JP4158644B2 - Packaging equipment - Google Patents

Packaging equipment Download PDF

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JP4158644B2
JP4158644B2 JP2003281633A JP2003281633A JP4158644B2 JP 4158644 B2 JP4158644 B2 JP 4158644B2 JP 2003281633 A JP2003281633 A JP 2003281633A JP 2003281633 A JP2003281633 A JP 2003281633A JP 4158644 B2 JP4158644 B2 JP 4158644B2
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cushioning material
band
convex
height
package
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JP2005047552A (en
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賢一 海野
雅夫 永野
和英 月居
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Mitsubishi Electric Corp
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Mitsubishi Electric Corp
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この発明は、被包装体を保護する包装装置の改善に関するものである。   The present invention relates to an improvement of a packaging device for protecting a packaged body.

従来の包装装置においては、台板に被包装物(被包装体)を載置し、天クッション、支柱となる両側の側枠及び側枠と天クッションを保持する天板を装着し、バンド等で締結していて、上方からの荷重を受けるために前記側枠を設けていた。(例えば、特許文献1参照)。
また、従来の空気調和機の室外機の梱包で、側枠等の支柱を設けないものにおいて、重心が側部に置かれた圧縮機の近傍にあり、重量バランスが良くないため、段積した場合に傾かないように圧縮機の下側に対応する位置に、ダンボールにより形成した補助緩衝材を設けたものがある。(例えば、特許文献2参照。)
In a conventional packaging device, an object to be packaged (a body to be packaged) is placed on a base plate, a top cushion, side frames on both sides that serve as support columns, and a top plate that holds the side frame and the top cushion are mounted, a band, etc. The side frame is provided to receive a load from above. (For example, refer to Patent Document 1).
Also, in the conventional outdoor unit packing of air conditioner that does not have a column such as a side frame, the center of gravity is in the vicinity of the compressor placed on the side, and the weight balance is not good, so it was stacked In some cases, an auxiliary cushioning material formed of cardboard is provided at a position corresponding to the lower side of the compressor so as not to tilt. (For example, see Patent Document 2.)

実開昭60−118679号公報(第1−2頁、第1図)Japanese Utility Model Publication No. 60-118679 (page 1-2, FIG. 1) 特開2003−2390号公報(第2−3頁、第1図)JP 2003-2390 A (Page 2-3, FIG. 1)

従来の被包装体(空気調和機の室外機等)を保護する包装装置では、輸送時の振動や段積み保管においての、ぐらつきや荷崩れ防止のため、側枠のような支柱等の補強部材を用いているため、部品点数が多く、高価格であった。また、側枠のような支柱を設けないものにおいては、重心の部分に補助緩衝材を設けて段積した場合に傾かないようにしたものもあったが、補助緩衝材の部品点数が多く、高価格であり、さらに、側枠のような支柱がないため、バンドの締結により底板と天板が太鼓状にふくらみ、段積み時などぐらつきやすいという課題があった。   In a conventional packaging device that protects a body to be wrapped (such as an outdoor unit of an air conditioner), a reinforcing member such as a column such as a side frame is provided to prevent wobbling and load collapse during transportation and stacking storage. The number of parts is large and the price is high. In addition, in those that do not provide support columns such as side frames, there was also an auxiliary cushioning material provided at the center of gravity so that it did not tilt when stacked, but the number of parts of the auxiliary cushioning material was large, Due to the high price and lack of support like a side frame, the bottom plate and the top plate swell in a drum shape when the band is fastened, and there is a problem that it is easy to wobble at the time of stacking.

この発明は、上記のよう課題を解決するためになされたもので、簡単な構成で段積みした時などのぐらつきや荷崩れを防止できる包装装置を得るものである。   The present invention has been made to solve the above-described problems, and provides a packaging device that can prevent wobbling and collapse of goods when stacked in a simple configuration.

この発明に係る包装装置は、被包装体と、前記被包装体の天面に装着される左右一対の天面緩衝材もしくは前記被包装体の底面に装着される左右一対の底面緩衝材と、前記天面緩衝材もしくは前記底面緩衝材の外側から掛けられ、前記天面緩衝材もしくは前記底面緩衝材を装着した前記被包装体の長手方向の左右端部をそれぞれ締め付けて結束するバンドと、前記天面緩衝材の上面もしくは前記底面緩衝材の下面の前後にそれぞれ形成された凸部と、を備え、前記バンドの締め付けにより前記天面緩衝材の上面もしくは前記底面緩衝材の下面の前後が絞られた時に、前記天面緩衝材の上面の前記凸部間が上方へもしくは前記底面緩衝材の下面の前記凸部間が下方へ撓んで膨らむ高さが、前記凸部の高さと同程度か低くなるように前記凸部の高さを設定し、前記被包装体を段積みした時に前記被包装体の荷重がそれぞれの前記凸部で支持され、前記被包装体のぐらつきを防止するようにしたものである。 The packaging device according to the present invention includes a packaged body, a pair of left and right top cushioning materials mounted on the top surface of the packaged body, or a pair of left and right bottom cushioning materials mounted on the bottom surface of the packaged body , the hanging from the outside of the top buffer material or the bottom cushioning member, wherein a band binding tighten each longitudinal right and left ends of the top buffer material or the bottom cushioning material wherein the packaged body equipped with the And convex portions formed respectively on the top surface of the top cushioning material or the bottom surface of the bottom cushioning material, and the front and back of the top surface of the top cushioning material or the bottom cushioning material are narrowed by tightening the band. The height between the convex portions of the top cushioning material on the top surface of the top cushioning material or the convexity of the bottom cushioning material on the bottom surface of the bottom cushioning material swells downward is about the same as the height of the convex parts. The height of the convex part to be lower Set, the load of the object to be packaged body when staked to be packaged body is supported by each of the protrusions is obtained by so as to prevent wobbling of the object package.

この発明に係る包装装置は、被包装体と、前記被包装体の天面に装着される左右一対の天面緩衝材もしくは前記被包装体の底面に装着される左右一対の底面緩衝材と、前記天面緩衝材もしくは前記底面緩衝材の外側から掛けられ、前記天面緩衝材もしくは前記底面緩衝材を装着した前記被包装体の長手方向の左右端部をそれぞれ締め付けて結束するバンドと、前記天面緩衝材の上面もしくは前記底面緩衝材の下面の前後にそれぞれ形成された凸部と、を備え、前記バンドの締め付けにより前記天面緩衝材の上面もしくは前記底面緩衝材の下面の前後が絞られた時に、前記天面緩衝材の上面の前記凸部間が上方へもしくは前記底面緩衝材の下面の前記凸部間が下方へ撓んで膨らむ高さが、前記凸部の高さと同程度か低くなるように前記凸部の高さを設定し、前記被包装体を段積みした時に前記被包装体の荷重がそれぞれの前記凸部で支持され、前記被包装体のぐらつきを防止するようにしたので、簡単、かつ安価な構成で包装装置を段積みした際のぐらつきや荷崩れを防止できる包装装置を得られる効果がある。 The packaging device according to the present invention includes a packaged body, a pair of left and right top cushioning materials mounted on the top surface of the packaged body, or a pair of left and right bottom cushioning materials mounted on the bottom surface of the packaged body , the hanging from the outside of the top buffer material or the bottom cushioning member, wherein a band for binding by tightening the respective longitudinal right and left ends of the top buffer material or the bottom cushioning material wherein the packaged body equipped with the And convex portions formed respectively on the top surface of the top cushioning material or the bottom surface of the bottom cushioning material, and the front and back of the top surface of the top cushioning material or the bottom cushioning material are narrowed by tightening the band. The height between the convex portions of the top cushioning material on the top surface of the top cushioning material or the convexity of the bottom cushioning material on the bottom surface of the bottom cushioning material swells downward is about the same as the height of the convex parts. The height of the convex part to be lower Set, the load of the object to be packaged body when the object to be packaged body was staked is supported by each of the convex portions, since to prevent the wobble of the object package, simple, and inexpensive structure in There is an effect that it is possible to obtain a packaging device that can prevent wobbling and collapse of the packaging device when stacked.

実施の形態1.
図1〜図6は、この発明を実施するための実施の形態1における包装装置を示す図で、図1は斜視図、図2は分解組立図、図3は天面の緩衝材の斜視図、図4はバンド締め付けによる天面の緩衝材のたわみ時の斜視図、図5は底面の緩衝材の斜視図、図6はバンド締め付けによる底面緩衝材のたわみ時の斜視図、図7は包装装置を段積みした時の要部断面図である。図において、被包装体1は、この実施の形態では空気調和機の室外機の例を示している。
Embodiment 1 FIG.
1 to 6 are views showing a packaging device according to Embodiment 1 for carrying out the present invention. FIG. 1 is a perspective view, FIG. 2 is an exploded view, and FIG. 3 is a perspective view of a cushioning material on the top surface. 4 is a perspective view of the cushioning material on the top surface when the band is tightened, FIG. 5 is a perspective view of the cushioning material on the bottom surface, FIG. 6 is a perspective view of the bottom cushioning material when the band is tightened, and FIG. It is principal part sectional drawing when a device is stacked. In the figure, the package 1 shows an example of an outdoor unit of an air conditioner in this embodiment.

トレイ型天板2は被包装体1の天面を保護するもので、段ボールにより下側を開放した箱形状に形成している。トレイ型底板3は被包装体1の底面を保護するもので、段ボールにより上方を開放した箱形状に形成している。被包装体1の天面に装着される左右一対の天面の緩衝材4(以下、天面緩衝材と称す)は、被包装体1の天面の長手方向である左右の両側部分を保護するもので、発泡スチロール等により形成されて被包装体1の天面の両側に嵌め込む形状に形成し、被包装体1の天面両側部分とトレイ型天板2の間に装着している。被包装体1の底面に装着される左右一対の底面の緩衝材5(以下、底面緩衝材と称す)は、発泡スチロール部材等よりなり、トレイ型底板3に設けた穴(図示せず)に底面緩衝材5側に形成した出っ張り部分(図示せず)を嵌め込むことで、トレイ型底板3に係止するようにしている。   The tray type top plate 2 protects the top surface of the package 1 and is formed in a box shape with the lower side opened by corrugated cardboard. The tray-type bottom plate 3 protects the bottom surface of the package 1 and is formed in a box shape with the top opened by cardboard. A pair of left and right top cushioning materials 4 (hereinafter referred to as top cushioning materials) mounted on the top surface of the package 1 protect the left and right side portions that are the longitudinal direction of the top surface of the package 1. Therefore, it is formed of foamed polystyrene or the like, and is formed into a shape that fits on both sides of the top surface of the package body 1, and is mounted between the both sides of the top surface of the package body 1 and the tray-type top plate 2. A pair of left and right bottom cushioning materials 5 (hereinafter referred to as bottom cushioning materials) mounted on the bottom surface of the packaged body 1 are made of a foamed polystyrene member or the like, and the bottom surface is placed in a hole (not shown) provided in the tray-type bottom plate 3. By fitting a protruding portion (not shown) formed on the buffer material 5 side, the tray type bottom plate 3 is locked.

バンド7は天面緩衝材4と底面緩衝材5の外側から被包装体1に掛けて結束するバンドで、この実施の形態ではトレイ型天板2及びトレイ型底板3の上から結束しており、天面緩衝材4と底面緩衝材5を装着した長手方向の左右端部の2ヶ所に締結するとともに、この左右2ヶ所部分のバンド7だけでも十分に天面緩衝材4と底面緩衝材5をトレイ型天板2及びトレイ型底板3の上から被包装体1に結束できるが、どちらかのバンド7が外れた場合にも包装が解けないようにするため、さらに2本のバンド7とクロスするように側面側にも1本締結して、合計3ケ所で結束している。   The band 7 is a band that is bound from the outside of the top cushioning material 4 and the bottom cushioning material 5 to the package 1 and is bound from above the tray-type top plate 2 and the tray-type bottom plate 3 in this embodiment. The top cushioning material 4 and the bottom cushioning material 5 are fastened to two places on the left and right end portions in the longitudinal direction, and the top cushioning material 4 and the bottom cushioning material 5 are sufficient even with only the bands 7 at the two right and left portions. Can be bound to the package 1 from above the tray-type top plate 2 and the tray-type bottom plate 3, but in order to prevent unpacking when either of the bands 7 comes off, two more bands 7 and One is also fastened to the side so that it crosses, and it is bundled at a total of three locations.

天面緩衝材4の上面の前後にはそれぞれ凸部8を形成して、この凸部8間により天面緩衝材4の上面のほぼ中央部分を凹ませた形状としていて、この実施の形態では一例として天面緩衝材4の前後幅W1=400mmで、凸部8の高さH=5mm、幅W2=50mmとして形成している。また、底面緩衝材5の下面の前後部分にもそれぞれ凸部9を形成して、この凸部9間により底面緩衝材5の下面のほぼ中央部分を凹ませた形状とし、この実施の形態では一例として底面緩衝材5の前後幅W1=400mmで、凸部9の高さH=5mm、幅W2=50mmとして形成し、天面緩衝材4の凸部8と同様の前後位置に形成している。   Convex portions 8 are formed on the front and back surfaces of the top cushioning material 4, respectively, and the substantially central portion of the top surface of the top cushioning material 4 is recessed between the convex portions 8. In this embodiment, As an example, the top cushioning material 4 is formed with a front-rear width W1 = 400 mm, a height H of the convex portion 8 = 5 mm, and a width W2 = 50 mm. Further, convex portions 9 are formed on the front and rear portions of the bottom surface cushioning material 5, respectively, and the substantially central portion of the bottom surface of the bottom surface cushioning material 5 is recessed between the convex portions 9. As an example, the bottom cushioning material 5 is formed with a front-rear width W1 = 400 mm, a height H = 5 mm of the convex portion 9 and a width W2 = 50 mm, and is formed at the same front-rear position as the convex portion 8 of the top cushioning material 4. Yes.

次に動作について説明する。包装装置の組立ては、トレイ型底板3に底面緩衝材5を装着し、その上に被包装体1を載置して、被包装体1の天面コーナに天面緩衝材4をそれぞれ装着し、その上からトレイ型天板2を被せて、バンド7で天面緩衝材4及び底面緩衝材5を設置した部分にトレイ型天板2とトレイ型底板3の外側から結束し、被包装体1を包装する。   Next, the operation will be described. In assembling the packaging apparatus, the bottom surface cushioning material 5 is mounted on the tray-type bottom plate 3, the package body 1 is placed thereon, and the top surface cushioning material 4 is mounted on the top surface corner of the package body 1. Then, the tray type top plate 2 is covered from above, and the top surface cushioning material 4 and the bottom surface cushioning material 5 are bound by the band 7 from the outside of the tray type top plate 2 and the tray type bottom plate 3 to be packaged. 1 is packed.

そして、天面緩衝材4の上面前後に凸部8を形成して天面緩衝材4の上面のほぼ中央部分を凹ませた形状とし、また、底面緩衝材5の上面前後に凸部9を形成して底面緩衝材5の上面のほぼ中央部分を凹ませた形状としているので、包装装置全体をバンド7で結束したときに、被包装体1の長手方向の左右両側にそれぞれ掛けた2ヶ所のバンド7の締め付けにより、天面緩衝材4と底面緩衝材5のそれぞれ前後両側部分が絞られて、天面緩衝材4は図4及び図7に示すよう天面緩衝材4上面の凸部8間の凹ませた部分が上方へ膨らむように撓み、また、底板緩衝材5は図6及び図7に示すように底面緩衝材5下面の凸部9間の凹ませた部分が下方へ膨らむように撓むが、それぞれ凹みの深さである凸部8,9の高さにより、包装した被包装体1を段積みする際は、天面緩衝材4の上方からの荷重を受ける部分は、トレイ型天板2を介して天面緩衝材4の図4のA説明引出線に示すようにそれぞれの凸部8の頂点部8aであって、荷重を受ける支持間距離Lが広くなる。   And the convex part 8 is formed in the upper surface front and back of the top cushioning material 4, and it is set as the shape where the substantially center part of the upper surface of the top cushioning material 4 was dented, and the convex part 9 was formed in the front and back of the bottom cushioning material 5. Since it is formed and has a shape in which the substantially central portion of the upper surface of the bottom cushioning material 5 is recessed, when the entire packaging device is bound by the band 7, it is hung on the left and right sides in the longitudinal direction of the package 1 By tightening the band 7, the front and rear cushioning members 4 and the bottom cushioning member 5 are respectively narrowed at the front and rear sides, and the top cushioning member 4 is a convex portion on the top surface cushioning member 4 as shown in FIGS. 4 and 7. The bottom plate cushioning material 5 is bent so as to swell upward, and the bottom plate cushioning material 5 swells downward as shown in FIGS. 6 and 7. The packaged body is packaged according to the height of the convex portions 8 and 9 each having a depth of the dent. When stacking the top cushioning material 4, the portion receiving the load from above the top cushioning material 4, as shown in FIG. It is the apex part 8a of the part 8, Comprising: The distance L between supports which receives a load becomes large.

また、底面緩衝材5で荷重を支える部分もトレイ型底板3を介して底面緩衝材5の図6のB説明引出線に示すようにそれぞれの凸部9の頂点部9aで、荷重を支える支持間距離Lが広くなり、包装装置のぐらつきを防止できる。このように、段積した下方の被包装体1の天面緩衝材4の頂点部8aと上方に積んだ被包装体1の底面緩衝材5の頂点部9a同士により荷重を受け、荷重を受ける支持間の距離Lを広くすることができ、図7に示すように、下側の被包装体1の天面緩衝材4と上側の被包装体1の底面緩衝材5を介して、下側の被包装体1のトレイ型天板2上面と上側の被包装体1のトレイ型底板3下面との平面として当たる接触面積を広く取ることができるので、輸送時の振動や段積み保管においての、ぐらつきや荷崩れを防止でき、支柱等の高価な補強部材を用いる必要が無く、簡単な構成で、かつ低価格でぐらつきや荷崩れを防止できる包装装置を得ることができる。   Further, the portion supporting the load by the bottom cushioning material 5 also supports the load at the apex portion 9a of each convex portion 9 as shown in FIG. 6B of the bottom cushioning material 5 through the tray-type bottom plate 3. The distance L is increased, and wobbling of the packaging device can be prevented. In this way, the load is received by the apexes 8a of the top cushioning material 4 of the lower packaged body 1 and the apex parts 9a of the bottom cushioning material 5 of the packaged body 1 stacked on the upper side. The distance L between the supports can be widened, and as shown in FIG. 7, the lower side through the top cushioning material 4 of the lower packaging body 1 and the bottom cushioning material 5 of the upper packaging body 1 Since the contact area corresponding to the flat surface between the upper surface of the tray-type top plate 2 of the packaged body 1 and the lower surface of the tray-type bottom plate 3 of the upper packaged body 1 can be taken, vibration during transportation and stacking storage Thus, it is possible to prevent wobble and load collapse, and there is no need to use an expensive reinforcing member such as a support, and it is possible to obtain a packaging device that has a simple configuration and can prevent wobble and load collapse at a low price.

また、段積み部分のぐらつき防止だけでなく、下側の包装した被包装体1や段積みでは無く単独で置かれる場合も、底面緩衝材5下面のほぼ中央部分の凹みにより、載置する床面などに底面緩衝材5の頂点部9aの広い支持間距離Lで支えられ、ぐらつきが防止されるので、トラックなどの輸送時の振動を防止して、製品の故障等を防止でき、製品の品質を向上できる効果もある。   In addition to preventing wobbling of the stacking portion, the floor to be placed is placed due to the depression in the substantially central portion of the bottom surface of the bottom cushioning material 5 when the lower packaged body 1 or the stacking body is placed alone. Since the surface is supported by a wide support distance L of the apex portion 9a of the bottom cushioning material 5 and wobble is prevented, vibration during transportation of the truck and the like can be prevented and product failure can be prevented. There is also an effect that quality can be improved.

また、この実施の形態では図7に示すように天面緩衝材4と底面緩衝材5の凸部の位置を同程度の寸法にして凸部8の頂点部8aと凸部9の頂点部9aの位置を合わせているので、段積した下方の被包装体1の天面緩衝材4の凸部8と上方に積んだ被包装体1の底面緩衝材5の凸部9同士により確実に荷重を受けるので、さらにぐらつきや荷崩れを防止できる効果がある。   Further, in this embodiment, as shown in FIG. 7, the positions of the convex portions of the top cushioning material 4 and the bottom cushioning material 5 are set to the same size, and the vertex portion 8a of the convex portion 8 and the vertex portion 9a of the convex portion 9 are used. Therefore, the load is surely applied by the convex portions 8 of the top cushioning material 4 of the lower packaging body 1 and the convex portions 9 of the bottom cushioning material 5 of the packaging body 1 stacked on the upper side. Therefore, there is an effect that can prevent wobble and cargo collapse.

また、凸部8と凸部9の高さ(凹みの深さ)は、バンド7により天面緩衝材4の上面及び底面緩衝材5の下面のほぼ中央部分が撓んで膨らんだ時に、図7に示すように凸部8及び凸部9の高さと同程度か若干低くなるように設定するのが望ましく、このようにすると段積みした際に、接触部分が前後の凸部8と凸部9部分だけでなく、中央付近も同様にトレイ型天板2とトレイ型底板3を介してほぼ接触し、支持される寸法なので、さらに安定してぐらつきや荷崩れを防止できる効果がある。   Further, the height (the depth of the dent) of the protrusions 8 and 9 is such that when the band 7 is bent, the substantially central portion of the top surface of the top cushioning material 4 and the bottom surface of the bottom cushioning material 5 is bent and expanded as shown in FIG. It is desirable that the height of the projections 8 and 9 be set to be the same as or slightly lower than the height of the projections 8 and 9. Not only the portion but also the vicinity of the center is the size that is substantially in contact with and supported by the tray-type top plate 2 and the tray-type bottom plate 3, so that there is an effect that it is possible to more stably prevent wobble and load collapse.

このように、被包装体1の天面と底面に装着され、被包装体1の天面と底面を保護する天面緩衝材4と底面緩衝材5と、被包装体の天面と底面に装着した天面緩衝材4と底面緩衝材5の外側から被包装体1に掛けて結束するバンド7と、を備え、バンド7を掛ける被包装体1の天面緩衝材4の上面と底面緩衝材5の下面の前後に凸部8と凸部9を形成し、天面緩衝材4の上面と底面緩衝材5の下面のほぼ中央部分を凹ませた形状の凹部としたので、簡単かつ、安価な構成で、包装装置を段積みした際の、ぐらつきや荷崩れを防止でき、支柱等の高価な補強部材を用いることなく、ぐらつきや荷崩れを防止できる包装装置を得ることができる。また、使用後の分解もバンド7を外せば天面緩衝材4と底面緩衝材5などに簡単に分解できるので、リサイクルなど環境問題に適した包装装置を提供することができる効果もある。   In this way, the top cushioning material 4 and the bottom cushioning material 5 that are attached to the top and bottom surfaces of the package body 1 and protect the top and bottom surfaces of the package body 1, and the top and bottom surfaces of the package body 1 A top surface cushioning material 4 and a band 7 that hangs and binds to the body 1 from the outside of the bottom surface cushioning material 5. Since the convex portion 8 and the convex portion 9 are formed on the front and rear of the lower surface of the material 5, and the concave portion has a shape in which a substantially central portion of the upper surface of the top cushioning material 4 and the lower surface of the bottom cushioning material 5 is dented, With an inexpensive configuration, it is possible to prevent wobbling and load collapse when stacking the packaging devices, and it is possible to obtain a packaging device that can prevent wobble and load collapse without using an expensive reinforcing member such as a support. Moreover, since the disassembly after use can be easily disassembled into the top cushioning material 4 and the bottom cushioning material 5 by removing the band 7, there is an effect that it is possible to provide a packaging device suitable for environmental problems such as recycling.

実施の形態2.
図8〜図13は、この発明を実施するための実施の形態2における包装装置を示す図で、図8は分解組立図、図9は天面の緩衝材の斜視図、図10はバンド締め付けによる天面の緩衝材のたわみ時の斜視図、図11は底面の緩衝材の斜視図、図12はバンド締め付けによる底面の緩衝材のたわみ時の斜視図、図13は包装装置を段積みした時の要部断面図である。なお、実施の形態1と同一又は相当部分には同一符号を付し、詳細な説明は省略する。また、記載以外の構造と動作は上記実施の形態1と同じである。
Embodiment 2. FIG.
8 to 13 are views showing a packaging device according to Embodiment 2 for carrying out the present invention. FIG. 8 is an exploded view, FIG. 9 is a perspective view of a cushioning material on the top surface, and FIG. FIG. 11 is a perspective view of the cushioning material on the bottom surface, FIG. 12 is a perspective view of the cushioning material on the bottom surface due to band tightening, and FIG. 13 is a stack of packaging devices. It is principal part sectional drawing at the time. In addition, the same code | symbol is attached | subjected to Embodiment 1 and an equivalent part, and detailed description is abbreviate | omitted. The structure and operation other than those described are the same as those in the first embodiment.

上記実施の形態1では、天面緩衝材4の凸部8と底面緩衝材5の凸部9の凸面を平なものを示したが、図8〜図13の天面緩衝材4の凸部10と底面緩衝材5の凸部11に示すように、凸部10と凸部11を天面緩衝材4の上面と底面緩衝材5の下面の前後側で高くなるように断面三角形状に形成して、断面三角形状の稜線10b,11bのように、天面緩衝材4の上面と底面緩衝材5の下面のほぼ中央部分を凹ませた形状を凹みの側壁(稜線)10b,11bが開放側で広くなるように傾斜して形成してもよい。   In the first embodiment, the projections 8 of the top cushioning material 4 and the projections 9 of the bottom cushioning material 5 are flat, but the projections of the top cushioning material 4 of FIGS. 10 and the convex portion 11 of the bottom cushioning material 5, the convex portion 10 and the convex portion 11 are formed in a triangular cross section so as to be higher on the front and back sides of the top surface of the top cushioning material 4 and the bottom surface of the bottom cushioning material 5. Then, like the ridgelines 10b and 11b having a triangular cross-section, the concave side walls (ridgelines) 10b and 11b are opened in a shape in which a substantially central portion of the upper surface of the top cushioning material 4 and the bottom surface of the bottom cushioning material 5 is recessed. You may incline so that it may become wide at the side.

このようにしても上記実施の形態1と同様の効果が得られる。また、バンド7の締め付けにより、天面緩衝材4と底面緩衝材5のそれぞれ前後両側部分が絞られて、天面緩衝材4は図10及び図13に示すよう天面緩衝材4上面の凸部10間の凹ませた部分が上方へ膨らむように撓み、また、底板緩衝材5は図12及び図13に示すように底面緩衝材5下面の凸部11間の凹ませた部分が下方へ膨らむように撓むが、それぞれ凹みの深さである凸部10,11の高さにより、包装した被包装体1を段積みする際は、天面緩衝材4の上方からの荷重を受ける部分は、トレイ型天板2を介して天面緩衝材4の図10のA説明引出線に示すようにそれぞれの凸部10の頂点部10aであって、荷重を受ける支持間距離Lはさらに実施の形態1より広くなる。   Even if it does in this way, the effect similar to the said Embodiment 1 is acquired. Further, by tightening the band 7, the front and rear cushioning materials 4 and the bottom cushioning material 5 are respectively squeezed in the front and rear sides, and the top cushioning material 4 is projected on the top surface cushioning material 4 as shown in FIGS. The bottom plate cushioning material 5 is bent downward so that the concave portion between the convex portions 11 on the bottom surface of the bottom cushioning material 5 is downward as shown in FIGS. 12 and 13. A portion that receives a load from above the top cushioning material 4 when stacking the packaged bodies 1 to be packaged due to the height of the convex portions 10 and 11 each having a depth of a dent. Is the apex portion 10a of each convex portion 10 as shown in the explanation line A of FIG. 10 of the top cushioning material 4 through the tray-type top plate 2, and the distance L between supports for receiving the load is further implemented. It becomes wider than Form 1.

また、底面緩衝材5で荷重を支える部分もトレイ型底板3を介して底面緩衝材5の図12のB説明引出線に示すようにそれぞれの凸部11の頂点部11aで、荷重を支える支持間距離Lが実施の形態1よりさらに広くなり、包装装置のぐらつきを、さらに防止できる。また、天面緩衝材4の凸部10と底面緩衝材5の凸部11が三角形状のためバンド7の締め付けにより三角形状の稜線(凹みの側壁)10b,11bが水平方向に変形し、また、包装装置の段積み時に下側のトレイ型天板2の天面と上側のトレイ型底板3の底面が重なりあった時、上方の包装装置の重量により凸部10と凸部11の三角形状の稜線10b,11bが水平になろうと変形する方向のため、この三角形状の支持点部分の稜線10b,11bにより、荷重を受ける支持点部分がより広い面積で接触して確実に荷重を受けることができるので、輸送時の振動や段積み保管においての、ぐらつきや荷崩れをさらに確実に防止することができる。   Further, the portion supporting the load by the bottom cushioning material 5 also supports the load at the apex portion 11a of each convex portion 11 as shown in the B lead-out line of the bottom cushioning material 5 in FIG. The distance L is further wider than in the first embodiment, and the wobbling of the packaging device can be further prevented. Further, since the convex portion 10 of the top cushioning material 4 and the convex portion 11 of the bottom cushioning material 5 are triangular, the triangular ridgelines (concave side walls) 10b and 11b are deformed in the horizontal direction by tightening the band 7, and When the top surface of the lower tray-type top plate 2 and the bottom surface of the upper tray-type bottom plate 3 overlap when the packaging devices are stacked, the triangular shape of the convex portions 10 and the convex portions 11 due to the weight of the upper packaging device. Since the ridge lines 10b and 11b of the ridge line are deformed to become horizontal, the ridge lines 10b and 11b of the triangular support point portions allow the support point portions receiving the load to contact with each other over a wider area and receive the load reliably. Therefore, it is possible to more reliably prevent wobbling or collapse of goods during transportation or stacking storage.

なお、この実施の形態では凸部10と凸部11により天面緩衝材4の上面と底面緩衝材5の下面のほぼ中央部分を凹ませた形状を、凹みの側壁(稜線)10b,11bが開放側で両方とも広くなるように傾斜して形成したものを示したが、両方とも広くする場合に比べ効果は少なくなるものの、天面緩衝材4側または底面緩衝材5側の一方の凹みの側壁だけを広くなるように傾斜させてもよく、その場合でも包装装置のがたつき防止の効果が同様に得られる。   In this embodiment, the concave portions 10b and 11b have a shape in which the central portions of the top surface of the top cushioning material 4 and the bottom surface of the bottom cushioning material 5 are recessed by the convex portions 10 and 11. Although both are formed so as to be wide at the open side, the effect is less than when both are widened, but one of the recesses on the top cushioning material 4 side or the bottom cushioning material 5 side is shown. Only the side wall may be inclined so as to be wide, and even in that case, the effect of preventing the rattling of the packaging device can be obtained similarly.

実施の形態3.
図14は、この発明を実施するための実施の形態3における包装装置を示す図で、図13に相当する包装装置を段積みした時の要部断面図である。なお、実施の形態1〜2と同一又は相当部分には同一符号を付し、詳細な説明は省略する。また、記載以外の構造と動作は上記実施の形態1〜2と同じである。
Embodiment 3 FIG.
FIG. 14 is a diagram showing a packaging device according to Embodiment 3 for carrying out the present invention, and is a cross-sectional view of a main part when packaging devices corresponding to FIG. 13 are stacked. In addition, the same code | symbol is attached | subjected to the same part as Embodiment 1-2, or an equivalent part, and detailed description is abbreviate | omitted. Further, the structure and operation other than those described are the same as those in the first and second embodiments.

上記実施の形態1では、天面緩衝材4の凸部8と底面緩衝材5の凸部9の凸面を平なものを示し、実施の形態2では天面緩衝材4の凸部10と底面緩衝材5の凸部11を断面三角形状に形成したものを示したが、図14の天面緩衝材4の凸部12と底面緩衝材5の凸部13のように、凸面を、バンド7を結束した時に締め付けによりほぼ水平となるように変形するような傾斜した形状の側壁を有する凹みに形成してもよい。このようにしても上記実施の形態1〜2と同様の効果が得られ、凸部12と凸部13の凹みの側壁である凸面が広い面積でトレイ型天板2とトレイ型底板3を介してより確実に荷重を支え合うので、輸送時の振動や段積み保管においての、ぐらつきや荷崩れをさらに確実に防止することができる。   In the said Embodiment 1, the convex part of the convex part 8 of the top | upper surface shock absorbing material 4 and the convex part of the convex part 9 of the bottom face shock absorbing material 5 is shown, and the convex part 10 and bottom face of the top | upper surface shock absorbing material 4 are shown in Embodiment 2. Although the convex part 11 of the shock absorbing material 5 formed in the cross-sectional triangle shape was shown, like the convex part 12 of the top | upper surface shock absorbing material 4 and the convex part 13 of the bottom face shock absorbing material 5 of FIG. You may form in the dent which has the side wall of the inclined shape which deform | transforms so that it may become substantially horizontal by clamping | tightening. Even if it does in this way, the effect similar to the said Embodiment 1-2 is acquired, and the convex surface which is the side wall of the dent of the convex part 12 and the convex part 13 is a large area via the tray type top plate 2 and the tray type bottom plate 3. Therefore, it is possible to more reliably prevent wobbling and collapse of the load during transportation and stacking storage.

実施の形態4.
図15〜図19は、この発明を実施するための実施の形態4における包装装置を示す図で、図15は分解組立図、図16は天面の緩衝材の斜視図、図17はバンド締め付けによる天面の緩衝材のたわみ時の斜視図、図18は底面の緩衝材の斜視図、図19はバンド締め付けによる底面の緩衝材のたわみ時の斜視図である。なお、実施の形態1と同一又は相当部分には同一符号を付し、詳細な説明は省略する。また、記載以外の構造と動作は上記実施の形態1と同じである。
Embodiment 4 FIG.
15 to 19 are views showing a packaging device according to Embodiment 4 for carrying out the present invention. FIG. 15 is an exploded view, FIG. 16 is a perspective view of a cushioning material on the top surface, and FIG. FIG. 18 is a perspective view of the cushioning material on the bottom surface, and FIG. 19 is a perspective view of the cushioning material on the bottom surface due to band tightening. In addition, the same code | symbol is attached | subjected to Embodiment 1 and an equivalent part, and detailed description is abbreviate | omitted. The structure and operation other than those described are the same as those in the first embodiment.

上記実施の形態1〜3では、天面緩衝材4と底面緩衝材5のそれぞれ凸部8と凸部9、凸部10と凸部11及び凸部12と凸部13のそれぞれの高さを同一の高さにしたものを示したが、図15〜図19の天面緩衝材4の凸部14と凸部15及び底面緩衝材5の凸部16と凸部17に示すように高さを変えて、天面緩衝材4の上面と底面緩衝材5の下面のほぼ中央部分の凹みを形成するようにしてもよい。被包装体1の内部の構成物等により被包装体1の例えば前後の重心位置が中心より片寄っている場合、天面緩衝体4の被包装体1の重心位置に対して近い側に形成した一方の凸部14の高さを、被包装体1の重心位置に対し遠い側に形成した他方の凸部15より高く形成し、また、底面緩衝体5の被包装体1の重心位置に対して近い側に形成した一方の凸部16の高さを、被包装体1の重心位置に対し遠い側に形成した他方の凸部17より高く形成している。   In the said Embodiment 1-3, each height of the convex part 8 and the convex part 9, the convex part 10 and the convex part 11, and the convex part 12 and the convex part 13 of the top | upper surface shock absorbing material 4 and the bottom face buffer material 5 is respectively used. Although the thing made into the same height was shown, as shown to the convex part 14 and the convex part 15 of the top | upper surface cushioning material 4 of FIGS. Alternatively, a dent may be formed in the substantially central portion of the top surface of the top cushioning material 4 and the bottom surface of the bottom cushioning material 5. For example, when the center of gravity position of the front and back of the body to be wrapped 1 is offset from the center due to the components or the like inside the body to be wrapped 1, the top cushion 4 is formed on the side closer to the center of gravity of the body 1 to be wrapped. The height of one convex part 14 is formed higher than the other convex part 15 formed on the side far from the center of gravity of the body 1 to be packaged, and the center of gravity of the body 1 of the bottom cushion 5 is The height of one convex portion 16 formed on the near side is higher than the other convex portion 17 formed on the side far from the center of gravity of the package 1.

このようにしても上記実施の形態1と同様の効果が得られる。つまり、バンド7の締め付けにより、天面緩衝材4と底面緩衝材5のそれぞれ前後両側部分が絞られて、天面緩衝材4は図17に示すよう天面緩衝材4上面の凸部14と凸部15間の凹ませた部分が上方へ膨らむように撓み、また、底板緩衝材5は図19に示すように底板緩衝材5下面の凸部16と凸部17間の凹ませた部分が下方へ膨らむように撓むが、それぞれ凹みの深さである凸部14〜17の高さにより、包装した被包装体1を段積みする際は、天面緩衝材4の上方からの荷重を受ける部分は、トレイ型天板2を介して天面緩衝材4の図17のA説明引出線に示すように、それぞれの凸部14,15の頂点部14a,15aであって、荷重を受ける支持間距離Lは実施の形態1と同様に広く、また、底面緩衝材5で荷重を支える部分もトレイ型底板3を介して底面緩衝材5の図19のB説明引出線に示すようにそれぞれの凸部16,17の頂点部16a,17aで、荷重を支える支持間距離Lが実施の形態1と同様に広く、包装装置のぐらつきや荷崩れを防止できる。   Even if it does in this way, the effect similar to the said Embodiment 1 is acquired. That is, by tightening the band 7, the front and rear cushioning materials 4 and the bottom cushioning material 5 are respectively squeezed in the front and rear side portions, and the top cushioning material 4 has a convex portion 14 on the top surface cushioning material 4 as shown in FIG. The concave portion between the convex portions 15 is bent so as to swell upward, and the bottom plate cushioning material 5 has a concave portion between the convex portions 16 and 17 on the bottom surface of the bottom plate cushioning material 5 as shown in FIG. Although it bends so that it swells below, when stacking the packaged bodies 1 to be packaged due to the height of the convex portions 14 to 17 each having a depth of a recess, a load from above the top cushioning material 4 is applied. The portions to be received are the apex portions 14a and 15a of the respective convex portions 14 and 15 through the tray-type top plate 2 as shown in the explanation line A of FIG. The distance L between the supports is as large as in the first embodiment, and the portion that supports the load with the bottom cushioning material 5 The distance L between the supports for supporting the load at the apexes 16a and 17a of the respective convex portions 16 and 17 as shown in FIG. As well as wide, it can prevent wobbling and collapse of the packaging device.

さらに、図17のC説明引出線とA説明引出線でわかりやすく示したように、重心位置に近い側の凸部14の高さを重心位置から遠い側の凸部15より高く形成し、同様に、図19のD説明引出線とB説明引出線でわかりやすく示したように、重心位置に近い側の凸部16を重心位置から遠い側の凸部17より高く形成しているので、被包装体1の重心が中央位置に無い場合、自重により自然に発生する重心側への傾きにより、重心位置に対し近い方向にある凸部14,16はつぶれ代が大きくなるが、凸部15及び凸部17をより高く形成することによって、つぶれ発生後の凸部14と凸部15の高さを同一とし、同じく、凸部16と凸部17の高さを同一にすることができる。このようにすれば、さらに、輸送時の振動や段積み保管においての、包装装置のぐらつきや荷崩れを確実に防止することができる。   Further, as clearly shown by the C explanation leader line and the A explanation leader line in FIG. 17, the height of the convex portion 14 on the side close to the center of gravity position is formed higher than the convex portion 15 on the side far from the center of gravity position. Further, as clearly shown by the D explanation leader line and the B explanation leader line in FIG. 19, the convex portion 16 on the side close to the center of gravity position is formed higher than the convex portion 17 on the side far from the center of gravity position. When the center of gravity of the packaging body 1 is not at the center position, the protrusions 14 and 16 in the direction closer to the center of gravity position have a large crushing margin due to the inclination to the center of gravity naturally occurring due to their own weight. By forming the convex portion 17 higher, the height of the convex portion 14 and the convex portion 15 after occurrence of crushing can be made the same, and similarly, the height of the convex portion 16 and the convex portion 17 can be made the same. In this way, it is possible to reliably prevent wobbling and collapse of the packaging device during vibration during transportation and stacking storage.

発明の実施の形態5.
図20〜図24は、この発明を実施するための実施の形態5における包装装置を示す図で、図20は分解組立図、図21は天面の緩衝材の斜視図、図22はトレイ型天板を省略した状態のバンド締め付け時の天面緩衝材の説明斜視図、図23は底面の緩衝材の斜視図、図24はトレイ型底板を省略した状態のバンド締め付け時の底面緩衝材の説明斜視図である。なお、実施の形態1と同一又は相当部分には同一符号を付し、詳細な説明は省略する。また、記載以外の構造と動作は上記実施の形態1と同じである。
Embodiment 5 of the Invention
20 to 24 are views showing a packaging device according to Embodiment 5 for carrying out the present invention. FIG. 20 is an exploded view, FIG. 21 is a perspective view of a cushioning material on the top surface, and FIG. 22 is a tray type. FIG. 23 is a perspective view of the bottom cushioning material when the band is tightened with the top plate omitted, FIG. 23 is a perspective view of the bottom cushioning material, and FIG. 24 is the bottom cushioning material when the band is tightened with the tray-type bottom plate omitted. FIG. In addition, the same code | symbol is attached | subjected to Embodiment 1 and an equivalent part, and detailed description is abbreviate | omitted. The structure and operation other than those described are the same as those in the first embodiment.

この実施の形態5では、天面緩衝材4に配置した凸部8において、結束バンド7の掛かるコーナ部分に溝18を形成している。この溝18は結束バンド7の幅よりも広く、この溝18内にトレイ型天板2の上からバンド7を掛けることにより、凸部8の頂点部8bを締め付けること無く、図22のA説明引出線のように天面緩衝材4のたわみが抑止される。また、底面緩衝材5に配置した凸部9においても、結束バンド7の掛かる位置に溝19を形成する。この溝19は結束バンド7の幅よりも広く、この溝19内にバンド7を掛けることにより、凸部9の頂点部9bを締め付けること無く、図24のB説明引出線のように底面緩衝材5のたわみが抑止される。   In the fifth embodiment, a groove 18 is formed in a corner portion where the binding band 7 is applied in the convex portion 8 disposed on the top cushioning material 4. The groove 18 is wider than the binding band 7, and the band 7 is hung in the groove 18 from the top of the tray-type top plate 2, so that the apex 8 b of the convex portion 8 is not tightened. Deflection of the top cushioning material 4 is suppressed like a leader line. In addition, a groove 19 is also formed at a position where the binding band 7 is hooked on the convex portion 9 arranged on the bottom cushioning material 5. The groove 19 is wider than the binding band 7, and the band 7 is hung in the groove 19, so that the top portion 9 b of the convex portion 9 is not tightened, and the bottom cushioning material as shown in FIG. Deflection of 5 is suppressed.

このことにより、凸部8と凸部9により包装した被包装体1を段積みした時に、下側のトレイ型天板2の天面と上側のトレイ型底板3の底面に、お互いが平面としてあたる面積が広く取れ、実際に荷重を受ける支持点間の距離を広くすることができる。これにより、輸送時の振動や段積み保管においての、ぐらつきや荷崩れの防止を、支柱等の補強部材を用い無くても、低価格な構成で実施可能となる。なお、トレイ型天板2とトレイ型底板3の溝18,19に対応するバンド7が掛けられる部分は、切り欠くようにしてもよいが、バンド7を掛けると段ボール製のため溝18,19に沿って変形するので、バンド7で溝18,19を締結することができるわけである。   Thus, when the packages 1 packaged by the convex portions 8 and 9 are stacked, the top surface of the lower tray-type top plate 2 and the bottom surface of the upper tray-type bottom plate 3 are flat on each other. A large area can be taken, and the distance between the support points that actually receive the load can be increased. As a result, it is possible to prevent wobbling and collapse of cargo during transportation and stacking storage with a low-cost configuration without using reinforcing members such as support columns. The portions of the tray-type top plate 2 and the tray-type bottom plate 3 where the bands 7 corresponding to the grooves 18 and 19 are hung may be cut out, but when the band 7 is hung, the grooves 18 and 19 are made of cardboard. Therefore, the grooves 18 and 19 can be fastened with the band 7.

実施の形態6.
図25は、この発明を実施するための実施の形態6における包装装置を示す図で、図7に相当する包装装置を段積みした時の要部断面図である。なお、実施の形態1と同一又は相当部分には同一符号を付し、詳細な説明は省略する。また、記載以外の構造と動作は上記実施の形態1と同じである。上記実施の形態1〜5では天面緩衝材4と底面緩衝材5のそれぞれ両方に凸部8〜17を形成して、バンド7を掛ける被包装体1の天面の天面緩衝材4の上面と被包装体1の底面の底面緩衝材5の下面のほぼ中央部分を凹ませたものを示したが、天面緩衝材4の上面と底面緩衝材5の下面のどちらか一方のみを凹ませる構成としてもよい。
Embodiment 6 FIG.
25 is a diagram showing a packaging device according to Embodiment 6 for carrying out the present invention, and is a cross-sectional view of a main part when packaging devices corresponding to FIG. 7 are stacked. In addition, the same code | symbol is attached | subjected to Embodiment 1 and an equivalent part, and detailed description is abbreviate | omitted. The structure and operation other than those described are the same as those in the first embodiment. In the first to fifth embodiments, the top cushioning material 4 on the top surface of the packaged body 1 on which the band 7 is hung by forming convex portions 8 to 17 on both the top cushioning material 4 and the bottom cushioning material 5. Although the center part of the lower surface of the bottom cushioning material 5 on the top surface and the bottom surface of the package body 1 is shown indented, only one of the top surface of the top cushioning material 4 or the bottom surface of the bottom cushioning material 5 is recessed. It is good also as a structure which does not.

この実施の形態6では天面緩衝材4には実施の形態1と同様に凸部8をバンド7を掛ける前後の両側に形成して天面緩衝材4の上面のほぼ中央部分を凹ませた形状としているが、被包装体1の底面を保護する底面緩衝材5の下面には凹みを形成しないように凸部を形成していない。このようにしても、天面緩衝材4と底面緩衝材5の両方に凸部(凹み)を形成した場合に比べ、少しがたつきやすくなるものの一方の緩衝材(この例では天面緩衝材4)の凸部8だけでも両方の緩衝材4,5に凸部(凹み)が無い従来の場合に比べ、段積み時のがたつきを少なくできるため、輸送時の振動や段積み保管においての、ぐらつきや荷崩れを防止でき、支柱等の高価な補強部材を用いる必要が無く、簡単な構成で、かつ低価格でぐらつきや荷崩れを防止できる包装装置を得ることができる効果がある。   In this sixth embodiment, the top cushioning material 4 is formed with convex portions 8 on both sides before and after the band 7 as in the first embodiment so that the substantially central portion of the top surface of the top cushioning material 4 is recessed. Although it has a shape, no convex portion is formed on the bottom surface of the bottom cushioning material 5 that protects the bottom surface of the package 1 so as not to form a dent. Even if it does in this way, compared with the case where a convex part (dent) is formed in both the top | upper surface shock absorbing material 4 and the bottom face shock absorbing material 5, although it becomes a little loose, one shock absorbing material (in this example, a top surface shock absorbing material) 4) Since the bumps 8 during the stacking can be reduced compared to the conventional case where both the cushioning materials 4 and 5 do not have the bumps (dents), the bumps 8 in 4) can be reduced in vibration during transportation and stacking storage. Thus, there is an effect that it is possible to prevent wobble and load collapse, and there is no need to use an expensive reinforcing member such as a support column, and it is possible to obtain a packaging device that can prevent wobble and load collapse with a simple configuration and low cost.

なお、この実施の形態6では天面緩衝材4の凸部8の形状を実施の形態1と同様のものを示したが、実施の形態2〜5のような形状等であってもよい。また、天面緩衝材4側には凸部を設けずに、底面緩衝材5側のみに凸部(例えば実施の形態1のような凸部9)を設けるようにして底面緩衝材5側の下面のみほぼ中央部分を凹ませ形状としてもよく、同様の効果が得られる。   In the sixth embodiment, the shape of the convex portion 8 of the top cushioning material 4 is the same as that of the first embodiment, but it may be the shape as in the second to fifth embodiments. Further, the convex portion (for example, the convex portion 9 as in the first embodiment) is provided only on the bottom surface cushioning material 5 side without providing the convex portion on the top surface cushioning material 4 side. Only the lower surface may have a substantially central recessed portion, and the same effect can be obtained.

また、この実施の形態6では図25に示すように被包装体1の底面を保護するために、凸部(凹み)の無い底面緩衝材5及びトレイ型底板3を設けたものを示したが、替わりに木枠のような板状のスキット等を設けて被包装体1の底面を保護するようにしてもよく、上記実施の形態6と同様の効果を相する。   Moreover, in this Embodiment 6, as shown in FIG. 25, in order to protect the bottom face of the to-be-packaged body 1, what provided the bottom face buffer material 5 and the tray type bottom board 3 without a convex part (dent) was shown. Alternatively, a plate-like skit or the like such as a wooden frame may be provided to protect the bottom surface of the body 1 to be packaged, and the same effects as in the sixth embodiment are combined.

上記実施の形態1〜6では天面緩衝材4または底面緩衝材5を被包装体1の左右両側の上面を覆うように2個分割して設けたものを示したが、左右方向の中間部分にも緩衝材を設けるようにしてもよく、被包装体1の外形形状が長いのものなどの保護に効果的であり、バンド7の掛ける本数も適宜決めればよい。また、段ボール製のトレイ型天板2やトレイ型底板3を設けて天面緩衝材4と底面緩衝材5が大きくなくてもよく、分解等が容易で作りやすい包装のものを示したが、天面緩衝材4または底面緩衝材5を被包装体1の左右両側部分だけでなく、例えば被包装体1の天面及び底面を広く覆うように一体に設け、結束するバンド7を天面緩衝材4または底面緩衝材5に直接結束するようにして、トレイ型天板2または、トレイ型底板3を設けないようにすることもできる。このようにしても天面緩衝材4上面または底面緩衝材5下面の凸部による凹みにより、上記実施の形態と同様に包装装置のぐらつきや荷崩れを防止できるものが得られる。   In the first to sixth embodiments, the top cushioning material 4 or the bottom cushioning material 5 is divided into two parts so as to cover the upper surfaces of the left and right sides of the package 1. In addition, a cushioning material may be provided, which is effective for protecting a packaged body 1 having a long outer shape, and the number of bands 7 to be applied may be appropriately determined. In addition, the tray-type top plate 2 and the tray-type bottom plate 3 made of cardboard are provided, and the top cushioning material 4 and the bottom cushioning material 5 do not have to be large. The top cushioning material 4 or the bottom cushioning material 5 is integrally provided so as to cover not only the left and right side portions of the package body 1 but also the top and bottom surfaces of the package body 1, and a band 7 to be bound is bound to the top surface cushion. The tray-type top plate 2 or the tray-type bottom plate 3 can be omitted by binding directly to the material 4 or the bottom cushioning material 5. Even if it does in this way, the thing which can prevent the wobbling and load collapse of a packaging apparatus similarly to the said embodiment by the dent by the convex part of the top | upper surface cushioning material 4 upper surface or the bottom cushioning material 5 lower surface is obtained.

上記実施の形態1〜6ではトレイ型天板2及びトレイ型底板3を箱状にしたものを示したが、例えば天面緩衝材4や底面緩衝材5を接着剤等でトレイ型天板2及びトレイ型底板3に固着して板状に形成するなど、被包装体1や天面緩衝材4及ぶ底面緩衝材5の形状等により機能を有する範囲で適宜形状を変えてもよい。   In the first to sixth embodiments, the tray-type top plate 2 and the tray-type bottom plate 3 are shown in a box shape. For example, the top-type cushioning material 4 and the bottom-side cushioning material 5 are bonded to the tray-type top plate 2 with an adhesive or the like. Further, the shape may be appropriately changed within a range having functions depending on the shape of the body 1 to be packaged, the top cushioning material 4 and the bottom cushioning material 5 such as being fixed to the tray-type bottom plate 3 and forming a plate shape.

上記実施の形態1〜6の天面緩衝材4または底面緩衝材5の大きさや形状及び材質等は被包装体1の形状や重量等に応じて、機能を有するように適宜決めればよく、また、天面緩衝材4または底面緩衝材5の凸部8〜17の高さや大きさや位置(凹みの深さや広さ等)も同様に被包装体1の形状や重量等に応じて、上記実施の形態1〜6の効果を有する寸法や位置に適宜決めればよい。   The size, shape, material, and the like of the top cushioning material 4 or the bottom cushioning material 5 of the first to sixth embodiments may be appropriately determined so as to have a function according to the shape, weight, etc. of the package 1. The height, size, and position (depth, width, etc. of the dents) of the convex portions 8 to 17 of the top cushioning material 4 or the bottom cushioning material 5 are similarly determined according to the shape, weight, etc. of the package 1. What is necessary is just to determine suitably in the dimension and position which have the effect of the form 1-6.

上記実施の形態1〜6では天面緩衝材4の上面と底面緩衝材5の下面のほぼ中央部分の凹みを凸部8〜19により形成したものを示したが、天面緩衝材4の上面と底面緩衝材5の下面を単に凹ませるだけで形成することもでき、同様の効果と作用が得られる。   In the first to sixth embodiments described above, the top surface cushioning material 4 and the bottom surface cushioning material 5 are formed with the recesses in the substantially central portion formed by the convex portions 8 to 19. In addition, the bottom surface cushioning material 5 can be formed by simply indenting it, and the same effect and action can be obtained.

また、上記実施の形態1〜6の被包装体1の前後面などに、被包装体1の表面に引っかき傷等が付つかないように簡単な段ボール製の保護板を設けてもよい。   Moreover, you may provide the protection board made from a simple corrugated cardboard on the front-and-back surface of the to-be-packaged body 1 of the said Embodiments 1-6 so that the surface of the to-be-packaged body 1 may not be scratched.

また、被包装体1としては様々な装置に適用でき、同様の効果を相するが、特に、上記実施の形態では空気調和機の室外機の例を示した。空気調和機の室外機は空気調和機の室内機が異なっても同じ概観形状の筐体を使用する場合が多く、数量の多い空気調和機の室外機の段積み時等のぐらつきや荷崩れを防止できることは、製品の品質を向上できる効果が大きく、また、特に空気調和機の室外機は圧縮機等の回転物を備えているので、例えば輸送中にがたつきや振動が激しく、内部の冷媒配管等が変形したとした場合、空気調和機の室外機の運転騒音が大きくなるなどの不具合の原因となる可能性もあり、大事に取り扱うことが品質の向上に効果的な製品のため、輸送や段積み時のがたつきや荷崩れを防止できることの品質上の効果は大きい。   Further, the package 1 can be applied to various devices and has the same effect. In particular, the above embodiment has shown an example of an outdoor unit of an air conditioner. Air conditioner outdoor units often use the same general-purpose casing, even if the air conditioner indoor units are different, which can cause wobble and load collapse during stacking of large quantities of air conditioner outdoor units. This can greatly improve the quality of the product, and in particular, the outdoor unit of an air conditioner is equipped with a rotating object such as a compressor. If the refrigerant piping etc. is deformed, it may cause problems such as increased operating noise of the outdoor unit of the air conditioner. The quality effect of preventing rattling and cargo collapse during transportation and stacking is significant.

この発明の包装装置は、上記実施の形態1〜6に示すように、被包装体1と、被包装体1の天面もしくは底面に装着され、被包装体1の天面もしくは底面を保護する緩衝材4,5と、被包装体1の天面もしくは底面に装着した緩衝材4,5の外側から被包装体1に掛けて結束するバンド7と、を備え、バンド7を掛ける被包装体1の天面の緩衝材4の上面もしくは被包装体1の底面の緩衝材5の下面のほぼ中央部分を凹ませたので、簡単、かつ安価な構成で包装した装置を段積みした際のぐらつきや荷崩れを防止できる包装装置を得られる効果がある。   As shown in the first to sixth embodiments, the packaging device of the present invention is attached to the package body 1 and the top or bottom surface of the package body 1 to protect the top or bottom surface of the package 1. A body to be wrapped, which includes cushioning materials 4 and 5 and a band 7 which is hung from the outside of the cushioning materials 4 and 5 attached to the top or bottom of the body 1 to be wrapped 1 The top surface of the cushioning material 4 on the top surface of 1 or the bottom surface of the cushioning material 5 on the bottom surface of the body to be packaged 1 is recessed in the substantially central portion, so that the wobbling when stacking devices packaged in a simple and inexpensive configuration In addition, there is an effect that a packaging device that can prevent the collapse of the cargo and the load can be obtained.

また、さらに、被包装体1の天面の緩衝材4の上面もしくは被包装体1の底面の緩衝材5の下面のほぼ中央部分を凹ませた形状を、凹みの側壁11b,12bが開放側で広くなるように傾斜して形成したので、さらに段積みした際のぐらつきや荷崩れを、防止できる包装装置を得られる効果がある。   Furthermore, the shape of the upper surface of the cushioning material 4 on the top surface of the packaged body 1 or the substantially central portion of the lower surface of the cushioning material 5 on the bottom surface of the packaged body 1 is recessed, and the recessed side walls 11b and 12b are open. Since it is formed so as to be widened, there is an effect that it is possible to obtain a packaging device that can prevent wobble and load collapse when further stacking.

また、さらに、緩衝材4,5を被包装体1の天面と底面にそれぞれ装着し、被包装体1の天面の緩衝材4の上面と被包装体1の底面の緩衝材5の下面のほぼ中央部分をそれぞれ凹ませたので、さらに段積みした際のぐらつきや荷崩れを、防止できる包装装置を得られる効果がある。   Further, the cushioning materials 4 and 5 are respectively attached to the top and bottom surfaces of the package 1, and the top surface of the cushioning material 4 on the top surface of the package 1 and the bottom surface of the cushioning material 5 on the bottom surface of the package 1. Since the substantially central portion of each is recessed, there is an effect that it is possible to obtain a packaging device that can prevent wobble and load collapse when further stacking.

また、さらに、緩衝材4,5の被包装体1の重心位置に近い側の高さを、被包装体1の重心位置に遠い側より高く形成したので、被包装体の重心位置が中央になくても包装した装置を段積みした際のぐらつきや荷崩れを、さらに防止できる包装装置を得られる効果がある。   Further, since the height of the cushioning materials 4 and 5 on the side close to the center of gravity of the body 1 to be wrapped is formed higher than the side far from the center of gravity of the body 1 to be wrapped, the center of gravity of the body to be wrapped is centered. Even if it is not, there is an effect that it is possible to obtain a packaging device that can further prevent wobbling and collapse of the packaged devices.

また、さらに、緩衝材4,5のコーナ部分にバンド7を掛ける溝18,19を形成したので、段積みした際のぐらつきや荷崩れを、さらに防止できる包装装置を得られる効果がある。   Further, since the grooves 18 and 19 for hanging the band 7 are formed at the corner portions of the cushioning materials 4 and 5, there is an effect that a packaging device that can further prevent wobbling and collapse of the load when stacked.

また、さらに被包装体1が空気調和機の室外機の場合は、空気調和機の室外機の輸送や段積み時のぐらつきや荷崩れを防止し、製品の品質を向上できる効果がある。   Further, when the packaged body 1 is an outdoor unit of an air conditioner, there is an effect that it is possible to prevent wobbling or collapse of goods during transportation or stacking of the outdoor unit of the air conditioner and to improve the quality of the product.

この発明の実施の形態1を示す包装装置の斜視図である。It is a perspective view of the packaging apparatus which shows Embodiment 1 of this invention. この発明の実施の形態1を示す包装装置の分解組立図である。1 is an exploded view of a packaging device showing Embodiment 1 of the present invention. この発明の実施の形態1を示す包装装置の天面の緩衝材の斜視図である。It is a perspective view of the buffer material of the top | upper surface of the packaging apparatus which shows Embodiment 1 of this invention. この発明の実施の形態1を示す包装装置のバンド締め付けによる天面の緩衝材のたわみ時の斜視図である。It is a perspective view at the time of the bending of the shock absorbing material of the top | upper surface by band fastening of the packaging apparatus which shows Embodiment 1 of this invention. この発明の実施の形態1を示す包装装置の底面の緩衝材の斜視図である。It is a perspective view of the shock absorbing material of the bottom face of the packaging apparatus which shows Embodiment 1 of this invention. この発明の実施の形態1を示す包装装置のバンド締め付けによる底面の緩衝材のたわみ時の斜視図である。It is a perspective view at the time of bending of the shock absorbing material of the bottom surface by band fastening of the packaging apparatus which shows Embodiment 1 of this invention. この発明の実施の形態1を示す包装装置の包装装置を段積みした時の要部断面図である。It is principal part sectional drawing when the packaging apparatus of the packaging apparatus which shows Embodiment 1 of this invention is stacked. この発明の実施の形態2を示す包装装置の分解組立図である。It is an exploded view of the packaging apparatus which shows Embodiment 2 of this invention. この発明の実施の形態2を示す包装装置の天面の緩衝材の斜視図である。It is a perspective view of the shock absorbing material of the top | upper surface of the packaging apparatus which shows Embodiment 2 of this invention. この発明の実施の形態2を示す包装装置のバンド締め付けによる天面の緩衝材のたわみ時の斜視図である。It is a perspective view at the time of the bending of the buffer material of the top | upper surface by band fastening of the packaging apparatus which shows Embodiment 2 of this invention. この発明の実施の形態2を示す包装装置の底面の緩衝材の斜視図である。It is a perspective view of the shock absorbing material of the bottom face of the packaging apparatus which shows Embodiment 2 of this invention. この発明の実施の形態2を示す包装装置のバンド締め付けによる底面の緩衝材のたわみ時の斜視図である。It is a perspective view at the time of bending of the shock absorbing material of the bottom surface by the band clamp | tightening of the packaging apparatus which shows Embodiment 2 of this invention. この発明の実施の形態2を示す包装装置の包装装置を段積みした時の要部断面図である。It is principal part sectional drawing when the packaging apparatus of the packaging apparatus which shows Embodiment 2 of this invention is stacked. この発明の実施の形態3を示す包装装置の図13に相当する包装装置を段積みした時の要部断面図である。It is principal part sectional drawing when the packaging apparatus equivalent to FIG. 13 of the packaging apparatus which shows Embodiment 3 of this invention is stacked. この発明の実施の形態4を示す包装装置の分解組立図である。It is an exploded view of the packaging apparatus which shows Embodiment 4 of this invention. この発明の実施の形態4を示す包装装置の天面の緩衝材の斜視図である。It is a perspective view of the shock absorbing material of the top | upper surface of the packaging apparatus which shows Embodiment 4 of this invention. この発明の実施の形態4を示す包装装置のバンド締め付けによる天面の緩衝材のたわみ時の斜視図である。It is a perspective view at the time of the bending of the buffer material of the top | upper surface by band fastening of the packaging apparatus which shows Embodiment 4 of this invention. この発明の実施の形態4を示す包装装置の底面の緩衝材の斜視図である。It is a perspective view of the shock absorbing material of the bottom face of the packaging apparatus which shows Embodiment 4 of this invention. この発明の実施の形態4を示す包装装置のバンド締め付けによる底面の緩衝材のたわみ時の斜視図である。It is a perspective view at the time of the deflection | deviation of the buffer material of the bottom surface by the band clamp | tightening of the packaging apparatus which shows Embodiment 4 of this invention. この発明の実施の形態5を示す包装装置の分解組立図である。It is an exploded view of the packaging apparatus which shows Embodiment 5 of this invention. この発明の実施の形態5を示す包装装置の天面の緩衝材の斜視図である。It is a perspective view of the shock absorbing material of the top | upper surface of the packaging apparatus which shows Embodiment 5 of this invention. この発明の実施の形態5を示す包装装置のトレイ型天板を省略した状態のバンド締め付けによる天面の緩衝材のたわみ時の斜視図である。It is a perspective view at the time of the deflection | deviation of the buffer material of the top | upper surface by band clamping in the state which abbreviate | omitted the tray type top plate of the packaging apparatus which shows Embodiment 5 of this invention. この発明の実施の形態5を示す包装装置の底面の緩衝材の斜視図である。It is a perspective view of the shock absorbing material of the bottom face of the packaging apparatus which shows Embodiment 5 of this invention. この発明の実施の形態5を示す包装装置のトレイ型底板を省略した状態のバンド締め付けによる底面の緩衝材のたわみ時の斜視図である。It is a perspective view at the time of bending of the shock absorbing material of the bottom face by the band clamp | tightening in the state which abbreviate | omitted the tray type | mold bottom plate of the packaging apparatus which shows Embodiment 5 of this invention. この発明の実施の形態6を示す包装装置の図7に相当する包装装置を段積みした時の要部断面図である。It is principal part sectional drawing when the packaging apparatus equivalent to FIG. 7 of the packaging apparatus which shows Embodiment 6 of this invention is stacked.

符号の説明Explanation of symbols

1 被包装体、2 トレイ型天板、3 トレイ型底板、4 天面緩衝材(天面の緩衝材)、5 底面緩衝材(底面の緩衝材)、7 バンド、8〜17 凸部、8a〜17a 頂点部、9b 頂点部、11b〜12b 稜線(凹みの側壁)、18〜19 溝。   DESCRIPTION OF SYMBOLS 1 Package body, 2 tray type top plates, 3 tray type bottom plates, 4 top surface shock absorbing materials (top surface shock absorbing materials), 5 bottom surface shock absorbing materials (bottom surface shock absorbing materials), 7 bands, 8-17 convex part, 8a -17a vertex part, 9b vertex part, 11b-12b ridgeline (side wall of a dent), 18-19 groove | channel.

Claims (6)

被包装体と、前記被包装体の天面に装着される左右一対の天面緩衝材もしくは前記被包装体の底面に装着される左右一対の底面緩衝材と、前記天面緩衝材もしくは前記底面緩衝材の外側から掛けられ、前記天面緩衝材もしくは前記底面緩衝材を装着した前記被包装体の長手方向の左右端部をそれぞれ締め付けて結束するバンドと、前記天面緩衝材の上面もしくは前記底面緩衝材の下面の前後にそれぞれ形成された凸部と、を備え、前記バンドの締め付けにより前記天面緩衝材の上面もしくは前記底面緩衝材の下面の前後が絞られた時に、前記天面緩衝材の上面の前記凸部間が上方へもしくは前記底面緩衝材の下面の前記凸部間が下方へ撓んで膨らむ高さが、前記凸部の高さと同程度か低くなるように前記凸部の高さを設定し、前記被包装体を段積みした時に前記被包装体の荷重がそれぞれの前記凸部で支持され、前記被包装体のぐらつきを防止するようにしたことを特徴とする包装装置。 A packaged body, a pair of left and right top cushioning materials mounted on the top surface of the packaged body or a pair of left and right bottom cushioning materials mounted on the bottom surface of the packaged body, and the top cushioning material or the bottom surface A band that is hung from the outside of the cushioning material, and fastens and binds the left and right ends in the longitudinal direction of the package body to which the top cushioning material or the bottom cushioning material is attached, and the top surface of the top cushioning material or the Convex portions respectively formed on the front and back surfaces of the bottom cushioning material, and the top cushioning when the top surface of the top cushioning material or the bottom surface of the bottom cushioning material is narrowed by tightening the band. The height of the convex portion is such that the height between the convex portions on the upper surface of the material is upward or the height between the convex portions on the bottom surface of the bottom cushioning material is bent downward and is about the same as or lower than the height of the convex portion. Set the height and remove the package Loading and the load of the package is supported by each of the convex portions when the packaging unit is characterized in that so as to prevent wobbling of the object package. 前記凸部は前記天面緩衝材の上面もしくは前記底面緩衝材の下面の前後側が高くなるように傾斜して形成したことを特徴とする請求項1に記載の包装装置。 The packaging device according to claim 1, wherein the convex portion is formed so as to be inclined so that a front and rear side of the upper surface of the top cushioning material or the lower surface of the bottom cushioning material is higher . 前記天面緩衝材と前記底面緩衝材を前記被包装体にそれぞれ装着し、前記天面緩衝材の上面と前記底面緩衝材の下面の前後にそれぞれ前記凸部を形成したことを特徴とする請求項1または請求項2に記載の包装装置。 The top cushioning material and the bottom cushioning material are respectively attached to the packaged body, and the protrusions are formed on the top and bottom surfaces of the top cushioning material and the bottom cushioning material, respectively. The packaging device according to claim 1 or 2. 前記凸部の前記被包装体の重心位置に近い側の高さを、前記被包装体の重心位置に遠い側より高く形成したことを特徴とする請求項1ないし請求項3のいずれか1項に記載の包装装置。 4. The height of the convex portion on the side close to the center of gravity of the packaged body is formed higher than that on the side far from the center of gravity of the packaged body. The packaging device described in 1. 前記天面緩衝材もしくは前記底面緩衝材のコーナ部分に前記バンドを掛ける溝を形成したことを特徴とする請求項1ないし請求項4のいずれか1項に記載の包装装置。 The packaging device according to any one of claims 1 to 4, wherein a groove for hanging the band is formed in a corner portion of the top cushioning material or the bottom cushioning material. 前記被包装体が空気調和機の室外機であることを特徴とする請求項1ないし請求項5のいずれか1項に記載の包装装置。 The packaging apparatus according to any one of claims 1 to 5, wherein the packaged body is an outdoor unit of an air conditioner.
JP2003281633A 2003-07-29 2003-07-29 Packaging equipment Expired - Fee Related JP4158644B2 (en)

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