常上昇したときの、ダイヤフラム03の初動変位で、弁体13と弁座14とからなるパイロット弁08が開き、一次圧ガスをダイヤフラム室31に導入してダイヤフラム03を大きく変位させ、Oリング11aなどの抵抗に関わりなくストッパーSが引き上げて確実に遮断弁16が作動するようにしたものである。
【0008】
【発明が解決しようとする課題】
しかしながら、上記提案では、二次圧の異常上昇には対応できるが、異常低下には対応できないという問題が残っている。
【0009】
本発明は上記従来技術の問題に鑑み、応答性が良く、構造が小型・簡単で確実に作動する上・下限圧遮断機構付き圧力調整弁(OPSO&UPSO)を提供することを課題とする。
【0010】
【課題を解決するための手段】
上記課題を解決するために本発明は、圧力調整弁の二次圧を上・下限圧検出ダイヤフラム室に導入し、上記二次圧が正常なときは遮断弁の作動を阻止し、上・下限圧を超えたときは遮断弁を作動させるようにしてなる上・下限圧遮断機構付き圧力調整弁において、一次圧ガス流路に対して上限圧検出部と下限圧検出部を設け、上限圧検出ダイヤフラム室に向けて、一次圧ガス流路からパイロット弁を介在させた流路を開き、下限圧検出部には、そのダイヤフラムの変位を受けて上限圧検出ダイヤフラム室に一次圧ガスが流入するようにしてなり、上記下限圧検出部の弁棒は、一次圧ガス流路を経て上限圧検出ダイヤフラム室に向けて貫通し、同ダイヤフラム室内で一次圧ガス流通弁を構成するか、上記下限圧検出部のダイヤフラムの変位を、直接または間接にスライドバルブに伝えて、一次圧ガス流路から上限圧検出ダイヤフラム室に流路を開くようにしたものである。
【0011】
また、上記パイロット弁は、ダイヤフラムと共動する連動子の下端面に設けた弁体と、ダイヤフラムケース下部中心の貫通孔に差し込まれた中空スピンドルの上部枠体内に形成された弁座とからなり、上記連動子と枠体とは遊びを以て連結されており、その連結は、枠体に開けられた長孔と連動子に植設されたピンにより、または、上端を縮径した筒体である枠体と連動子の下端に形成した鍔とにより遊びを以て連結される構成とし、上記遮断弁は、一次圧ガス流路中に、バネ座とこのバネ座に装填されたスプリングと、このスプリングにより弁座に向けて付勢される遮断弁体と、本体内に形成した弁座とからなる構成としたものである。
【0012】
上記の如く構成するこの発明によれば、二次圧の異常上昇に対しては、上限圧検出ダイヤフラムの初動でパイロット弁が開き、その後は、パイロット弁を経て一次圧ガスがダイヤフラム室に導入され、Oリングなどの抵抗に関わりなくストッパーが引き上げられて確実に遮断弁が作動する。
【0013】
また、二次圧の異常低下に対しては、下限圧検出ダイヤフラムの変位により上限圧検出ダイヤフラム室内に一次圧ガスが流入してOリングなどの抵抗に関わりなくストッパーが引き上げられて確実に遮断弁が作動するようになる。
【0014】
【発明の実施の形態】
次に、本発明の実施形態を図面を参照しながら説明する。図1は本発明の第一実施形態に係るもので、圧力調整弁Xと上・下限圧遮断機構とからなり、圧力調整弁Xは、ダイヤフラム室31とダイヤフラム32と連動子33とレバー34と弁体35とノズル36とからなる公知のものであり、上・下限圧遮断機構は、上限圧検出部Oと下限圧検出部Uと遮断弁16とからなっている。
【0015】
上限圧検出部Oは、図1,図2,図6(a)(b)に示すようにケース40とカバー02とダイヤフラム03と受圧板05とスプリング28oとからなるダイヤフラム機構01と、ダイヤフラム03と一体でピン12を植設した連動子04と上部に枠体10を有し上記ピン12と長孔09とでダイヤフラム03の変位方向の遊びをもって連結し先端を縮径06した中空のスピンドル15、弁体13と弁座(ノズル)14とからなるパイロット弁08とで構成している。
【0016】
なお、上記連動子04と上部に枠体10を有するスピンドル15とを遊びを以て連結する構造を、図6(c)のように枠体10の上部を縮径10b した筒体10a とし、この筒体10a に嵌まる連動子04の外周に鍔12a を形成して連結することもできる。
【0017】
下限圧検出部Uは、図1、図2に示すようにケース50とカバー52とダイヤフラム53と受圧板55とスプリング28uとからなるダイヤフラム機構51と、ダイヤフラム53と一体の連動子54から一次圧ガス流路Lを経て上限圧検出ダイヤフラム室Roに貫通した弁棒56の先端に設けられた一次圧ガス流通弁57とで構成している。その弁棒56が一次圧ガス流路Lを経て上限圧検出ダイヤフラム室Roに貫通していることにより、流通弁57が開くことによってその貫通孔を介して一次圧ガス流路Lから上限圧検出ダイヤフラム室Roに一次圧ガスが流入する。なお、58はOリング59を内包するグランド、
60は一次圧ガス流通弁57を弁座61に向けて付勢するスプリングである。
【0018】
一次圧ガス流路Lの遮断機構Yを成す上記遮断弁16は、図1、図6(a)、(b)に示すように本体18の内部後端に環状のバネ座20を設け、このバネ座20にスプリング22を装填し、このスプリング22でロッド17の両端に鍔23を形成しOリング24を嵌めた遮断弁体21を弁座Qに向けて付勢するように構成している。
【0019】
次に上記実施形態の作用について説明する。圧力調整弁の二次圧P2 が正常のときは、上限圧検知ダイヤフラム03は正常位置を保っており、異常上昇するとダイヤフラムと一体の連動子04は長孔09とピン12とのギャップの範囲内で抵抗なく上昇する。
【0020】
連動子04が上昇すると、その下端に嵌められたゴム製の弁体13も上昇し、弁体13と弁座(ノズル)14とで構成するパイロット弁08が開き上限圧検出ダイヤフラム室RO に一次圧ガスが流入しダイヤフラム03は大きく変位してピン12は長孔09の上端に当接してスピンドル15、即ちストッパーSがOリングの抵抗に関わりなく引き上げられ縮径06部の先端は遮断弁16の移動阻止機能を失い一次圧ガス流路が遮断される。
【0021】
二次圧P2 の異常上昇時の上限圧検出部Oの作用を図7を参照しながら、さらに詳しく説明する。
【0022】
図7(a)は二次圧P2 が正常状態でダイヤフラム室RO 内は二次圧ガスで充満している。
【0023】
二次圧P2 が異常上昇すると図7(b)のごとくダイヤフラム03が若干上昇する。このとき、長孔09とピン12にギャップがあるのでOリングの摩擦抵抗に影響されずに連動子04と共にゴム製弁体13が上昇し、弁座14(ノズル)とで構成しているパイロット弁が開きダイヤフラム室RO 内に一次圧ガスが流入しはじめる。
【0024】
図7(c)は一次圧ガスがダイヤフラム室RO 内に流入してダイヤフラム03が大きく上昇し、図7(d)では遂にスピンドル15(ストッパー)が大きく上昇して遮断弁16が作動し一次圧ガスの流路を遮断する。
【0025】
図7(d)の状態から一定時間経過するとダイヤフラム室RO 内のガスは微小孔hから流出して図7(e)の状態(リリーフの吹き止まり圧)になる。
【0026】
図2に戻って、圧力調整弁の二次圧P2 が異常低下するとダイヤフラム53と一体の連動子54は上方向に変位し、弁棒56が上昇して一次圧ガス流通弁57が開き、一次圧ガスがダイヤフラム室RO に流入してダイヤフラム03が上昇してストッパーS(図6参照)が引き上げられて遮断弁16が右に移動して一次圧ガス流路が遮断される。
【0027】
図3は第二実施形態で、第一実施形態との違いは圧力調整弁Xと遮断機構Yと上・下限圧検出部O,Uの配置だけで他は同じであるから説明を省略する。
【0028】
図4は、第三実施形態で第二実施形態と殆ど同じであるから、相違するところだけ説明する。下限圧検出部Uから延びる弁棒56は一次圧ガス流路Lを貫通せず上限圧検知部のダイヤフラム室RO 内に至り一次圧ガス流通弁57の弁軸66を引き上げるようになり、ケースから突き出たブラケット67と弁体68との間にスプリング69が介在し、一次圧ガス流路Lとダイヤフラム室RO とが連通している。
【0029】
圧力調整弁の二次圧が異常低下するとダイヤフラム53とともに弁棒56が上昇し、一次圧ガス流通弁57の弁軸66を引き上げて、一次圧ガスがダイヤフラム室RO に流入し遮断弁16が閉じる。
【0030】
図5は第四実施形態で、下限圧検出部Uのダイヤフラム53と一体の連動子54には長孔62でレバー63がリンクし、レバー63の作用点にはスライドバルブ64がリンクしている。
【0031】
スライドバルブ64は一次圧ガス流路Lからダイヤフラム室RO に至る流路65の一部に装填されてダイヤフラムの変位により流路65が開閉されるようになっている。
【0032】
圧力調整弁の二次圧が異常低下するとダイヤフラム53とともにレバー63が揺動し、作用点にリンクしたスライドバルブ64が下がり流路65が開いて、一次圧ガスがダイヤフラム室RO に流入し遮断弁16を閉じる。
【0033】
図8は、上記各実施形態が高い一次圧力下で使用される場合に、遮断弁の誤動作を防止する機構を付加したもので、スピンドル15の下端にバネ座37を形成し、このバネ座37にスプリング38を装填し、ケース40の基部に袋ナット39を螺合してスピンドル15を下方に付勢する構造となっている。
【0034】
この機構を付加することにより、高い一次圧力によってOリング11aが押し上げられて遮断弁16が誤動作するのを防止できる。すなわち、スプリング38でスピンドル15を遮断弁16を非作動とする方向に付勢することによって、二次圧正常状態におけるスピンドル15の変位による遮断弁16の誤作動を防止する。
【0035】
【発明の効果】
以上説明した通りこの発明によれば、二次圧が異常上昇または異常低下したときに素早く応答し、確実に遮断弁が作動し、さらに一次圧が異常圧になったときにも遮断弁が確実に閉じる。
【図面の簡単な説明】
【図1】第一実施形態の縦断面図
【図2】図1の部分拡大図
【図3】第二実施形態の水平面図
【図4】(a)第三実施形態の縦断面図
(b)図4(a)のA−A断面図
【図5】第四実施形態の縦断面図
【図6】(a)ダイヤフラム室と遮断弁の部分図
(b)連動子とストッパーとの連結部詳細図
(c)他の連動子とストッパーとの連結部詳細図
【図7】上限圧検出部の作用説明図
【図8】一次圧異常上昇時遮断機構図
【図9】先行技術説明図
【図10】(a)従来のOPSO付き圧力調整弁の縦断面図
(b)従来のOPSO、UPSO付き圧力調整弁の遮断弁部分縦断面図
【符号の説明】
01,51 ダイヤフラム機構
02,52 カバー
03,53 ダイヤフラム
04,54 連動子
05,55 受圧板
06 縮径
07 貫通孔
08 パイロット弁
09 長孔
10 枠体
11,11a ,11b ,24,59 Oリング
12 ピン
13,68 弁体
14 弁座(ノズル)
15,45 スピンドル
16 遮断弁
17 ロッド
18 本体
19 ストレーナ
20,37 バネ座
21 遮断弁体
22,28o ,28u ,47,60,69 スプリング
23 鍔
25 リセット機構
26 筒体(リセット機構の)
27 リセット棒
29 キャップ
31 ダイヤフラム室
32,42 ダイヤフラム
33,43 連動子
34 レバー
35,44 弁体
36 ノズル
38 スプリング
39 袋ナット
40 ケース
41 ダイヤフラム室
43a 環状リブ
43b 筒体
45a 括れ
46 切り込み
48,61 弁座
49 摘まみ
50 ケース
56 弁棒
57 一次圧流通弁
58 グランド
62 長孔
63 レバー
64 スライドバルブ
65 流路
66 弁軸
67 ブラケット
68
B ボール
L 一次圧ガス流路
N ノブ
O 上限圧検出部
P ロッド
Q 弁座
O ダイヤフラム室(上限圧検出用)
U ダイヤフラム室(下限圧検出用)
S ストッパー
U 下限圧検出部
X 圧力調整弁
Y 遮断機構
Z 遮断弁
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a pressure regulating valve with an upper / lower limit pressure shut-off mechanism that operates when the pressure on the secondary side of the pressure regulating valve fluctuates abnormally.
[0002]
[Prior art]
As a shutoff valve (OPSO = Over Pressure Shut Off, UPSO = Under Pressure Shut Off) that operates when the secondary pressure of the pressure regulating valve is higher or lower than the specified value, As shown in FIG. 10A, the pressure regulating valve X and the shutoff valve Z are arranged in series, and the secondary pressure of the pressure regulating valve X is introduced into the diaphragm chamber 41 of the shutoff valve Z, and the secondary pressure becomes abnormal. When the height is increased, the diaphragm 42 is displaced, the interlock 43 is moved backward, the notch 46 of the spindle 45 is released, and the valve body 44 comes into contact with the valve seat 48 by the urging of the spring 47 to block the flow path. is there. A reset knob 49 is provided at the upper end of the spindle 45 and is reset by pulling up the knob.
[0003]
Further, in the conventional example for both OPSO and UPSO shown in FIG. 10B, a cylindrical body 43b having an annular rib 43a formed on the inner surface is integrally formed at the lower end of the interlock 43 integrated with the diaphragm.
[0004]
On the other hand, a constriction 45a is formed on the spindle 45 with the valve body 44 attached to the lower end, and a plurality of balls B are interposed between the constriction 45a and the annular rib 43a of the cylindrical body 43b, and the annular rib 43a. The upper and lower sides of the ball become wider and the ball B plays.
[0005]
In the state shown in the figure, since the ball B is interposed between the annular rib 43a and the constriction 45a of the spindle 45, the spindle 45 does not descend.
[0006]
Here, when the secondary pressure is higher or lower than the specified pressure, the diaphragm 42 is displaced upward or downward, and the ball B is disengaged from the annular rib 43a, enters the pocket above or below the cylindrical body 43b, and enters the spindle 45. The spindle 45 is removed from the constriction 45a, and the valve body 44 and the valve seat 48 are brought into contact with each other by the urging of the spring 47, thereby blocking the flow path. A rod P extends below the center of the valve seat 48, and a knob N is provided at the lower end thereof to constitute a reset mechanism.
[0007]
The inventor has also proposed a “pressure regulating valve with a shut-off valve” shown in FIG . This proposal is based on the initial displacement of the diaphragm 03 when the secondary pressure introduced into the diaphragm chamber 31 abnormally rises, and the pilot valve 08 comprising the valve body 13 and the valve seat 14 opens, and the primary pressure gas is supplied to the diaphragm chamber 31. The diaphragm 03 is largely displaced so that the stopper S is pulled up regardless of the resistance of the O-ring 11a and the shut-off valve 16 is reliably operated.
[0008]
[Problems to be solved by the invention]
However, the above proposal can cope with an abnormal increase in secondary pressure, but cannot cope with an abnormal decrease.
[0009]
An object of the present invention is to provide a pressure regulating valve (OPSO & UPSO) with upper / lower pressure shut-off mechanisms that has good responsiveness, is small in size, simple in structure, and operates reliably.
[0010]
[Means for Solving the Problems]
In order to solve the above-mentioned problems, the present invention introduces the secondary pressure of the pressure regulating valve into the upper / lower pressure detection diaphragm chamber, and when the secondary pressure is normal, the operation of the shut-off valve is prevented, In the pressure control valve with upper / lower pressure shut-off mechanism that activates the shut-off valve when the pressure exceeds the pressure, an upper limit pressure detection unit and a lower limit pressure detection unit are provided for the primary pressure gas flow path to detect the upper limit pressure. Open the flow path with the pilot valve interposed from the primary pressure gas flow path toward the diaphragm chamber, so that the primary pressure gas flows into the upper limit pressure detection diaphragm chamber in response to the displacement of the diaphragm in the lower pressure detection section. The valve rod of the lower limit pressure detection section passes through the primary pressure gas flow path toward the upper limit pressure detection diaphragm chamber, and constitutes a primary pressure gas flow valve in the diaphragm chamber, or the lower limit pressure detection The displacement of the diaphragm Tell contact or indirectly to the slide valve, in which to open a flow path diaphragm chamber exit upper pressure from the primary pressure gas passage.
[0011]
The pilot valve is composed of a valve body provided on the lower end surface of the interlocking member cooperating with the diaphragm, and a valve seat formed in the upper frame body of the hollow spindle inserted into the through hole at the lower center of the diaphragm case. The interlock and the frame are connected with play, and the connection is a long hole opened in the frame and a pin implanted in the interlock, or a cylinder whose upper end is reduced in diameter. The shut-off valve is connected to the frame body and a hook formed at the lower end of the interlock member, and the shut-off valve includes a spring seat, a spring loaded in the spring seat, and a spring in the primary pressure gas flow path. A shut-off valve body that is biased toward the valve seat and a valve seat formed in the main body are used.
[0012]
According to the present invention configured as described above, when the secondary pressure is abnormally increased, the pilot valve is opened by the initial operation of the upper limit pressure detection diaphragm, and thereafter, the primary pressure gas is introduced into the diaphragm chamber via the pilot valve. The stopper is pulled up regardless of the resistance of the O-ring, etc., and the shut-off valve operates reliably.
[0013]
In addition, when the secondary pressure drops abnormally, the displacement of the lower pressure detection diaphragm causes the primary pressure gas to flow into the upper pressure detection diaphragm chamber and the stopper is lifted regardless of the resistance of the O-ring, etc. Will be activated.
[0014]
DETAILED DESCRIPTION OF THE INVENTION
Next, embodiments of the present invention will be described with reference to the drawings. 1, there is according to a first embodiment of the present invention consists of a pressure regulating valve X and the upper and lower limit pressure cutoff Organization, the pressure regulating valve X is diaphragm chamber 31 and the diaphragm 32 and Rendoko 33 and the lever 34 The upper / lower pressure cutoff mechanism is composed of an upper limit pressure detection unit O, a lower limit pressure detection unit U, and a cutoff valve 16.
[0015]
The upper limit pressure detection unit O includes a diaphragm mechanism 01 including a case 40, a cover 02, a diaphragm 03, a pressure receiving plate 05, and a spring 28o, and a diaphragm 03 as shown in FIGS. A hollow spindle 15 having an interlocking element 04 in which a pin 12 is implanted integrally and a frame body 10 at the upper part and connected with play in the displacement direction of the diaphragm 03 by the pin 12 and a long hole 09, and a tip having a reduced diameter 06. The pilot valve 08 includes a valve body 13 and a valve seat (nozzle) 14.
[0016]
In addition, the structure which connects the said interlocking member 04 and the spindle 15 which has the frame 10 in the upper part with play is made into the cylinder 10a which reduced the diameter 10b to the upper part of the frame 10, as shown in FIG.6 (c), and this cylinder. It is also possible to form a flange 12a on the outer periphery of the interlocking member 04 fitted into the body 10a.
[0017]
As shown in FIGS. 1 and 2, the lower limit pressure detection unit U includes a diaphragm mechanism 51 including a case 50, a cover 52, a diaphragm 53, a pressure receiving plate 55, and a spring 28 u, and a primary pressure from an interlocking member 54 integral with the diaphragm 53. A primary pressure gas flow valve 57 provided at the tip of a valve rod 56 that penetrates the upper limit pressure detection diaphragm chamber Ro through the gas flow path L is constituted. When the valve rod 56 passes through the primary pressure gas flow path L to the upper limit pressure detection diaphragm chamber Ro, the upper limit pressure is detected from the primary pressure gas flow path L through the through hole when the flow valve 57 is opened. The primary pressure gas flows into the diaphragm chamber Ro. In addition, 58 is a ground containing the O-ring 59,
A spring 60 biases the primary pressure gas flow valve 57 toward the valve seat 61.
[0018]
The shutoff valve 16 constituting the shutoff mechanism Y of the primary pressure gas flow path L is provided with an annular spring seat 20 at the inner rear end of the main body 18 as shown in FIGS. The spring 22 is loaded with the spring 22, and the spring 22 is configured to urge the shut-off valve body 21 with the flanges 23 formed at both ends of the rod 17 and the O-ring 24 fitted toward the valve seat Q. .
[0019]
Next, the operation of the above embodiment will be described. When secondary pressure P 2 of the pressure regulating valve is normal, the upper limit pressure detecting diaphragm 03 is maintained normal position, when the abnormal rise Rendoko 04 of the diaphragm and the integral range of the gap between the elongated hole 09 and the pin 12 Rises without resistance.
[0020]
When the interlock 04 rises, the rubber valve body 13 fitted to the lower end thereof also rises, and the pilot valve 08 constituted by the valve body 13 and the valve seat (nozzle) 14 opens to enter the upper limit pressure detection diaphragm chamber R O. The primary pressure gas flows in, the diaphragm 03 is greatly displaced, the pin 12 comes into contact with the upper end of the long hole 09, the spindle 15, that is, the stopper S is pulled up regardless of the resistance of the O-ring, and the tip of the reduced diameter 06 part is the shut-off valve. The primary pressure gas flow path is blocked by losing the 16 movement prevention function.
[0021]
The operation of the upper limit pressure detection unit O when the secondary pressure P 2 is abnormally increased will be described in more detail with reference to FIG.
[0022]
FIG. 7A shows that the secondary pressure P 2 is normal and the diaphragm chamber R O is filled with the secondary pressure gas.
[0023]
When the secondary pressure P 2 rises abnormally, the diaphragm 03 slightly rises as shown in FIG. At this time, since there is a gap between the long hole 09 and the pin 12, the rubber valve body 13 rises together with the interlock member 04 without being affected by the frictional resistance of the O-ring, and the pilot constituted by the valve seat 14 (nozzle). valve primary pressure gas to open the diaphragm chamber R O starts to flow.
[0024]
FIG. 7 (c) significantly increased the diaphragm 03 and flows primary pressure gas within the diaphragm chamber R O, FIG. 7 (d) in finally spindle 15 (stopper) is greatly increased shutoff valve 16 is operated scratch primary Shut off the pressure gas flow path.
[0025]
When a predetermined time has elapsed from the state of FIG. 7D, the gas in the diaphragm chamber R O flows out of the minute hole h and becomes the state of FIG. 7E (relief blow-off pressure).
[0026]
Returning to FIG. 2, when the secondary pressure P 2 of the pressure regulating valve is abnormally lowered, the interlock 54 integrated with the diaphragm 53 is displaced upward, the valve stem 56 is raised, and the primary pressure gas flow valve 57 is opened. primary pressure gas diaphragm 03 flows into the diaphragm chamber R O is interrupted by the stopper S (see FIG. 6) primary pressure gas flow path to move to the right shutoff valve 16 is pulled up to rise.
[0027]
FIG. 3 shows a second embodiment. The difference from the first embodiment is the same as the first embodiment except for the arrangement of the pressure regulating valve X, the shut-off mechanism Y, and the upper / lower pressure detectors O and U.
[0028]
Since FIG. 4 is almost the same as the second embodiment in the third embodiment, only differences will be described. Valve stem extending from the lower limit pressure detector U 56 is now pulling the valve stem 66 of the primary pressure gas passage L of the upper pressure detecting portion does not penetrate the diaphragm chamber R O in reaches the primary pressure gas flow valve 57, Case A spring 69 is interposed between the bracket 67 protruding from the valve body 68 and the valve body 68, and the primary pressure gas flow path L and the diaphragm chamber R O communicate with each other.
[0029]
When the secondary pressure of the pressure regulating valve drops abnormally, the valve rod 56 rises together with the diaphragm 53, pulls up the valve shaft 66 of the primary pressure gas flow valve 57, and the primary pressure gas flows into the diaphragm chamber R O and the shutoff valve 16 is turned on. close.
[0030]
FIG. 5 shows a fourth embodiment in which a lever 63 is linked by a long hole 62 to an interlocking member 54 integrated with a diaphragm 53 of a lower limit pressure detection unit U, and a slide valve 64 is linked to an operating point of the lever 63. .
[0031]
The slide valve 64 is mounted on a part of the flow path 65 extending from the primary pressure gas flow path L to the diaphragm chamber RO, and the flow path 65 is opened and closed by the displacement of the diaphragm.
[0032]
When the secondary pressure of the pressure regulating valve drops abnormally, the lever 63 swings together with the diaphragm 53, the slide valve 64 linked to the operating point is lowered, the flow path 65 is opened, and the primary pressure gas flows into the diaphragm chamber R O and shuts off. The valve 16 is closed.
[0033]
FIG. 8 shows a structure in which a spring seat 37 is formed at the lower end of the spindle 15 by adding a mechanism for preventing the shut-off valve from malfunctioning when each of the above embodiments is used under a high primary pressure. A spring 38 is loaded, and a cap nut 39 is screwed into the base of the case 40 to urge the spindle 15 downward.
[0034]
By adding this mechanism, it is possible to prevent the shutoff valve 16 from malfunctioning due to the O-ring 11a being pushed up by a high primary pressure. That is, by urging the spindle 15 in the direction in which the shutoff valve 16 is inactivated by the spring 38, the malfunction of the shutoff valve 16 due to the displacement of the spindle 15 in the secondary pressure normal state is prevented.
[0035]
【The invention's effect】
As described above, according to the present invention, when the secondary pressure is abnormally increased or abnormally decreased, a quick response is made, the shut-off valve is surely operated, and even when the primary pressure becomes abnormal pressure, the shut-off valve is surely Close to.
[Brief description of the drawings]
FIG. 1 is a longitudinal sectional view of a first embodiment. FIG. 2 is a partially enlarged view of FIG. 1. FIG. 3 is a horizontal plan view of a second embodiment. 4) AA sectional view of FIG. 4 (a) [FIG. 5] Longitudinal sectional view of the fourth embodiment [FIG. 6] (a) Partial view of diaphragm chamber and shut-off valve (b) Connecting portion of interlocking member and stopper Detailed view (c) Detailed view of the connecting part between the other interlocking member and the stopper [FIG. 7] Explanatory view of the operation of the upper limit pressure detection part [FIG. 8] FIG. FIG. 10A is a longitudinal sectional view of a conventional pressure regulating valve with OPSO. FIG. 10B is a longitudinal sectional view of a cutoff valve of a conventional pressure regulating valve with OPSO and UPSO.
01, 51 Diaphragm mechanism 02, 52 Cover 03, 53 Diaphragm 04, 54 Interlocking element 05, 55 Pressure receiving plate 06 Reduced diameter 07 Through hole 08 Pilot valve 09 Long hole 10 Frame 11, 11a, 11b, 24, 59 O-ring 12 Pins 13 and 68 Valve body 14 Valve seat (nozzle)
15, 45 Spindle 16 Shut off valve 17 Rod 18 Main body 19 Strainer 20, 37 Spring seat 21 Shut off valve body 22, 28o, 28u, 47, 60, 69 Spring 23 鍔 25 Reset mechanism 26 Cylindrical body (of reset mechanism)
27 Reset rod 29 Cap 31 Diaphragm chamber 32, 42 Diaphragm 33, 43 Linkage 34 Lever 35, 44 Valve body 36 Nozzle 38 Spring 39 Cap nut 40 Case 41 Diaphragm chamber 43a Annular rib 43b Cylindrical body 45a Constriction 46 Notch 48, 61 Valve Seat 49 Knob 50 Case 56 Valve rod 57 Primary pressure flow valve 58 Gland 62 Long hole 63 Lever 64 Slide valve 65 Channel 66 Valve shaft 67 Bracket 68
B Ball L Primary pressure gas flow path N Knob O Upper limit pressure detector P Rod Q Valve seat R O Diaphragm chamber (for detecting upper limit pressure)
R U diaphragm chamber (for out lower pressure)
S Stopper U Lower limit pressure detector X Pressure adjustment valve Y Shut-off mechanism Z Shut-off valve

Claims (5)

遮断弁(16)及び上・下限圧検出部(O、U)と圧力調整弁(X)をガス流路に前記遮断弁(16)を一次側として直列に配置し、上記圧力調整弁(X)の二次圧を上記上・下限圧検出部(O、U)のダイヤフラム室(Ro、Ru)にそれぞれ導入し、その両ダイヤフラム室(Ro、Ru)のダイヤフラム(03、53)の変位に連動して前記遮断弁(16)が作動し、上記二次圧が正常なときは遮断弁(16)の作動を阻止し、上記二次圧が上・下限圧を超えたときには上記上・下限圧検出部(O、U)がそれを検知して遮断弁(16)を作動させて上記ガス流路を遮断するようにしてなる上・下限圧遮断機構付き圧力調整弁において、
上記上限圧検出部(O)のダイヤフラム室(Ro)に向けて、上記ガス流路の一次圧ガス流路(L)から弁(08、57、64)を介在させた流路(65)を開き、上記弁(08)は上記二次圧が上限圧を超えたことによる上記上限圧検出部(O)のダイヤフラム室のダイヤフラム(03)の変位により開放し、又はその弁(57,64)は二次圧が下限圧を超えたことによる上記下限圧検出部(U)のダイヤフラム室のダイヤフラム(53)の変位により開くようにして、その弁(08、57、64)の開放によって上記上限圧検出部(O)のダイヤフラム室(Ro)に一次圧ガスが流入するようにしてなることを特徴とする上・下限圧遮断機構付き圧力調整弁。
The shut-off valve (16), the upper / lower pressure detector (O, U) and the pressure regulating valve (X) are arranged in series in the gas flow path with the shut-off valve (16) as the primary side, and the pressure regulating valve (X the upper and lower pressure detector secondary pressure) (O, diaphragm chamber of the U) (Ro, respectively introduced into Ru), that both diaphragm chamber (Ro, the displacement of the diaphragm (03,53) of Ru) The shut-off valve (16) operates in conjunction with it, and when the secondary pressure is normal, the shut-off valve (16) is prevented from operating. When the secondary pressure exceeds the upper and lower limit pressures, the upper and lower limits In the pressure regulating valve with upper / lower pressure shut-off mechanism, wherein the pressure detector (O, U) detects it and operates the shut-off valve (16) to shut off the gas flow path ,
Toward the upper pressure detector diaphragm chamber (O) (Ro), the primary pressure gas flow path of the gas flow path (L) from the valve (08,57,64) flow path which is interposed (65) The valve (08) is opened due to the displacement of the diaphragm (03) in the diaphragm chamber of the upper limit pressure detection unit (O) due to the secondary pressure exceeding the upper limit pressure, or the valve (57, 64). Is opened by the displacement of the diaphragm (53) of the diaphragm chamber of the lower limit pressure detection unit (U) due to the secondary pressure exceeding the lower limit pressure, and the upper limit by opening the valve (08, 57, 64). A pressure regulating valve with upper / lower pressure shut-off mechanism, wherein primary pressure gas flows into a diaphragm chamber (Ro) of a pressure detecting unit (O).
上記弁は、上記二次圧が上限圧を超えたことによる上記上限圧検出部(O)のダイヤフラム室のダイヤフラム(03)の変位により開放するパイロット弁(08)と、上記二次圧が下限圧を超えたことによる上記下限圧検出部(U)のダイヤフラム室のダイヤフラム(53)の変位により開く一次圧ガス流通弁(57)とから成り、
上記一次圧ガス流通弁(57)は、その弁棒(56)が、上記下限圧検出部(U)のダイヤフラム室のダイヤフラム(53)に連動するとともに、一次圧ガス流路(L)を貫通して上記上限圧検出部(O)のダイヤフラム室(Ro)に至って、その弁棒(56)の弁体とその弁体に対向する上記下限圧検出部(U)のダイヤフラムケース(40)の内面の弁座(61)とによって構成されており、上記弁棒(56)の一次圧ガス流路(L)を貫通して上限圧検出部(O)のダイヤフラム室(Ro)に至る通路によってそのダイヤフラム室(Ro)に一次圧ガスが流入する流路を形成してなることを特徴とする請求項1に記載の上・下限圧遮断機構付き圧力調整弁。
The valve includes a pilot valve (08) opened by the displacement of the diaphragm (03) of the diaphragm chamber of the upper limit pressure detection unit (O) due to the secondary pressure exceeding the upper limit pressure, and the secondary pressure is lower limit. A primary pressure gas flow valve (57) that is opened by the displacement of the diaphragm (53) of the diaphragm chamber of the lower limit pressure detection unit (U) due to exceeding the pressure,
The primary pressure gas flow valve (57) As a valve stem (56) is, together with the linked to the diaphragm (53) of the diaphragm chamber of the lower pressure detector (U), the primary pressure gas flow path (L) Diaphragm case (40) of the lower limit pressure detection unit (U) penetrating to the diaphragm chamber (Ro) of the upper limit pressure detection unit (O) and facing the valve body of the valve rod (56) and the valve body. And a passage extending through the primary pressure gas flow path (L) of the valve stem (56) to the diaphragm chamber (Ro) of the upper limit pressure detection unit (O). The pressure regulating valve with upper / lower pressure shut-off mechanism according to claim 1, wherein a flow path through which the primary pressure gas flows into the diaphragm chamber (Ro) is formed .
上記弁は、上記二次圧が上限圧を超えたことによる上記上限圧検出部(O)のダイヤフラム室のダイヤフラム(03)の変位により開放するパイロット弁(08)と、上記二次圧が下限圧を超えたことによる上記下限圧検出部(U)のダイヤフラム室(Ru)のダイヤフラム(53)の変位により開くスラストバルブ(64)とから成り、そのスラストバルブ(64)は上記下限圧検出部(U)のダイヤフラム室のダイヤフラム(53)に連動する連動子(54)により作動されることを特徴とする請求項1に記載の上・下限圧遮断機構付き圧力調整弁。The valve includes a pilot valve (08) opened by the displacement of the diaphragm (03) of the diaphragm chamber of the upper limit pressure detection unit (O) due to the secondary pressure exceeding the upper limit pressure, and the secondary pressure is lower limit. The lower limit pressure detection unit (U) has a thrust valve (64) that is opened by the displacement of the diaphragm (53) of the diaphragm chamber (Ru), and the thrust valve (64) is the lower limit pressure detection unit. 2. The pressure regulating valve with upper / lower pressure cutoff mechanism according to claim 1, wherein the pressure regulating valve is actuated by an interlocking member (54) interlocked with a diaphragm (53) of a diaphragm chamber of (U) . 上記弁は、上記二次圧が上限圧を超えたことによる上記上限圧検出部(O)のダイヤフラム室のダイヤフラム(03)の変位により開放するパイロット弁(08)と、上記二次圧が下限圧を超えたことによる上記下限圧検出部(U)のダイヤフラム室のダイヤフラム(53)の変位により開く弁(57、64)とから成り、
上記パイロット弁(08)は、上記上限圧検出部(O)のダイヤフラム室のダイヤフラム(03)と共動する連動子(04)の下端面に設けた弁体(13)と、ダイヤフラムケース(01)下部中心の貫通孔(07)に差し込まれた中空スピンドル(15)の上部枠体(10)内に形成された弁座(14)とからなり、上記中空スピンドル(15)の中空部が上記上限圧検出部(O)のダイヤフラム室(Ro)に向けて上記一次圧ガス流路(L)から至る流路を構成し、上記連動子(04)と枠体(10)とは上記ダイヤフラム(03)の変位方向の遊びを以て連結されており、上記二次圧の異常圧力によるダイヤフラム(03)の初動に伴って上記連動子(04)が枠体(10)内を上記遊びでもって共動して上記弁体(13)を弁座(14)から離して上記パイロット弁(08)を開放することを特徴とする請求項1乃至3の何れかに記載の上・下限圧遮断機構付き圧力調整弁。
The valve includes a pilot valve (08) opened by the displacement of the diaphragm (03) of the diaphragm chamber of the upper limit pressure detection unit (O) due to the secondary pressure exceeding the upper limit pressure, and the secondary pressure is lower limit. A valve (57, 64) that is opened by the displacement of the diaphragm (53) of the diaphragm chamber of the lower limit pressure detection unit (U) due to exceeding the pressure,
The pilot valve (08) includes a valve body (13) provided on the lower end surface of the interlock (04) that cooperates with the diaphragm (03) of the diaphragm chamber of the upper limit pressure detection unit (O), and a diaphragm case (01 ) And a valve seat (14) formed in the upper frame (10) of the hollow spindle (15) inserted into the through hole (07) in the center of the lower part, and the hollow part of the hollow spindle (15) is A flow path extending from the primary pressure gas flow path (L) toward the diaphragm chamber (Ro) of the upper limit pressure detection unit (O) is configured, and the interlock (04) and the frame (10) include the diaphragm ( 03) are coupled with play in the displacement direction, and the interlock (04) moves together in the frame (10) with the play as the diaphragm (03) is initially moved by the abnormal pressure of the secondary pressure. The valve body (13) is moved to the valve seat (1 ) The pilot valve away from (08) the upper and lower pressure shut-off mechanism with a pressure regulating valve according to any one of claims 1 to 3, characterized in that opening the.
上記上・下限圧遮断機構付き圧力調整弁が高い一次圧力下で使用される場合において、上記遮断弁(16)の作動を、上記ダイヤフラム(03)にその変位に連動するスピンドル(15)を介して行い、そのスピンドル(15)にスプリング(38)を装填し、このスプリング(38)で上記スピンドル(15)を上記遮断弁(16)を非作動とする方向に付勢することによって、二次圧正常状態における上記スピンドル(15)の変位による上記遮断弁(16)の誤作動を防止するようにしたことを特徴とする請求項1乃至の何れかに記載の上・下限圧遮断弁付き圧力調整弁。When the pressure regulating valve with the upper / lower pressure shut-off mechanism is used under a high primary pressure, the operation of the shut-off valve (16) is made to the diaphragm (03) via a spindle (15) linked to the displacement. The spindle (15) is loaded with a spring (38), and the spring (38) urges the spindle (15) in a direction in which the shut-off valve (16) is inactivated. The upper / lower limit pressure cutoff valve according to any one of claims 1 to 4 , wherein malfunction of the cutoff valve (16) due to displacement of the spindle (15) in a normal pressure state is prevented. Pressure regulating valve.
JP2002100044A 2002-04-02 2002-04-02 Pressure control valve with upper / lower pressure cutoff mechanism Expired - Fee Related JP4163889B2 (en)

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